CN102517687A - Elastic fiber with multi-level micro-nano structure and bionic preparation method thereof - Google Patents
Elastic fiber with multi-level micro-nano structure and bionic preparation method thereof Download PDFInfo
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技术领域 technical field
本发明属于高分子纤维材料技术领域,具体来说是涉及一种具有多级微纳米结构的弹性纤维及其仿生制备方法,与仿生科学、微纳米技术、材料科学和纤维纺织技术有关。The invention belongs to the technical field of polymer fiber materials, specifically relates to an elastic fiber with a multi-level micro-nano structure and a bionic preparation method thereof, and is related to bionic science, micro-nano technology, material science and fiber textile technology.
背景技术 Background technique
自然界中,许多天然的生物材料,如荷叶、蝴蝶翅膀、水黾腿、蚊子复眼、鱼鳞、壁虎脚等,进化了上亿年而具有完美的多级微纳米结构。也正是由于这种多级微纳米结构,这些天然的生物材料具有许多独特的功能,如超憎水性、自清洁、结构颜色、抗反射、防雾、抗污染、减阻、可逆粘合等。基于仿生学原理,模仿天然生物材料的多级微纳米结构,设计、制备新型的结构和功能材料,已成为材料科学领域里的一个重要发展方向。In nature, many natural biological materials, such as lotus leaves, butterfly wings, water strider legs, mosquito compound eyes, fish scales, gecko feet, etc., have evolved for hundreds of millions of years to have perfect multi-level micro-nano structures. It is precisely because of this multi-level micro-nano structure that these natural biomaterials have many unique functions, such as super-hydrophobicity, self-cleaning, structural color, anti-reflection, anti-fog, anti-pollution, drag reduction, reversible adhesion, etc. . Based on the principle of bionics, imitating the multi-level micro-nano structure of natural biological materials, designing and preparing new structural and functional materials has become an important development direction in the field of material science.
蜘蛛丝是一种著名的、天然的弹性纤维,它具有许多优秀的性质和功能,如非凡的力学性能、极好的形状记忆效应、高的阻尼能力、有方向的水收集性、一定的生物吸附能力、出色的生物相容性等。正是由于这些优秀的性质,蜘蛛丝已经被开发用在航空航天、军事、建筑、农业、水收集、生物医学等领域。进一步的调查发现,蜘蛛丝这些优秀的性质和功能,主要归功于两个方面的原因:(1)蜘蛛丝的独特天然的纺丝过程;(2)蜘蛛丝的多级微纳米结构。Spider silk is a well-known, natural elastic fiber, which has many excellent properties and functions, such as extraordinary mechanical properties, excellent shape memory effect, high damping capacity, directional water collection, certain biological adsorption capacity, excellent biocompatibility, etc. Because of these excellent properties, spider silk has been developed and used in aerospace, military, construction, agriculture, water collection, biomedicine and other fields. Further investigation found that these excellent properties and functions of spider silk are mainly attributed to two reasons: (1) the unique natural spinning process of spider silk; (2) the multi-level micro-nano structure of spider silk.
据文献报道,通过模仿蜘蛛丝的多级微纳米结构,如模仿蜘蛛牵引丝的蛋白纳米晶增强无定型相结构,或者模仿蜘蛛俘获丝的周期性轴节结构,人们已经开发了几种有特色的结构和功能纤维材料。通过改进的凝固浴基于的纤维纺丝技术,制备了一种单壁碳纳米管/聚乙烯醇复合纤维,该纤维具有极高的强度和韧性;通过多重脉冲气相渗透技术,生产了一种金属锌、钛或者铝注入的蜘蛛丝,该修饰的蜘蛛丝具有提高的强度和刚度;将尼龙纤维浸入聚合物溶液中,然后水平地将纤维从溶液中拉出并干燥,通过该过程,制造了一系列的人工蜘蛛丝,该人工蜘蛛丝具有周期性的轴节结构,这种周期性的轴节结构可以驱使小水滴在纤维上有方向性地移动;通过共轴电纺和电喷结合的方法,设计了一种聚乙烯醇/聚苯乙烯复合纤维,该纤维具有珠线相连的异质结构。从这些具有多级微纳米结构纤维的报道中,可以发现,一方面,纤维的制备方法是极其重要的,另一方面,还没有具有多级微纳米结构弹性纤维的报道。According to literature reports, by imitating the multi-level micro-nano structure of spider silk, such as imitating the protein nanocrystal-enhanced amorphous phase structure of spider drag silk, or imitating the periodic axonal structure of spider-captured silk, people have developed several characteristic structural and functional fiber materials. Through the improved coagulation bath-based fiber spinning technique, a single-walled carbon nanotube/polyvinyl alcohol composite fiber with extremely high strength and toughness was prepared; through the multiple pulse gas phase infiltration technique, a metal Spider silk infused with zinc, titanium, or aluminum, the modified spider silk has enhanced strength and stiffness; the nylon fiber is dipped in the polymer solution, and then the fiber is pulled out of the solution horizontally and dried. Through this process, the A series of artificial spider silk, the artificial spider silk has a periodic axon structure, which can drive small water droplets to move directionally on the fiber; through the combination of coaxial electrospinning and electrospraying Methods, a polyvinyl alcohol/polystyrene composite fiber was designed, which has a heterogeneous structure connected by beads and wires. From these reports on fibers with multi-level micro-nano structures, it can be found that, on the one hand, the preparation method of the fibers is extremely important, and on the other hand, there is no report on elastic fibers with multi-level micro-nano structures.
聚氨酯弹性体具有隔音、绝热、耐磨、耐油、耐光、抗老化、形状记忆等特点,被广泛用于航空、机电、船舶、车辆、土木建筑、轻工、纺织等领域。聚氨酯弹性体已经被用作原材料去制备知名的弹性纤维-氨纶,该弹性纤维具有伸长率大、弹性回复率高、耐疲劳性优越、染色性好等优点。此外,聚氨酯弹性体和蜘蛛丝蛋白具有许多相似的结构特征,如嵌段型分子链、稳定的酰胺键、丰富的氢键等。因此,选用聚氨酯弹性体作为主体材料去制备具有多级微纳米结构的弹性纤维,将具有重要意义。Polyurethane elastomers have the characteristics of sound insulation, heat insulation, wear resistance, oil resistance, light resistance, anti-aging, shape memory, etc., and are widely used in aviation, electromechanical, ships, vehicles, civil engineering, light industry, textiles and other fields. Polyurethane elastomer has been used as a raw material to prepare the well-known elastic fiber-spandex, which has the advantages of high elongation, high elastic recovery rate, excellent fatigue resistance, and good dyeability. In addition, polyurethane elastomers and spider silk proteins share many similar structural features, such as block-type molecular chains, stable amide bonds, abundant hydrogen bonds, etc. Therefore, it will be of great significance to choose polyurethane elastomer as the main material to prepare elastic fibers with multi-level micro-nano structure.
微纳米技术,是指采用一定方法和技术手段,如模板法、激光刻蚀技术、相分离法、静电纺丝技术、自组装法、喷雾干燥技术、化学合成法、等离子体技术、原位复合法、物理共混技术等,使材料在微观和纳观尺度上具有与天然生物材料相似完美的微纳米结构,进而赋予材料最佳的综合性能。以聚氨酯弹性体为基体材料,同时引入纳米粒子,并采用微纳米技术,制备具有多级微纳米结构的弹性纤维,将是一种新的挑战。Micro-nano technology refers to the use of certain methods and technical means, such as template method, laser etching technology, phase separation method, electrospinning technology, self-assembly method, spray drying technology, chemical synthesis method, plasma technology, in-situ composite Using methods, physical blending technology, etc., so that the material has a perfect micro-nano structure similar to natural biological materials on the micro and nano scales, and then endows the material with the best comprehensive performance. It will be a new challenge to prepare elastic fibers with multi-level micro-nano structure by using polyurethane elastomer as the matrix material, introducing nanoparticles and adopting micro-nano technology.
据报道,在蜘蛛丝天然的纺丝过程中,首先,形成了高浓度的蛋白溶液,并被储存在丝腺体的内腔中。接着,蛋白溶液流进逐渐变尖细的纺丝导管中,伴随着水溶剂的抽出、离子的交换、以及pH值的改变,丝蛋白在纺丝导管中开始自组装,形成具有多级微纳米结构的初始丝。最后,所形成的初始丝从纺丝导管中挤出,在空气中被拉伸,同时在空气中被干燥、移除残余的水溶剂,得到最终的蜘蛛丝。在这个天然的纺丝过程中,一个关键的程序是:在逐渐变尖细的纺丝导管中,丝蛋白在氢键和憎水作用的驱动下首先自组装成β片,并进一步组装成软的微胶粒(直径10~100nm),紧接着微胶粒又转变成亚稳态的液晶结构;在水溶剂的抽出、离子交换以及pH值转变的触发下,亚稳态的液晶结构进一步转变成更多的β片结构,最后,具有多级微纳米结构的初始丝在纺丝导管中就形成了。在传统人造纤维的纺丝过程中,这个程序通常是很难出现的。It has been reported that during the natural spinning process of spider silk, first, a high-concentration protein solution is formed and stored in the lumen of the silk gland. Then, the protein solution flows into the tapered spinning conduit, accompanied by the extraction of the water solvent, the exchange of ions, and the change of pH value, the silk protein begins to self-assemble in the spinning conduit, forming a multi-level micro-nano The initial filament of the structure. Finally, the formed initial silk is extruded from the spinning tube, stretched in the air, and at the same time dried in the air to remove the residual water solvent to obtain the final spider silk. In this natural spinning process, a key procedure is: in the gradually tapered spinning conduit, silk proteins are firstly self-assembled into β-sheets driven by hydrogen bonds and hydrophobic interactions, and further assembled into soft The micelles (diameter 10-100nm), and then the micelles transform into a metastable liquid crystal structure; triggered by the extraction of water solvent, ion exchange and pH value change, the metastable liquid crystal structure further transforms into more β-sheet structures, and finally, initial filaments with multi-level micro-nano structures are formed in the spinning conduit. In the spinning process of traditional man-made fibers, this procedure is usually difficult to occur.
鉴于以上的背景介绍,本发明尝试,直接模仿蜘蛛丝天然的纺丝过程,以聚氨酯弹性体为主体材料,同时引入纳米粒子,并采用微纳米技术,仿生制备具有多级微纳米结构的弹性纤维,并提出其独特的仿生制备方法和纺丝工艺。In view of the above background introduction, the present invention attempts to directly imitate the natural spinning process of spider silk, using polyurethane elastomer as the main material, introducing nanoparticles at the same time, and adopting micro-nano technology to bionically prepare elastic fibers with multi-level micro-nano structure , and proposed its unique bionic preparation method and spinning process.
发明内容 Contents of the invention
本发明的目的在于提供一种具有多级微纳米结构的弹性纤维及其仿生制备方法,即通过直接模仿蜘蛛丝天然的纺丝过程,制备具有多级微纳米结构的弹性纤维,并提出其独特的仿生制备方法和纺丝工艺。The purpose of the present invention is to provide an elastic fiber with a multi-level micro-nano structure and a bionic preparation method thereof, that is, to prepare an elastic fiber with a multi-level micro-nano structure by directly imitating the natural spinning process of spider silk, and to propose its unique Biomimetic preparation method and spinning process.
本发明中,所制备的具有多级微纳米结构的弹性纤维有以下8种:In the present invention, the prepared elastic fiber with multi-level micro-nano structure has the following 8 kinds:
①其中一种具有多级微纳米结构的弹性纤维,其纤维表面仅仅具有1~10微米尺寸的沟槽;① One of the elastic fibers with a multi-level micro-nano structure, the surface of the fiber only has grooves with a size of 1-10 microns;
②其中一种具有多级微纳米结构的弹性纤维,其纤维表面仅仅具有1~10微米尺寸的沟槽,其纤维内部还含有纳米粒子,纤维内部纳米粒子的尺寸主要取决于所加入纳米粒子的粒径;② One of the elastic fibers with multi-level micro-nano structure has only 1-10 micron grooves on the surface of the fiber, and the inside of the fiber also contains nanoparticles. The size of the nanoparticles inside the fiber mainly depends on the size of the nanoparticles added. Particle size;
③其中一种具有多级微纳米结构的弹性纤维(如图1a、1b、1c和1d),其纤维表面同时具有1~10微米尺寸的沟槽和纳米尺寸的微球,其纤维内部还含有纳米粒子,纤维表面微球和纤维内部纳米粒子的尺寸主要取决于所加入纳米粒子的粒径;③ One of the elastic fibers with multi-level micro-nano structure (as shown in Figure 1a, 1b, 1c and 1d), the surface of the fiber has grooves of 1-10 micron size and microspheres of nanometer size at the same time, and the inside of the fiber also contains The size of nanoparticles, microspheres on the fiber surface and nanoparticles inside the fiber mainly depends on the particle size of the added nanoparticles;
④其中一种具有多级微纳米结构的弹性纤维(如图2a、2b、2c和2d),其纤维表面同时具有1~10微米尺寸的沟槽和20纳米~8微米尺寸的纳米粒子聚集体,其纤维内部还含有纳米粒子,纤维内部纳米粒子的尺寸主要取决于所加入纳米粒子的粒径;④ One of the elastic fibers with a multi-level micro-nano structure (as shown in Figures 2a, 2b, 2c and 2d), the surface of the fiber has grooves with a size of 1-10 microns and nanoparticle aggregates with a size of 20 nanometers to 8 microns , the fiber also contains nanoparticles, and the size of the nanoparticles inside the fiber mainly depends on the particle size of the added nanoparticles;
⑤其中一种具有多级微纳米结构的弹性纤维(如图3a、3b、3c和3d),其纤维表面同时具有1~10微米尺寸的沟槽和20纳米~8微米尺寸的纳米粒子聚集体,其纤维内部还同时含有纳米粒子和纳米粒子诱导生成的400纳米~1.2微米尺寸的球体,纤维内部纳米粒子的尺寸主要取决于所加入纳米粒子的粒径;⑤ One of the elastic fibers with a multi-level micro-nano structure (as shown in Figures 3a, 3b, 3c and 3d), the surface of the fiber has grooves with a size of 1-10 microns and nanoparticle aggregates with a size of 20 nanometers to 8 microns , the inside of the fiber also contains nanoparticles and spheres with a size of 400 nanometers to 1.2 microns induced by nanoparticles, and the size of the nanoparticles inside the fiber mainly depends on the particle size of the added nanoparticles;
⑥其中一种具有多级微纳米结构的弹性纤维,是螺旋型弹性纤维,其纤维表面仅仅具有凹凸结构;⑥An elastic fiber with a multi-level micro-nano structure is a helical elastic fiber, and its fiber surface only has a concave-convex structure;
⑦其中一种具有多级微纳米结构的弹性纤维,是螺旋型弹性纤维,其纤维表面仅仅具有凹凸结构,其纤维内部还含有纳米粒子,纤维内部纳米粒子的尺寸主要取决于所加入纳米粒子的粒径;⑦An elastic fiber with a multi-level micro-nano structure is a helical elastic fiber. The surface of the fiber only has a concave-convex structure, and the inside of the fiber also contains nanoparticles. The size of the nanoparticles inside the fiber mainly depends on the size of the added nanoparticles. Particle size;
⑧其中一种具有多级微纳米结构的弹性纤维(如图4a、4b、4c和4d),是螺旋型弹性纤维,其纤维表面同时具有凹凸结构和纳米尺寸的微球,其纤维内部还含有纳米粒子,纤维表面微球和纤维内部纳米粒子的尺寸主要取决于所加入纳米粒子的粒径。⑧ One of the elastic fibers with multi-level micro-nano structure (as shown in Figures 4a, 4b, 4c and 4d) is a helical elastic fiber, and its fiber surface has a concave-convex structure and nano-sized microspheres at the same time, and its fiber interior also contains The sizes of nanoparticles, microspheres on the fiber surface and nanoparticles inside the fiber mainly depend on the particle size of the added nanoparticles.
本发明中,其仿生制备方法1主要用于制备以上8种纤维中的第①种纤维,主要包括以下步骤:In the present invention, its
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(所加聚氨酯质量与所用溶剂体积之比)为0.1~0.4克/毫升的聚氨酯溶液;然后,分别加入等体积的N,N-二甲基甲酰胺和乙醇溶剂,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.05~0.2克/毫升;最后搅拌分散至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N,N-dimethylformamide as a solvent preparation concentration (ratio of added polyurethane mass to solvent volume used) to be a polyurethane solution of 0.1 to 0.4 g/ml; then, Add equal volumes of N,N-dimethylformamide and ethanol solvent respectively, so that the concentration of the polyurethane solution (ratio of the mass of polyurethane to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.05 to 0.2 g/ml; Finally, stir and disperse until the solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.2~5毫升/小时,导管的内径为0.2~0.7毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted by a pressure control device to be 0.2-5 ml/hour, and the inner diameter of the catheter is 0.2-0.7 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution is solidified in the water, the solvent diffuses into the water, and the polyurethane elastomer is self-assembled , forming the initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中或者空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的2~10倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water or in the air for vertical stretching; the initial elastic fibers are stretched to 2 to 10 times the original length, and The stretched state of the elastic fiber is maintained for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的弹性纤维。(5) Drying of the elastic fiber: drying the stretched elastic fiber to remove the remaining solvent, so as to obtain the final elastic fiber.
本发明中,其仿生制备方法2主要用于制备以上8种纤维中的第②、③、④、⑤种纤维,主要包括以下步骤:In the present invention, its
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.1~0.4克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)1∶20~5∶20称取一定质量的纳米粒子,并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.05~0.2克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N, N-dimethylformamide as a solvent to prepare a polyurethane solution with a concentration (ratio of polyurethane mass to solvent volume used) of 0.1 to 0.4 g/ml; then, by mass Ratio (the ratio of the quality of nanoparticles used to the mass of polyurethane) 1: 20 ~ 5: 20 Weigh nanoparticles of a certain quality, and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles. Pour it into the prepared polyurethane solution together with ethanol, then add the N, N-dimethylformamide solvent of the same volume as the ethanol used in the polyurethane solution, so that the concentration of the polyurethane solution (the ratio of the polyurethane mass to the total volume of the solvent used) ) to half of the initial concentration, that is, 0.05-0.2 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.2~5毫升/小时,导管的内径为0.2~0.7毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted by a pressure control device to be 0.2-5 ml/hour, and the inner diameter of the catheter is 0.2-0.7 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中或者空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的2~10倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water or in the air for vertical stretching; the initial elastic fibers are stretched to 2 to 10 times the original length, and The stretched state of the elastic fiber is maintained for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的弹性纤维。(5) Drying of the elastic fiber: drying the stretched elastic fiber to remove the remaining solvent, so as to obtain the final elastic fiber.
本发明中,其仿生制备方法3主要用于制备以上8种纤维中的第⑥种纤维,主要包括以下步骤:In the present invention, its
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(所加聚氨酯质量与所用溶剂体积之比)为0.1~0.4克/毫升的聚氨酯溶液;然后,分别加入等体积的N,N-二甲基甲酰胺和乙醇溶剂,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.05~0.2克/毫升;最后搅拌分散至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N,N-dimethylformamide as a solvent preparation concentration (ratio of added polyurethane mass to solvent volume used) to be a polyurethane solution of 0.1 to 0.4 g/ml; then, Add equal volumes of N,N-dimethylformamide and ethanol solvent respectively, so that the concentration of the polyurethane solution (ratio of the mass of polyurethane to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.05 to 0.2 g/ml; Finally, stir and disperse until the solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.2~5毫升/小时,导管的内径为0.2~0.7毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted by a pressure control device to be 0.2-5 ml/hour, and the inner diameter of the catheter is 0.2-0.7 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer self-assembles, and spirals up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的0~6倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 0 to 6 times the original length, and the elastic fibers The stretched state remains for no less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的弹性纤维。(5) Drying of the elastic fiber: drying the stretched helical elastic fiber to remove the remaining solvent, so as to obtain the final elastic fiber.
本发明中,其仿生制备方法4主要用于制备以上8种纤维中的第⑦、⑧种纤维,主要包括以下步骤:In the present invention, its bionic preparation method 4 is mainly used to prepare the ⑦ and ⑧ kinds of fibers in the above 8 kinds of fibers, which mainly includes the following steps:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.1~0.4克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)1∶20~5∶20称取一定质量的纳米粒子,并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.05~0.2克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N, N-dimethylformamide as a solvent to prepare a polyurethane solution with a concentration (ratio of polyurethane mass to solvent volume used) of 0.1 to 0.4 g/ml; then, by mass Ratio (the ratio of the quality of nanoparticles used to the mass of polyurethane) 1: 20 ~ 5: 20 Weigh nanoparticles of a certain quality, and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles. Pour it into the prepared polyurethane solution together with ethanol, then add the N, N-dimethylformamide solvent of the same volume as the ethanol used in the polyurethane solution, so that the concentration of the polyurethane solution (the ratio of the polyurethane mass to the total volume of the solvent used) ) to half of the initial concentration, that is, 0.05-0.2 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.2~5毫升/小时,导管的内径为0.2~0.7毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted by a pressure control device to be 0.2-5 ml/hour, and the inner diameter of the catheter is 0.2-0.7 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer and nanoparticles self-assemble, and spiral up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的0~6倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 0 to 6 times the original length, and the elastic fibers The stretched state remains for no less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的弹性纤维。(5) Drying of the elastic fiber: drying the stretched helical elastic fiber to remove the remaining solvent, so as to obtain the final elastic fiber.
本发明中,其仿生制备方法1和2中的纺丝工艺装置图(见图5a和5b),主要包括压力控制装置1、至少带有可移动活塞21和导管22的储存容器2、成丝水槽3、传递装置4、拉伸装置5、干燥装置6和收集装置7;压力控制装置1与活塞21相连,通过压力控制装置1来调节可移动的活塞21前进的速度,从而控制储存容器2中纺丝溶液进入导管22的速度;储存容器2上的活塞和导管可灵活装卸,以方便清洗和更换;成丝水槽3的下部和上部分别有一个进水口32和出水口31,以便随时添加、更换并循环利用自来水;储存容器2的导管22从成丝水槽3的下部进入自来水中,纺丝溶液经由导管挤压进入成丝水槽的自来水中并固化成丝;传递装置4设置在成丝水槽的自来水中(见图5a,主要适用于纤维F在水W中进行拉伸处理),或者设置在成丝水槽的自来水外(见图5b,主要适用于纤维F在空气中进行拉伸处理),传递装置的作用主要是经过其转轴旋转,将形成的纤维向目标方向转移;拉伸装置5在传递装置4的正上方,通过控制拉伸装置5上转轴的转速,来对经过传递装置4转移过来的纤维进行拉伸处理;经过拉伸处理的纤维经由干燥装置6进行干燥,以除去残余的溶剂;最后,被干燥的纤维经由收集装置7上导丝轴的转绕进行收集。In the present invention, the spinning process device diagram (see Figures 5a and 5b) in its
本发明中,其仿生制备方法3和4中的纺丝工艺装置图(见图6),主要包括压力控制装置1、至少带有可移动活塞21和导管22的储存容器2、磁力搅拌装置8、成丝水槽3、传递装置4、拉伸装置5、干燥装置6和收集装置7;压力控制装置1与活塞21相连,通过压力控制装置1来调节可移动的活塞21前进的速度,从而控制储存容器2中纺丝溶液进入导管21的速度;储存容器上的活塞21和导管22可灵活装卸,以方便清洗和更换;磁力搅拌装置8置于成丝水槽3下面,成丝水槽3内的底部放置一磁子81,通过磁力搅拌装置8控制磁子81的旋转,以便在自来水中形成微小的旋转波动;成丝水槽3的下部和上部分别有一个进水口32和出水口31,以便随时添加、更换并循环利用自来水;储存容器2的导管21从成丝水槽3的下部进入自来水中,纺丝溶液经由导管挤压进入成丝水槽的自来水中并固化成丝;传递装置4在成丝水槽的自来水外(主要适用于纤维F在空气中进行拉伸处理),传递装置4的作用主要是经过其转轴旋转,将形成的纤维向目标方向转移;拉伸装置5在传递装置的正上方,通过控制拉伸装置5上转轴的转速,来对经过传递装置4转移过来的纤维进行拉伸处理;经过拉伸处理的纤维经由干燥装置6进行干燥,以除去残余的溶剂;最后,被干燥的纤维经由收集装置7上导丝轴的转绕进行收集。In the present invention, the spinning process device diagram (see Figure 6) in its bionic preparation methods 3 and 4 mainly includes a pressure control device 1, a storage container 2 with a movable piston 21 and a conduit 22 at least, and a magnetic stirring device 8 , silk tank 3, transfer device 4, stretching device 5, drying device 6 and collection device 7; pressure control device 1 links to each other with piston 21, adjusts the speed that movable piston 21 advances by pressure control device 1, thereby controls The speed at which the spinning solution enters the conduit 21 in the storage container 2; the piston 21 and the conduit 22 on the storage container can be loaded and unloaded flexibly to facilitate cleaning and replacement; A magnet 81 is placed at the bottom, and the rotation of the magnet 81 is controlled by a magnetic stirring device 8, so that small rotation fluctuations are formed in tap water; the bottom and the top of the silk tank 3 have a water inlet 32 and a water outlet 31 respectively, so that Add, replace and recycle tap water; the conduit 21 of the storage container 2 enters the tap water from the bottom of the silk-forming water tank 3, and the spinning solution is squeezed into the tap water in the silk-forming water tank through the conduit and is solidified into silk; Outside the tap water of the sink (mainly suitable for stretching the fiber F in the air), the function of the transmission device 4 is mainly to rotate the rotating shaft to transfer the formed fiber to the target direction; the stretching device 5 is directly above the transmission device , by controlling the rotational speed of the rotating shaft on the stretching device 5, the fibers transferred through the transfer device 4 are stretched; the stretched fibers are dried through the drying device 6 to remove residual solvent; finally, dried The fiber is collected through the rotation of the guide wire shaft on the collecting device 7.
本发明中,选用一种具有良好抗水解性的热塑性聚氨酯弹性体作为制备弹性纤维的主体材料,如德国巴斯夫公司的热塑性聚氨酯1180A、1185A和1190A等。In the present invention, a thermoplastic polyurethane elastomer with good hydrolysis resistance is selected as the main material for preparing elastic fibers, such as the thermoplastic polyurethane of BASF, Germany. 1180A, 1185A and 1190A etc.
本发明中,所使用的纳米粒子包括各种聚合物微球,如聚苯乙烯微球、超细全硫化粉末丁腈橡胶、聚丙烯酸酯微球等;还包括各种无机物微球,如二氧化硅微球、四氧化三铁磁性微球、碲化镉纳米晶等;用这些纳米粒子模仿蜘蛛丝天然纺丝过程中所形成的微胶粒,它们将在纤维成型的过程中进行自组装。In the present invention, the nanoparticles used include various polymer microspheres, such as polystyrene microspheres, ultrafine fully vulcanized powdered nitrile rubber, polyacrylate microspheres, etc.; also include various inorganic microspheres, such as Silica microspheres, ferroferric oxide magnetic microspheres, cadmium telluride nanocrystals, etc.; use these nanoparticles to imitate the micelles formed in the natural spinning process of spider silk, and they will undergo self-organization in the process of fiber formation. Assemble.
本发明的优点是,通过直接模仿蜘蛛丝天然的纺丝过程,以聚氨酯弹性体为主体材料,同时引入纳米粒子,并采用微纳米技术,创新性地制备了具有多级微纳米结构的弹性纤维,并提出了一系列独特的仿生制备方法和纺丝工艺。所制备的弹性纤维,由于具有与许多天然的生物材料,如荷叶、蝴蝶翅膀、水黾腿、蚊子复眼、鱼鳞、壁虎脚、蜘蛛丝等相似的多级微纳米结构,因此将显示许多与天然生物材料相似的性质和功能,如超憎水性、自清洁、结构颜色、抗反射、防雾、抗污染、自增强等。所提出的仿生制备方法和纺丝工艺,新颖,简单,通俗易懂,易于操作,有利于实现工业化生产。The advantage of the present invention is that by directly imitating the natural spinning process of spider silk, using polyurethane elastomer as the main material, introducing nanoparticles at the same time, and adopting micro-nano technology, the elastic fiber with multi-level micro-nano structure is innovatively prepared , and proposed a series of unique bionic preparation methods and spinning processes. The prepared elastic fiber has a multi-level micro-nano structure similar to many natural biological materials, such as lotus leaves, butterfly wings, water strider legs, mosquito compound eyes, fish scales, gecko feet, spider silk, etc., so it will show many similarities with Similar properties and functions of natural biomaterials, such as superhydrophobicity, self-cleaning, structural color, anti-reflection, anti-fog, anti-pollution, self-reinforcement, etc. The proposed bionic preparation method and spinning process are novel, simple, easy to understand and easy to operate, and are conducive to realizing industrial production.
附图说明 Description of drawings
图1a一种具有多级微纳米结构的弹性纤维表面的扫描电子显微镜图;Figure 1a is a scanning electron microscope image of the surface of an elastic fiber with a multi-level micro-nano structure;
图1b一种具有多级微纳米结构的弹性纤维表面的扫描电子显微镜图;Figure 1b is a scanning electron microscope image of the surface of an elastic fiber with a multi-level micro-nano structure;
图1c一种具有多级微纳米结构的弹性纤维表面的扫描电子显微镜图;Figure 1c is a scanning electron microscope image of the surface of an elastic fiber with a multi-level micro-nano structure;
图1d一种具有多级微纳米结构的弹性纤维表面的扫描电子显微镜图;Figure 1d is a scanning electron microscope image of the surface of an elastic fiber with a multi-level micro-nano structure;
图1a、图1b、图1c和图1d是对同一纤维表面位置进行观察,放大倍数逐步提高,图显示其纤维表面同时具有1~10微米尺寸的沟槽和纳米尺寸的微球,纤维表面微球的尺寸主要取决于所加入纳米粒子的粒径。Fig. 1a, Fig. 1b, Fig. 1c and Fig. 1d are observations on the surface of the same fiber, and the magnification is gradually increased. The size of the spheres mainly depends on the particle size of the added nanoparticles.
图2a一种具有多级微纳米结构的弹性纤维表面的扫描电子显微镜图;Figure 2a is a scanning electron microscope image of the surface of an elastic fiber with a multi-level micro-nano structure;
图2b一种具有多级微纳米结构的弹性纤维表面的扫描电子显微镜图;Figure 2b is a scanning electron microscope image of the surface of an elastic fiber with a multi-level micro-nano structure;
图2c一种具有多级微纳米结构的弹性纤维断面的扫描电子显微镜图;Figure 2c is a scanning electron microscope image of a cross-section of an elastic fiber with a multi-level micro-nano structure;
图2d一种具有多级微纳米结构的弹性纤维断面的扫描电子显微镜图;Figure 2d is a scanning electron microscope image of a cross-section of an elastic fiber with a multi-level micro-nano structure;
图2a、2b、2c和2d是对同一纤维表面或断面位置进行观察,放大倍数逐步提高,图2a和2b显示其纤维表面同时具有1~10微米尺寸的沟槽和20纳米至8微米尺寸的纳米粒子聚集体;图2c和2d显示其纤维内部还含有纳米粒子,纤维内部纳米粒子的尺寸主要取决于所加入纳米粒子的粒径。Figures 2a, 2b, 2c, and 2d are observations of the same fiber surface or cross-sectional position, and the magnification is gradually increased. Figures 2a and 2b show that the fiber surface has grooves with a size of 1 to 10 microns and grooves with a size of 20 nanometers to 8 microns. Nanoparticle aggregates; Figures 2c and 2d show that the fiber also contains nanoparticles, and the size of the nanoparticles inside the fiber mainly depends on the particle size of the added nanoparticles.
图3a一种具有多级微纳米结构的弹性纤维表面的扫描电子显微镜图;Figure 3a is a scanning electron microscope image of the surface of an elastic fiber with a multi-level micro-nano structure;
图3b一种具有多级微纳米结构的弹性纤维表面的扫描电子显微镜图;Figure 3b is a scanning electron microscope image of the surface of an elastic fiber with a multi-level micro-nano structure;
图3c一种具有多级微纳米结构的弹性纤维断面的扫描电子显微镜图;Figure 3c is a scanning electron microscope image of a cross-section of an elastic fiber with a multi-level micro-nano structure;
图3d一种具有多级微纳米结构的弹性纤维断面的扫描电子显微镜图;Figure 3d is a scanning electron microscope image of a cross-section of an elastic fiber with a multi-level micro-nano structure;
图3a、3b、3c和3d,是所对同一纤维表面或断面位置进行观察,放大倍数逐步提高,图3a和3b显示其纤维表面同时具有1~10微米尺寸的沟槽和20纳米至8微米尺寸的纳米粒子聚集体;图3c和3d显示其纤维内部还同时含有纳米粒子和纳米粒子诱导生成的400纳米至1.2微米尺寸的球体,纤维内部纳米粒子的尺寸主要取决于所加入纳米粒子的粒径。Figures 3a, 3b, 3c, and 3d are observations of the same fiber surface or cross-sectional position, and the magnification is gradually increased. Figures 3a and 3b show that the fiber surface has grooves with a size of 1 to 10 microns and 20 nanometers to 8 microns. Figure 3c and 3d show that the fiber also contains nanoparticles and nanoparticle-induced spheres with a size of 400 nm to 1.2 μm. The size of the nanoparticles inside the fiber mainly depends on the size of the added nanoparticles. path.
图4a一种具有多级微纳米结构的螺旋型弹性纤维表面的扫描电子显微镜图;Figure 4a is a scanning electron microscope image of the surface of a helical elastic fiber with a multi-level micro-nano structure;
图4b一种具有多级微纳米结构的螺旋型弹性纤维表面的扫描电子显微镜图;Figure 4b is a scanning electron microscope image of the surface of a helical elastic fiber with a multi-level micro-nano structure;
图4c一种具有多级微纳米结构的螺旋型弹性纤维表面的扫描电子显微镜图;Figure 4c is a scanning electron microscope image of the surface of a helical elastic fiber with a multi-level micro-nano structure;
图4d一种具有多级微纳米结构的螺旋型弹性纤维表面的扫描电子显微镜图;Figure 4d is a scanning electron microscope image of the surface of a helical elastic fiber with a multi-level micro-nano structure;
图4a、4b、4c和4d,是对同一纤维表面位置进行观察,放大倍数逐步提高,图显示其纤维表面同时具有凹凸结构和纳米尺寸的微球,纤维表面微球的尺寸主要取决于所加入纳米粒子的粒径。Figures 4a, 4b, 4c and 4d are observations of the same fiber surface position, and the magnification is gradually increased. The figure shows that the fiber surface has both concave-convex structure and nano-sized microspheres. The size of the fiber surface microspheres mainly depends on the added The particle size of the nanoparticles.
图5a是仿生制备方法1和2中的纺丝工艺装置图(一);Fig. 5a is the spinning process device diagram (1) in the
图5b是仿生制备方法1和2中的纺丝工艺装置图(二);Fig. 5b is the spinning process device diagram (two) in the
图6是仿生制备方法3和4中的纺丝工艺装置图。Fig. 6 is a diagram of the spinning process device in
图中具体标号如下:The specific labels in the figure are as follows:
1、压力控制装置 2、储存装置 21、活塞 22、导管1.
3、成丝水槽 31、出水口 32、进水口 4、传递装置3.
5、拉伸装置 6、干燥装置 7、收集装置 8、磁力搅拌装置5. Stretching
81、磁子 W、水F、纤维81. Magnet W, Water F, Fiber
具体实施方式 Detailed ways
下面结合实施例对本发明作进一步的详细说明。The present invention will be described in further detail below in conjunction with embodiment.
实施例1:Example 1:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(所加聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,分别加入等体积的N,N-二甲基甲酰胺和乙醇溶剂,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后搅拌分散至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N,N-dimethylformamide as a solvent preparation concentration (ratio of added polyurethane mass to solvent volume) to be a polyurethane solution of 0.2 g/ml; then, add Equal volumes of N, N-dimethylformamide and ethanol solvent, make the concentration of polyurethane solution (the ratio of polyurethane quality and used solvent total volume) be reduced to the half of initial concentration, be 0.1 g/ml; Finally stir and disperse to The solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution is solidified in the water, the solvent diffuses into the water, and the polyurethane elastomer is self-assembled , forming the initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中或者空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的6倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water or in the air for vertical stretching; the initial elastic fibers are stretched to 6 times the original length, and the elastic The stretched state of the fiber is maintained for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面仅仅具有1~10微米尺寸的沟槽。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, the fiber surface only has 1-10 microns Dimensions of the groove.
实施例2:Example 2:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(所加聚氨酯质量与所用溶剂体积之比)为0.4克/毫升的聚氨酯溶液;然后,分别加入等体积的N,N-二甲基甲酰胺和乙醇溶剂,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.2克/毫升;最后搅拌分散至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N,N-dimethylformamide as a solvent preparation concentration (ratio of added polyurethane mass to solvent volume used) to be a polyurethane solution of 0.4 g/ml; then, add Equal volumes of N, N-dimethylformamide and ethanol solvent, make the concentration of polyurethane solution (the ratio of polyurethane quality and used solvent total volume) be reduced to half of initial concentration, be 0.2 g/ml; Finally stir and disperse to The solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution is solidified in the water, the solvent diffuses into the water, and the polyurethane elastomer is self-assembled , forming the initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中或者空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的8倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water or in the air for vertical stretching; the initial elastic fibers are stretched to 8 times the original length, and the elastic The stretched state of the fiber is maintained for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面仅仅具有1~10微米尺寸的沟槽。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, the fiber surface only has 1-10 microns Dimensions of the groove.
实施例3:Example 3:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(所加聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,分别加入等体积的N,N-二甲基甲酰胺和乙醇溶剂,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后搅拌分散至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N,N-dimethylformamide as a solvent preparation concentration (ratio of added polyurethane mass to solvent volume) to be a polyurethane solution of 0.2 g/ml; then, add Equal volumes of N, N-dimethylformamide and ethanol solvent, make the concentration of polyurethane solution (the ratio of polyurethane quality and used solvent total volume) be reduced to the half of initial concentration, be 0.1 g/ml; Finally stir and disperse to The solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution is solidified in the water, the solvent diffuses into the water, and the polyurethane elastomer is self-assembled , forming the initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中或者空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water or in the air for vertical stretching; the initial elastic fibers are stretched to 5 times the original length, and the elastic The stretched state of the fiber is maintained for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面仅仅具有1~10微米尺寸的沟槽。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, the fiber surface only has 1-10 microns Dimensions of the groove.
实施例4:Example 4:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)1∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of nanoparticles used to the quality of polyurethane) 1: 20 Weigh a certain quality of ultrafine fully vulcanized powdered nitrile rubber (particle diameter is about 100 nanometers), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 5 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面仅仅具有1~10微米尺寸的沟槽,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, the fiber surface only has 1-10 microns 100-nanometer-sized grooves, which also contain 100-nanometer-sized nanoparticles inside their fibers.
实施例5:Example 5:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 3: 20 Weigh a certain quality of ultrafine fully vulcanized powdered nitrile rubber (about 100 nanometers in particle size), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的6倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 6 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. 100-nanometer-sized grooves and 100-nanometer-sized microspheres, which also contain 100-nanometer-sized nanoparticles inside the fibers.
实施例6:Embodiment 6:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.4克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)4∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.2克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.4 g/ml; Then, by mass ratio ( The ratio of the quality of nanoparticles used to the quality of polyurethane) 4: 20 Take a certain quality of ultrafine fully vulcanized powdered nitrile rubber (particle diameter is about 100 nanometers), and take a certain volume of ethanol to carry out wetting and ultrasonic dispersion treatment on the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.2 g/mL; finally, stirring and dispersing for not less than 1 hour until the solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的7倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 7 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. 100-nanometer-sized grooves and 100-nanometer-sized microspheres, which also contain 100-nanometer-sized nanoparticles inside the fibers.
实施例7:Embodiment 7:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 3: 20 Weigh a certain quality of ultrafine fully vulcanized powdered nitrile rubber (about 100 nanometers in particle size), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 5 times of the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. 100-nanometer-sized grooves and 100-nanometer-sized microspheres, which also contain 100-nanometer-sized nanoparticles inside the fibers.
实施例8:Embodiment 8:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)5∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 5: 20 Weigh a certain quality of ultrafine fully vulcanized powdered nitrile rubber (about 100 nanometers in particle size), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的6倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 6 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面仅仅具有1~10微米尺寸的沟槽,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, the fiber surface only has 1-10 microns 100-nanometer-sized grooves, which also contain 100-nanometer-sized nanoparticles inside their fibers.
实施例9:Embodiment 9:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)1∶20称取一定质量的二乙基苯交联的聚苯乙烯微球(粒径约500纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of nanoparticles used to the mass of polyurethane) 1:20 Weigh a certain amount of diethylbenzene crosslinked polystyrene microspheres (about 500 nanometers in particle size), and take a certain volume of ethanol to wet the nanoparticles and ultrasonic dispersion treatment, the treated nanoparticles and ethanol are poured into the prepared polyurethane solution, and then the N,N-dimethylformamide solvent of the same volume as the ethanol is added to the polyurethane solution to make the polyurethane solution The concentration (ratio of the mass of polyurethane to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的6倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 6 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面仅仅具有1~10微米尺寸的沟槽,其纤维内部还含有500纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, the fiber surface only has 1-10 microns Dimensions of grooves, the fibers also contain 500 nanometer-sized nanoparticles inside.
实施例10:Example 10:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)5∶20称取一定质量的二乙基苯交联的聚苯乙烯微球(粒径约500纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of nanoparticles used to the mass of polyurethane) is 5: 20. Weigh a certain mass of diethylbenzene crosslinked polystyrene microspheres (about 500 nanometers in particle size), and take a certain volume of ethanol to wet the nanoparticles. and ultrasonic dispersion treatment, the treated nanoparticles and ethanol are poured into the prepared polyurethane solution, and then the N,N-dimethylformamide solvent of the same volume as the ethanol is added to the polyurethane solution to make the polyurethane solution The concentration (ratio of the mass of polyurethane to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 5 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和500纳米尺寸的微球,其纤维内部还含有500纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. The size of the groove and the microsphere of 500 nanometer size, the inside of the fiber also contains the nanoparticle of 500 nanometer size.
实施例11:Example 11:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的二乙基苯交联的聚苯乙烯微球(粒径约500纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of nanoparticles used to the mass of polyurethane) 3: 20 Weigh a certain mass of diethylbenzene crosslinked polystyrene microspheres (about 500 nanometers in particle size), and take a certain volume of ethanol to wet the nanoparticles and ultrasonic dispersion treatment, the treated nanoparticles and ethanol are poured into the prepared polyurethane solution, and then the N,N-dimethylformamide solvent of the same volume as the ethanol is added to the polyurethane solution to make the polyurethane solution The concentration (ratio of the mass of polyurethane to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的7倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 7 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和500纳米尺寸的微球,其纤维内部还含有500纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. The size of the groove and the microsphere of 500 nanometer size, the inside of the fiber also contains the nanoparticle of 500 nanometer size.
实施例12:Example 12:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)5∶20称取一定质量的二氧化硅微球(粒径约10纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) is 5: 20. Weigh a certain amount of silica microspheres (about 10 nanometers in particle diameter), and take a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles. Processed nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then add the N, N-dimethylformamide solvent of the equal volume of ethanol used in the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and the solvent used) The total volume ratio) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 5 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和20纳米至8微米尺寸的纳米粒子聚集体,其纤维内部还含有10纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. Grooves and aggregates of nanoparticles with a size of 20 nanometers to 8 micrometers, and the inside of the fiber also contains nanoparticles with a size of 10 nanometers.
实施例13:Example 13:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的二氧化硅微球(粒径约10纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of nanoparticles used to the mass of polyurethane) is 3: 20. Weigh a certain mass of silica microspheres (about 10 nanometers in particle diameter), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles. Processed nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then add the N, N-dimethylformamide solvent of the equal volume of ethanol used in the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and the solvent used) The total volume ratio) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的2.5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 2.5 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和20纳米至8微米尺寸的纳米粒子聚集体,其纤维内部还同时含有10纳米尺寸的纳米粒子和纳米粒子诱导生成的400纳米至1.2微米尺寸的球体。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. Grooves with a size of 20 nanometers to 8 microns and nanoparticle aggregates with a size of 20 nanometers to 8 microns, and the inside of the fiber also contains nanoparticles with a size of 10 nanometers and spheres with a size of 400 nanometers to 1.2 microns induced by the nanoparticles.
实施例14:Example 14:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.4克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)2∶20称取一定质量的二氧化硅微球(粒径约10纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.2克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.4 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 2: 20 Weigh a certain amount of silica microspheres (about 10 nanometers in particle size), and take a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles. Processed nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then add the N, N-dimethylformamide solvent of the equal volume of ethanol used in the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and the solvent used) The total volume ratio) is reduced to half of the initial concentration, which is 0.2 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的3倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 3 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和20纳米至8微米尺寸的纳米粒子聚集体,其纤维内部还同时含有10纳米尺寸的纳米粒子和纳米粒子诱导生成的400纳米至1.2微米尺寸的球体。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. Grooves with a size of 20 nanometers to 8 microns and nanoparticle aggregates with a size of 20 nanometers to 8 microns, and the inside of the fiber also contains nanoparticles with a size of 10 nanometers and spheres with a size of 400 nanometers to 1.2 microns induced by the nanoparticles.
实施例15:Example 15:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的二氧化硅微球(粒径约10纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of nanoparticles used to the mass of polyurethane) is 3: 20. Weigh a certain mass of silica microspheres (about 10 nanometers in particle diameter), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles. Processed nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then add the N, N-dimethylformamide solvent of the equal volume of ethanol used in the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and the solvent used) The total volume ratio) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的2.5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 2.5 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和20纳米至8微米尺寸的纳米粒子聚集体,其纤维内部还同时含有10纳米尺寸的纳米粒子和纳米粒子诱导生成的400纳米至1.2微米尺寸的球体。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. Grooves with a size of 20 nanometers to 8 microns and nanoparticle aggregates with a size of 20 nanometers to 8 microns, and the inside of the fiber also contains nanoparticles with a size of 10 nanometers and spheres with a size of 400 nanometers to 1.2 microns induced by the nanoparticles.
实施例16:Example 16:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)2∶20称取一定质量的二氧化硅微球(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of nanoparticles used to the mass of polyurethane) 2: 20 Weigh a certain quality of silica microspheres (about 100 nanometers in particle diameter), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles. Processed nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then add the N, N-dimethylformamide solvent of the equal volume of ethanol used in the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and the solvent used) The total volume ratio) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 5 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. 100-nanometer-sized grooves and 100-nanometer-sized microspheres, which also contain 100-nanometer-sized nanoparticles inside the fibers.
实施例17:Example 17:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)4∶20称取一定质量的二氧化硅微球(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) is 4: 20. Weigh a certain amount of silica microspheres (about 100 nanometers in particle diameter), and take a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles. Processed nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then add the N, N-dimethylformamide solvent of the equal volume of ethanol used in the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and the solvent used) The total volume ratio) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的6倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 6 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. 100-nanometer-sized grooves and 100-nanometer-sized microspheres, which also contain 100-nanometer-sized nanoparticles inside the fibers.
实施例18:Example 18:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的二氧化硅微球(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of the nanoparticles used to the mass of the polyurethane) is 3: 20. Weigh a certain amount of silica microspheres (about 100 nanometers in particle diameter), and take a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles. Processed nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then add the N, N-dimethylformamide solvent of the equal volume of ethanol used in the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and the solvent used) The total volume ratio) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 5 times of the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. 100-nanometer-sized grooves and 100-nanometer-sized microspheres, which also contain 100-nanometer-sized nanoparticles inside the fibers.
实施例19:Example 19:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的四氧化三铁磁性微球(粒径约200纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the used nanoparticle quality to the quality of polyurethane) 3: 20 Weigh a certain amount of ferroferric oxide magnetic microspheres (about 200 nanometers in particle diameter), and get a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles, The treated nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then the N,N-dimethylformamide solvent of the same volume as ethanol is added to the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and The ratio of the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于自来水中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的6倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in tap water for vertical stretching; the initial elastic fibers are stretched to 6 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和200纳米尺寸的微球,其纤维内部还含有200纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. 200-nanometer-sized grooves and 200-nanometer-sized microspheres, which also contain 200-nanometer-sized nanoparticles inside the fibers.
实施例20:Example 20:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)4∶20称取一定质量的四氧化三铁磁性微球(粒径约200纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 4: 20 takes a certain quality of ferroferromagnetic microspheres (about 200 nanometers in particle diameter), and takes a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles, The treated nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then the N,N-dimethylformamide solvent of the same volume as ethanol is added to the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and The ratio of the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,形成初始的弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming tank equipped with tap water, the composite spinning solution solidifies in the water, the solvent diffuses into the water, polyurethane elastomer and nanoparticles self-assembly to form initial elastic fibers.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 5 times of the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的弹性纤维,其纤维表面同时具有1~10微米尺寸的沟槽和200纳米尺寸的微球,其纤维内部还含有200纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched elastic fibers to remove the remaining solvent, so as to obtain the final elastic fibers with multi-level micro-nano structure, and the fiber surface has 1 to 10 microns at the same time. 200-nanometer-sized grooves and 200-nanometer-sized microspheres, which also contain 200-nanometer-sized nanoparticles inside the fibers.
实施例21:Example 21:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(所加聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,分别加入等体积的N,N-二甲基甲酰胺和乙醇溶剂,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后搅拌分散至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N,N-dimethylformamide as a solvent preparation concentration (ratio of added polyurethane mass to solvent volume) to be a polyurethane solution of 0.2 g/ml; then, add Equal volumes of N, N-dimethylformamide and ethanol solvent, make the concentration of polyurethane solution (the ratio of polyurethane quality and used solvent total volume) be reduced to the half of initial concentration, be 0.1 g/ml; Finally stir and disperse to The solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer self-assembles, and spirals up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的0倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 0 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面仅仅具有凹凸结构。(5) Drying of the elastic fiber: the helical elastic fiber after stretching treatment is dried to remove the remaining solvent, so as to obtain the final helical elastic fiber with multi-level micro-nano structure, the fiber surface only has Concave-convex structure.
实施例22:Example 22:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(所加聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,分别加入等体积的N,N-二甲基甲酰胺和乙醇溶剂,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后搅拌分散至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N,N-dimethylformamide as a solvent preparation concentration (ratio of added polyurethane mass to solvent volume) to be a polyurethane solution of 0.2 g/ml; then, add Equal volumes of N, N-dimethylformamide and ethanol solvent, make the concentration of polyurethane solution (the ratio of polyurethane quality and used solvent total volume) be reduced to the half of initial concentration, be 0.1 g/ml; Finally stir and disperse to The solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer self-assembles, and spirals up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 5 times of the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面仅仅具有凹凸结构。(5) Drying of the elastic fiber: the helical elastic fiber after stretching treatment is dried to remove the remaining solvent, so as to obtain the final helical elastic fiber with multi-level micro-nano structure, the fiber surface only has Concave-convex structure.
实施例23:Example 23:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(所加聚氨酯质量与所用溶剂体积之比)为0.4克/毫升的聚氨酯溶液;然后,分别加入等体积的N,N-二甲基甲酰胺和乙醇溶剂,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.2克/毫升;最后搅拌分散至溶液均匀,得复合纺丝溶液。(1) Preparation of composite spinning solution: first use N,N-dimethylformamide as a solvent preparation concentration (ratio of added polyurethane mass to solvent volume used) to be a polyurethane solution of 0.4 g/ml; then, add Equal volumes of N, N-dimethylformamide and ethanol solvent, make the concentration of polyurethane solution (the ratio of polyurethane quality and used solvent total volume) be reduced to half of initial concentration, be 0.2 g/ml; Finally stir and disperse to The solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer self-assembles, and spirals up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的3倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 3 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面仅仅具有凹凸结构。(5) Drying of the elastic fiber: the helical elastic fiber after stretching treatment is dried to remove the remaining solvent, so as to obtain the final helical elastic fiber with multi-level micro-nano structure, the fiber surface only has Concave-convex structure.
实施例24:Example 24:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)5∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 5: 20 Weigh a certain quality of ultrafine fully vulcanized powdered nitrile rubber (about 100 nanometers in particle size), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer and nanoparticles self-assemble, and spiral up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的1倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 1 time of the original length, and the elastic fibers are stretched Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面仅仅具有凹凸结构,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of the elastic fiber: the helical elastic fiber after stretching treatment is dried to remove the remaining solvent, so as to obtain the final helical elastic fiber with multi-level micro-nano structure, the fiber surface only has Concavo-convex structure, the fibers also contain 100 nanometer-sized nanoparticles.
实施例25:Example 25:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 3: 20 Weigh a certain quality of ultrafine fully vulcanized powdered nitrile rubber (about 100 nanometers in particle size), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer and nanoparticles self-assemble, and spiral up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的0倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 0 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面同时具有凹凸结构和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched helical elastic fibers to remove the remaining solvent, so as to obtain the final helical elastic fibers with multi-level micro-nano structure, the fiber surface has both Concavo-convex structure and 100 nanometer-sized microspheres, the fiber also contains 100 nanometer-sized nanoparticles.
实施例26:Example 26:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)2∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 2: 20 Weigh a certain amount of superfine fully vulcanized powdered nitrile rubber (about 100 nanometers in particle size), and take a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer and nanoparticles self-assemble, and spiral up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的4倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 4 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面同时具有凹凸结构和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched helical elastic fibers to remove the remaining solvent, so as to obtain the final helical elastic fibers with multi-level micro-nano structure, the fiber surface has both Concavo-convex structure and 100 nanometer-sized microspheres, the fiber also contains 100 nanometer-sized nanoparticles.
实施例27:Example 27:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.4克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的超细全硫化粉末丁腈橡胶(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.2克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.4 g/ml; Then, by mass ratio ( The ratio of the quality of the nanoparticles used to the quality of the polyurethane) 3: 20 Weigh a certain quality of ultrafine fully vulcanized powdered nitrile rubber (about 100 nanometers in particle size), and take a certain volume of ethanol to wet and ultrasonically disperse the nanoparticles , Pour the treated nanoparticles and ethanol into the prepared polyurethane solution, and then add the N, N-dimethylformamide solvent of the same volume as ethanol to the polyurethane solution to make the concentration of the polyurethane solution (the mass of polyurethane The ratio to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.2 g/mL; finally, stirring and dispersing for not less than 1 hour until the solution is uniform to obtain a composite spinning solution.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为1毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 1 ml/hour through a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer and nanoparticles self-assemble, and spiral up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的3倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 3 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面同时具有凹凸结构和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched helical elastic fibers to remove the remaining solvent, so as to obtain the final helical elastic fibers with multi-level micro-nano structure, the fiber surface has both Concavo-convex structure and 100 nanometer-sized microspheres, the fiber also contains 100 nanometer-sized nanoparticles.
实施例28:Example 28:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)2∶20称取一定质量的二乙基苯交联的聚苯乙烯微球(粒径约500纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of nanoparticles used to the mass of polyurethane) 2: 20 Weigh a certain mass of diethylbenzene crosslinked polystyrene microspheres (about 500 nanometers in particle size), and take a certain volume of ethanol to wet the nanoparticles and ultrasonic dispersion treatment, the treated nanoparticles and ethanol are poured into the prepared polyurethane solution, and then the N,N-dimethylformamide solvent of the same volume as the ethanol is added to the polyurethane solution to make the polyurethane solution The concentration (ratio of the mass of polyurethane to the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer and nanoparticles self-assemble, and spiral up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的2倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 2 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面同时具有凹凸结构和500纳米尺寸的微球,其纤维内部还含有500纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched helical elastic fibers to remove the remaining solvent, so as to obtain the final helical elastic fibers with multi-level micro-nano structure, the fiber surface has both Concave-convex structure and microspheres with a size of 500 nanometers, and the inside of the fiber also contains nanoparticles with a size of 500 nanometers.
实施例29:Example 29:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的二氧化硅微球(粒径约100纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the mass of the nanoparticles used to the mass of the polyurethane) is 3: 20. Weigh a certain amount of silica microspheres (about 100 nanometers in particle diameter), and take a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles. Processed nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then add the N, N-dimethylformamide solvent of the equal volume of ethanol used in the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and the solvent used) The total volume ratio) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.3毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.3 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer and nanoparticles self-assemble, and spiral up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的3倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretching treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 3 times the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面同时具有凹凸结构和100纳米尺寸的微球,其纤维内部还含有100纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched helical elastic fibers to remove the remaining solvent, so as to obtain the final helical elastic fibers with multi-level micro-nano structure, the fiber surface has both Concavo-convex structure and 100 nanometer-sized microspheres, the fiber also contains 100 nanometer-sized nanoparticles.
实施例30:Example 30:
(1)复合纺丝溶液的配制:先以N,N-二甲基甲酰胺为溶剂配制浓度(聚氨酯质量与所用溶剂体积之比)为0.2克/毫升的聚氨酯溶液;然后,按质量比(所用纳米粒子质量与聚氨酯质量之比)3∶20称取一定质量的四氧化三铁磁性微球(粒径约200纳米),并取一定体积的乙醇对纳米粒子进行润湿和超声分散处理,将经过处理的纳米粒子和乙醇一起倒入所配制的聚氨酯溶液中,再补加所用乙醇等体积的N,N-二甲基甲酰胺溶剂到聚氨酯溶液中,使聚氨酯溶液的浓度(聚氨酯质量与所用溶剂总体积之比)降为初始浓度的一半,即为0.1克/毫升;最后,搅拌分散不低于1小时至溶液均匀,得复合纺丝溶液。(1) The preparation of composite spinning solution: first with N, N-dimethylformamide is the polyurethane solution that solvent preparation concentration (the ratio of polyurethane quality and used solvent volume) is 0.2 g/ml; Then, by mass ratio ( The ratio of the used nanoparticle quality to the quality of polyurethane) 3: 20 Weigh a certain amount of ferroferric oxide magnetic microspheres (about 200 nanometers in particle diameter), and get a certain volume of ethanol to carry out wetting and ultrasonic dispersion of the nanoparticles, The treated nanoparticles and ethanol are poured into the prepared polyurethane solution together, and then the N,N-dimethylformamide solvent of the same volume as ethanol is added to the polyurethane solution to make the concentration of the polyurethane solution (the quality of the polyurethane and The ratio of the total volume of the solvent used) is reduced to half of the initial concentration, which is 0.1 g/ml; finally, stirring and dispersing for not less than 1 hour until the solution is uniform, and a composite spinning solution is obtained.
(2)复合纺丝溶液的储存和挤出:将复合纺丝溶液置于带有活塞和导管的储存容器中,利用压力控制装置、并通过活塞将纺丝溶液压进导管内,并将纺丝溶液从导管中挤出;通过压力控制装置调节纺丝溶液从储存容器中进入导管的速度为0.5毫升/小时,导管的内径为0.5毫米。(2) Storage and extrusion of the composite spinning solution: the composite spinning solution is placed in a storage container with a piston and a conduit, and the spinning solution is pressed into the conduit through a pressure control device through the piston, and the spinning The silk solution is extruded from the catheter; the speed of the spinning solution entering the catheter from the storage container is adjusted to 0.5 ml/hour by a pressure control device, and the inner diameter of the catheter is 0.5 mm.
(3)弹性纤维的成型:在室温下,将复合纺丝溶液从导管内挤入装有自来水的成丝水槽中,成丝水槽底部通过一个磁子搅拌自来水而形成一个微小的旋转波动,复合纺丝溶液在水中凝固,溶剂向水中扩散,聚氨酯弹性体和纳米粒子进行自组装,并从水下螺旋上升,形成初始的螺旋型弹性纤维。(3) Forming of elastic fibers: at room temperature, the composite spinning solution is squeezed from the catheter into the silk-forming water tank filled with tap water, and the bottom of the silk-forming water tank is stirred by a magnet to form a small rotational fluctuation, compounding The spinning solution is solidified in water, the solvent diffuses into the water, the polyurethane elastomer and nanoparticles self-assemble, and spiral up from the water to form the initial helical elastic fiber.
(4)弹性纤维的拉伸处理:在室温下,将初始的弹性纤维置于空气中进行竖直拉伸处理;初始的弹性纤维被拉伸至原长的5倍,并将弹性纤维的拉伸状态保持不低于10分钟。(4) Stretch treatment of elastic fibers: at room temperature, the initial elastic fibers are placed in the air for vertical stretching; the initial elastic fibers are stretched to 5 times of the original length, and the stretched elastic fibers are Stretch state for not less than 10 minutes.
(5)弹性纤维的干燥:将经过拉伸处理后的螺旋型弹性纤维进行干燥,以除去残存的溶剂,从而制得最终的具有多级微纳米结构的螺旋型弹性纤维,其纤维表面同时具有凹凸结构和200纳米尺寸的微球,其纤维内部还含有200纳米尺寸的纳米粒子。(5) Drying of elastic fibers: drying the stretched helical elastic fibers to remove the remaining solvent, so as to obtain the final helical elastic fibers with multi-level micro-nano structure, the fiber surface has both Concave-convex structure and microspheres with a size of 200 nanometers, and the inside of the fiber also contains nanoparticles with a size of 200 nanometers.
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