CN102704112B - Double-bundle screen asymmetric composite yarn, spinning method and applications - Google Patents
Double-bundle screen asymmetric composite yarn, spinning method and applications Download PDFInfo
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Abstract
本发明涉及一种双束网非对称复合纱、复合纺纱方法及应用。该复合纱为丝束/短纤/丝网3轴系非对称网裹包芯纱、网裹紧靠纱、或网裹包缠纱再2轴对称复合的3×2双束网复合纱,可织造纹理清晰、柔软耐磨、强度高、抗起毛起球、美观舒适的织物和精细高档面料。实现该复合纱的纺纱方法是采用分劈器将两长丝分劈为四束,其中两束以等或不等张力,呈正中、紧靠、或离开于短纤维须条喂入;另两束经展丝器展开成丝网,呈下托、上盖或离开于短纤维须条喂入;并两两夹持短纤维须条裹缠成纱后,再对称复合加捻成纱。该方法适用于超短、易掉屑、易飞花纤维和偏短、偏弱回用纤维的保护式、柔软光洁、高支复合纱的纺纱。
The invention relates to a double-bundle net asymmetric composite yarn, a composite spinning method and its application. The composite yarn is a 3×2 double-bundle mesh composite yarn that is composed of tow/short fiber/wire mesh 3-axis asymmetric mesh-wrapped core yarn, mesh-wrapped yarn, or mesh-wrapped yarn and then 2-axis symmetrical compounding. It can weave clear texture, soft and wear-resistant, high strength, anti-pilling, beautiful and comfortable fabrics and fine high-grade fabrics. The spinning method for realizing the composite yarn is to use a splitter to split the two filaments into four bundles, two of which are fed with equal or unequal tension in the middle, close to, or separated from the short fiber strands; The two bundles are unfolded into a wire mesh by the spreader, and are fed into the short fiber strands in the form of a lower holder, an upper cover, or away from them; the short fiber strands are clamped in pairs and wrapped into yarns, and then symmetrically compounded and twisted into yarns. This method is suitable for the spinning of ultra-short, easy-to-dust, easy-to-fly fibers and short, weak recycled fibers with protective, soft and smooth, high-count composite yarns.
Description
技术领域 technical field
本发明涉及一种双束网非对称复合纱,该复合纱的纺纱方法,该复合纱及该纺纱方法的应用,属于纺纱领域中以丝束增强丝网裹缠保护式的3×2非对称复合纺纱技术。The invention relates to a double-bundle net asymmetric composite yarn, the spinning method of the composite yarn, the composite yarn and the application of the spinning method, which belong to the 3× 2 Asymmetric composite spinning technology.
背景技术 Background technique
随着可再生纤维资源和回用纤维作为纺织品的原料进行纺织加工,由于此两类纤维资源的特点为长度短、强力受损而强力低,加工成的产品毛羽多、耐磨性差,品质低。从而导致这一类偏短、偏弱的纤维不能被充分利用。本专利提供长丝包覆短纤的复合纱可以弥补这方面的不足,提高短纤维的利用率。首先须解决长丝束分离为单根长丝,成为了长丝短纤维复合纺纱的前提。但目前有关长丝束分劈为单根长丝的专利报道,如马强的专利连续纤维束分散装置(专利公开号CN1811025A)主要依靠空气压力作用来完成分丝过程,余明伟的专利将丝束分解为平行单丝的收/放卷设备及方法(专利公开号CN1884026A)由分筘器和张力控制装置组成,通过张力控制装置控制张力,通过分丝筘的分离作用将丝束分解成平行单丝。As renewable fiber resources and recycled fibers are used as raw materials for textile processing, because these two types of fiber resources are characterized by short length, damaged strength and low strength, the processed products have more hairiness, poor wear resistance and low quality. . As a result, short and weak fibers of this type cannot be fully utilized. The patent provides a composite yarn with filaments covering short fibers, which can make up for this deficiency and improve the utilization rate of short fibers. First of all, it is necessary to solve the separation of filament bundles into single filaments, which has become the prerequisite for composite spinning of filaments and short fibers. But at present relevant filament bundle is split into the patent report of single filament, as Ma Qiang's patent continuous fiber bundle dispersing device (patent publication number CN1811025A) mainly relies on the air pressure effect to complete the splitting process, Yu Mingwei's patent splits the filament The rewinding/unwinding equipment and method (patent publication number CN1884026A) that is decomposed into parallel monofilaments is composed of a reed splitter and a tension control device. Silk.
因此,目前实现短、弱纤维的有效保护、细化和高品质复合纺纱加工的优选方式就是解决长丝的细化问题。通行的方法是将减少长丝束中的纤维根数或使单根长丝变细。前者因减速影响纺丝产量和因纺丝速度极高易造成纤维分束损伤,后者不仅产量大幅度下降、断头增加,而且是难度较高的专门化纺丝技术。有关长丝展开成网的技术,更为鲜见。如马强的连续纤维束分散装置(专利公开号CN1811025A)主要由空气分离器和梳理器组成,采用空气分离长丝分开,显然不适于短纤维须条的纺纱。余明伟的专利将丝束分解为平行单丝的收/放卷设备及方法(专利公开号CN1884026A)用于大宽度的排布,不仅与本发明专利在机构、原理和方法上均不相同,而且无法用于短纤维纺纱。Joseph Lee Lifke的专利束纤维分的离方法与装置(METHOD AND APPARATUS FOR SPEREADINGFIBER BUNDLES)(专利公开号US6049956)由数个分散鼓组成,通过改变分散鼓两端圆片的角度来使纤维束分散开,不仅问题同余明伟的专利,而且是大型设备和机械部件多。Therefore, the optimal way to achieve effective protection, thinning and high-quality composite spinning processing of short and weak fibers is to solve the problem of thinning of filaments. The prevailing method is to reduce the number of fibers in the filament bundle or to make individual filaments thinner. The former affects the spinning output due to deceleration and is easy to cause fiber beam splitting damage due to the extremely high spinning speed, while the latter not only greatly reduces the output and increases the number of broken ends, but also is a difficult specialized spinning technology. The technology related to filament unfolding into a net is even rarer. As Ma Qiang's continuous fiber bundle dispersing device (patent publication number CN1811025A) is mainly made up of air separator and carder, adopts air separation long filament to separate, obviously is not suitable for the spinning of short fiber strand. Yu Mingwei's patent decomposes the tow into parallel monofilament winding/unwinding equipment and method (Patent Publication No. CN1884026A) for large-width arrangement, which is not only different from the patent of the present invention in mechanism, principle and method, but also Cannot be used for short staple spinning. Joseph Lee Lifke's patent method and device for separating fiber bundles (METHOD AND APPARATUS FOR SPEREADING FIBER BUNDLES) (patent publication No. US6049956) consists of several dispersion drums, and the fiber bundles are dispersed by changing the angle of the discs at both ends of the dispersion drum , not only the problem with Yu Mingwei's patent, but also more large equipment and mechanical parts.
因此有必要提供一种以长丝分束提高纺纱支数、以长丝展开成网进行保护式纺纱的专门化技术,来实现短、弱纤维的有效保护和高品质纺纱加工和常规纤维的高支甚至超高支的纺纱。Therefore, it is necessary to provide a specialized technology that increases the spinning count by splitting the filaments, and uses the filaments to form a net for protective spinning, so as to achieve effective protection of short and weak fibers and high-quality spinning processing and conventional spinning. Spinning of high-count and even ultra-high-count fibers.
发明内容 Contents of the invention
本发明的一个目的是提供一种能够达到非对称的丝束增强、丝网裹缠短纤维须条的保护式纺纱,适用于超短、易掉屑、易飞花纤维和偏短、偏弱回用纤维的保护式、柔软光洁、高支复合纱。本发明的另一个目的是提供一种上述复合纱的纺纱方法。本发明的另一个目的是提供一种上述复合纱及上述纺纱方法的应用。An object of the present invention is to provide a protective spinning that can achieve asymmetrical tow reinforcement and short fiber strands wrapped by wire mesh, which is suitable for ultra-short, easy-to-dust, easy-to-fly fibers and short, weak Protective, soft and clean, high-count composite yarn of recycled fibers. Another object of the present invention is to provide a method for spinning the above-mentioned composite yarn. Another object of the present invention is to provide an application of the above-mentioned composite yarn and the above-mentioned spinning method.
为了达到上述目的,本发明的一个技术方案是提供了一种双束网非对称复合纱,其特征在于:为丝束/短纤维须条/丝网3轴系的非对称网裹包芯纱、非对称网裹紧靠纱、或非对称网裹包缠纱再2轴复合的3×2非对称复合纺的双束网复合纱结构,其有三种基本形式,即非对称网裹包芯复合纱、非对称网裹紧靠复合纱和非对称网裹包缠复合纱,其中,非对称是指分劈后的两长丝束线密度不同、两束用于束长丝的张力不等、两束束长丝在短纤维须条的同侧、两丝网在短纤维须条的同侧、两丝网相对短纤维须条的位置不同五条中,至少一条成立;并有三种基本形式两两组合的组合双束网复合纱;In order to achieve the above object, a technical solution of the present invention is to provide a double-bundle mesh asymmetric composite yarn, which is characterized in that: it is an asymmetric mesh-wrapped core-spun yarn of the 3-axis system of tow/short fiber strands/wire mesh , asymmetric net-wrapped yarn, or asymmetric net-wrapped yarn and then 2-axis composite 3×2 asymmetric composite spinning double-bundle net composite yarn structure, which has three basic forms, namely, asymmetric net-wrapped core Composite yarn, asymmetric net-wrapped composite yarn and asymmetric net-wrapped composite yarn, wherein, asymmetry means that the linear density of the two filament bundles after splitting is different, and the tension of the two bundles of filaments is not equal 1. Two bundles of filaments are on the same side of the short fiber strands, two wire meshes are on the same side of the short fiber strands, and the positions of the two wire meshes are different from the staple fiber strands. At least one of the five conditions is established; and there are three basic forms Combined double-bundle net composite yarn combined in pairs;
所述的非对称网裹包芯复合纱是由两非对称或对称长丝束位于两短纤维须条的中心并被其包裹、而两丝网下托、上盖或离开于该两短纤维须条并将其裹缠后,形成两股丝网外裹缠、长丝束被内包芯的3轴系非对称网裹包芯纱,再两股复合成的网裹包芯纱的复合纱;The asymmetric net-wrapped core-spun composite yarn is composed of two asymmetric or symmetrical filament bundles located in the center of the two short fiber strands and wrapped by them, and the two wire meshes are supported, covered or separated from the two short fibers. After the strands are wrapped and wrapped, two strands of wire mesh are wrapped around the outside, and the filament bundle is wrapped inside the core-wrapped 3-axis asymmetric net-wrapped core-spun yarn, and then two strands are combined to form a composite yarn of net-wrapped core-spun yarn ;
所述的非对称网裹紧靠复合纱是由两非对称或对称长丝束紧靠两短纤维须条的左侧或右侧并与其互捻、而两丝网下托、上盖或离开于该两短纤维须条和长丝束并将两者裹缠后,形成丝网外裹缠、长丝束紧靠短纤维须条一起被包裹于内的3轴系非对称网裹紧靠纱,再两股复合成的网裹紧靠纱的复合纱;The said asymmetric net-wrapped composite yarn is composed of two asymmetric or symmetrical filament bundles close to the left or right side of the two short fiber strands and intertwisted with them, while the two silk nets are supported, covered or separated. After wrapping the two short fiber strands and filament strands and wrapping them together, a 3-axis asymmetrical mesh wrapping is formed, in which the filament strands are wrapped close to the staple strands and wrapped together. yarn, and then two composite yarns are wrapped in a composite yarn close to the yarn;
所述的非对称网裹包缠复合纱是由两非对称或对称长丝束在两短纤维须条的左侧或右侧开一定距离、而两丝网下托、上盖或离开于该两短纤维须条并将其裹缠后,被该长丝束包缠成丝网裹缠、长丝束外包缠丝网和短纤维须条的3轴系非对称网裹包缠纱,再两股复合成的网裹包缠纱的复合纱;The said asymmetric net-wrapped composite yarn is composed of two asymmetric or symmetrical filament bundles at a certain distance on the left or right side of the two short fiber strands, and the two silk nets under the support, upper cover or leave the After the two short fiber strands are wrapped and wrapped, the filament bundle is wrapped into a wire mesh wrapped yarn, and the filament bundle is wrapped with a 3-axis asymmetric net wrapped yarn of the wire mesh and the short fiber strands, and then Composite yarn composed of two strands of net-wrapped wrapping yarn;
所述的组合双束网复合纱是指所述的3轴系非对称网裹包芯纱、3轴系非对称网裹紧靠纱、3轴系非对称网裹包缠纱中任意取两的加捻复合成的网裹包缠纱的复合纱,即长丝束与短纤维须条的同轴、紧靠和分离三个位置的两两组合的网裹包芯与紧靠复合纱、网裹紧靠与包缠复合纱、网裹包缠与包芯复合纱。The combined double-bundle net composite yarn refers to any two of the 3-axis asymmetric net-wrapped core yarn, the 3-axis asymmetric net-wrapped yarn, and the 3-axis asymmetric net-wrapped yarn. The composite yarn of the net-wrapped yarn formed by twisting and compounding, that is, the two-by-two combination of the two-by-two combination of the coaxial, close to and separated positions of the filament bundle and the short fiber strands and close to the composite yarn, Net-wrapped and wrapped composite yarn, net-wrapped and core-wrapped composite yarn.
本发明的另一技术方案是提供了一种上述的双束网非对称复合纱的复合纺纱方法,其特征在于:Another technical solution of the present invention is to provide a method for composite spinning of the above-mentioned double-bundle net asymmetric composite yarn, which is characterized in that:
第一步、在普通环锭细纱机上安装分劈器、张力盘、展丝器,并使展丝器紧贴前罗拉以获得引导长丝的驱动力,其中,分劈器分为左分劈器及右分劈器,展丝器分为左展丝器及右展丝器;The first step is to install the splitter, tension disc and spreader on the ordinary ring spinning frame, and make the spreader close to the front roller to obtain the driving force for guiding the filaments. Among them, the splitter is divided into left splitter Splitter and right splitter, the yarn spreader is divided into left yarn spreader and right yarn spreader;
第二步、取长丝,将其分为位于左路及右路的左长丝及右长丝,左长丝及右长丝分别经左分劈器及右分劈器先展平得左展平丝及右展平丝,左展平丝再被分劈为线密度不等的左丝束与右网丝束,同时,右展平丝被分劈为线密度不等的右丝束与右网丝束,其中,线密度为单位长度的质量;The second step is to take the filament and divide it into the left filament and the right filament located in the left and right paths. The flattened yarn and the right flattened yarn, the left flattened yarn is split into left and right mesh bundles with different linear densities, at the same time, the right flattened yarn is split into right bundles with different linear densities and the right mesh bundle, where the linear density is the mass per unit length;
第三步、将分劈后的左丝束及右丝束分别经张力盘调整张力后,或上行直接紧贴前上罗拉喂入或被分别下引紧贴前下罗拉喂入,此为第一轴;将左网丝束及右网丝束分别下引或直行进入左展丝器及右展丝器,由左展丝器及右展丝器分别将左网丝束及右网丝束展开成准单层的左丝网及右丝网,出左展丝器及右展丝器与前下罗拉或前上罗拉的夹持处并紧贴前下罗拉或前上罗拉输出,此为第二轴;The third step is to adjust the tension of the split left tow and right tow through the tension disc respectively, or go up and feed directly close to the front top roller or be respectively drawn down and close to the front bottom roller. This is the first step. One shaft; lead the left mesh bundle and the right mesh bundle down respectively or go straight into the left and right spreaders, and the left and right mesh bundles are separated by the left and right spreaders respectively. The left and right screens that are unfolded into a quasi-single layer go out of the clamping place between the left and right spreaders and the front bottom roller or front top roller, and are output close to the front bottom roller or front top roller. This is second axis;
第四步、第一轴的左束丝束及右束丝束从上、或下、或从侧边;第二轴的左丝网及右丝网从下、或上、或从侧边;作为第三轴的短纤维须条的左路须条及右路须条分别经左集束器及右集束器居中,同步喂入前罗拉钳口,左路须条与上行或下行的左丝束和/或下引或直行的左丝网形成同轴或不同轴的叠层或分布排列;右路须条与上行或下行的右丝束和/或下引或直行的右丝网形成同轴或不同轴的叠层或分布排列;出前罗拉钳口后,在加捻作用下,在左路及右路分别形成丝束增强及丝网裹缠保护的左三轴系复合纱及右三轴系复合纱,左三轴系复合纱及右三轴系复合纱再复合形成双束网复合纱。The fourth step, the left tow and right tow of the first axis from above, or below, or from the side; the left screen and right screen of the second axis from below, or above, or from the side; As the third axis, the left and right strands of short fiber strands are centered respectively through the left and right clusters, and are fed into the front roller nip synchronously, and the left strands and the upward or downward left tow and/or the downward or straight left wire mesh forms a coaxial or non-axial stack or distribution arrangement; Axial or non-axial lamination or distribution arrangement; after exiting the nip of the front roller, under the action of twisting, the left three-axis composite yarn and the right three-axis composite yarn with tow reinforcement and screen wrapping protection are formed on the left and right respectively. The three-axis composite yarn, the left three-axis composite yarn and the right three-axis composite yarn are combined to form a double-bundle net composite yarn.
优选地,所述左分劈器及所述右分劈器接装在可左右、上下移动的移动杆上;Preferably, the left splitter and the right splitter are connected to a moving rod that can move left and right, up and down;
所述左分劈器包括左导纱钩,所述左长丝经左导纱钩进入左展平辊展平得所述展平丝,再由左分劈杆将其分劈为线密度不等的所述左丝束与所述左网丝束;The left splitter includes a left yarn guide hook, and the left long filament enters the left flattening roller through the left yarn guide hook to be flattened to obtain the flattened yarn, and then the left splitting rod splits it into different linear densities. etc. said left tow and said left mesh tow;
所述右分劈器包括右导纱钩,所述右长丝经右导纱钩进入右展平辊展平得所述展平丝,再由右分劈杆将其分劈为线密度不等的所述右丝束与所述右网丝束;The right splitter includes a right yarn guide hook, and the right filament enters the right flattening roller through the right yarn guide hook to be flattened to obtain the flattened yarn, and then is split by the right splitter bar into different linear density yarns. etc. said right tow and said right mesh tow;
通过所述左分劈器及所述右分劈器在移动杆上的左右移动,以调整所述左长丝及所述右长丝的位置;通过移动杆的左右移动可同步调节所述左长丝及所述右长丝的位置,通过其上下移动可同步调节所述左分劈器及所述右分劈器的位置;通过左导纱钩及右导纱钩可各自的上下移动,以调节所述左长丝及所述右长丝在左展平辊及右展平辊上的包围角θ1。The position of the left filament and the right filament can be adjusted by moving the left splitter and the right splitter left and right on the moving rod; the left and right filaments can be adjusted synchronously by moving the moving rod left and right. The positions of the filament and the right filament can be adjusted synchronously by moving up and down the positions of the left splitter and the right splitter; the left yarn guide hook and the right yarn guide hook can move up and down respectively, To adjust the enveloping angle θ 1 of the left filament and the right filament on the left and right stretching rollers.
优选地,所述张力盘包括左张力盘及右张力盘,左张力盘及右张力盘套接在六角杆上,六角杆与可上下、前后移动的张力盘移架固定连接,在六角杆上套接有左滑块及右滑块,左转动轴套及右转动轴套分别套接在左滑块及右滑块上,左上行导丝钩及右上行导丝钩或左下行导丝钩及右下行导丝钩分别固接在左转动轴套及右转动轴套上;Preferably, the tension disk includes a left tension disk and a right tension disk, the left tension disk and the right tension disk are sleeved on the hexagonal rod, and the hexagonal rod is fixedly connected with the tension disk moving frame that can move up and down, forward and backward, and on the hexagonal rod There are left sliding block and right sliding block socketed, the left rotating bushing and the right rotating bushing are respectively socketed on the left sliding block and the right sliding block, the left upward guide wire hook and the right upward guide wire hook or the left downward guide wire The wire hook and the right downward guide wire hook are fixedly connected to the left rotating shaft sleeve and the right rotating shaft sleeve respectively;
所述左丝束及所述右丝束分别经左张力盘及右张力盘调整张力后,或经由左上行导丝钩及右上行导丝钩上行直接紧贴所述前上罗拉喂入,或经由左下行导丝钩及右下行导丝钩紧贴所述前下罗拉喂入;The left tow and the right tow are respectively fed through the left tension disc and the right tension disc to adjust the tension, or go up through the left upward guide wire hook and the right upper guide wire hook and directly cling to the front top roller, or Feed through the left and right downward guide wire hooks close to the front bottom roller;
左行导丝钩及右下行导丝钩为左、右手对称的一对,左行导丝钩及右下行导丝钩分别与左下滑杆及右下滑杆相连接,左下滑杆及右下滑杆的上端分别与左滑块及右滑块对应固接;The left guidewire hook and the right downward guidewire hook are a symmetrical pair of left and right hands. The left guidewire hook and the right downward guidewire hook are respectively connected with the left slide bar and the right slide bar. The upper end of the upper end is fixedly connected with the left slider and the right slider respectively;
通过左张力盘与左滑块及右张力盘与右滑块各自同步在六角杆上的左右移动,以调节所述左丝束及所述右丝束的位置和间距;通过六角杆上下、前后移动,以调整上行的所述左丝束及所述右丝束在所述前上罗拉上的包围角α1或以调整下行的所述左丝束及所述右丝束在所述前下罗拉上的包围角α2;通过左转动轴套及右转动轴套在左滑块及右滑块上的同轴心转动,以调节所述左丝束及所述右丝束在左张力盘及右张力盘上的包围角θL及包围角θR。Through the left and right movement of the left tension disc and the left slider and the right tension disc and the right slider synchronously on the hexagon rod respectively, the position and spacing of the left tow and the right tow are adjusted; Move to adjust the enveloping angle α1 of the left tow and the right tow on the front top roller or to adjust the left tow and the right tow on the front bottom The enveloping angle α 2 on the roller; through the coaxial rotation of the left and right turning bushes on the left slider and the right slider, to adjust the left tow and the right tow on the left The enveloping angle θ L and the enclosing angle θ R on the tension disc and the right tension disc.
优选地,所述的左展丝器及所述右展丝器接装在可左右、上下移动的移动杆上,其中,所述左展丝器包括左下引导丝钩或左直行导丝钩,所述左网丝束经左下引导丝钩或左直行导丝钩对中喂入左展丝辊上的左中线,使所述左网丝束展开成准单层的所述左丝网,左下引导丝钩的一端为定位稳定被固接形成固接端,该固接端为左分叉端,左分叉端与左下引杆相连,左下引杆的上端为左上单圈钩;Preferably, the left yarn spreader and the right yarn spreader are connected to a moving rod that can move left and right, up and down, wherein the left yarn spreader includes a left lower guide wire hook or a left straight wire guide hook, The left mesh bundle is fed to the left middle line on the left spreading roller through the left lower guide wire hook or the left straight wire guide hook, so that the left mesh bundle is expanded into a quasi-single layer of the left wire mesh. One end of the guide wire hook is fixedly connected to form a fixed end for stable positioning. The fixed end is the left bifurcated end. The left bifurcated end is connected with the lower left guide rod, and the upper end of the lower left guide rod is the upper left single-loop hook;
所述右展丝器包括右下引导丝钩或右直行导丝钩,所述右网丝束经右下引导丝钩或右直行导丝钩对中喂入右展丝辊上的右中线,使所述右网丝束展开成准单层的所述右丝网,右下引导丝钩的一端为定位稳定被固接形成固接端,该固接端为右分叉端,右分叉端与右下引杆相连,右下引杆的上端为右上单圈钩;The right wire spreader includes a right lower guide wire hook or a right straight wire guide hook, and the right mesh wire bundle is centrally fed to the right center line on the right wire spreader roller through the right lower guide wire hook or the right straight wire guide hook, The right wire bundle is expanded into a quasi-single layer of the right wire mesh, and one end of the lower right guide wire hook is fixedly connected to form a fixed end for positioning stability, and the fixed end is a right bifurcated end, and the right bifurcated The end is connected with the lower right guide rod, and the upper end of the lower right guide rod is the upper right single-loop hook;
在左展丝辊及右展丝辊的表面均刻有对称的人字形螺纹槽,人字形螺纹槽的顶点的连线分别为左中线及右中线;Symmetrical herringbone thread grooves are engraved on the surface of the left spreading roller and the right spreading roller, and the connecting lines of the vertices of the herringbone thread grooves are the left middle line and the right middle line respectively;
通过左下引导丝钩及右下引导丝钩或左直行导丝钩及右直行导丝钩的上下移动,以调节所述左网丝束及所述右网丝束对左展丝辊及右展丝辊的包围角θ2。Through the up and down movement of the left lower guide wire hook and the right lower guide wire hook or the left straight wire guide hook and the right straight wire guide hook, the alignment of the left mesh wire bundle and the right mesh wire bundle to the left spreading roller and the right stretching roller can be adjusted. The enveloping angle θ 2 of the silk roll.
优选地,所述长丝取与所述短纤维须条化学成分相同的长丝。Preferably, the filaments are filaments with the same chemical composition as the short fiber strands.
优选地,所述长丝为无捻的人造纤维长丝、合成纤维长丝和天然蚕丝一种或两种。Preferably, the filament is one or both of untwisted man-made fiber filament, synthetic fiber filament and natural silk.
优选地,所述短纤维须条是由纺织常用短纤维制成的粗纱条,经由细纱机上的后罗拉喂入,再经皮圈罗拉的牵伸所得到。Preferably, the staple fiber slivers are obtained from roving slivers made of staple fibers commonly used in textiles, fed through the rear roller on the spinning frame, and then drafted by the apron roller.
本发明的另一个技术方案是提供了一种上述的双束网非对称复合纱的应用,其特征在于:用于织造成纹理清晰、结构稳定、柔软耐磨、强度高、抗起毛起球、美观舒适的织物和精细高档面料。Another technical solution of the present invention is to provide an application of the above-mentioned double-bundle mesh asymmetric composite yarn, which is characterized in that: it is used for weaving into clear texture, stable structure, soft wear resistance, high strength, anti-pilling, Beautiful and comfortable fabrics and fine high-end fabrics.
本发明的另一个技术方案是提供了一种上述的复合纺纱方法的应用,其特征在于:用于超短、易掉屑、易飞花纤维和偏短、偏弱回用纤维的保护式、柔软光洁高支复合纱的纺纱。Another technical solution of the present invention is to provide an application of the above-mentioned composite spinning method, which is characterized in that: it is used for ultra-short, easy-to-dust, easy-to-fly fibers and short, weak recycled fibers. Spinning of soft and clean high-count composite yarn.
本发明涉及的原理是以分劈器展平分劈两长丝来减少长丝用量、彰显短纤维特点和纺高支复合纱;以张力盘来调控长丝的张力来改变复合纱的结构、实现对称条件下的非对称成形;以展丝器展开丝网来保护短纤维须条、减少纤维丢失和增加纤维间的抱合;以两股丝束/短纤维须条/丝网3轴系复合纱再对称3×2轴复合来稳定成纱结构、调节纱线风格和提高强度。The principle involved in the invention is to reduce the consumption of filaments by flattening and splitting two filaments with a splitter, highlight the characteristics of short fibers and spin high-count composite yarns; use the tension disc to regulate the tension of filaments to change the structure of composite yarns and realize Asymmetric forming under symmetrical conditions; expand the wire mesh with a spreader to protect the short fiber strands, reduce fiber loss and increase inter-fiber cohesion; use two strands of tow/short fiber strands/wire mesh 3-axis composite yarn Then symmetrical 3×2 axis compounding to stabilize the yarn structure, adjust the yarn style and improve the strength.
本发明的特点和有益效果在于:①仅在普通细纱机上增加一对分劈器、一对张力盘和一对展纱器,就解决了偏短偏弱、可纺性差、或不可纺纤维的高制成率、低毛羽量的光洁复合纱的纺纱问题,方法简捷、机构实用、安装方便、可控可调;②带有分劈器,可将长丝束分劈成两束,展开成网保护,使长丝用量减少一半,可纺支数更高;③加入的张力盘可以实现对称纺纱的非对称结构和成形效果;④通过调整展纱器可以方便、快捷地将长丝束展开成丝网并对短纤裹缠,以达成纱结构的稳定;⑤可实现对不可纺纤维如木棉和回用纤维如落棉的短纤维须条的上盖下托的保护,达到连续、增强、低飞花、掉毛和起毛的纺纱,当然也适于常用纤维更高支的纺纱。The characteristics and beneficial effects of the present invention are: ①Only adding a pair of splitters, a pair of tension discs and a pair of yarn spreaders on the ordinary spinning frame solves the problems of short and weak fibers, poor spinnability, or non-spinnable fibers; Spinning of smooth composite yarn with high yield and low hairiness, the method is simple, the mechanism is practical, the installation is convenient, controllable and adjustable; The net-forming protection reduces the consumption of filaments by half, and the spinnable count is higher; ③The added tension disc can realize the asymmetric structure and forming effect of symmetrical spinning; ④By adjusting the yarn spreader, the filaments can be easily and quickly The bundle is unfolded into a wire mesh and wrapped around the short fiber to achieve the stability of the yarn structure; ⑤ It can realize the protection of the upper cover and lower support of the non-spinnable fiber such as kapok and recycled fiber such as noil, and achieve continuous , Reinforcement, low flying, shedding and fluff spinning, of course, it is also suitable for spinning with higher counts of commonly used fibers.
附图说明 Description of drawings
图1为双长丝分展成丝束与丝网的非对称复合纺纱原理与机构示意图;Fig. 1 is a schematic diagram of the principle and mechanism of the asymmetrical composite spinning of double filaments that are spread into tows and silk screens;
图2为双长丝分展成下行丝束与直行丝网的非对称复合纺纱原理与机构侧视图;Fig. 2 is a side view of the asymmetrical composite spinning principle and mechanism of double filaments being spread into a descending tow and a straight wire mesh;
图3为双长丝分展成上行丝束与下引丝网的非对称复合纺纱原理与机构侧视图;Fig. 3 is a side view of the asymmetric composite spinning principle and mechanism in which the double filaments are divided into an upward tow and a downward wire mesh;
图4a为张力不等非等腰加捻三角区的上盖网裹包芯复合纱加捻复合成纱与结构示意图;Fig. 4a is a schematic diagram of the twisted composite yarn and structure of the upper cover net-wrapped core-spun composite yarn in the non-isosceles twisted triangular area with unequal tension;
图4b为线密度不等非等腰加捻三角区的下托网裹包芯复合纱加捻复合成纱与结构示意图;Fig. 4b is a schematic diagram of the twisted composite yarn and the structure of the bottom support net-wrapped core-spun composite yarn in the non-isosceles twisted triangle area with different linear densities;
图4c为丝网左侧下缠网裹包芯复合纱加捻复合成纱与结构示意图;Fig. 4c is a schematic diagram of the twisted composite yarn and the structure of the wrapped core-wrapped composite yarn on the left side of the screen;
图4d为一丝网下缠一丝网上盖网裹包芯复合纱加捻复合成纱与结构示意图;Fig. 4d is a schematic diagram of twisting composite yarn and structure of a silk net wrapped under a silk net and a cover net wrapped in a core-spun composite yarn;
图5a为下托网裹左侧紧靠复合纱加捻复合成纱与结构示意图;Figure 5a is a schematic diagram of the structure and structure of the twisted composite yarn wrapped by the left side of the lower support net next to the composite yarn;
图5b为线密度不等双下缠网裹右侧紧靠复合纱加捻复合成纱与结构示意图;Figure 5b is a schematic diagram of the yarn and structure of the double-wrapped net wrapped on the right side close to the composite yarn with different linear densities, twisted and composited;
图5c为一上盖一上缠网裹内对称紧靠复合纱加捻复合成纱与结构示意图;Figure 5c is a schematic diagram of a top cover, a top winding net wrapped in a symmetrical close to the composite yarn, twisted composite yarn and structure;
图5d为一上缠一下缠网裹左侧紧靠复合纱加捻复合成纱与结构示意图;Fig. 5d is a schematic diagram of twisting and composite yarn and structure of the composite yarn wrapped on the left side with the upper winding and the second winding net;
图6a为双下缠网裹左侧包缠复合纱加捻复合成纱与结构示意图;Figure 6a is a schematic diagram of the double-bottom wrapped net-wrapped left-side wrapped composite yarn twisted composite yarn and its structure;
图6b为一下托一下缠网裹右侧包缠复合纱加捻复合成纱与结构示意图;Fig. 6b is a schematic diagram of twisting composite yarn and structure of wrapping composite yarn wrapped on the right side with one support and one winding;
图6c为张力不等双上盖网裹对称包缠复合纱加捻复合成纱与结构示意图;Figure 6c is a schematic diagram of the yarn and structure of the double upper cover net wrapped symmetrically wrapped composite yarn with different tensions and twisted composite yarn;
图6d为一上缠一下托网裹对称包缠复合纱加捻复合成纱与结构示意图;Fig. 6d is a schematic diagram of yarn structure and twisted compound yarn wrapped symmetrically wrapped by a supporting net and wrapped on the bottom;
图7a为丝束的同轴与紧靠组合的双下托束网复合纱加捻复合成纱与结构示意图;Figure 7a is a schematic diagram of the twisted and composite yarn and structure of the coaxial and close-to-combined double bottom support net composite yarn of the tow;
图7b为丝束的紧靠与分离组合的双上盖束网复合纱加捻复合成纱与结构示意图;Fig. 7b is a schematic diagram of the twisted compound yarn and structure of the double upper cover beam net composite yarn combined with the close proximity and separation of the tow;
图7c为丝束的同轴与左分离组合的一下托一上缠束网复合纱加捻复合成纱与结构示意图;Fig. 7c is a schematic diagram of twisting composite yarn and structure of the coaxial and left separation combination of the tow;
图7d为丝束的同轴与右分离组合的线密度不等双下缠复合纱加捻复合成纱与结构示意图;Figure 7d is a schematic diagram of the yarn and structure of the coaxial and right-separated combination of tows with different linear densities and double-wrapped composite yarns twisted and composited;
图中:1-长丝,1L-左长丝、1R-右长丝,11L-左展平丝、11R-右展平丝,12L-左束丝束,13L-左网丝束,12R-右束丝束,13R-右网丝束,14L-左丝网、14R-右丝网;In the figure: 1-filament, 1L-left filament, 1R-right filament, 11L-left flattened filament, 11R-right flattened filament, 12L-left bundle of tow, 13L-left mesh bundle, 12R- Right tow, 13R-right mesh, 14L-left mesh, 14R-right mesh;
2L-左分劈器、2R-右分劈器,21L-右导纱钩、21R-右导纱钩,22L、22R-左、右展平辊,23L、23R-左、右分劈杆,24-移动杆;2L-left splitter, 2R-right splitter, 21L-right yarn guide hook, 21R-right yarn guide hook, 22L, 22R-left and right flattening rollers, 23L, 23R-left and right splitter bar, 24 - mobile rod;
3-张力盘;31L、31R-左、右张力盘,32-六角杆、33-张力盘移架,34L-左滑块、34R-右滑块,35L-左上行导丝钩、35R-右上行导丝钩,36L-左转动轴套、36R-右转动轴套,37-下行导丝钩;37L-左下行导丝钩、37R-右下行导丝钩;38L-左下滑杆、38R-右下滑杆;3-tension disc; 31L, 31R-left and right tension disc, 32-hexagon rod, 33-tension disc shifting frame, 34L-left slider, 34R-right slider, 35L-left upward guide wire hook, 35R-right upper Row guide wire hook, 36L-left rotation sleeve, 36R-right rotation sleeve, 37-down guide wire hook; 37L-left down guide wire hook, 37R-right down guide wire hook; 38L-left slide rod, 38R-right down bar;
4L-左展丝器、4R-右展丝器,41L-左下引导丝钩,42L-左展丝辊、42R-右展丝辊,43L-左中线、43R-右中线,44L-左驱动辊、44R-右驱动辊,45L-左直行导丝钩、45R-右直行导丝钩,46L-左分叉端,47L-左下引杆,48L-左上单圈钩,49-移轴;4L-left spreader, 4R-right spreader, 41L-lower left guide hook, 42L-left spreader, 42R-right spreader, 43L-left middle line, 43R-right middle line, 44L-left drive roller , 44R-right driving roller, 45L-left straight wire guide hook, 45R-right straight wire guide hook, 46L-left bifurcated end, 47L-left lower guide rod, 48L-left upper single loop hook, 49-shift shaft;
5-前罗拉,51-前上罗拉,52-前下罗拉,53-前罗拉钳口;5-front roller, 51-front top roller, 52-front bottom roller, 53-front roller jaw;
6-短纤维须条,61L-左须条、61R-右路须条,63L-左集束器、63R-右集束器;6-short fiber strands, 61L-left strands, 61R-right strands, 63L-left bundler, 63R-right bundler;
7-双束网复合纱,71L-左三轴系复合纱、71R-右三轴系复合纱;8-皮圈罗拉;9-后罗拉。7- double-bundle mesh composite yarn, 71L- left three-axis composite yarn, 71R- right three-axis composite yarn; 8- apron roller; 9- rear roller.
具体实施方式 Detailed ways
为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。In order to make the present invention more comprehensible, preferred embodiments are described in detail below with accompanying drawings. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
如图1、图2或图3所示,本发明提供了一种双束网非对称复合纱的复合纺纱方法,其步骤为:As shown in Fig. 1, Fig. 2 or Fig. 3, the present invention provides a kind of composite spinning method of asymmetrical composite yarn of double bundle net, and its steps are:
第一步、在普通环锭细纱机上安装分劈器、张力盘3、展丝器,并使展丝器紧贴前罗拉5以获得引导长丝1的驱动力,其中,分劈器分为左分劈器2L及右分劈器2R,展丝器分为左展丝器4L及右展丝器4R;The first step is to install the splitter, the tension disc 3 and the spreader on the ordinary ring spinning frame, and make the spreader close to the front roller 5 to obtain the driving force for guiding the filament 1, wherein the splitter is divided into The left splitter 2L and the right splitter 2R, the yarn spreader is divided into the left yarn spreader 4L and the right yarn spreader 4R;
第二步、取长丝1,将其分为位于左路及右路的左长丝1L及右长丝1R,左长丝1L及右长丝1R分别经左分劈器2L及右分劈器2R先展平得左展平丝11L及右展平丝11R,左展平丝11L再被分劈为线密度不等的左丝束12L与右网丝束13L,同时,右展平丝11R被分劈为线密度不等的右丝束12R与右网丝束13R,其中,线密度为单位长度的质量;The second step is to take the filament 1 and divide it into the left filament 1L and the right filament 1R located in the left and right paths, and the left filament 1L and the right filament 1R respectively go through the left splitter 2L and the right splitter The device 2R is first flattened to obtain the left flattened yarn 11L and the right flattened yarn 11R, and the left flattened yarn 11L is split into left tow 12L and right mesh tow 13L with different linear densities. 11R is split into right tow 12R and right mesh tow 13R with different linear densities, wherein the linear density is the mass per unit length;
第三步、将分劈后的左丝束12L及右丝束12R分别经张力盘3调整张力后,或上行直接紧贴前上罗拉51喂入或被分别下引紧贴前下罗拉52喂入,此为第一轴I;将左网丝束13L及右网丝束13R分别下引或直行进入左展丝器4L及右展丝器4R,由左展丝器4L及右展丝器4R分别将左网丝束13L及右网丝束13R展开成准单层的左丝网14L及右丝网14R,出左展丝器4L及右展丝器4R与前下罗拉52或前上罗拉51的夹持处并紧贴前下罗拉52或前上罗拉51输出,此为第二轴II;The third step is to adjust the tension of the split left tow 12L and right tow 12R respectively through the tension disc 3, or go up and directly close to the front top roller 51 to feed or be respectively drawn down and close to the front bottom roller 52 to feed In, this is the first axis I; the left wire bundle 13L and the right wire bundle 13R are led down respectively or go straight into the left wire spreader 4L and the right wire spreader 4R, and the left wire spreader 4L and the right wire spreader 4R expands the left wire bundle 13L and the right wire bundle 13R into quasi-single-layer left wire mesh 14L and right wire mesh 14R respectively, and the left wire spreader 4L and the right wire spreader 4R and the front bottom roller 52 or the front upper The clamping place of the roller 51 is close to the output of the front bottom roller 52 or the front top roller 51, which is the second axis II;
第四步、第一轴I的左束丝束12L及右束丝束12R从上、或下、或从侧边;第二轴II的左丝网14L及右丝网14R从下、或上、或从侧边;作为第三轴III的短纤维须条6的左路须条61L及右路须条61R分别经左集束器63L及右集束器63R居中,同步喂入前罗拉钳口53,左路须条61L与上行或下行的左丝束12L和/或下引或直行的左丝网14L形成同轴或不同轴的叠层或分布排列;右路须条61R与上行或下行的右丝束12R和/或下引或直行的右丝网14R形成同轴或不同轴的叠层或分布排列;出前罗拉钳口53后,在加捻作用下,在左路及右路分别形成丝束增强及丝网裹缠保护的左三轴系复合纱71L及右三轴系复合纱72R,左三轴系复合纱71L及右三轴系复合纱72R再复合形成双束网复合纱7。The fourth step, the left tow 12L and right tow 12R of the first axis I from above, or below, or from the side; the left screen 14L and right screen 14R of the second axis II from below or above , or from the side; as the third shaft III short fiber strands 6, the left strands 61L and the right strands 61R are centered respectively through the left bundler 63L and the right bundler 63R, and are fed into the front roller jaw 53 synchronously , the left-way whiskers 61L form coaxial or non-axial laminations or distributed arrangements with the upward or downward left tow 12L and/or the downward or straight left silk screen 14L; the right-way whiskers 61R and the upward or downward The right tow 12R and/or the right silk screen 14R that draws down or goes straight forms coaxial or non-axial lamination or distribution arrangement; Respectively form the left triaxial composite yarn 71L and the right triaxial composite yarn 72R for tow reinforcement and screen wrapping protection, and then compound the left triaxial composite yarn 71L and right triaxial composite yarn 72R to form a double bundle mesh composite yarn7.
所述左分劈器2L及所述右分劈器2R接装在可左右、上下移动的移动杆24上;The left splitter 2L and the right splitter 2R are connected to a moving rod 24 that can move left and right, up and down;
所述左分劈器2L包括左导纱钩21L,所述左长丝1L经左导纱钩21L进入左展平辊22L展平得所述展平丝11L,再由左分劈杆23L将其分劈为线密度不等的所述左丝束12L与所述左网丝束13L;The left splitter 2L includes a left yarn guide hook 21L, and the left filament 1L enters the left flattening roller 22L through the left yarn guide hook 21L to be flattened to obtain the flattened yarn 11L, and then the left splitting rod 23L divides it It splits into the left wire bundle 12L and the left mesh wire bundle 13L with different linear densities;
所述右分劈器2R包括右导纱钩21R,所述右长丝1R经右导纱钩21R进入右展平辊22R展平得所述展平丝11R,再由右分劈杆23R将其分劈为线密度不等的所述右丝束12R与所述右网丝束13R;The right splitter 2R includes a right yarn guide hook 21R, and the right long filament 1R enters the right flattening roller 22R through the right yarn guide hook 21R to flatten the flattened yarn 11R, and then the right splitting rod 23R will It splits into the right wire bundle 12R and the right mesh wire bundle 13R with different linear densities;
通过所述左分劈器2L及所述右分劈器2R在移动杆24上的左右移动,以调整所述左长丝1L及所述右长丝1R的位置;通过移动杆24的左右移动可同步调节所述左长丝1L及所述右长丝1R的位置,通过其上下移动可同步调节所述左分劈器2L及所述右分劈器2R的位置;通过左导纱钩21L及右导纱钩21R可各自的上下移动,以调节所述左长丝1L及所述右长丝1R在左展平辊22L及右展平辊22R上的包围角θ1。By moving left and right of the left splitter 2L and the right splitter 2R on the moving rod 24, the positions of the left long filament 1L and the right long filament 1R are adjusted; The positions of the left filament 1L and the right filament 1R can be adjusted synchronously, and the positions of the left splitter 2L and the right splitter 2R can be adjusted synchronously by moving up and down; through the left yarn guide hook 21L and the right yarn guide hook 21R can move up and down respectively, so as to adjust the enveloping angle θ 1 of the left filament 1L and the right filament 1R on the left flattening roller 22L and the right flattening roller 22R.
所述张力盘3包括左张力盘31L及右张力盘31R,左张力盘31L及右张力盘31R套接在六角杆32上,六角杆32与可上下、前后移动的张力盘移架33固定连接,在六角杆32上套接有左滑块34L及右滑块34R,左转动轴套36L及右转动轴套36R分别套接在左滑块34L及右滑块34R上,左上行导丝钩35L及右上行导丝钩35R或左下行导丝钩37L及右下行导丝钩37R分别固接在左转动轴套36L及右转动轴套36R上;The tension disk 3 includes a left tension disk 31L and a right tension disk 31R, the left tension disk 31L and the right tension disk 31R are sleeved on the hexagonal rod 32, and the hexagonal rod 32 is fixedly connected with the tension disk moving frame 33 that can move up and down and forward and backward , a left slider 34L and a right slider 34R are sleeved on the hexagonal rod 32, and the left rotation sleeve 36L and the right rotation sleeve 36R are respectively sleeved on the left slider 34L and the right slider 34R, and the left upper guide The wire hook 35L and the right upward guide wire hook 35R or the left downward guide wire hook 37L and the right downward guide wire hook 37R are fixedly connected to the left rotating shaft sleeve 36L and the right rotating shaft sleeve 36R respectively;
所述左丝束12L及所述右丝束12R分别经左张力盘31L及右张力盘31R调整张力后,或经由左上行导丝钩35L及右上行导丝钩35R上行直接紧贴所述前上罗拉51喂入,或经由左下行导丝钩37L及右下行导丝钩37R紧贴所述前下罗拉52喂入;After the tension of the left tow 12L and the right tow 12R is adjusted through the left tension disc 31L and the right tension disc 31R respectively, or go up through the left upward guide wire hook 35L and the right upward guide wire hook 35R, they directly cling to the front The upper roller 51 feeds, or feeds through the left downward guide wire hook 37L and the right downward guide wire hook 37R close to the front lower roller 52;
左行导丝钩37L及右下行导丝钩37R为左、右手对称的一对,左行导丝钩37L及右下行导丝钩37R分别与左下滑杆38L及右下滑杆38R相连接,左下滑杆38L及右下滑杆38R的上端分别与左滑块34L及右滑块34R对应固接;The left line guide wire hook 37L and the right downward line guide wire hook 37R are a pair of left and right hand symmetry, the left line guide wire hook 37L and the right down line guide wire hook 37R are connected with the left slide bar 38L and the right slide bar 38R respectively, The upper ends of the sliding bar 38L and the right sliding bar 38R are respectively fixedly connected to the left slider 34L and the right slider 34R;
通过左张力盘31L与左滑块34L及右张力盘31R与右滑块34R各自同步在六角杆32上的左右移动,以调节所述左丝束12L及所述右丝束12R的位置和间距;通过六角杆32上下、前后移动,以调整上行的所述左丝束12L及所述右丝束12R在所述前上罗拉51上的包围角α1或以调整下行的所述左丝束12L及所述右丝束12R在所述前下罗拉51上的包围角α2;通过左转动轴套36L及右转动轴套36R在左滑块34L及右滑块34R上的同轴心转动,以调节所述左丝束12L及所述右丝束12R在左张力盘31L及右张力盘31R上的包围角θL及包围角θR。The left tension disc 31L and the left slider 34L and the right tension disc 31R and the right slider 34R move synchronously left and right on the hexagonal rod 32 to adjust the position and spacing of the left tow 12L and the right tow 12R ; move up and down, forward and backward by the hexagonal rod 32, to adjust the enveloping angle α1 of the left tow 12L and the right tow 12R on the front top roller 51 or to adjust the left tow of the descending 12L and the enveloping angle α 2 of the right tow 12R on the front bottom roller 51; through the coaxial rotation of the left sliding sleeve 36L and the right rotating sleeve 36R on the left slider 34L and the right slider 34R The center rotates to adjust the enveloping angle θ L and the enclosing angle θ R of the left tow 12L and the right tow 12R on the left tension disc 31L and the right tension disc 31R.
所述的左展丝器4L及所述右展丝器4R接装在可左右、上下移动的移动杆49上,其中,所述左展丝器4L包括左下引导丝钩41L或左直行导丝钩45L,所述左网丝束13L经左下引导丝钩41L或左直行导丝钩45L对中喂入左展丝辊42L上的左中线43L,使所述左网丝束13L展开成准单层的所述左丝网14L,左下引导丝钩41L的一端为定位稳定被固接形成固接端,该固接端为左分叉端46L,左分叉端与左下引杆47L相连,左下引杆47L的上端为左上单圈钩48L;The left yarn spreader 4L and the right yarn spreader 4R are connected to a moving rod 49 that can move left and right and up and down, wherein the left yarn spreader 4L includes a left lower guide wire hook 41L or a left straight guide wire Hook 45L, the left mesh wire bundle 13L is centered and fed to the left middle line 43L on the left spreading roller 42L through the left lower guide wire hook 41L or the left straight wire guide hook 45L, so that the left mesh wire bundle 13L is unfolded into a quasi-single For the left wire mesh 14L of the first layer, one end of the lower left guide wire hook 41L is fixedly connected to form a fixed end for stable positioning. The upper end of the lead rod 47L is the upper left single loop hook 48L;
所述右展丝器4R包括右下引导丝钩或右直行导丝钩45R,所述右网丝束13R经右下引导丝钩或右直行导丝钩45R对中喂入右展丝辊42R上的右中线43R,使所述右网丝束13R展开成准单层的所述右丝网14R,右下引导丝钩的一端为定位稳定被固接形成固接端,该固接端为右分叉端,右分叉端与右下引杆相连,右下引杆的上端为右上单圈钩;The right spreading device 4R includes the lower right guide wire hook or the right straight wire guide hook 45R, and the right mesh bundle 13R is centered and fed to the right wire spreader roller 42R through the right lower guide wire hook or the right straight wire guide hook 45R The right middle line 43R on the top, so that the right wire bundle 13R is expanded into the right wire mesh 14R of a quasi-single layer, and one end of the lower right guide wire hook is fixedly connected to form a fixed end for positioning stability, and the fixed end is The right bifurcated end, the right bifurcated end is connected with the right lower guide rod, and the upper end of the right lower guide rod is the upper right single-loop hook;
在左展丝辊42L及右展丝辊42R的表面均刻有对称的人字形螺纹槽,人字形螺纹槽的顶点的连线分别为左中线43L及右中线43R;Symmetrical herringbone thread grooves are engraved on the surfaces of the left spreading roller 42L and the right spreading roller 42R, and the connecting lines of the vertices of the herringbone thread grooves are the left middle line 43L and the right middle line 43R respectively;
通过左下引导丝钩41L及右下引导丝钩或左直行导丝钩45L及右直行导丝钩45R的上下移动,以调节所述左网丝束13L及所述右网丝束13R对左展丝辊42L及右展丝辊42R的包围角θ2。By moving up and down the left lower guide wire hook 41L and the right lower guide wire hook or the left straight guide wire hook 45L and the right straight guide wire hook 45R, the alignment of the left mesh bundle 13L and the right mesh bundle 13R to the left is adjusted. The wrapping angle θ 2 of the wire roll 42L and the right spreader roll 42R.
所述长丝1为无捻的人造纤维长丝、合成纤维长丝和天然蚕丝一种或两种,优选地,取与所述短纤维须条6化学成分相同的长丝。The filament 1 is one or both of untwisted man-made filament, synthetic filament and natural silk, preferably, the filament having the same chemical composition as the short fiber strand 6.
所述短纤维须条6是由纺织常用短纤维制成的粗纱条,经由细纱机上的后罗拉9喂入,再经皮圈罗拉8的牵伸所得到。The staple fiber sliver 6 is a roving sliver made of commonly used staple fibers for textiles, which is fed through the rear roller 9 on the spinning frame, and then drawn by the apron roller 8 to obtain.
通过上述方法得到的双束网非对称复合纱,其为丝束/短纤维须条/丝网3轴系的非对称网裹包芯纱、非对称网裹紧靠纱、或非对称网裹包缠纱再2轴复合的3×2非对称复合纺的双束网复合纱结构,其有三种基本形式,即非对称网裹包芯复合纱、非对称网裹紧靠复合纱和非对称网裹包缠复合纱,其中,非对称是指分劈后的两长丝束线密度不同、两束用于束长丝的张力不等、两束束长丝在短纤维须条的同侧、两丝网在短纤维须条的同侧、两丝网相对短纤维须条的位置不同五条中,至少一条成立;并有三种基本形式两两组合的组合双束网复合纱;The double-bundle net asymmetric composite yarn obtained by the above method is an asymmetric net-wrapped core-spun yarn of the 3-axis system of tow/short fiber strands/wire net, an asymmetric net-wrapped close-to-yarn, or an asymmetric net-wrapped Wrapped yarn and 2-axis composite 3×2 asymmetric composite spinning double-bundle mesh composite yarn structure, which has three basic forms, namely, asymmetric mesh-wrapped core-spun composite yarn, asymmetric mesh-wrapped close-to-close composite yarn and asymmetric Net-wrapped composite yarn, wherein, asymmetry means that the linear density of the two filament bundles after splitting is different, the tension of the two bundles of filaments is unequal, and the two bundles of filaments are on the same side of the staple fiber. 1. At least one of the five wire meshes on the same side of the short fiber strands and the positions of the two wire meshes relative to the short fiber strands is different; and there are three basic forms of combined double-bundle net composite yarn;
所述的非对称网裹包芯复合纱是由两非对称或对称长丝束位于两短纤维须条的中心并被其包裹、而两丝网下托、上盖或离开于该两短纤维须条并将其裹缠后,形成两股丝网外裹缠、长丝束被内包芯的3轴系非对称网裹包芯纱,再两股复合成的网裹包芯纱的复合纱,如图4a至图4d所示;The asymmetric net-wrapped core-spun composite yarn is composed of two asymmetric or symmetrical filament bundles located in the center of the two short fiber strands and wrapped by them, and the two wire meshes are supported, covered or separated from the two short fibers. After the strands are wrapped and wrapped, two strands of wire mesh are wrapped around the outside, and the filament bundle is wrapped inside the core-wrapped 3-axis asymmetric net-wrapped core-spun yarn, and then two strands are combined to form a composite yarn of net-wrapped core-spun yarn , as shown in Figure 4a to Figure 4d;
所述的非对称网裹紧靠复合纱是由两非对称或对称长丝束紧靠两短纤维须条的左侧或右侧并与其互捻、而两丝网下托、上盖或离开于该两短纤维须条和长丝束并将两者裹缠后,形成丝网外裹缠、长丝束紧靠短纤维须条一起被包裹于内的3轴系非对称网裹紧靠纱,再两股复合成的网裹紧靠纱的复合纱,如图5a至图5d所示;The said asymmetric net-wrapped composite yarn is composed of two asymmetric or symmetrical filament bundles close to the left or right side of the two short fiber strands and intertwisted with them, while the two silk nets are supported, covered or separated. After wrapping the two short fiber strands and filament strands and wrapping them together, a 3-axis asymmetrical mesh wrapping is formed, in which the filament strands are wrapped close to the staple strands and wrapped together. Yarn, then two composite yarns are wrapped in a composite yarn close to the yarn, as shown in Figure 5a to Figure 5d;
所述的非对称网裹包缠复合纱是由两非对称或对称长丝束在两短纤维须条的左侧或右侧开一定距离、而两丝网下托、上盖或离开于该两短纤维须条并将其裹缠后,被该长丝束包缠成丝网裹缠、长丝束外包缠丝网和短纤维须条的3轴系非对称网裹包缠纱,再两股复合成的网裹包缠纱的复合纱,如图6a至图6d所示;The said asymmetric net-wrapped composite yarn is composed of two asymmetric or symmetrical filament bundles at a certain distance on the left or right side of the two short fiber strands, and the two silk nets under the support, upper cover or leave the After the two short fiber strands are wrapped and wrapped, the filament bundle is wrapped into a wire mesh wrapped yarn, and the filament bundle is wrapped with a 3-axis asymmetric net wrapped yarn of the wire mesh and the short fiber strands, and then The composite yarn of the net-wrapped wrapping yarn composited by two strands, as shown in Fig. 6a to Fig. 6d;
所述的组合双束网复合纱是指所述的3轴系非对称网裹包芯纱、3轴系非对称网裹紧靠纱、3轴系非对称网裹包缠纱中任意取两的加捻复合成的网裹包缠纱的复合纱,即长丝束与短纤维须条的同轴、紧靠和分离三个位置的两两组合的网裹包芯与紧靠复合纱、网裹紧靠与包缠复合纱、网裹包缠与包芯复合纱,如图7a至图7d所示。The combined double-bundle net composite yarn refers to any two of the 3-axis asymmetric net-wrapped core yarn, the 3-axis asymmetric net-wrapped yarn, and the 3-axis asymmetric net-wrapped yarn. The composite yarn of the net-wrapped yarn formed by twisting and compounding, that is, the two-by-two combination of the two-by-two combination of the coaxial, close to and separated positions of the filament bundle and the short fiber strands and close to the composite yarn, Net-wrapped and wrapped composite yarn, net-wrapped and core-wrapped composite yarn, as shown in Fig. 7a to Fig. 7d.
下述具体实施例1~4是对不同纤维及其线密度,即选择不同的长丝、不同的粗纱条、不同细度和不同复合纺纱工艺参数,即长丝的张力、包围角、位置与间距、锭速、前罗拉转速、纺纱捻度等。进行按本发明的双束网非对称复合纱,并纺制成两根非对称网裹包芯纱、两根非对称网裹紧靠纱、或两根非对称网裹包缠纱的复合纱。The following specific examples 1 to 4 are for different fibers and their linear densities, that is, selecting different filaments, different roving strips, different fineness and different composite spinning process parameters, i.e. the tension of the filaments, the angle of envelopment, the position And spacing, spindle speed, front roller speed, spinning twist, etc. Carry out by double-bundle net asymmetrical composite yarn of the present invention, and spin the composite yarn of two asymmetrical net wrapping core yarns, two asymmetrical net wrapping close yarns or two asymmetric net wrapping yarns .
采用单侧毛羽计数法测定复合纱的毛羽,所得的光洁复合纱的毛羽指数(F),指单位长度纱线内单侧面上伸出长度超过某设定长度的毛羽累计数(根/m)F=A+Be-Cl,l为毛羽的设定伸出长度(mm),A、B、C为试验常数;断裂强度(P),考虑纤维粗细不同,表示纤维抵抗外力破坏能力的指标,单位(cN/tex);断裂伸长率ε=(L-L0)/L0=ΔL/L0,其中,L0为原长,L为拉伸断裂时的试样长度,ΔL为绝对伸长值,断裂伸长率表示材料断裂时伸长变形能力的大小。The hairiness of the composite yarn is measured by the single-side hairiness counting method. The hairiness index (F) of the obtained smooth composite yarn refers to the cumulative number of hairiness (roots/m) that protrudes from one side of the yarn per unit length and exceeds a certain length. F=A+Be -Cl , l is the hairiness setting extension length (mm), A, B, C are test constants; breaking strength (P), considering the difference in fiber thickness, indicates the index of fiber resistance to external force damage, Unit (cN/tex); elongation at break ε=(LL 0 )/L 0 =ΔL/L 0 , where L 0 is the original length, L is the length of the sample at tensile fracture, and ΔL is the absolute elongation Value, the elongation at break indicates the size of the elongation and deformation ability of the material when it breaks.
实施例1:回用棉/粘胶长丝非对称网裹包芯纱的复合纱Embodiment 1: Recycling the composite yarn of cotton/viscose filament asymmetric net-wrapped core-spun yarn
采用本发明的用于双束网对称复合纱的复合纺纱方法,取粘胶长丝两束分为分劈为线密度不等的左丝束12L与左网丝束13L和线密度不等的右丝束12R与右网丝束13R。将分劈后的左丝束12L及右丝束12R分别经左张力盘31L及右张力盘31R调整其张力和经左上行导丝钩32L及右上行导丝钩32R调节左张力盘31L及右张力盘31R的包围角θL及包围角θR;左张力盘31L对左丝束12L的张力小于右张力盘31R对右丝束12R的张力,经左下行导丝钩37L及右下行导丝钩37R紧贴前下罗拉52喂入,通过张力盘移架33上下、前后移动六角杆32的位置,调节左丝束12L及右丝束12R在前下罗拉52上的包围角α2,通过左右移动左张力盘31L及右张力盘31R和六角杆32来调整左丝束12L及右丝束12R相对左路须条61L及右路须条61R的位置与间距。将左网丝束13L及右网丝束13R经左展丝器4L及右展丝器4R展开成准单层的左丝网14L及右丝网14R,并作用移动调节再绕经与前罗拉紧贴的左驱动辊44L及右驱动辊44R,出左驱动辊44L及右驱动辊44R与前上罗拉51的夹持处并紧贴前上罗拉51输出。然后左束丝束12L及右束丝束12R从下;左丝网14L及右丝网14R从上;回用棉纤维须条的左路须条61L及右路须条61R经左集束器63L及右集束器63R居中,同步喂入前罗拉钳口53,出前罗拉钳口53后,在加捻作用下,在左路及右路分别形成丝束增强及丝网非对称网裹包芯的左三轴系复合纱71L及右三轴系复合纱72R,左三轴系复合纱71L及右三轴系复合纱72R再复合形成双束网复合纱7,如图4a所示。所纺成的光洁复合纱,其成纱的毛羽指数、捻回角、断裂强度、断裂伸长率及纱条细度不匀率见下表所列。其中纺纱制成率很高,表示飞花、掉屑、断头等纤维丢失很少;毛羽数也很少,表示成纱的光洁度好;千锭时断头率因长丝的连续和保护而极低,表示成纱加工的可纺性好和加工效率高。纺纱过程无明显的纤维丢失和飞花,钢领圈、板干净,证明此夹持保护式复合纺纱的有效性。Adopt the compound spinning method that is used for double-bundle network symmetric composite yarn of the present invention, get two bundles of viscose long filaments and be divided into left tow 12L and left mesh tow 13L and linear density that are not equal in linear density The right wire bundle 12R and the right mesh wire bundle 13R. Left tow 12L after splitting and right tow 12R are adjusted its tension through left tension disc 31L and right tension disc 31R respectively and through left upper line guide wire hook 32L and right upper line guide wire hook 32R to adjust left tension disc 31L and right The enveloping angle θ L and the enclosing angle θ R of the tension disc 31R; the tension of the left tension disc 31L to the left tow 12L is smaller than the tension of the right tension disc 31R to the right tow 12R, through the left downward guidewire hook 37L and the right downward guidewire The hook 37R is fed close to the front bottom roller 52, and the position of the hexagonal rod 32 is moved up and down, back and forth through the tension disc shift frame 33, and the enveloping angle α 2 of the left tow 12L and the right tow 12R on the front bottom roller 52 is adjusted. Move the left tension plate 31L, the right tension plate 31R and the hexagonal rod 32 left and right to adjust the position and spacing of the left tow 12L and the right tow 12R relative to the left and right strands 61L and 61R. Expand the left wire bundle 13L and the right wire bundle 13R through the left wire spreader 4L and the right wire spreader 4R to form a quasi-single-layer left wire mesh 14L and right wire mesh 14R, and then move and adjust to wind the warp and the front roller The left driving roller 44L and the right driving roller 44R that are close to each other go out from the nip of the left driving roller 44L, the right driving roller 44R and the front top roller 51 and are close to the front top roller 51 for output. Then left tow tow 12L and right tow tow 12R from below; Left silk screen 14L and right silk screen 14R from top; Recycled cotton fiber sliver left road sliver 61L and right sill 61R pass through left bundler 63L And the right bundler 63R is centered, synchronously fed into the front roller nip 53, after the front roller nip 53, under the action of twisting, the tow reinforcement and the wire mesh asymmetric net wrapping core are respectively formed in the left and right paths. The left triaxial composite yarn 71L and the right triaxial composite yarn 72R, and the left triaxial composite yarn 71L and the right triaxial composite yarn 72R are recombined to form a double-bundle net composite yarn 7, as shown in FIG. 4a. The yarn hairiness index, twist angle, breaking strength, breaking elongation and yarn fineness irregularity of the spun bright and clean composite yarn are listed in the table below. Among them, the spinning rate is very high, which means that there is very little loss of fiber such as flying flowers, shavings, and broken ends; Low, indicating good spinnability and high processing efficiency in yarn forming. During the spinning process, there is no obvious fiber loss and fly, and the ring and plate are clean, which proves the effectiveness of this clamping and protecting composite spinning.
实施例2:羊绒/蚕丝长丝非对称网裹紧靠纱的复合纱Embodiment 2: cashmere/silk filament asymmetrical net wrapped close to the composite yarn of the yarn
采用本发明的用于双束网对称复合纱的复合纺纱方法,取蚕丝两束分劈为线密度不等的左丝束12L与左网丝束13L和线密度不等的右丝束12R与右网丝束13R。将分劈后的左丝束12L及右丝束12R经左张力盘31L及右张力盘31R调整其张力和经左上行导丝钩32L及右上行导丝钩32R调节左张力盘31L及右张力盘31R的包围角θL及包围角θR;左张力盘31L对左丝束12L的张力等于右张力盘31R对右丝束12R的张力,经左上行导丝钩35L及右上行导丝钩35R紧贴前上罗拉51喂入,通过张力盘移架33上下、前后移动六角杆32的位置,调节左丝束12L及右丝束12R在前上罗拉51上的包围角α1,通过左右移动左张力盘31L及右张力盘31L、31R和六角杆32来调整左丝束12L及右丝束12R相对左路须条61L及右路须条61R的位置与间距。将左网丝束13L及右网丝束13R经左展丝器4L及右展丝器4R展开成准单层的左丝网14L及右丝网14R,并作用移动调节再绕经与前罗拉紧贴的左驱动辊44L及右驱动辊44R,出左驱动辊44L及右驱动辊44R与前下罗拉52夹持处并紧贴前下罗拉52输出。然后左束丝束12L及右束丝束12R右侧紧靠;左丝网14L及右丝网14R左侧分开;羊绒纤维须条的左路须条61L及右路须条61R经左集束器63L及右集束器63R居中,同步喂入前罗拉钳口53,出前罗拉钳口53后,在加捻作用下,在左路及右路分别形成丝束平行增强及丝网非对称网裹紧靠复合纱的左三轴系复合纱71L及右三轴系复合纱72R,左三轴系复合纱71L及右三轴系复合纱72R再复合形成双束网复合纱7,如图5b所示。所纺成的光洁复合纱,其成纱的毛羽指数、捻回角、断裂强度、断裂伸长率及纱条细度不匀率见下表所列。其中纺纱制成率很高,表示飞花、掉屑、断头等纤维丢失很少;毛羽数也很少,表示成纱的光洁度好;千锭时断头率因长丝的连续和保护而极低,表示成纱加工的可纺性好和加工效率高。纺纱过程无明显的纤维丢失和飞花,钢领圈、板干净,证明此夹持保护式复合纺纱的有效性。Using the compound spinning method for double-bundle mesh symmetrical composite yarn of the present invention, take two bundles of silk and split them into left tow 12L with unequal linear density, left mesh tow 13L and right tow 12R with unequal linear density With right mesh tow 13R. Adjust the tension of the split left tow 12L and right tow 12R through the left tension disc 31L and the right tension disc 31R and adjust the tension of the left tension disc 31L and the right through the left upper guide wire hook 32L and the right upper guide wire hook 32R The enveloping angle θ L and the enclosing angle θ R of the disk 31R; the tension of the left tension disk 31L to the left tow 12L is equal to the tension of the right tension disk 31R to the right tow 12R, through the left upward guide wire hook 35L and the right upward guide wire hook 35R is fed close to the front top roller 51, and the position of the hexagonal rod 32 is moved up and down, forward and backward through the tension disc shift frame 33, and the enveloping angle α 1 of the left tow 12L and right tow 12R on the front top roller 51 is adjusted, and the left and right tows are passed Move the left tension plate 31L, the right tension plate 31L, 31R and the hexagonal rod 32 to adjust the position and spacing of the left tow 12L and the right tow 12R relative to the left strand 61L and the right strand 61R. Expand the left wire bundle 13L and the right wire bundle 13R through the left wire spreader 4L and the right wire spreader 4R to form a quasi-single-layer left wire mesh 14L and right wire mesh 14R, and then move and adjust to wind the warp and the front roller The left driving roller 44L and the right driving roller 44R that are close to each other go out from the clamping place of the left driving roller 44L and the right driving roller 44R and the front bottom roller 52 and are close to the front bottom roller 52 and output. Then left tow tow 12L and right tow tow 12R right side close together; Left silk screen 14L and right silk screen 14R left side separate; 63L and right bundler 63R are in the center, feeding into the front roller nip 53 synchronously, and after exiting the front roller nip 53, under the action of twisting, the parallel reinforcement of the tow and the asymmetric net wrapping of the wire mesh are respectively formed in the left and right paths Rely on the left triaxial composite yarn 71L and the right triaxial composite yarn 72R of the composite yarn, the left triaxial composite yarn 71L and the right triaxial composite yarn 72R are recombined to form a double-bundle net composite yarn 7, as shown in Figure 5b . The yarn hairiness index, twist angle, breaking strength, breaking elongation and yarn fineness irregularity of the spun bright and clean composite yarn are listed in the table below. Among them, the spinning rate is very high, which means that there is very little loss of fiber such as flying flowers, shavings, and broken ends; Low, indicating good spinnability and high processing efficiency in yarn forming. During the spinning process, there is no obvious fiber loss and fly, and the ring and plate are clean, which proves the effectiveness of this clamping and protecting composite spinning.
实施例3:木棉/涤纶长丝网裹包缠纱的复合纱Embodiment 3: the composite yarn of kapok/polyester filament mesh wrapping yarn
采用本发明的用于双束网对称复合纱的复合纺纱方法,取涤纶长丝两束分劈为线密度不等的左丝束12L与左网丝束13L和线密度不等的右丝束12R与右网丝束13R。将分劈后的左丝束12L及右丝束12R经左张力盘31L及右张力盘31R调整其张力和经左上行导丝钩32L及右上行导丝钩32R调节左张力盘31L及右张力盘31R的包围角θL及包围角θR;左张力盘31L对左丝束12L的张力大于右张力盘31R对右丝束12R的张力,经左上行导丝钩35L及右上行导丝钩35R紧贴前上罗拉51喂入,通过张力盘移架33上下、前后移动六角杆32的位置,调节左丝束12L及右丝束12R在前上罗拉51上的包围角α1,通过左右移动左张力盘31L、右张力盘31R和六角杆32来调整左丝束12L、右丝束12R相对左路须条61L及右路须条61R的位置与间距。将左网丝束13L及右网丝束13R经左展丝器4L及右展丝器4R展开成准单层的左丝网14L及右丝网14R,并作用移动调节再绕经与前罗拉紧贴的左驱动辊44L及右驱动辊44R,出左驱动辊44L及右驱动辊44R与前下罗拉52的夹持处并紧贴前下罗拉52输出。然后左束丝束12L、右束丝束12R从右侧;左丝网14L及右丝网14R分别从下、从左侧分开;木棉纤维须条的左路须条61L及右路须条61R经左集束器63L及右集束器63R居中,同步喂入前罗拉钳口53,出前罗拉钳口53后,在加捻作用下,在左路及右路分别形成丝束平行增强及丝网非对称网裹包缠复合纱的左三轴系复合纱71L及右三轴系复合纱72R,左三轴系复合纱71L及右三轴系复合纱72R再复合形成双束网复合纱7,如图6b所示。所纺成的光洁复合纱,其成纱的毛羽指数、捻回角、断裂强度、断裂伸长率及纱条细度不匀率见下表所列。其中纺纱制成率很高,表示飞花、掉屑、断头等纤维丢失很少;毛羽数也很少,表示成纱的光洁度好;千锭时断头率因长丝的连续和保护而极低,表示成纱加工的可纺性好和加工效率高。纺纱过程无明显的纤维丢失和飞花,钢领圈、板干净,证明此夹持保护式复合纺纱的有效性。Adopt the compound spinning method that is used for double-bundle net symmetrical composite yarn of the present invention, take two bundles of polyester long filaments and split into the left silk bundle 12L of linear density and the left wire bundle 13L and the right silk of linear density different Bundle 12R with right mesh wire bundle 13R. Adjust the tension of the split left tow 12L and right tow 12R through the left tension disc 31L and the right tension disc 31R and adjust the tension of the left tension disc 31L and the right through the left upper guide wire hook 32L and the right upper guide wire hook 32R The enveloping angle θ L and the enclosing angle θ R of the disk 31R; the tension of the left tension disk 31L to the left tow 12L is greater than the tension of the right tension disk 31R to the right tow 12R, through the left upward guide wire hook 35L and the right upward guide wire hook 35R is fed close to the front top roller 51, and the position of the hexagonal rod 32 is moved up and down, forward and backward through the tension disc shift frame 33, and the enveloping angle α 1 of the left tow 12L and right tow 12R on the front top roller 51 is adjusted, and the left and right tows are passed Move the left tension plate 31L, the right tension plate 31R and the hexagon rod 32 to adjust the position and distance of the left tow 12L and the right tow 12R relative to the left and right strands 61L and 61R. Expand the left wire bundle 13L and the right wire bundle 13R through the left wire spreader 4L and the right wire spreader 4R to form a quasi-single-layer left wire mesh 14L and right wire mesh 14R, and then move and adjust to wind the warp and the front roller The left driving roller 44L and the right driving roller 44R that are close to each other go out from the nip of the left driving roller 44L, the right driving roller 44R and the front bottom roller 52 and are close to the front bottom roller 52 for output. Then the left tow tow 12L, the right tow tow 12R from the right side; Left screen 14L and right screen 14R separate from below and from the left side respectively; Through the center of the left bundler 63L and the right bundler 63R, it is synchronously fed into the front roller nip 53, and after exiting the front roller nip 53, under the action of twisting, the parallel reinforcement of the tow and the non-woven wire mesh are formed in the left and right paths respectively. The left triaxial system composite yarn 71L and the right triaxial system composite yarn 72R of the symmetrical mesh wrapping compound yarn, the left triaxial system composite yarn 71L and the right triaxial system composite yarn 72R are composited to form a double-bundle net composite yarn 7, such as Figure 6b shows. The yarn hairiness index, twist angle, breaking strength, breaking elongation and yarn fineness irregularity of the spun bright and clean composite yarn are listed in the table below. Among them, the spinning rate is very high, which means that there is very little loss of fiber such as flying flowers, shavings, and broken ends; Low, indicating good spinnability and high processing efficiency in yarn forming. During the spinning process, there is no obvious fiber loss and fly, and the ring and plate are clean, which proves the effectiveness of this clamping and protecting composite spinning.
实施例4:回用短毛/锦纶网裹组合的复合纱Embodiment 4: Reuse the composite yarn of combination of short wool/nylon net wrapping
采用本发明的用于双束网对称复合纱的复合纺纱方法,取锦纶长丝两束分为左、右路分劈为线密度相等的左丝束12L与左网丝束13L和线密度相等的右丝束12R与右网丝束13R。将分劈后的左丝束12L及右丝束12R经左张力盘31L及右张力盘31R调整其张力和经左上行导丝钩32L及右上行导丝钩32R调节左张力盘31L及右张力盘31R的包围角θL及包围角θR;左张力盘31L对左丝束12L的张力小于右张力盘31R对右丝束12R的张力,经左下行导丝钩37L及右下行导丝钩37R紧贴前上罗拉52喂入,通过张力盘移架33上下、前后移动六角杆32的位置,调节左丝束12L及右丝束12R在前下罗拉52上的包围角α2,通过左右移动左丝束12L及右张力盘31R和六角杆32来调整左丝束12L及右丝束12R相对左路须条61L及右路须条61R的位置与间距。将左网丝束13L及右网丝束13R经左展丝器4L及右展丝器4R展开成准单层的左丝网14L及右丝网14R,并作用移动调节再绕经与前罗拉紧贴的左驱动辊44L及右驱动辊44R,由左驱动辊44L及右驱动辊44R与前上罗拉51夹持并紧贴前上罗拉51输出。然后左束丝束12L及右束丝束12R分别从下、从左侧分开;左丝网14L及右丝网14R分别从上、从右侧分开;回用短毛纤维须条的左路须条61L及右路须条61R经左集束器63L及右集束器63R居中,同步喂入前罗拉钳口53,出前罗拉钳口53后,在加捻作用下,在左路及右路分别形成丝束增强及丝网保护的非对称束网复合纱的左三轴系复合纱71L及右三轴系复合纱72R,左三轴系复合纱71L及右三轴系复合纱72R再复合形成双束网复合纱7,如图7c所示。所纺成的光洁复合纱,其成纱的毛羽指数、捻回角、断裂强度、断裂伸长率及纱条细度不匀率见下表所列。其中纺纱制成率很高,表示飞花、掉屑、断头等纤维丢失很少;毛羽数也很少,表示成纱的光洁度好;千锭时断头率因长丝的连续和保护而极低,表示成纱加工的可纺性好和加工效率高。纺纱过程无明显的纤维丢失和飞花,钢领圈、板干净,证明此夹持保护式复合纺纱的有效性。Adopt the compound spinning method that is used for double-bundle network symmetric composite yarn of the present invention, get two bundles of polyamide fiber long filaments and be divided into left and right way and be divided into the left silk bundle 12L that linear density is equal and the left net silk bundle 13L and linear density Equal right tow 12R and right mesh tow 13R. Adjust the tension of the split left tow 12L and right tow 12R through the left tension disc 31L and the right tension disc 31R and adjust the tension of the left tension disc 31L and the right through the left upper guide wire hook 32L and the right upper guide wire hook 32R The enveloping angle θ L and the enclosing angle θ R of the disk 31R; the tension of the left tension disk 31L to the left tow 12L is smaller than the tension of the right tension disk 31R to the right tow 12R, through the left downward guide wire hook 37L and the right downward guide wire hook 37R is fed close to the front top roller 52, and the position of the hexagonal rod 32 is moved up and down, forward and backward through the tension disc shift frame 33, and the enveloping angle α 2 of the left tow 12L and right tow 12R on the front bottom roller 52 is adjusted, and the left and right tows are passed Move the left tow 12L, the right tension disc 31R and the hex rod 32 to adjust the position and spacing of the left tow 12L and the right tow 12R relative to the left and right strands 61L and 61R. Expand the left wire bundle 13L and the right wire bundle 13R through the left wire spreader 4L and the right wire spreader 4R to form a quasi-single-layer left wire mesh 14L and right wire mesh 14R, and then move and adjust to wind the warp and the front roller The left driving roller 44L and the right driving roller 44R that are close to each other are clamped by the left driving roller 44L, the right driving roller 44R and the front top roller 51 and output in close contact with the front top roller 51. Then the left tow 12L and the right tow 12R are separated from the bottom and the left side respectively; the left silk screen 14L and the right silk screen 14R are separated from the top and the right side respectively; The strip 61L and the right strand 61R are centered through the left bundler 63L and the right bundler 63R, and are fed into the front roller nip 53 synchronously, and after exiting the front roller nip 53, under the action of twisting, they are respectively formed on the left and right paths The left triaxial system composite yarn 71L and the right triaxial system composite yarn 72R of the asymmetric bundle net composite yarn with tow reinforcement and wire mesh protection, the left triaxial system composite yarn 71L and the right triaxial system composite yarn 72R are composited to form a double Bundle net composite yarn 7, as shown in Figure 7c. The yarn hairiness index, twist angle, breaking strength, breaking elongation and yarn fineness irregularity of the spun bright and clean composite yarn are listed in the table below. Among them, the spinning rate is very high, which means that there is very little loss of fibers such as flying flowers, crumbs, and broken ends; the number of hairiness is also very small, which means that the yarn is smooth; Low, indicating good spinnability and high processing efficiency in yarn forming. During the spinning process, there is no obvious fiber loss and fly, and the ring and plate are clean, which proves the effectiveness of this clamping and protecting composite spinning.
纺制双束网非对称复合纱的复合纺纱工艺参数与品质指标Composite Spinning Process Parameters and Quality Indexes for Spinning Asymmetric Composite Yarn with Double Bundle Mesh
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