CN102603991B - Environmental-friendly waterborne protective and decorative paint for inner cabin of ship - Google Patents

Environmental-friendly waterborne protective and decorative paint for inner cabin of ship Download PDF

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CN102603991B
CN102603991B CN 201210014745 CN201210014745A CN102603991B CN 102603991 B CN102603991 B CN 102603991B CN 201210014745 CN201210014745 CN 201210014745 CN 201210014745 A CN201210014745 A CN 201210014745A CN 102603991 B CN102603991 B CN 102603991B
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侯佩民
徐元浩
于杰
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Marine Chemical Research Institute Co Ltd
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Abstract

The invention relates to a formula and a preparation process of environmental-friendly waterborne protective and decorative paint. The preparation process comprises the following steps of: firstly, synthesizing acrylic acid modified alcohol acid emulsion with low VOC (volatile organic compounds) content, high stability and high drying speed; then mixing the emulsion serving as a base stock and pigments and auxiliaries; and processing by the processes of grinding, dispersing and the like to form the paint. The paint has low VOC content, does not contain benzene series, is non-toxic and non-inflammable, has no pollution to the environment, is harmless for physical health of constructors, can be constructed by adopting various methods of brushing, spraying, dip-coating and the like, has high drying speed and is safe and convenient to use. The environmental-friendly waterborne protective and decorative paint has high paint film mechanical strength, strong adhesive power and good decoration and is mainly used for a steel plate and the surface of a flexible package in an inner cabin of a ship as a protective and decorative coating. The environmental-friendly waterborne protective and decorative paint can also be used for protection and decoration of a steel iron material of facility parts such as a vehicle, a bridge, a storage tank, a pipeline, and mechanical equipment.

Description

船舶内舱用环保型水性防护装饰涂料Environmentally friendly water-based protective decorative coatings for ship interiors

技术领域 technical field

本发明涉及一种环保型水性防护装饰涂料配方及制备工艺。首先合成了VOC含量低、稳定性好、干燥快的丙烯酸改性醇酸乳液,再以此乳液为基料与颜料、助剂混合,经研磨、分散等工序加工成涂料。该涂料VOC含量低,不含苯系物,无毒、不燃,对环境无污染,对施工人员身体健康无害,可采用刷涂、喷涂、浸涂等多种方法施工,干燥快,使用安全方便。漆膜机械强度高,附着力强,装饰性好,主要用于船舶内舱钢板和软包覆表面作为防护和装饰涂层。也可用于交通工具、桥梁、贮罐、管道、机械设备等设施件钢铁材料的防护与装饰。The invention relates to a formula and a preparation process of an environment-friendly water-based protective decorative paint. First, an acrylic-modified alkyd emulsion with low VOC content, good stability, and fast drying was synthesized, and then the emulsion was used as a base material to mix with pigments and additives, and processed into coatings through grinding and dispersing processes. The coating has low VOC content, does not contain benzene series, is non-toxic, non-flammable, has no pollution to the environment, and is harmless to the health of construction workers. It can be applied by various methods such as brushing, spraying, and dipping. It dries quickly and is safe to use. convenient. The paint film has high mechanical strength, strong adhesion, and good decoration. It is mainly used as a protective and decorative coating on steel plates and soft cladding surfaces in ship interiors. It can also be used for the protection and decoration of iron and steel materials in facilities such as vehicles, bridges, storage tanks, pipelines, and mechanical equipment.

背景技术 Background technique

船舶制造中大量使用内舱漆,用于内舱钢板和软包覆表面的装饰和防护。由于内舱空间狭小、涂装操作不便、通风不畅,内舱漆施工中存在易于产生火灾、中毒等事故的隐患。目前造船业中应用最多的内舱漆是溶剂型醇酸漆。由于溶剂型醇酸漆含有约50%的有机溶剂,存在施工时产生火灾危险和污染内舱环境的问题。特别是绝缘层软包覆施工中,包覆布和绝缘隔热材料均为多孔材料,对油漆吸收量较大、且易于将有机溶剂封闭在多孔基材内部,造成舱室内长期存在油漆气味,对在舱室内工作和生活的人员的身体健康也十分有害。因此国内各大船舶制造厂对于环保型水性内舱漆都有很迫切的需要。研究开发环保型水性内舱漆以消除内舱漆施工中火灾和中毒事故隐患、改善内舱室居住环境,都具有重要意义。Inner cabin paint is widely used in shipbuilding for the decoration and protection of inner cabin steel plates and soft cladding surfaces. Due to the narrow space in the interior cabin, inconvenient painting operation, and poor ventilation, there are hidden dangers of accidents such as fire and poisoning in the paint construction of the interior cabin. At present, the most widely used interior paint in the shipbuilding industry is solvent-based alkyd paint. Since the solvent-based alkyd paint contains about 50% organic solvent, there are problems of fire hazard and pollution of the interior cabin environment during construction. Especially in the soft covering construction of the insulating layer, the covering cloth and the insulating material are porous materials, which have a large amount of paint absorption and are easy to seal the organic solvent inside the porous substrate, resulting in long-term paint odor in the cabin. It is also very harmful to the health of the personnel working and living in the cabin. Therefore, major domestic shipbuilding factories have an urgent need for environmentally friendly water-based interior paint. It is of great significance to research and develop environment-friendly water-based interior paint to eliminate hidden dangers of fire and poisoning accidents in the construction of interior paint, and to improve the living environment of interior cabins.

传统的涂料多为溶剂型,其中含有大量的有机溶剂,使用时还常需加入有机溶剂稀释,这些溶剂在施工和漆膜干燥过程中挥发到大气中,对人身健康有害且污染环境,还有引起火灾的危险。随着世界各国环保法规日益严格,开发环境友好型涂料以替代溶剂型涂料是大势所趋料。溶剂型醇酸漆以其优良的综合性能,在传统涂料领域一直占有相当的比重。随着人们环保意识的提高及环保法规的健全,开发能够替代溶剂型醇酸漆的水性醇酸漆一直是涂料行业的努力方向。这其中经历了以下三个阶段:Traditional paints are mostly solvent-based, which contain a large amount of organic solvents, and often need to be diluted with organic solvents when used. These solvents evaporate into the atmosphere during construction and paint film drying, which is harmful to human health and pollutes the environment. Fire hazard. With the increasingly stringent environmental regulations around the world, it is the general trend to develop environmentally friendly coatings to replace solvent-based coatings. With its excellent comprehensive performance, solvent-based alkyd paint has always occupied a considerable proportion in the field of traditional coatings. With the improvement of people's awareness of environmental protection and the improvement of environmental protection regulations, the development of water-based alkyd paints that can replace solvent-based alkyd paints has always been the direction of the paint industry. This has gone through the following three stages:

第一阶段是用乳化剂将溶剂型醇酸树脂乳化。这一方法由于外加乳化剂的影响,存在涂料稳定性不好、漆膜耐水性、装饰性差等诸多弊端。The first stage is to emulsify the solventborne alkyd with an emulsifier. Due to the influence of the added emulsifier, this method has many disadvantages such as poor coating stability, poor water resistance of the paint film, and poor decoration.

第二阶段是将亲水性基团如聚醚链段、羧基等引入醇酸树脂分子中,在助溶剂帮助下分散于碱性水溶液中形成水稀释性醇酸。现有的水性醇酸漆大多是以这类树脂为基料。该方法存在乳液粘度高、漆膜耐水性差、有机溶剂含量高等缺点。The second stage is to introduce hydrophilic groups such as polyether segments, carboxyl groups, etc. into alkyd resin molecules, and disperse them in alkaline aqueous solution with the help of co-solvents to form water-dilutable alkyds. Most of the existing water-based alkyd paints are based on this type of resin. This method has the disadvantages of high emulsion viscosity, poor water resistance of the paint film, and high organic solvent content.

90年代以后,人们开始致力于新一代水性醇酸树脂的研制,即核-壳结构、自乳化的乳液。该乳液由于不含外加乳化剂,克服了外加乳化剂所导致的缺点;又因其乳胶粒为核-壳结构,树脂的整体酸值较低且不需外加助溶剂,克服了第二代醇酸所固有的一些缺点。加之该乳液为微乳液(平均粒径可小到50-100nm),可以制备高光泽、高装饰性的面漆。例如,奥地利维诺华公司开发出水性丙烯酸改性醇酸面漆(AT9400711),它是分别以不饱和脂肪酸与丙烯酸混合单体如甲基丙烯酸、(甲基)丙烯酸聚乙二醇酯、其它(甲基)丙烯酸(酯)或乙烯基单体经自由基聚合得共聚物A,以不饱和脂肪酸、多元醇、二元酸、(多元)环状酸经酯化得聚合物B,再使两者反应得到酸值为25-70的丙烯酸改性醇酸树脂,其酸值的80%来源于共聚物A中的甲基丙烯酸。将该树脂用碱中和、加水搅拌即可自乳化,得到丙烯酸改性醇酸乳液。以该乳液为基料可以制备丙烯酸改性醇酸涂料,用于各种金属表面的防护与装饰。美国专利US4996250用甲基丙烯酸和其它乙烯基或/和(甲基)丙烯酸酯类单体和干性脂肪酸进行自由基共聚,合成酸值在25~70的醇酸树脂,其中至少80%的酸值来自于甲基丙烯酸,用碱部分或者全部中和后形成水稀释型醇酸树脂。用这种醇酸树脂和马来化油或者马来化脂肪酸进行混和,再加入一种由(甲基)丙烯酸酯或者丁二烯与苯乙烯的共聚物组成的聚合物乳液。合成了一种能满足多种要求的新型水性树脂。美国专利US6489398用甲基丙烯酸-(甲基)丙烯酸酯-乙烯基单体和不饱和脂肪酸接枝共聚,然后再和多元醇反应生成酸值为25-70的共聚物,其中80%的羧基来源于甲基丙烯酸。用氨中和羧基,得到水溶性醇酸树脂。该树脂较之一般的丙烯酸,自干型醇酸树脂,具有储存时间和自干性能多不亚于一般的醇酸树脂。美国专利US0152830将丙烯酸单体通过游离基聚合接枝到不饱和脂肪酸上,形成丙烯酸接枝脂肪酸,然后与端羟基的醇酸反应,而形成一种缩合型的丙烯酸改性醇酸聚合物。这种聚合物的丙烯酸部分的羧基会与胺中和,使壳部分具有亲水性,而醇酸部分仍然保持憎水性。生成的盐可使聚合物分散于水。这种聚合物的核-壳结构中,容易发生水解的醇酸作为核,水相中的丙烯酸(抗水解)作为壳,以期获得更好的水解稳定性。这种新型树脂制备的涂料在加热贮存数周后,各项性能均没有下降。After the 1990s, people began to devote themselves to the development of a new generation of water-based alkyd resins, that is, core-shell structure, self-emulsifying emulsions. Since the emulsion does not contain an external emulsifier, it overcomes the shortcomings caused by the external emulsifier; and because the latex particles have a core-shell structure, the overall acid value of the resin is low and no external co-solvent is required, which overcomes the disadvantages of the second-generation alcohol. Some disadvantages inherent in acids. In addition, the emulsion is a microemulsion (the average particle size can be as small as 50-100nm), and a high-gloss, high-decorative finish paint can be prepared. For example, the Austrian Winova Company has developed a water-based acrylic modified alkyd topcoat (AT9400711), which is made of unsaturated fatty acids and acrylic acid mixed monomers such as methacrylic acid, polyethylene glycol (meth)acrylate, other ( Free radical polymerization of meth)acrylic acid (ester) or vinyl monomers to obtain copolymer A, and esterification of unsaturated fatty acids, polyhydric alcohols, dibasic acids, and (multiple) cyclic acids to obtain polymer B, and then make the two The latter reacts to obtain an acrylic acid-modified alkyd resin with an acid value of 25-70, and 80% of its acid value is derived from the methacrylic acid in the copolymer A. The resin can be self-emulsified by neutralizing it with alkali and stirring with water to obtain an acrylic modified alkyd emulsion. Using the emulsion as base material, acrylic modified alkyd paint can be prepared for protection and decoration of various metal surfaces. U.S. Patent No. 4,996,250 carries out radical copolymerization with methacrylic acid and other vinyl or/and (meth)acrylic acid ester monomers and dry fatty acid, synthesizes alkyd resins with an acid value of 25 to 70, wherein at least 80% of the acid Values are derived from methacrylic acid, partially or fully neutralized with alkali to form a water-reducible alkyd resin. The alkyd resin is mixed with maleated oil or fatty acid, and a polymer emulsion composed of (meth)acrylates or copolymers of butadiene and styrene is added. A new waterborne resin that can meet various requirements was synthesized. U.S. Patent No. 6,489,398 uses methacrylic acid-(meth)acrylate-vinyl monomers and unsaturated fatty acids for graft copolymerization, and then reacts with polyols to generate copolymers with an acid value of 25-70, wherein 80% of the carboxyl group source in methacrylic acid. The carboxyl groups are neutralized with ammonia to obtain a water-soluble alkyd resin. Compared with general acrylic and self-drying alkyd resins, this resin has a storage time and self-drying performance that are no less than general alkyd resins. U.S. Patent US0152830 grafts acrylic acid monomers to unsaturated fatty acids through free radical polymerization to form acrylic acid grafted fatty acids, and then reacts with alkyds with terminal hydroxyl groups to form a condensation-type acrylic acid-modified alkyd polymer. The carboxyl groups of the acrylic portion of the polymer are neutralized with the amine, making the shell portion hydrophilic while the alkyd portion remains hydrophobic. The resulting salt allows the polymer to be dispersed in water. In the core-shell structure of this polymer, the alkyd that is prone to hydrolysis acts as the core, and the acrylic acid (anti-hydrolysis) in the water phase acts as the shell, in order to obtain better hydrolytic stability. The coatings prepared by this new type of resin did not decline in various properties after being heated and stored for several weeks.

这类发明的优点是乳液机械稳定性高,可以与颜填料共同研磨,简化了制漆工艺。涂料施工性能、湿膜流平性较好,漆膜机械强度较高。缺点之一是以来源较少、价格较高的不饱和脂肪酸为原料且树脂制备工艺较复杂,原料来源受限,生产成本偏高。其二是树脂中含有亲水性较强的聚醚(聚氧乙烯)基团,影响漆膜的耐水性。其三是丙烯酸和醇酸之间以酯键连接,储存稳定性不理想。其四是乳液粒径较大(平均粒径>200μm),漆膜光泽偏低。The advantage of this type of invention is that the emulsion has high mechanical stability, can be ground together with pigments and fillers, and simplifies the paint-making process. The paint construction performance and wet film leveling are better, and the paint film has higher mechanical strength. One of the disadvantages is that unsaturated fatty acids with less sources and higher prices are used as raw materials, and the resin preparation process is complicated, the source of raw materials is limited, and the production cost is high. The second is that the resin contains polyether (polyoxyethylene) groups with strong hydrophilicity, which affects the water resistance of the paint film. The third is that acrylic acid and alkyd are connected by ester bond, and the storage stability is not ideal. The fourth is that the particle size of the emulsion is relatively large (average particle size > 200 μm), and the gloss of the paint film is low.

为克服现有水性醇酸漆的缺点,本发明开发出一种新型核-壳结构的丙烯酸改性醇酸树脂乳液,即首先合成高分子量醇酸树脂,再以丙烯酸类单体与醇酸树脂通过自由基聚合制备酸值为20-40mgKOH/g的丙烯酸接枝醇酸树脂,该树脂用胺中和加水后形成储存稳定性好的丙烯酸改性醇酸乳液。以此乳液为基料与颜料、助剂混合制成水性丙烯酸改性醇酸涂料,其VOC含量低,不含甲醛和苯系物,对环境无污染,对施工人员身体健康无害。其施工性能、自干性、漆膜机械强度、装饰性均达到溶剂型醇酸涂料的水平。可以取代溶剂型醇酸漆,用于船舶内舱钢铁和软包覆表面,作为防护和装饰涂层。In order to overcome the shortcomings of the existing water-based alkyd paint, the present invention develops a new type of core-shell structure acrylic modified alkyd resin emulsion, that is, first synthesize high molecular weight alkyd resin, and then use acrylic monomer and alkyd resin An acrylic acid grafted alkyd resin with an acid value of 20-40 mgKOH/g is prepared by radical polymerization, and the resin is neutralized with amine and added with water to form an acrylic modified alkyd emulsion with good storage stability. The water-based acrylic modified alkyd paint is made by mixing the emulsion with pigments and additives. It has low VOC content, does not contain formaldehyde and benzene series, has no pollution to the environment, and is harmless to the health of construction workers. Its construction performance, self-drying property, mechanical strength of the paint film, and decorative properties have all reached the level of solvent-based alkyd paints. It can replace solvent-based alkyd paint for ship interior steel and soft cladding surfaces as a protective and decorative coating.

本发明的实施可以显著改善内舱漆涂装施工环境,保护施工和舱室工作与生活人员健康。本产品也可推广应用到汽车、铁路车辆等交通工具,石化行业贮罐、管道等设施,桥梁、铁塔、间架等钢结构,各类机械设备制造和维修中钢铁材料的防护与装饰,不仅具有显著的经济效益,而且具有巨大的社会效益。对于涂料产业的技术进步,保护人类生存环境都有重要的意义。The implementation of the invention can remarkably improve the paint coating construction environment of the inner cabin, and protect the health of construction and cabin working and living personnel. This product can also be popularized and applied to automobiles, railway vehicles and other means of transportation, facilities such as storage tanks and pipelines in the petrochemical industry, steel structures such as bridges, iron towers, and interframes, and the protection and decoration of steel materials in the manufacture and maintenance of various mechanical equipment. Notable economic benefits, but also has huge social benefits. It is of great significance to the technological progress of the paint industry and the protection of the human living environment.

发明内容Contents of the invention

本发明为了解决传统醇酸漆有机溶剂含量高,对环境有污染对人体健康有害且存在火灾隐患的问题,以及现有水性醇酸漆制备工艺复杂、成本较高、干性较差且储存稳定性不理想的缺点。The present invention solves the problems that the traditional alkyd paint has high organic solvent content, pollutes the environment, is harmful to human health and has fire hazards, and the existing water-based alkyd paint has complex preparation process, high cost, poor dryness and stable storage Sexual disadvantages.

本发明由丙烯酸改性醇酸乳液的制备和以此乳液为基料的涂料的制备两部分组成。The invention consists of two parts, the preparation of the acrylic acid modified alkyd emulsion and the preparation of the paint based on the emulsion.

丙烯酸改性醇酸乳液的制备:Preparation of Acrylic Modified Alkyd Emulsion:

技术路线:首先制备醇酸树脂,先以植物油与多元醇进行醇解反应,再加入二元醇、二元酸(酐)和桐油酸与醇解物进行酯化,酸值达到5--10mgKOH/g或粘度达到4--6s后,降温得到醇酸树脂。然后滴加酸值(理论值)40-60mgKOH/g的丙烯酸单体和其它不饱和单体的混合单体(含有引发剂),保温反应一段时间,粘度达到6-9s后,降温,在碱性水溶液中进行自乳化,即制成了以疏水的醇酸树脂为核,以亲水的丙烯酸树脂为壳的乳液。Technical route: first prepare alkyd resin, first carry out alcoholysis reaction with vegetable oil and polyalcohol, then add dibasic alcohol, dibasic acid (anhydride) and tung oilic acid and alcoholyzate for esterification, the acid value reaches 5--10mgKOH /g or the viscosity reaches 4--6s, lower the temperature to obtain alkyd resin. Then dropwise add acrylic acid monomer with an acid value (theoretical value) of 40-60mgKOH/g and other unsaturated monomers (containing an initiator), keep warm for a period of time, and after the viscosity reaches 6-9s, cool down, Self-emulsifying in an aqueous solution, that is, an emulsion with a hydrophobic alkyd resin as the core and a hydrophilic acrylic resin as the shell is produced.

乳液配方:Lotion recipe:

Figure BDA0000131898210000041
Figure BDA0000131898210000041

制备工艺:Preparation Process:

①将配方量的植物油、三元醇和催化剂加入1#反应容器,开动搅拌,通氮气,升温到230--240℃,保温约1.5--2h,测乙醇容忍度(95%乙醇,1∶9为终点),合格后,降温到180--190℃。①Put the vegetable oil, trihydric alcohol and catalyst in the formula into the 1 # reaction vessel, start stirring, blow nitrogen, raise the temperature to 230--240°C, keep it warm for about 1.5--2h, measure the ethanol tolerance (95% ethanol, 1:9 as the end point), after passing the test, cool down to 180--190°C.

②将配方量二元醇、二元酸或二元酸酐和3-5份回流二甲苯加入1#反应容器,210--220℃反应1h。②Add the formulated amount of glycol, dibasic acid or dibasic anhydride and 3-5 parts of refluxing xylene into 1 # reaction vessel, and react at 210--220°C for 1 hour.

③加入配方量桐油酸,230--240℃回流反应2--3h,测酸值、粘度。接近终点时,每隔半小时测一次。当粘度达到4--6s或酸值达到5--8mgKOH/g时,停止加热,降温到120--130℃,放入2#反应容器,同时抽除回流二甲苯。③Add the formula amount of tungoleic acid, reflux at 230-240°C for 2-3h, measure the acid value and viscosity. As you approach the finish line, measure every half hour. When the viscosity reaches 4--6s or the acid value reaches 5--8mgKOH/g, stop heating, cool down to 120--130°C, put it into 2 # reaction vessel, and pump out the refluxing xylene at the same time.

④将配方量不饱和单体与引发剂混配好,进入高位滴加槽,在氮气保护下,滴加到2#反应容器中,滴加时间约3h,100--130℃保温反应3h左右,当粘度达到6-9s时,降温到70--80℃。④Mix the unsaturated monomer and initiator in the formula amount, enter the high-level dripping tank, and drop it into the 2 # reaction vessel under the protection of nitrogen. The dropping time is about 3 hours, and the temperature is kept at 100--130 ℃ for about 3 hours. , when the viscosity reaches 6-9s, cool down to 70--80°C.

⑤将配方量软化水、中和剂加入到3#反应容器中,开搅拌,将2#反应容器中的物料转移到3#反应容器中,低速搅拌乳化1--3h,得到固体含量为30-50%的丙烯酸改性醇酸乳液。⑤ Add the softened water and neutralizer in the formula amount to 3 # reaction container, start stirring, transfer the material in 2 # reaction container to 3 # reaction container, stir and emulsify at low speed for 1--3 hours, and obtain a solid content of 30 -50% acrylic modified alkyd emulsion.

上述的植物油可以是亚麻油、豆油或其混合物,最佳用量为40-60份;三元醇可以是甘油、三羟甲基丙烷或其混合物,最佳用量为5-10份;催化剂是氢氧化锂或氢氧化钙;二元醇可以是丁二醇、新戊二醇或其混合物,最佳用量是5-10份;二元酸(酐)可以是六氢苯酐、间苯二甲酸、富马酸、(甲基)纳迪克酸酐中的一种或几种,优选间苯二甲酸用量为6-20份,最好是10-20份;(甲基)纳迪克酸酐用量为5-10份;不饱和单体包括(甲基)丙烯酸、甲基丙烯酸甲酯、(甲基)丙烯酸丁酯、苯乙烯、马来酸二丁酯、叔碳酸乙烯酯中的一种或几种。引发剂是过氧化苯甲酰,最佳用量为0.6-1.2份;中和剂为氨水、AMP-95、N-乙基吗啉、N,N二甲基乙醇胺、三乙胺中的一种或几种。软化水是去离子水或蒸馏水,用量为120-180份,要求其中水溶性物质的含量小于100ppm,电导率小于20μs/cm。The above-mentioned vegetable oil can be linseed oil, soybean oil or a mixture thereof, and the optimal amount is 40-60 parts; the trihydric alcohol can be glycerin, trimethylolpropane or a mixture thereof, and the optimal amount is 5-10 parts; the catalyst is hydrogen Lithium oxide or calcium hydroxide; Dibasic alcohol can be butylene glycol, neopentyl glycol or its mixture, and optimum dosage is 5-10 parts; Dibasic acid (anhydride) can be hexahydrophthalic anhydride, isophthalic acid, One or more in fumaric acid, (methyl) Nadic acid anhydride, preferably isophthalic acid consumption is 6-20 parts, preferably 10-20 parts; (Methyl) Nadic acid anhydride consumption is 5- 10 parts; unsaturated monomers include one or more of (meth)acrylic acid, methyl methacrylate, butyl (meth)acrylate, styrene, dibutyl maleate, and vinyl tertiary carbonate. The initiator is benzoyl peroxide, the optimal dosage is 0.6-1.2 parts; the neutralizer is one of ammonia water, AMP-95, N-ethylmorpholine, N, N dimethylethanolamine, and triethylamine or several. Demineralized water is deionized water or distilled water, the dosage is 120-180 parts, the content of water-soluble substances is required to be less than 100ppm, and the conductivity is less than 20μs/cm.

涂料的制备Preparation of paint

涂料配方:Coating Formulation:

Figure BDA0000131898210000061
Figure BDA0000131898210000061

制备工艺Preparation Process

①在配浆容器中加入配方量的软化水、助剂、中和剂,用可调式高速分散机(下同)搅拌均匀。①Add the demineralized water, additives, and neutralizers in the formula amount into the slurry mixing container, and stir evenly with an adjustable high-speed disperser (the same below).

②加入60%配方量的丙烯酸改性醇酸乳液,搅拌均匀。② Add 60% of the formula of acrylic modified alkyd emulsion and stir well.

③加入配方量的颜料、填料,搅拌均匀。③ Add the pigments and fillers in the prescribed amount, and stir evenly.

④加入配方量1/3的增稠剂,搅拌均匀。④Add 1/3 of the thickener in the formula and stir well.

⑤用砂磨机研磨至细度达30μm以下,得色浆。⑤Use a sand mill to grind until the fineness is below 30 μm to obtain the color paste.

⑥在调漆容器中加入得到的色浆、剩余40%配方量的丙烯酸改性醇酸乳液、配方量的催干剂,搅拌均匀。⑥Add the obtained color paste, the remaining 40% of the recipe amount of acrylic modified alkyd emulsion, and the recipe amount of drier into the paint mixing container, and stir evenly.

⑦加入剩余配方量2/3增稠剂,搅拌均匀,过滤,得成品。⑦ Add 2/3 thickener of the remaining formula, stir evenly, and filter to obtain the finished product.

上述的软化水是去离子水或蒸馏水,其中水溶性物质的总量小于100ppm,电导率<20μs/cm。The above-mentioned demineralized water is deionized water or distilled water, wherein the total amount of water-soluble substances is less than 100ppm, and the conductivity is less than 20 μs/cm.

中和剂是氨水、三乙胺、二甲基乙醇胺、N乙基吗啉、2-氨基-2-甲基-1-丙醇中的一种或几种。The neutralizing agent is one or more of ammonia water, triethylamine, dimethylethanolamine, N-ethylmorpholine, and 2-amino-2-methyl-1-propanol.

助剂为润湿剂、流平剂、消泡剂、防腐剂、防霉剂中的一种或几种。润湿剂选用聚醚改性炔醇,如美国气体化学公司的SURFYNOL GA、SURFYNOL TG;流平剂可以选用含氟表面活性剂或聚醚改性有机硅型助剂,例如德国毕克公司的Byk348、307或荷兰埃夫卡公司的EFKA-3570、美国AJA公司的SFL-50;消泡剂是矿物油、聚醚、有机硅树脂及其复合物,例如NOPCO公司的SN1311、1340、NXZ,BYK公司的BYK024;防腐剂,可以是东方-罗门哈斯公司的KATHON LXE,韩国SK公司的PG520;防霉剂可以是东方-罗门哈斯公司的SKANE M-8、韩国SK公司的MA-21;The auxiliary agent is one or more of wetting agent, leveling agent, defoamer, preservative, and antifungal agent. The wetting agent is polyether-modified acetylenic alcohol, such as SURFYNOL GA and SURFYNOL TG of American Gas Chemical Company; the leveling agent can be selected from fluorine-containing surfactant or polyether-modified silicone additive, such as the German BYK company Byk348, 307 or EFKA-3570 from Efka Company in the Netherlands, SFL-50 from AJA Company in the United States; the defoamer is mineral oil, polyether, silicone resin and their composites, such as SN1311, 1340, NXZ from NOPCO Company, BYK’s BYK024; preservatives can be KATHON LXE from Oriental-Rohm and Haas, PG520 from SK Korea; antifungal agents can be SKANE M-8 from Oriental-Rohm and Haas, MA from SK Korea -twenty one;

颜料可以是氧化铁红、氧化铁黑、氧化铁黄、锆铝包膜金红石型钛白粉、BGS酞青蓝(P.B.15:3)、碳黑中的一种或几种;填料可以是沉淀硫酸钡、滑石粉或其混合物;增稠剂是碱溶性丙烯酸乳液类增稠剂或聚醚聚氨酯型增稠剂,例如北京东方-罗门哈斯公司的TT935增稠剂,海明斯的420增稠剂、R-278增稠剂,法国COATEX公司的830W增稠剂,用量优选0.5-1.0份;所述的催干剂是以环烷酸钴、环烷酸锆、环烷酸钙、环烷酸锌等为有效成份的乳液,例如奥地利维诺华公司的VXW催干剂。The pigment can be one or more of iron oxide red, iron oxide black, iron oxide yellow, zirconium-aluminum coated rutile titanium dioxide, BGS phthalocyanine blue (P.B.15:3), carbon black; the filler can be precipitated sulfuric acid Barium, talc or a mixture thereof; the thickener is an alkali-soluble acrylic emulsion thickener or a polyether polyurethane thickener, such as Beijing Dongfang-Rohm and Haas TT935 thickener, Hemings 420 thickener Thickener, R-278 thickener, the 830W thickener of French COATEX company, consumption preferably 0.5-1.0 part; Emulsions with zinc alkanoate as active ingredients, such as the VXW drier of Austrian Vinova Company.

不饱和羧酸盐,成分为不饱和羧酸、(甲基)丙烯酸酯和乙烯类不饱和单体共聚物的胺(或铵)盐。其制备工艺如下:Unsaturated carboxylate, the composition is amine (or ammonium) salt of unsaturated carboxylic acid, (meth)acrylic acid ester and ethylenically unsaturated monomer copolymer. Its preparation process is as follows:

①在1#反应容器中加入25-35份丙二醇甲醚,开动搅拌,通氮气,升温到110--120℃,保持微沸状态;①Add 25-35 parts of propylene glycol methyl ether into the 1 # reaction vessel, start stirring, blow nitrogen, raise the temperature to 110--120°C, and keep a slight boiling state;

②30-50份不饱和羧酸单体、20-30份(甲基)丙烯酸酯单体和20-30份乙烯类单体与2-3份引发剂混配好,进入高位滴加槽,在氮气保护下,滴加到1#反应容器中,滴加时间约3-4h,加完后于110-120℃保温反应1-2h。② Mix 30-50 parts of unsaturated carboxylic acid monomer, 20-30 parts of (meth)acrylate monomer and 20-30 parts of vinyl monomer with 2-3 parts of initiator, enter the high-level dripping tank, and Under the protection of nitrogen, add it dropwise to 1 # reaction container, the dropwise addition time is about 3-4h, after the addition is completed, keep it at 110-120°C for 1-2h.

③降温到60-70℃,加入20-25份中和剂。逐渐加水搅拌,得到固含量为35-40%的不饱和羧盐。③ Cool down to 60-70℃, add 20-25 parts of neutralizer. Gradually add water and stir to obtain an unsaturated carboxylate with a solid content of 35-40%.

其中不饱和羧酸为丙烯酸、甲基丙烯酸、顺丁烯二酸酐中的一种或几种;(甲基)丙烯酸酯可以是(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯中的一种或几种;乙烯类单体可以是苯乙烯、顺丁烯二酸酐二丁酯、醋酸乙烯酯、叔醋酸乙烯酯中的一种或几种;引发剂是过氧化苯甲酰;中和剂是N,N二甲基乙醇胺或2-氨基-2-甲基-1-丙醇。Wherein the unsaturated carboxylic acid is one or more in acrylic acid, methacrylic acid, maleic anhydride; (meth)acrylic acid ester can be (meth)acrylic acid methyl ester, (meth)acrylic acid ethyl ester, ( One or more of butyl methacrylate; vinyl monomer can be one or more of styrene, dibutyl maleic anhydride, vinyl acetate, tertiary vinyl acetate; initiator It is benzoyl peroxide; the neutralizing agent is N,N dimethylethanolamine or 2-amino-2-methyl-1-propanol.

本发明的有益效果:Beneficial effects of the present invention:

本发明的水性丙烯酸改性醇酸树脂以间苯二甲酸和四氢苯酐取代苯酐,在酯化阶段引入二元醇,树脂分子量趋于均匀,分子规整度大大提高,结晶性倾向显著增加,因而不仅显著改善了传统水性醇酸树脂采用苯酐的临位水解效应导致的储存稳定性差的问题,而且显著提高了漆膜的干燥速度,采用本发明的乳液制成的水性装饰防护面漆在船舶内舱施工后可以迅速表干,大大减少了漆膜被粉尘沾污的几率,显著提高了施工效率和漆膜装饰性。The water-based acrylic modified alkyd resin of the present invention replaces phthalic anhydride with isophthalic acid and tetrahydrophthalic anhydride, introduces dihydric alcohol in the esterification stage, the molecular weight of the resin tends to be uniform, the molecular regularity is greatly improved, and the crystallinity tendency is significantly increased. It not only significantly improves the problem of poor storage stability caused by the imminent hydrolysis effect of phthalic anhydride in traditional water-based alkyd resins, but also significantly improves the drying speed of the paint film. After the cabin is constructed, it can be surface-dried quickly, which greatly reduces the chance of the paint film being contaminated by dust, and significantly improves the construction efficiency and the decorativeness of the paint film.

与传统的溶剂型醇酸漆和现有的水性醇酸漆相比,本发明的船舶内舱用环保型水性涂料有以下优点:①使用安全方便。本涂料以水为分散介质,不含助溶剂,VOC含量低(≤150g/L),气味小,改善了施工环境,避免了火灾隐患。②装饰性好。本涂料的基料为自乳化丙烯酸改性醇酸乳液,乳液粒径小(平均粒径只有50-70nm),成膜性好,可以制备高光泽、高装饰性的面漆。③漆膜性能好。本涂料的基料为核-壳结构的丙烯酸改性醇酸乳液,其核为醇酸树脂,壳为丙烯酸树脂,既保留了醇酸树脂良好的自干性、优良的附着力及柔韧性,又具备丙烯酸树脂优异的耐候性。④储存稳定性好。采用间苯二甲酸代替苯酐,提高了树脂耐水解性能;引入甲基纳迪克酸酐,提高了丙烯酸树脂在醇酸树脂链上的接枝率,树脂机械储存稳定性和热稳定性都有显著提高,便于色漆研磨,大大延长了涂料的贮存期。⑤应用前景广阔。本涂料各项指标均达到或超过溶剂型醇酸涂料水平,完全可以取代溶剂型醇酸涂料,已经证明该涂料在船舶内舱、铁路货车车厢、汽车底盘和车厢、管道、贮罐等设施中钢铁构件的装饰与防护方面有很好的使用效果。以水性醇酸涂料替代溶剂型醇酸涂料,可以节约能源,保护环境,具有重要的社会效益和巨大的经济效益。Compared with traditional solvent-based alkyd paints and existing water-based alkyd paints, the environmentally friendly water-based paint for ship interior cabins of the present invention has the following advantages: ①It is safe and convenient to use. The coating uses water as the dispersion medium, does not contain co-solvent, has low VOC content (≤150g/L), and has little odor, which improves the construction environment and avoids fire hazards. ②Good decoration. The base material of the paint is self-emulsifying acrylic acid modified alkyd emulsion, the emulsion particle size is small (the average particle size is only 50-70nm), the film-forming property is good, and the top paint with high gloss and high decoration can be prepared. ③The performance of the paint film is good. The base material of this coating is acrylic modified alkyd emulsion with core-shell structure, the core is alkyd resin, and the shell is acrylic resin, which not only retains the good self-drying property, excellent adhesion and flexibility of alkyd resin, It also has the excellent weather resistance of acrylic resin. ④ Good storage stability. The use of isophthalic acid instead of phthalic anhydride improves the hydrolysis resistance of the resin; the introduction of methyl nadic anhydride increases the grafting rate of acrylic resin on the alkyd resin chain, and the mechanical storage stability and thermal stability of the resin are significantly improved. , It is convenient for paint grinding, which greatly prolongs the storage period of paint. ⑤ Broad application prospects. All the indicators of this coating have reached or exceeded the level of solvent-based alkyd coatings, and can completely replace solvent-based alkyd coatings. It has a good effect on the decoration and protection of steel components. Replacing solvent-based alkyd paint with water-based alkyd paint can save energy, protect the environment, and have important social and huge economic benefits.

具体实施方式 Detailed ways

以下列出几个乳液合成实施例,但本发明不局限于这些实例中。乳液制备配方见表1。Several emulsion synthesis examples are listed below, but the present invention is not limited to these examples. The emulsion preparation formula is shown in Table 1.

表1  乳液合成实施例Table 1 Emulsion Synthesis Example

Figure BDA0000131898210000091
Figure BDA0000131898210000091

乳液合成工艺条件见表2。The emulsion synthesis process conditions are shown in Table 2.

表2  乳液合成工艺条件Table 2 Emulsion synthesis process conditions

  项目 project   温度(℃) Temperature (°C)   时间(h) Time (h)   醇解 Alcoholysis   230-250 230-250   1.5-2 1.5-2   酯化 Esterification   220-230 220-230   3-4 3-4   自由基聚合加单体 Free radical polymerization plus monomer   100-130 100-130   3-4 3-4   自由基聚合保温 Free radical polymerization insulation   100-130 100-130   1-2 1-2   自乳化 self-emulsifying   40-60 40-60   1-2 1-2

乳液性能见表3。The properties of the emulsion are shown in Table 3.

表3  乳液性能Table 3 Emulsion properties

由以上实施例可以看出,本发明的水性树脂贮存稳定性显著提高、干燥时间明显缩短,耐水性也有明显改善。It can be seen from the above examples that the storage stability of the water-based resin of the present invention is significantly improved, the drying time is significantly shortened, and the water resistance is also significantly improved.

以下举例说明涂料制备方法,但本发明不局限于以下实例中,配方见表4:The coating preparation method is illustrated below, but the present invention is not limited to the following examples, and the formula is shown in Table 4:

表4  配方实例Table 4 Formulation example

Figure BDA0000131898210000111
Figure BDA0000131898210000111

注:上表配方中自制1#-3#、9#乳液分别是乳液合成实施例1-3和对比例9所得乳液。Note: The self-made 1 # -3 # and 9 # emulsions in the above formula are the emulsions obtained in the emulsion synthesis examples 1-3 and comparative example 9 respectively.

对比例2中AC-261乳液是北京东方--罗门哈斯公司的丙烯酸乳液。The AC-261 emulsion in comparative example 2 is the acrylic emulsion of Beijing Dongfang-Rohm and Haas Company.

对比例3中AY-396乳液是奥地利维诺华公司的丙烯酸改性醇酸乳液。The AY-396 emulsion in Comparative Example 3 is an acrylic-modified alkyd emulsion from Vinova Company in Austria.

涂料性能见表5Coating properties are shown in Table 5

表5.涂料性能Table 5. Coating Properties

Figure BDA0000131898210000112
Figure BDA0000131898210000112

Claims (5)

1. the acrylic modified alkyd nanoemulsions of a nucleocapsid structure, it is synthetic by following prescription:
Figure FDA00003214047300011
The preparation method of the acrylic modified alkyd nanoemulsions of wherein said nucleocapsid structure is:
1. vegetables oil, trivalent alcohol and the catalyzer with formula ratio adds 1 #Reaction vessel starts stirring, and logical nitrogen is warmed up to 230--240 ℃, and insulation 1.5--2h surveys the ethanol tolerance, and with 95% ethanol, 1:9 is terminal point, qualified after, cool to 180--190 ℃;
2. formula ratio dibasic alcohol, diprotic acid or dibasic acid anhydride and 3-5 part backflow dimethylbenzene are added 1 #Reaction vessel, 210--220 ℃ of reaction 1h;
3. add the formula ratio eleostearic acid, 230--240 ℃ of back flow reaction 2--3h surveys acid number, viscosity, during near terminal point, surveys once every half an hour, when viscosity reaches 4--6s or acid number and reaches 5--8mgKOH/g, stops heating, cools to 120--130 ℃, puts into 2 #Reaction vessel extracts backflow dimethylbenzene simultaneously;
4. formula ratio unsaturated monomer and initiator are mixed, enter the high-order groove that drips, under nitrogen protection, be added drop-wise to 2 #In the reaction vessel, drip time 3h, 100--130 ℃ of insulation reaction 3h when viscosity reaches 6-9s, cools to 70--80 ℃;
5. formula ratio softening water, neutralizing agent are joined 3 #In the reaction vessel, open stirring, with 2 #Material in the reaction vessel transfers to 3 #In the reaction vessel, stirring at low speed emulsification 1--3h, obtaining solids content is the acrylic modified alkyd emulsion of 30-50%;
Described vegetables oil is oleum lini, soya-bean oil or its mixture; Described trivalent alcohol is glycerine, TriMethylolPropane(TMP) or its mixture; Described dibasic alcohol is butyleneglycol, neopentyl glycol or its mixture; Described diprotic acid or binary acid anhydride are one or more in HHPA, m-phthalic acid, fumaric acid, (methyl) carbic anhydride; Described unsaturated monomer is one or more in (methyl) vinylformic acid, methyl methacrylate, (methyl) butyl acrylate.
2. the acrylic modified alkyd nanoemulsions of nucleocapsid structure according to claim 1 is characterized in that, described initiator is benzoyl peroxide; Described neutralizing agent is ammoniacal liquor, AMP-95, N-ethylmorpholine, N, and one or more in N-dimethylethanolamine, the triethylamine, described softening water are deionized water or distilled water; Described catalyzer is lithium hydroxide or calcium hydroxide.
3. the cabin is characterized in that with environment-friendly type aqueous protected decoration coating this system component is in the boats and ships of making as base-material with the acrylic modified alkyd nanoemulsions of the nucleocapsid structure of claim 1:
Figure FDA00003214047300021
Described salt unsaturated carboxylic acid prepares by the following method:
1. 1 #Add 25-35 part propylene glycol monomethyl ether in the reaction vessel, start stirring, logical nitrogen is warmed up to 110--120 ℃, keeps slight boiling condition;
2. one or more in 30-50 part vinylformic acid, methacrylic acid, the MALEIC ANHYDRIDE, 20-30 part (methyl) acrylate monomer and 20-30 part vinyl monomer and 2-3 part initiator are mixed, and enter the high-order groove that drips, and under nitrogen protection, are added drop-wise to 1 #In the reaction vessel, drip time 3-4h, add the back in 110-120 ℃ of insulation reaction 1-2h;
3. cool to 60-70 ℃, add 20-25 part neutralizing agent; Add water gradually and stir, obtain the salt unsaturated carboxylic acid that solid content is 35-40%;
Described pigment is one or more in iron oxide black, red iron oxide, iron oxide yellow, titanium dioxide, phthalocyanine blue, the carbon black; Described filler is process white, talcum powder or its mixture; Described siccative is that cobalt naphthenate, zirconium naphthenate, zinc naphthenate, calcium naphthenate are the emulsion of effective ingredient; Described thickening material is caustic solubility ACRYLIC EMULSION class or polyether-polyurethane class thickening material; Described auxiliary agent is one or more in wetting agent, flow agent, defoamer, sanitas, the mould inhibitor; Described neutralizing agent is one or more in ammoniacal liquor, triethylamine, dimethylethanolamine, N ethyl morpholine, the 2-amino-2-methyl-1-propanol; Described softening water is deionized water or distilled water.
4. the cabin is with environment-friendly type aqueous protected decoration coating in the boats and ships according to claim 3, and its preparation method is:
1. in joining the slurry container, add softening water, auxiliary agent, the neutralizing agent of formula ratio, stir with the adjustable high-speed dispersion machine;
2. add the acrylic modified alkyd emulsion of 60% formula ratio, stir;
3. add pigment, the filler of formula ratio, stir;
4. add the thickening material of formula ratio 1/3, stir;
5. be ground to fineness with sand mill and reach below the 30 μ m, get mill base;
6. in the paint container, add the mill base that obtains, the acrylic modified alkyd emulsion of residue 40% formula ratio, the siccative of formula ratio, stir;
7. add residue formula ratio 2/3 thickening material, stir, filter, get finished product.
In the boats and ships according to claim 4 the cabin with environment-friendly type aqueous protected decoration coating, it is characterized in that described (methyl) acrylate is one or more in (methyl) methyl acrylate, (methyl) ethyl propenoate, (methyl) butyl acrylate; Vinyl monomer is vinylbenzene, vinyl acetate or its mixture; Initiator is benzoyl peroxide; Neutralizing agent is N, N dimethylethanolamine or 2-amino-2-methyl-1-propanol.
CN 201210014745 2012-01-18 2012-01-18 Environmental-friendly waterborne protective and decorative paint for inner cabin of ship Active CN102603991B (en)

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CN104178000A (en) * 2013-05-23 2014-12-03 海安县国力化工有限公司 Emulsion paint
CN103709885B (en) * 2013-12-27 2015-11-04 青岛乐化科技有限公司 A water-based environment-friendly modified alkyd wood paint
CN104497819A (en) * 2014-12-10 2015-04-08 成都拜迪新材料有限公司 Preparation method of waterborne alkyd enamel
CN105367718B (en) * 2015-11-27 2018-01-09 海洋化工研究院有限公司 Environment-friendly type air dry water anticorrosive paint
CN105602388B (en) * 2016-01-20 2018-04-13 华南理工大学 A kind of alkyd resin modified acroleic acid anticorrosive paint of core shell structure and preparation method thereof
CN105566578B (en) * 2016-02-04 2018-01-05 武汉双虎涂料有限公司 A kind of air drying type acrylic acid alkyd hybridisation emulsion and preparation method thereof
CN109627936B (en) * 2018-12-17 2021-01-22 厦门双瑞船舶涂料有限公司 Long-acting water-based ship inner cabin paint and preparation method thereof

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CN1221620C (en) * 1999-06-25 2005-10-05 伊斯曼化学公司 Fast-dry, high solid coatings based on modified alkyd resins
CN1161437C (en) * 2001-03-15 2004-08-11 海洋化工研究院 High performance waterborne acrylic modified alkyd enamel
CN101307137B (en) * 2007-05-17 2011-04-06 上海涂料有限公司技术中心 Water dispersion of self-drying acrylic modified alkyd resin and industrial topcoat using the water dispersion as base

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