CN102519599B - Fuse automatic temperature measurement system - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种应用于熔断器寿命试验与评估系统中对熔断器组中各熔体温度进行测量与记录的熔断器自动测温系统。 The invention relates to an automatic fuse temperature measuring system used in a fuse life test and evaluation system to measure and record the temperature of each melt in a fuse group.
背景技术 Background technique
熔断器在使用过程中,由于自身流过的电流及外界环境的影响,其不可避免的发生老化降级,影响其使用寿命。已有研究表明,只要运行环境能够保证,熔断器的寿命主要取决于熔体的状态。熔断器的熔体在通电条件下的主要老化机理就是金属电迁移,即金属中的离子迁移,这种迁移会在局部区域发生质量亏损而出现空洞,或产生质量堆积而出现小丘或凝固态毛刺,造成金属缺陷,电阻增大,引发局部过热,熔体温度升高,高温又会加速金属化电迁移的过程,使缺陷进一步增大,逐渐累积至发生熔体熔断。 During the use of the fuse, due to the current flowing through itself and the influence of the external environment, it will inevitably undergo aging and degradation, which will affect its service life. Studies have shown that as long as the operating environment can be guaranteed, the life of the fuse depends mainly on the state of the melt. The main aging mechanism of the fuse melt under energized conditions is metal electromigration, that is, ion migration in the metal. This migration will cause mass loss in a local area and voids, or mass accumulation and hillocks or solidification. The burrs cause metal defects, increase the resistance, cause local overheating, and the melt temperature rises. The high temperature will accelerate the process of metallization electromigration, further increase the defects, and gradually accumulate until the melt melts.
在对熔断器进行寿命评估、变加速因子的寿命评估等试验时,需要测量熔体的温度。但目前,熔体温度测试依然采用手动测量与记录的方法,无法避免由测量时间、仪器使用方式、测量位置、测量角度、读数等带来的误差。 When performing tests such as life evaluation and variable acceleration factor life evaluation of fuses, it is necessary to measure the temperature of the melt. But at present, the melt temperature test still adopts the method of manual measurement and recording, which cannot avoid errors caused by measurement time, instrument use method, measurement position, measurement angle, reading, etc.
发明内容 Contents of the invention
本发明的目的是提供一种减小误差、提高测温数据准确性的熔断器自动测温系统。 The purpose of the present invention is to provide an automatic fuse temperature measurement system which reduces errors and improves the accuracy of temperature measurement data.
为达到上述目的,本发明采用的技术方案是:一种熔断器自动测温系统,用于在熔断器寿命评估系统中自动检测熔断器组中各熔体的温度,其包括 In order to achieve the above object, the technical solution adopted by the present invention is: a fuse automatic temperature measurement system, which is used to automatically detect the temperature of each melt in the fuse group in the fuse life evaluation system, which includes
测试装置,所述的测试装置包括温度传感器、带动所述的温度传感器移动的行动机构; A test device, the test device includes a temperature sensor and an action mechanism that drives the temperature sensor to move;
控制装置,所述的控制装置分别与所述的温度传感器和所述的行动机构相信号连接,所述的控制装置采集并存储所述的温度传感器测得的各所述的熔体的温度数据,所述的控制装置控制所述的行动机构移动。 A control device, the control device is connected to the temperature sensor and the action mechanism respectively, and the control device collects and stores the temperature data of each of the melts measured by the temperature sensor , the control device controls the movement of the action mechanism.
采用控制装置控制测试装置对熔断器组中各熔体的温度进行自动测量及保存,可以减小由于仪器使用方法、测量时间、测量位置等因素带来的测量误差。 Using the control device to control the test device to automatically measure and save the temperature of each melt in the fuse group can reduce the measurement error caused by factors such as the method of use of the instrument, measurement time, and measurement location.
优选的,所述的温度传感器为非接触式温度传感器。采用非接触式温度传感器能够在不改变被测熔体温度场的条件下进行测量,提高了测量精度。 Preferably, the temperature sensor is a non-contact temperature sensor. The non-contact temperature sensor can be used for measurement without changing the temperature field of the measured melt, which improves the measurement accuracy.
优选的,所述的温度传感器为红外热成像温度传感器。 Preferably, the temperature sensor is an infrared thermal imaging temperature sensor.
优选的,所述的行动机构包括与所述的温度传感器相固定连接并与所述的控制装置相信号连接的步进式电机、与所述的步进式电机相配合的轨道,所述的轨道沿所述的各熔体的排布方向设置。 Preferably, the action mechanism includes a stepper motor that is fixedly connected to the temperature sensor and signally connected to the control device, a track that matches the stepper motor, and the The track is arranged along the arrangement direction of the melts.
优选的,其还包括与所述的控制装置相信号连接并监测所述的温度传感器位置的位移传感器。控制装置可以根据位移传感器所检测的温度传感器的位置控制行动机构,从而对温度传感器的测量位置进行精确调整。 Preferably, it also includes a displacement sensor that is signally connected to the control device and monitors the position of the temperature sensor. The control device can control the action mechanism according to the position of the temperature sensor detected by the displacement sensor, so as to accurately adjust the measurement position of the temperature sensor.
优选的,所述的控制装置为程控装置。采用程控装置可以减少系统内的连线,简化系统结构。 Preferably, the control device is a program-controlled device. The use of program-controlled devices can reduce the wiring in the system and simplify the system structure.
优选的,所述的熔断器自动测温系统具有循环式测量和定点式测量两种工作方式,所述的控制装置根据所述的熔断器组的温度状态控制所述的熔断器自动测温系统在所述的两种工作方式之间转换; Preferably, the automatic fuse temperature measurement system has two working modes: cycle measurement and fixed-point measurement, and the control device controls the automatic fuse temperature measurement system according to the temperature state of the fuse group switch between the two working modes described;
当所述的熔断器自动测温系统处于所述的循环式测量工作方式时,所述的行动机构带动所述的温度传感器逐个测量各所述的熔体的温度并将温度测量值传至所述的控制装置储存,完成一次测量循环,相邻两次所述的测量循环之间经过第一时间间隔; When the automatic temperature measurement system of the fuse is in the cyclic measurement working mode, the action mechanism drives the temperature sensor to measure the temperature of each of the melts one by one and transmits the temperature measurement value to the The above-mentioned control device is stored, and a measurement cycle is completed, and the first time interval passes between two adjacent measurement cycles;
当所述的熔断器自动测温系统处于所述的定点式测量工作方式时,所述的温度传感器对某一所述的熔体的温度进行连续测量并将温度测量值传至所述的控制装置储存,相邻两次测量之间经过第二时间间隔。 When the fuse automatic temperature measurement system is in the fixed-point measurement working mode, the temperature sensor continuously measures the temperature of a certain melt and transmits the temperature measurement value to the control The device stores, and a second time interval elapses between two adjacent measurements.
优选的,所述的熔断器自动测温系统在采用所述的循环式测量工作方式时,若某一所述的熔体的温度的连续两次测量值之差大于第一温差时,所述的熔断器自动测温系统自动转换为所述的定点式测量工作方式并测量该所述的熔体的温度;当所述的熔断器自动测温系统采用所述的定点式测量工作方式时,若其测量的所述的熔体的温度在第三时间间隔内的测量值之差小于第二温差或该熔体熔断时,所述的熔断器自动测温系统自动转换为所述的循环式测量工作方式。 Preferably, when the automatic fuse temperature measurement system adopts the cyclic measurement working mode, if the difference between two consecutive measured values of the temperature of a certain melt is greater than the first temperature difference, the The fuse automatic temperature measurement system automatically converts to the fixed-point measurement work mode and measures the temperature of the melt; when the fuse automatic temperature measurement system adopts the fixed-point measurement work mode, If the temperature difference of the measured melt temperature in the third time interval is less than the second temperature difference or the melt is blown, the automatic temperature measurement system for the fuse will automatically switch to the cycle type Measure how it works.
优选的,所述的第二时间间隔小于所述的第一时间间隔。 Preferably, the second time interval is shorter than the first time interval.
循环式测量和定点式测量两种工作方式自动变换,可以根据各熔体的状态选择合适的测量方式,便于进行精确测量。 The two working modes of cyclic measurement and fixed-point measurement are automatically changed, and the appropriate measurement method can be selected according to the state of each melt, which is convenient for accurate measurement.
附图说明 Description of drawings
附图1为本发明的熔断器自动测温系统的示意图。 Accompanying drawing 1 is the schematic diagram of the fuse automatic temperature measuring system of the present invention.
以上附图中:1、熔断器组;11、熔体;2、测试装置;3、控制装置;4、轨道。 In the above drawings: 1. Fuse group; 11. Melt; 2. Test device; 3. Control device; 4. Track.
具体实施方式 Detailed ways
下面结合附图所示的实施例对本发明作进一步描述。 The present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings.
实施例一:参见附图1所示。 Embodiment 1: Refer to the accompanying drawing 1.
一种熔断器自动测温系统,用于在熔断器寿命评估系统中自动检测熔断器组1中各熔体11的温度,其包括测试装置2、控制装置3、设置于测试装置2上或控制装置3上的位移传感器。 An automatic temperature measurement system for fuses, which is used to automatically detect the temperature of each melt 11 in a fuse group 1 in a fuse life evaluation system, which includes a test device 2, a control device 3, set on the test device 2 or control Displacement sensor on device 3.
测试装置2包括温度传感器、带动温度传感器移动的行动机构。温度传感器为非接触式的红外热成像温度传感器。行动机构包括与温度传感器相固定连接并与控制装置相信号连接的步进式电机、与步进式电机相配合的轨道4,轨道4沿各熔体11的排布方向设置。位移传感器用于监测温度传感器位置。 The test device 2 includes a temperature sensor and an action mechanism that drives the temperature sensor to move. The temperature sensor is a non-contact infrared thermal imaging temperature sensor. The action mechanism includes a stepping motor that is fixedly connected with the temperature sensor and signaled with the control device, and a track 4 matched with the stepping motor. The track 4 is arranged along the arrangement direction of the melts 11 . A displacement sensor is used to monitor the temperature sensor position.
控制装置3为程控装置,其分别与温度传感器、行动机构、位移传感器相无线信号连接。控制装置3采集并存储温度传感器测得的各熔体11的温度数据,控制装置3控制行动机构移动。 The control device 3 is a program-controlled device, which is respectively connected with the temperature sensor, the action mechanism and the displacement sensor with wireless signals. The control device 3 collects and stores the temperature data of each melt 11 measured by the temperature sensor, and the control device 3 controls the movement of the action mechanism.
熔断器自动测温系统具有循环式测量和定点式测量两种工作方式,控制装置3根据熔断器组1的温度状态控制熔断器自动测温系统在两种工作方式之间转换。常规情况下,该熔断器自动测温系统处于循环式测量工作方式,此时,控制装置3控制步进式电机沿轨道4移动,温度传感器逐个测量各熔体11的温度并将测得的数据传回控制装置3存储。当所有熔体11的温度全部测量完时完成一次测量循环。相邻两次测量循环之间经过第一时间间隔,该第一时间间隔可在控制装置3中设定。若某一熔体11的温度的连续两次测量值之差大于第一温差时,熔断器自动测温系统自动转换为定点式测量工作方式。第一温差的值可根据实际情况在控制装置3中设定,例如设定为10℃。 The fuse automatic temperature measurement system has two working modes: cycle measurement and fixed-point measurement. The control device 3 controls the fuse automatic temperature measurement system to switch between the two working modes according to the temperature state of the fuse group 1 . Under normal circumstances, the fuse automatic temperature measurement system is in the cyclic measurement working mode. At this time, the control device 3 controls the stepper motor to move along the track 4, and the temperature sensor measures the temperature of each melt 11 one by one and the measured data Send it back to the control device 3 for storage. A measurement cycle is completed when the temperatures of all melts 11 have been measured. A first time interval, which can be set in the control device 3 , elapses between two adjacent measurement cycles. If the difference between two consecutive measured values of the temperature of a certain melt 11 is greater than the first temperature difference, the fuse automatic temperature measurement system automatically switches to a fixed-point measurement working mode. The value of the first temperature difference can be set in the control device 3 according to the actual situation, for example, it is set to 10°C.
当熔断器自动测温系统处于定点式测量工作方式时,温度传感器对某一熔体11的温度进行连续测量并将测量值传至控制装置3储存,相邻两次测量之间经过第二时间间隔。该第二时间间隔也可在控制装置3中设定,且通常第二时间间隔短于第一时间间隔,例如将测试频率设定为1次/秒。此时,若温度传感器测量的熔体11的温度在第三时间间隔内的测量值之差小于第二温差或该熔体11熔断时,熔断器自动测温系统自动转换为循环式测量工作方式。例如将第三时间间隔设定为5秒,第二温差设定为5℃,那么在5秒的时间内测得的温差若小于5℃或该熔体11熔断时,熔断器自动测温系统自动恢复为循环式测量工作方式。 When the fuse automatic temperature measurement system is in the fixed-point measurement working mode, the temperature sensor continuously measures the temperature of a certain melt 11 and transmits the measured value to the control device 3 for storage, and the second time passes between two adjacent measurements. interval. The second time interval can also be set in the control device 3, and usually the second time interval is shorter than the first time interval, for example, the test frequency is set to 1 time/second. At this time, if the difference between the temperature of the melt 11 measured by the temperature sensor within the third time interval is less than the second temperature difference or the melt 11 is blown, the fuse automatic temperature measurement system will automatically switch to the cyclic measurement working mode . For example, if the third time interval is set to 5 seconds and the second temperature difference is set to 5°C, then if the temperature difference measured within 5 seconds is less than 5°C or the melt 11 is blown, the fuse automatic temperature measurement system will Automatically return to the cycle measurement work mode.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。 The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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| CN106056862A (en) * | 2016-08-04 | 2016-10-26 | 常德威迪电气有限责任公司 | Automatic alarm system of fusing device |
| CN106228762A (en) * | 2016-08-04 | 2016-12-14 | 常德威迪电气有限责任公司 | The automatic alarm system of device for fusing |
| CN106228761A (en) * | 2016-08-04 | 2016-12-14 | 常德威迪电气有限责任公司 | The automatic alarm system of device for fusing |
| AU2016434590B2 (en) * | 2016-12-30 | 2020-09-24 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Online temperature monitoring system and method for direct air-cooled condenser |
| CN112829586B (en) * | 2019-11-25 | 2022-06-07 | 北京新能源汽车股份有限公司 | Method and device for monitoring fuse and electric automobile |
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| US7014358B2 (en) * | 2001-02-19 | 2006-03-21 | Braun Gmbh | Radiation thermometer comprising a heated measuring tip |
| CN101661081A (en) * | 2009-09-22 | 2010-03-03 | 海信科龙电器股份有限公司 | Device and method for testing temperature fuse assembly |
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