CN102535159B - Waterproof and oilproof flame retarding treatment process for cotton fabric - Google Patents

Waterproof and oilproof flame retarding treatment process for cotton fabric Download PDF

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CN102535159B
CN102535159B CN201110452981.XA CN201110452981A CN102535159B CN 102535159 B CN102535159 B CN 102535159B CN 201110452981 A CN201110452981 A CN 201110452981A CN 102535159 B CN102535159 B CN 102535159B
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flame
water
fabric
oil
treatment
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CN102535159A (en
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刘智慧
吴杨
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Dalian Hongfeng Innovation Development Co ltd
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Dalian Anming Hongfeng Printing & Dyeing Co Ltd
LIAONING HONGFENG PRINTING AND DYEING CO Ltd
DALIAN HONGFENG GROUP
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Abstract

The invention belongs to the field of textile manufacturing, in particular to a manufacturing process for cotton fabric. The waterproof and oilproof flame retarding treatment process for the cotton fabric comprises the process flows of: 1, enzyme desizing, 2, singeing, 3, scouring and bleaching, 4, mercerizing, 5, dyeing, 6, flame-proof treatment, 7, water-repellent and oil-repellent treatment, and 8, preshrinking. The treatment process is simple in process and is easy for industrial manufacturing and production. The fabric being treated is water-repellent and oil-repellent and cannot change the ventilation of the fabric due to micropores on the cloth being treated. Index requirements of customers can be achieved by flame-proof treatment first and water-repellent and oil-repellent treatment followed.

Description

The water and oil repellant flame-proof finishing process of COTTON FABRIC
Technical field:
The invention belongs to textile processing field, particularly cotton fabric processing method.
Background technology:
Along with social development, people get more and more to the demand of plyability function protecting clothes.Multifunctional composite finishing refers to the finishing technique giving two or more functions of fabric, as fire-retardant/antistatic, water and oil repellant/fire-retardant, antistatic/water and oil repellant etc.Water and oil repellant flame-proof treatment turn increases water and oil repellant performance on the basis of flame-proof treatment, and the taking of product is improved greatly.
Fire-retardantly refer to that textiles can automatically block burning and proceeds when meeting with burning things which may cause a fire disaster, automatic distinguishing after fire, not in afterflame or the ability of glowing.The flame-proof treatment of fabric is by effects such as chemical bonding, chemical adhesion, absorption deposition and nonpolar Van der Waals force combinations, makes fire retardant anchor on fiber and fabric, thus makes fabric obtain fire resistance.Cotton is a kind of natural plant fibre, and when heat reaches 300-400 DEG C, namely automatically cracking in atmosphere, produces imflammable gas, then with the combination with oxygen in air, impel burning to proceed.
Organo-fluorine polymer can be reduced to fabric face the degree that oil, water and spot can not infiltrate and penetrate fiber.The best finishing effect of this effect, be embodied in organo-fluorine polymer and can form seamed invisible diaphragm, this tunic gets up fibers encapsulation.Under drying process heat effect, organo-fluorine polymer is cross-linked film forming, sprawls come at fiber surface, and fluorine-containing side chain orientation is stretched, and polymer passes through effect and the fiber strong bonded of reactive group simultaneously.
Water repellent finish: refusing water and waterproof is two different concepts, and refusing water is be deposited on fiber surface with hydrophobic compound, and fabric face leaves hole, air and steam can also be through.Waterproof is that waterproof is airtight with the hole of fluid-tight compound filling fabric face.Its Main Differences is that refuse water has higher water permeability and porous gas under the effect of hydraulic pressure.
Oil-repellent finiss: be that after making loomage surface modification, critical surface tension significantly declines, the oil that effects on surface tension force is less also produces larger contact angle, thus oily effect is refused in generation.The fabric finishing agent that current energy is minimum is fluorocarbons finishing agent.
Summary of the invention:
The object of the invention is to overcome above-mentioned not enough problem, provide a kind of waterproof and oilproof flame-proof finishing process of COTTON FABRIC, technique is simple, and obtained COTTON FABRIC has waterproof, grease proofing and anti-flaming function concurrently.
The technical scheme that the present invention is adopted for achieving the above object is: the waterproof and oilproof flame-proof finishing process of COTTON FABRIC, arrange by the preshrinking process flow process of 1. enzyme desizing → drift → 4. mercerising of 2. singing → 3. boil → 5. dyeing → 6. flame-proof treatment → 7. water and oil repellent finish → 8., be specially:
(1) pre-treatment: comprise enzyme desizing → drift → mercerising four step of singing → boil, process conditions, enzyme desizing refinery practice, boil technique and the amount of caustic soda of drift, lower machine cloth capillary effect controls at 6 ~ 8cm/30min, pH value on-line monitoring during mercerising, ensures that lower machine cloth is neutral;
(2) pad dyeing: first the fabric after pre-treatment enters in groove and pad dye liquor, pick-up rate is about 65%, carries out infrared preliminary drying afterwards, hot blast preliminary drying (temperature 100 ~ 110 DEG C), and drying cylinder is dried; Pad fixation liquid again, gas steams (100 ~ 102 DEG C of * 1.5min), carries out 4 lattice washings successively, soap (soaping agent 1 ~ 2g/L, more than 95 DEG C) after decatize, and 3 lattice 95 DEG C washing and 1 lattice cold wash, dry after washing;
(3) flame-proof treatment: the fabric after dyeing enters in fire-retardant working solution and pads working solution, pick-up rate is about 65%, carries out infrared preliminary drying afterwards, hot blast preliminary drying (temperature 100 ~ 110 DEG C), drying cylinder is dried, then baking temperature (160 ~ 165 DEG C × 2.5min); Bake rear employing soda ash 30g/L neutralization, alkali cleaning, adopt three lattice, 50 ~ 60 DEG C of Warm Wash after alkali cleaning successively, four lattice 80 ~ 90 DEG C hot water wash, lattice 50 ~ 60 DEG C washing; Finally adopt the process of concentration 1 ~ 2g/L hydrogen peroxide, washing post-drying.
(4) water and oil repellent finish: after flame-proof treatment, fabric one soaks and rolls, and pick-up rate is that about 50%, 100 ~ 120 DEG C of * 3min are dried, then 180 DEG C of * 40s bake.
Adding of each color additive of described pad dyeing all adopts material cylinder and shower pipe.Described pad dyeing cloth cover pH value controls about 7 and does not contain surfactant.Described pad dyeing controls to soap, pad dyeing soaping agent described in hot water wash temperature adopts the efficient soaping agent consumption of low bubble to be 1 ~ 2g/L.
The fire-retardant Working solution prescription of described flame-proof treatment (g/L):
Described water and oil repellent finish Working solution prescription (g/L):
Water-repellent oil-repellent agent 60
HAC 2
Bleeding agent 2.
Wherein bleeding agent adopts the compatible high-efficient penetrant preferably with waterproofing agent.
Finishing technique of the present invention, not only technique is simple, is easy to industrial processes and produces, fabric not only water and oil repellant after arranging, and the micropore of cloth cover still exists, so do not change the gas permeability of fabric after arranging.
General phosphorus-containing compound produces phosphoric acid, metaphosphoric acid, poly-metaphosphoric acid in flame, and because the phosphoric acid layer generated forms the nonvolatile protective layer of one deck, isolated air, creates flame retardant effect.In addition, poly-metaphosphoric acid has strong dehydration, makes cellulose carbonization, and carbonizes the effect that film also serves isolated air.
Pad during flame-proof treatment: padding machine mangle is wanted evenly and band liquid measure should be consistent, because the change color of fabric after flame-proof treatment is comparatively large, in order to avoid produce aberration after arranging.
Dry: slowly should dry after textile pad dressing liquid and prevent finishing agent migration, make feel hardening.Bake out temperature is generally at 100 ~ 120 DEG C, unsuitable too high.If the too fast meeting of drying rate make fire retardant generation migration and move to that fabric face makes the feel of fabric become hard and coarse.Surface flame-retardant agent simultaneously increases, and is increased, cause washability to reduce by the trend washed off.Should make the regain that fabric keeps certain in addition during preliminary drying, when being beneficial to bake, fire retardant and fiber is full cross-linked.
Bake: baking is the major influence factors of finishing effect, dressing liquid is attached on fabric and produces flame retardant effect through baking with fiber generation cross-linking reaction through padding oven dry.
1.. baking temperature: the fire retardant on fabric just can react under certain temperature conditions, along with the increase cross-linking reaction of temperature is more abundant, flame retardant effect is better, but acidic materials in fire retardant bake through high temperature, and that fiber is occurred is tendering, powerful decline, temperature more high-tenacity declines more.
2.. bake the time: the fire retardant on fabric and fiber react and need the time, along with the increase crosslinking degree in reaction time is also more abundant, flame retardant effect is better, but powerful decline is also more.Can reach flame retardant effect for a long time with low temperature between high temperature, short time, but consider the brute force of fabric, general temperature selects 160 ~ 165 DEG C, and the time is 2.5min.Bake in process and will ensure the constant of temperature and the speed of a motor vehicle, be also noted that and suitably get rid of moisture in drying room and waste gas, to ensure to bake effect.
In and alkali cleaning: in and the object of alkali cleaning be that the acidic materials in fabric are neutralized completely, and the accessory substance produced in unreacted material and reaction is removed clean.Fabric first alkali immerging neutralization after through Warm Wash, hot water wash, dioxygen washing, dry.The object of dioxygen washing removes the peculiar smell on fabric.Flame-retardant textile after baking should be washed as early as possible because fabric has remaining acid, and fabric placement for a long time can be hydrolyzed and the brute force of fabric is declined in acid condition, and the fabric after general flame-proof treatment will clean complete in 4 hours.Fabric in flame treatment and after washing insufficient, easily produce fishlike smell when cloth cover pH value is greater than 8.5 and content of formaldehyde is high.The accessory substance mainly reacted is not removed clean, can use 2g/L hydrogen peroxide and 1g/L acetic acid wash.
COTTON FABRIC of the present invention adopts two-bath process finishing technique, i.e. first flame-proof treatment, then the index request carrying out that water and oil repellent finish can reach client.
Detailed description of the invention:
Below in conjunction with specific embodiment, the present invention is described in further detail, but the present invention is not limited to specific embodiment.
Embodiment 1
Fabric: C 10*10 80*46 150cm
Product quality requires:
Flame-retardant standard: GB/T5455-1997 textile combustion performance test normal beam technique
Water protection standards: AATCC method of testing 22-2001 5 grades
Anti-oil standard: AATCC method of testing 118-2002 6 grades
Ultimate strength: ISO 13934-1/1999 standard is through more than broadwise 1100/500N
Tearing brute force: ISO 13937-3/2000 standard is through more than broadwise 25N
Within shrink standard: ISO 507,7/1,984 3%
Content of formaldehyde: below 100PPM
Soaping fastness: ISO 105C06-C2S more than 3.5 grades
Friction fastness: ISO 105-X12/2001 more than 3.5 grades.
Arrange by following technological process:
1. enzyme desizing → 2. singe → 3. boil drift → 4. mercerising → 5. dyeing → 6. flame-proof treatment → 7. water and oil repellent finish → 8. preshrunk
(1) pre-treatment: enzyme desizing → drift → mercerizing process of singing → boil is carried out pre-treatment,
Production control main points: process conditions and technique concentration will be stablized, because fabric does flame-proof treatment, make the brute force of fabric, decline more so select enzyme desizing refinery practice, the consumption boiling the caustic soda of drift will strictly control, lower machine cloth capillary effect controls at 6 ~ 8cm/30min, but wants evenly.Mercerizing range uses pH value on-line monitoring, ensures that lower machine cloth is neutrality and pH value 7 ~ 8.
(2) pad dyeing: enter cloth → pad dye liquor (pick-up rate 65%) → infrared preliminary drying → hot blast preliminary drying (100 ~ 110 DEG C) → drying cylinder and dry → pad fixation liquid → gas and steam (100 ~ 102 DEG C of * 1.5min) → 4 lattice and wash → soap (soaping agent 1 ~ 2g/L, more than 95 DEG C) → 3 lattice 95 DEG C washing → 1 lattice cold wash → oven dry
Production control point: stable process conditions, adding of each color additive all adopts material cylinder and shower pipe, for ensureing fastness, the cloth cover pH value of lower machine cloth and not containing surfactant, to strictly control to soap, hot water wash temperature, the soaping agent that selectivity is good also strictly controls consumption, use pH value on-line monitoring, be beneficial to flame-proof treatment.
(3) flame-proof treatment
Technological process: pad working solution (pick-up rate 65%) → oven dry (100 ~ 110 DEG C) → bake (160 ~ 165 DEG C × 2.5min) → in and alkali cleaning (soda ash 30g/L) → Warm Wash (three lattice 50 ~ 60 DEG C) → hot water wash (four lattice 80 ~ 90 DEG C) → washing (50 ~ 60 DEG C) → hydrogen peroxide process (1 ~ 2g/L) → washing → oven dry
Technology preparation (g/L):
Fire-retardant influence factor:
Pad: padding machine mangle is wanted evenly and band liquid measure should be consistent, because the change color of fabric after flame-proof treatment is comparatively large, in order to avoid produce aberration after arranging.
Dry: slowly should dry after textile pad dressing liquid and prevent finishing agent migration, make feel hardening.Bake out temperature is generally at 100 ~ 120 DEG C, unsuitable too high.If the too fast meeting of drying rate make fire retardant generation migration and move to that fabric face makes the feel of fabric become hard and coarse.Surface flame-retardant agent simultaneously increases, and is increased, cause washability to reduce by the trend washed off.Should make the regain that fabric keeps certain in addition during preliminary drying, when being beneficial to bake, fire retardant and fiber is full cross-linked.
Bake: baking is the major influence factors of finishing effect, dressing liquid is attached on fabric and produces flame retardant effect through baking with fiber generation cross-linking reaction through padding oven dry.
1.. baking temperature: the fire retardant on fabric just can react under certain temperature conditions, along with the increase cross-linking reaction of temperature is more abundant, flame retardant effect is better, but acidic materials in fire retardant bake through high temperature, and that fiber is occurred is tendering, powerful decline, temperature more high-tenacity declines more.
2.. bake the time: the fire retardant on fabric and fiber react and need the time, along with the increase crosslinking degree in reaction time is also more abundant, flame retardant effect is better, but powerful decline is also more.Can reach flame retardant effect for a long time with low temperature between high temperature, short time, but consider the brute force of fabric, general temperature selects 160 ~ 165 DEG C, and the time is 2.5min.Bake in process and will ensure the constant of temperature and the speed of a motor vehicle, be also noted that and suitably get rid of moisture in drying room and waste gas, to ensure to bake effect.
In and alkali cleaning: in and the object of alkali cleaning be that the acidic materials in fabric are neutralized completely, and the accessory substance produced in unreacted material and reaction is removed clean.Fabric first alkali immerging neutralization after through Warm Wash, hot water wash, dioxygen washing, dry.The object of dioxygen washing removes the peculiar smell on fabric.Flame-retardant textile after baking should be washed as early as possible because fabric has remaining acid, and fabric placement for a long time can be hydrolyzed and the brute force of fabric is declined in acid condition, and the fabric after general flame-proof treatment will clean complete in 4 hours.Fabric in flame treatment and after washing insufficient, easily produce fishlike smell when cloth cover pH value is greater than 8.5 and content of formaldehyde is high.The accessory substance mainly reacted is not removed clean, can use 2g/L hydrogen peroxide and 1g/L acetic acid wash.
(4) water and oil repellent finish
Technological process: after flame-proof treatment, fabric one soaks one and rolls (pick-up rate 50%) → dry (100 ~ 120*3min) → bake 180*40s
Technology preparation:
Water-repellent oil-repellent agent UFC-02 (Organic fluoride high molecular polymer) 60
HAC 2
Bleeding agent PBN (highly efficiency compositional) 2.
Due to poor permeability after fabric fire-retardant finishing, add the compatible high-efficient penetrant preferably with waterproofing agent, reduce the speed of a motor vehicle and increase the fabric immersion liquid time.
The indices of above-mentioned fabric after water and oil repellant flame-proof treatment is as follows:
Water and oil repellant flame retardant test result:
Property indices after arrangement: fire-retardant: by EN531 standard, waterproof: AATCC method of testing 22-2001 more than 5 grades, anti-oil standard: AATCC method of testing 118-2002 more than 6 grades.

Claims (4)

1. the water and oil repellant flame-proof finishing process of COTTON FABRIC, is characterized in that: arrange by the preshrinking process flow process of 1. enzyme desizing → drift → 4. mercerising of 2. singing → 3. boil → 5. dyeing → 6. flame-proof treatment → 7. water and oil repellent finish → 8., be specially:
(1) pre-treatment: comprise enzyme desizing → drift → mercerising four step of singing → boil, process conditions, enzyme desizing refinery practice, boil technique and the amount of caustic soda of drift, lower machine cloth capillary effect controls at 6 ~ 8cm/30min, pH value on-line monitoring during mercerising, ensures that lower machine cloth is neutral;
(2) pad dyeing: the fabric after pre-treatment enters in groove and pads dye liquor, pick-up rate is 65%, carry out infrared preliminary drying afterwards, temperature 100 ~ 110 DEG C of hot blast preliminary dryings, drying cylinder is dried, pad fixation liquid again, gas steams 100 ~ 102 DEG C of * 1.5min, carry out 4 lattice washings successively after decatize, soaping agent 1 ~ 2g/L, soap for more than 95 DEG C, 3 lattice 95 DEG C washing and 1 lattice cold wash, dry after washing;
(3) flame-proof treatment: the fabric after dyeing enters in fire-retardant working solution and pads working solution, pick-up rate is 65%, carries out infrared preliminary drying afterwards, temperature 100 ~ 110 DEG C of hot blast preliminary dryings, and drying cylinder is dried, then bakes, baking temperature 160 ~ 165 DEG C × 2.5min; Bake rear employing soda ash 30g/L neutralization, alkali cleaning, adopt three lattice, 50 ~ 60 DEG C of Warm Wash after alkali cleaning successively, four lattice 80 ~ 90 DEG C hot water wash, lattice 50 ~ 60 DEG C washing; Finally adopt the process of concentration 1 ~ 2g/L hydrogen peroxide, washing post-drying; Wherein said fire-retardant Working solution prescription (g/L):
(4) water and oil repellent finish: after flame-proof treatment, fabric one soaks and rolls, and pick-up rate is that 50%, 100 ~ 120 DEG C of * 3min are dried, then 180 DEG C of * 40s bake; Described water and oil repellent finish Working solution prescription (g/L):
Water-repellent oil-repellent agent 60
HAC 2
Bleeding agent 2;
Wherein bleeding agent adopts the compatible high-efficient penetrant preferably with waterproofing agent.
2. the water and oil repellant flame-proof finishing process of COTTON FABRIC according to claim 1, is characterized in that: adding of each color additive of described pad dyeing all adopts material cylinder and shower pipe.
3. the water and oil repellant flame-proof finishing process of COTTON FABRIC according to claim 1, is characterized in that: described pad dyeing cloth cover pH value controls 7 ~ 8 and not containing any classes of surfactant.
4. the water and oil repellant flame-proof finishing process of COTTON FABRIC according to claim 1, it is characterized in that: described pad dyeing soaping agent adopts the efficient soaping agent of low bubble, consumption is 1 ~ 2g/L.
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