CN102731052B - Aqueous organic-inorganic composite coating and preparation method thereof - Google Patents
Aqueous organic-inorganic composite coating and preparation method thereof Download PDFInfo
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Abstract
Description
【技术领域】【Technical field】
本发明涉及涂料领域,具为一种水性有机-无机复合涂料及其制备方法。The invention relates to the field of coatings, in particular to a water-based organic-inorganic composite coating and a preparation method thereof.
【背景技术】【Background technique】
随着人们生活水平的提高,人们对涂料种类需求逐渐增加,且更关注产品的绿色环保性。针对水泥基混凝土的外墙及地下室,由于其墙体碱性强、湿度高及硬度要求高,普通乳胶漆施工后,易出现漆膜附着力差、硬度低、泛碱、长霉以及易剥落等弊病,不适合混凝土基面施工。With the improvement of people's living standards, people's demand for coating types is gradually increasing, and people pay more attention to the green environmental protection of products. For cement-based concrete exterior walls and basements, due to the strong alkalinity, high humidity and high hardness requirements of the walls, after ordinary latex paint is applied, it is prone to poor adhesion, low hardness, efflorescence, mildew and easy peeling And other disadvantages, not suitable for concrete base surface construction.
目前,国内较少适合混凝土基面施工的涂料,因此开发一款漆膜附着力好、硬度高、耐水、耐碱、耐温变、耐候性及环保性能优异的涂料,经济效益和环境效益将十分显著,具有广阔的应用和发展前景。At present, there are few domestic coatings suitable for concrete base surface construction. Therefore, developing a coating with good film adhesion, high hardness, water resistance, alkali resistance, temperature change resistance, weather resistance and environmental protection performance will increase the economic and environmental benefits. It is very remarkable and has broad application and development prospects.
【发明内容】【Content of invention】
本发明的目的在于解决上述现有技术存在的问题,提供一种性能优异且能够节约能源的水性有机-无机复合涂料。The object of the present invention is to solve the problems in the above-mentioned prior art, and provide a water-based organic-inorganic composite coating with excellent performance and energy saving.
本发明的另一目的是提供一种水性有机-无机复合涂料的制备方法。Another object of the present invention is to provide a method for preparing a waterborne organic-inorganic composite coating.
为达到上述目的,本发明采用的技术方案是:水性有机-无机复合涂料,由基料(水溶性成膜物质)、颜料、填料、助剂和水等组分组成,其具体由如下重量份数的组分组成:In order to achieve the above object, the technical solution adopted in the present invention is: water-based organic-inorganic composite coating, composed of components such as base material (water-soluble film-forming substance), pigment, filler, auxiliary agent and water, which specifically consists of the following parts by weight The components of a number are:
所述硅酸钾可选用邢台大洋化工有限公司生产的标号为DY-403或DY-404的产品,莱阳恒信化工有限公司的生产的标号为HXY205或HXY204的产品,或者江苏国联科技有限公司出品的标号为GHSK的产品。Described potassium silicate can select the product of the label DY-403 or DY-404 produced by Xingtai Dayang Chemical Co., Ltd., the product of the label HXY205 or HXY204 produced by Laiyang Hengxin Chemical Co., Ltd., or the product produced by Jiangsu Guolian Technology Co., Ltd. Products labeled GHSK.
所述苯丙乳液可选用巴斯夫股份公司出品的标号为ECO502净味乳液或296D-S苯丙乳液,佛山市顺德区巴德富实业有限公司出品的998A乳液。The styrene-acrylic emulsion can be selected from the ECO502 odor-cleaning emulsion or 296D-S styrene-acrylic emulsion produced by BASF Co., Ltd., and the 998A emulsion produced by Badfu Industrial Co., Ltd., Shunde District, Foshan City.
所述稳定剂为季铵盐类化合物,选用科莱恩化工(中国)有限公司出品的SPS。The stabilizer is a quaternary ammonium compound, and the SPS produced by Clariant Chemical (China) Co., Ltd. is selected.
所述消泡剂为矿物油类消泡剂,选用日本诺普科助剂有限公司出品的SN-NXZ消泡剂。The defoamer is a mineral oil defoamer, and the SN-NXZ defoamer produced by Japan Nopco Auxiliary Co., Ltd. is selected for use.
所述分散剂为聚羧酸钠盐类分散剂,选用美国陶氏化学公司出品的快易分散剂。Described dispersant is polycarboxylate sodium salt dispersant, selects the U.S. Dow Chemical Company to produce Quick and easy dispersant.
所述增稠剂为纤维素,优选采用羟乙基纤维素类增稠剂,可以选用阿克苏·诺贝尔公司生产的型号为HS30000的增稠剂,该增稠剂与体系相容稳定性好,贮存后粘度稳定。Described thickener is cellulose, preferably adopts hydroxyethyl cellulose thickener, can select the thickener that the model of Akzo Nobel Company produces is HS30000 for use, this thickener has good compatibility and stability with the system, The viscosity is stable after storage.
所述防冻剂采用乙二醇,可以选用广州市晨丰化工有限公司生产的乙二醇。该防冻剂的防冻效率高,性价比高。The antifreezing agent adopts ethylene glycol, which can be selected from the ethylene glycol produced by Guangzhou Chenfeng Chemical Co., Ltd. The antifreeze agent has high antifreeze efficiency and high cost performance.
所述成膜助剂采用2,2,4-三甲基-1,3-戊二醇-异丁酸酯,选用伊士曼化学公司生产的型号为TEXANOL的成膜助剂。The film-forming aid is 2,2,4-trimethyl-1,3-pentanediol-isobutyrate, and the film-forming aid produced by Eastman Chemical Company is TEXANOL.
所述钛白粉采用金红石型,选用美国杜邦公司生产的型号为R-706的钛白粉。The titanium dioxide is of rutile type, and the titanium dioxide of the model R-706 produced by DuPont Company of the United States is selected.
所述重钙采用800~1250目重钙,可以选用瑞士欧米亚集团出品的型号为Omyacard 2或Omyacard 5重钙。The heavy calcium adopts 800-1250 mesh heavy calcium, and the model produced by the Swiss Omya Group can be selected as Omyacard 2 or Omyacard 5 heavy calcium.
所述滑石粉采用1000-1250目滑石粉,可选用合山化工(辽宁)有限公司生产的滑石粉。Described talcum powder adopts 1000-1250 mesh talcum powder, can select the talcum powder produced by Heshan Chemical (Liaoning) Co., Ltd. for use.
一种水性有机-无机复合涂料的制备方法,其包括的步骤如下:A kind of preparation method of waterborne organic-inorganic composite coating, the steps that it comprises are as follows:
(1)预混合:在分散缸中加入13~17份的水,然后再分别加入以上重量份数的稳定剂、分散剂、消泡剂、成膜助剂、防冻剂以及增稠剂,充分搅拌混合形成胶状的混合物,混合搅拌的转速控制在300~500rpm;(1) Pre-mixing: Add 13 to 17 parts of water in the dispersion tank, and then add the above parts by weight of stabilizer, dispersant, defoamer, film-forming aid, antifreeze and thickener, fully Stir and mix to form a gel-like mixture, and the speed of mixing and stirring is controlled at 300-500rpm;
(2)研磨分散:在分散缸中加入上述重量份数的钛白粉、重钙、滑石粉,控制转速在1500~2500rpm下打浆研磨20~25分钟,至细度小于50um;(2) Grinding and dispersing: Add the above-mentioned parts by weight of titanium dioxide, heavy calcium, and talcum powder into the dispersing tank, control the rotation speed at 1500-2500rpm, beat and grind for 20-25 minutes, until the fineness is less than 50um;
(3)添加成膜物质:在分散缸中加入苯丙乳液后,搅拌速度控制在1000~1500rpm,搅拌均匀;再添加硅酸钾,搅拌速度控制在1000~1500rpm,搅拌均匀;(3) Adding film-forming substances: After adding styrene-acrylic emulsion into the dispersion tank, the stirring speed is controlled at 1000-1500rpm, and the stirring is uniform; then potassium silicate is added, and the stirring speed is controlled at 1000-1500rpm, and the stirring is uniform;
(4)添加助剂:在分散缸中依次加入余下的水,搅拌混合均匀,混合搅拌的转速控制在800~1200rpm,即得水性有机-无机复合涂料。(4) Adding additives: add the remaining water in sequence in the dispersion tank, stir and mix evenly, and control the speed of mixing and stirring at 800-1200rpm to obtain a water-based organic-inorganic composite coating.
(5)包装:根据要求将涂料装在不同体积的涂料罐中。(5) Packaging: Pack the paint in paint cans of different volumes according to requirements.
本发明在涂料中使用了无机成膜物质硅酸钾,其添加后涂料具有优异的耐碱性,耐候性及耐热性,耐热温度可达到500~600℃,且与无机基材有牢固的粘结力;具有调湿性、防结露性、漆膜硬度高。再者,因水玻璃硅酸钾pH>13,使涂料体系不具备细菌生长环境,无需添加防腐防霉剂,漆膜具有自防腐防霉功能,从而降低产品成本,具有优异环保性能。另外,水玻璃硅酸钾由于其固有的特性,作为涂料基料,同时具有一些缺点,例如:耐水性差,涂膜硬而脆、无弹性、易开裂,且与有机材料的粘性不良,漆膜多孔,故防渗透性差。将合成树脂乳液作为辅助成膜物质与硅酸钾等无机基料复合使用,有机树脂可以填充在-Si-O-Si-网状结构间隙中,屏蔽残存的羟基,提高漆膜耐水性,合成树脂具有较好的弹性,可以提高漆膜的抗开裂性能,且具有较好的柔韧性。合成树脂涂膜致密,可提高漆膜抗渗透性。无机硅酸钾与苯丙乳液复合使用后,漆膜附着力好、硬度高、不开裂、耐水、耐碱、耐温变、耐候性及环保性能优异。同时,二者复合使用时,只有在电性能上相一致才能保证混合体系的稳定性,否则将出现硅酸钾的凝胶化和乳液的破乳而得不到稳定的涂料。In the present invention, potassium silicate, an inorganic film-forming substance, is used in the coating, and the coating has excellent alkali resistance, weather resistance and heat resistance after its addition, and the heat resistance temperature can reach 500-600 °C, and it has a strong bond with the inorganic substrate. Excellent adhesion; with humidity control, anti-condensation, high film hardness. Furthermore, because the pH of sodium silicate potassium silicate is greater than 13, the coating system does not have an environment for bacterial growth and does not need to add anti-corrosion and anti-mold agents. The paint film has self-corrosion and anti-mold functions, thereby reducing product costs and having excellent environmental performance. In addition, due to its inherent characteristics, potassium silicate water glass has some disadvantages as a coating base material, such as: poor water resistance, hard and brittle coating film, inelasticity, easy to crack, and poor adhesion with organic materials, paint film Porous, so impermeability is poor. Synthetic resin emulsion is used as an auxiliary film-forming material in combination with inorganic base materials such as potassium silicate. Organic resin can be filled in the gaps of the -Si-O-Si-network structure to shield the remaining hydroxyl groups and improve the water resistance of the paint film. Synthetic The resin has better elasticity, can improve the cracking resistance of the paint film, and has better flexibility. The synthetic resin coating film is dense, which can improve the penetration resistance of the paint film. After the composite use of inorganic potassium silicate and styrene-acrylic emulsion, the paint film has good adhesion, high hardness, no cracking, water resistance, alkali resistance, temperature change resistance, weather resistance and environmental protection performance. At the same time, when the two are used in combination, the stability of the mixed system can only be guaranteed if the electrical properties are consistent, otherwise there will be gelation of potassium silicate and demulsification of the emulsion and no stable coating can be obtained.
与现有技术对比,本发明有如下优点:漆膜硬度高,不开裂、耐候性优,漆膜持久弥新,不添加防腐防霉剂,环保性能优异,漆膜重涂周期长,可节约资源,另外,产品施工阻力极小,易上漆,极易推广使用。其应用范围广泛,可适用于地下室、地下停车场、内墙以及外墙等涂装。Compared with the prior art, the present invention has the following advantages: high hardness of the paint film, no cracking, excellent weather resistance, durable paint film, no anti-corrosion and anti-fungal agent, excellent environmental performance, long recoating period of the paint film, saving In addition, the product construction resistance is extremely small, easy to paint, and easy to promote and use. It has a wide range of applications and can be applied to basements, underground parking lots, interior walls and exterior walls.
【附图说明】【Description of drawings】
图1为本发明有机-无机复合涂料与现有普通有机涂料耐温变性能比较对比图(其中1-1为有机-无机复合涂料,1-2为现有普通有机涂料);Fig. 1 is organic-inorganic composite coating of the present invention and existing common organic coating temperature-resistance contrast figure (wherein 1-1 is organic-inorganic composite coating, and 1-2 is existing common organic coating);
图2为本发明有机-无机复合涂料与现有普通有机涂料漆膜防霉性能比较(2-1为现有普通有机涂料,2-2为有机-无机复合涂料);Fig. 2 is organic-inorganic composite coating of the present invention and existing common organic coating paint film mildewproof performance comparison (2-1 is existing common organic coating, and 2-2 is organic-inorganic composite coating);
图3为本发明有机-无机复合涂料与现有复合涂料抗开裂性能比较(3-1为现有复合涂料,3-2为本发明有机-无机复合涂料)。Fig. 3 is the comparison of the anti-cracking performance of the organic-inorganic composite coating of the present invention and the existing composite coating (3-1 is the existing composite coating, 3-2 is the organic-inorganic composite coating of the present invention).
【具体实施方式】【Detailed ways】
以下结合附图和具体实施例对本发明双边超声波焊机进行详细的说明。The bilateral ultrasonic welding machine of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
水性有机-无机复合涂料,由基料(水溶性成膜物质)、颜料、填料、助剂和水等组分组成,其具体由如下重量份的组分组成:The water-based organic-inorganic composite coating is composed of components such as base material (water-soluble film-forming substance), pigment, filler, auxiliary agent and water, and it is specifically composed of the following components by weight:
实施例2Example 2
水性有机-无机复合涂料,由基料(水溶性成膜物质)、颜料、填料、助剂和水等组分组成,其具体由如下重量份的组分组成:The water-based organic-inorganic composite coating is composed of components such as base material (water-soluble film-forming substance), pigment, filler, auxiliary agent and water, and it is specifically composed of the following components by weight:
实施例3Example 3
水性有机-无机复合涂料,由基料(水溶性成膜物质)、颜料、填料、助剂和水等组分组成,其具体由如下重量份的组分组成:The water-based organic-inorganic composite coating is composed of components such as base material (water-soluble film-forming substance), pigment, filler, auxiliary agent and water, and it is specifically composed of the following components by weight:
实施例4Example 4
水性有机-无机复合涂料,由基料(水溶性成膜物质)、颜料、填料、助剂和水等组分组成,其具体由如下重量份的组分组成:The water-based organic-inorganic composite coating is composed of components such as base material (water-soluble film-forming substance), pigment, filler, auxiliary agent and water, and it is specifically composed of the following components by weight:
实施例5Example 5
水性有机-无机复合涂料,由基料(水溶性成膜物质)、颜料、填料、助剂和水等组分组成,其具体由如下重量份的组分组成:The water-based organic-inorganic composite coating is composed of components such as base material (water-soluble film-forming substance), pigment, filler, auxiliary agent and water, and it is specifically composed of the following components by weight:
实施例6Example 6
水性有机-无机复合涂料,由基料(水溶性成膜物质)、颜料、填料、助剂和水等组分组成,其具体由如下重量份的组分组成:The water-based organic-inorganic composite coating is composed of components such as base material (water-soluble film-forming substance), pigment, filler, auxiliary agent and water, and it is specifically composed of the following components by weight:
所述水性有机-无机复合涂料的制备方法,其包括的步骤如下:The preparation method of described waterborne organic-inorganic composite coating, the steps that it comprises are as follows:
(1)预混合:在分散缸中加入13~17份的水,然后再分别加入以上重量份数的稳定剂、分散剂、消泡剂、成膜助剂、防冻剂以及增稠剂,充分搅拌混合形成胶状的混合物,混合搅拌的转速控制在300~500rpm;(1) Pre-mixing: Add 13 to 17 parts of water in the dispersion tank, and then add the above parts by weight of stabilizer, dispersant, defoamer, film-forming aid, antifreeze and thickener, fully Stir and mix to form a gel-like mixture, and the speed of mixing and stirring is controlled at 300-500rpm;
(2)研磨分散:在分散缸中加入上述重量份数的钛白粉、重钙、滑石粉,控制转速在1500~2500rpm下打浆研磨20~25分钟,至细度小于50um;(2) Grinding and dispersing: Add the above-mentioned parts by weight of titanium dioxide, heavy calcium, and talcum powder into the dispersing tank, control the rotation speed at 1500-2500rpm, beat and grind for 20-25 minutes, until the fineness is less than 50um;
(3)添加成膜物质:在分散缸中加入苯丙乳液后,搅拌速度控制在1000~1500rpm,搅拌均匀;再添加硅酸钾,搅拌速度控制在1000~1500rpm,搅拌均匀;(3) Adding film-forming substances: After adding styrene-acrylic emulsion into the dispersion tank, the stirring speed is controlled at 1000-1500rpm, and the stirring is uniform; then potassium silicate is added, and the stirring speed is controlled at 1000-1500rpm, and the stirring is uniform;
(4)添加助剂:在分散缸中依次加入余下的水,搅拌混合均匀,混合搅拌的转速控制在800~1200rpm,即得水性有机-无机复合涂料。(4) Adding additives: add the remaining water in sequence in the dispersion tank, stir and mix evenly, and control the speed of mixing and stirring at 800-1200rpm to obtain a water-based organic-inorganic composite coating.
(5)包装:根据要求将涂料装在不同体积的涂料罐中。(5) Packaging: Pack the paint in paint cans of different volumes according to requirements.
以上所述的硅酸钾,可优选用邢台大洋化工有限公司生产的产品标号为DY-403和DY-404,莱阳恒信化工有限公司的生产的HXY205、HXY204,或者江苏国联科技有限公司出品的GHSK。所述苯丙乳液,可优选用巴斯夫股份公司出品的ECO502、296D-S乳液,佛山市顺德区巴德富实业有限公司出品的998A乳液。所述稳定剂为季铵盐类化合物,选用科莱恩化工(中国)有限公司出品的SPS。所述消泡剂为矿物油类消泡剂,选用日本诺普科助剂有限公司出品的NXZ消泡剂。所述分散剂为聚羧酸钠盐类分散剂,选用美国陶氏化学公司出品的快易分散剂。所述增稠剂为纤维素,优选采用羟乙基纤维素类增稠剂,可以选用阿克苏·诺贝尔公司生产的型号为HS30000的增稠剂,该增稠剂与体系相容稳定性好,贮存后粘度稳定。所述防冻剂采用乙二醇,可以选用广州市晨丰化工有限公司生产的乙二醇。该防冻剂的防冻效率高,性价比高。所述成膜助剂采用2,2,4-三甲基-1,3-戊二醇-异丁酸酯,选用伊士曼化学公司生产的型号为TEXANOL的成膜助剂。所述钛白粉采用金红石型,选用美国杜邦公司生产的型号为R-706的钛白粉。所述重钙采用800~1250目重钙,可以选用瑞士欧米亚集团出品的型号为Omyacard 2或Omyacard 5重钙。所述滑石粉采用1000-1250目滑石粉,可选用合山化工(辽宁)有限公司生产的滑石粉。The potassium silicate mentioned above can preferably be produced by Xingtai Dayang Chemical Co., Ltd. with product labels DY-403 and DY-404, HXY205 and HXY204 produced by Laiyang Hengxin Chemical Co., Ltd., or GHSK produced by Jiangsu Guolian Technology Co., Ltd. . The styrene-acrylic emulsion can be preferably ECO502, 296D-S emulsion produced by BASF Co., Ltd., and 998A emulsion produced by Badfu Industrial Co., Ltd., Shunde District, Foshan City. The stabilizer is a quaternary ammonium compound, and the SPS produced by Clariant Chemical (China) Co., Ltd. is selected. The defoamer is a mineral oil defoamer, and the NXZ defoamer produced by Japan Nopco Auxiliary Co., Ltd. is selected for use. Described dispersant is polycarboxylate sodium salt dispersant, selects the U.S. Dow Chemical Company to produce Quick and easy dispersant. Described thickener is cellulose, preferably adopts hydroxyethyl cellulose thickener, can select the thickener that the model of Akzo Nobel Company produces is HS30000 for use, this thickener has good compatibility and stability with the system, The viscosity is stable after storage. The antifreezing agent adopts ethylene glycol, which can be selected from the ethylene glycol produced by Guangzhou Chenfeng Chemical Co., Ltd. The antifreeze agent has high antifreeze efficiency and high cost performance. The film-forming aid is 2,2,4-trimethyl-1,3-pentanediol-isobutyrate, and the film-forming aid produced by Eastman Chemical Company is TEXANOL. The titanium dioxide is of rutile type, and the titanium dioxide of the model R-706 produced by DuPont Company of the United States is selected. The heavy calcium is 800-1250 mesh heavy calcium, which can be Omyacard 2 or Omyacard 5 heavy calcium produced by Swiss Omya Group. Described talcum powder adopts 1000-1250 mesh talcum powder, can select the talcum powder produced by Heshan Chemical (Liaoning) Co., Ltd. for use.
产品性能测试:Product performance test:
产品性能测试按照国标JG/T26-2002外墙无机建筑涂料规定的标准进行,测试结果如下表所示:The product performance test is carried out in accordance with the standards stipulated in the national standard JG/T26-2002 inorganic architectural coatings for exterior walls. The test results are shown in the following table:
从上表可以看出,本发明所述的水性有机-无机复合涂料符合国标JG/T26-2002外墙无机建筑涂料规定的标准。It can be seen from the above table that the water-based organic-inorganic composite coating of the present invention meets the standards stipulated in the national standard JG/T26-2002 inorganic architectural coatings for exterior walls.
如图1所示,将本发明所述的水性有机-无机复合涂料与现有市面上的普通有机涂料耐温变性能比较,可以得出本发明耐温变性能优异,漆膜抗未出现粉化现象。As shown in Figure 1, comparing the water-based organic-inorganic composite paint of the present invention with the temperature-change resistance of common organic coatings on the market, it can be drawn that the present invention has excellent temperature-change resistance, and the paint film has no chalking resistance. phenomenon.
如图2所示,本发明有机-无机复合涂料与普通有机涂料漆膜防霉性能比较,有机-无机复合涂料(未添加防霉剂)与普通有机涂料(添加防霉剂)防霉性能比较,发现有机-无机复合涂料比市面上添加了防腐剂的有机涂料的防霉性能更优。As shown in Figure 2, organic-inorganic composite coating of the present invention compares with common organic coating paint film mildewproof property, and organic-inorganic composite coating (not adding antifungal agent) compares with common organic coating (adding antifungal agent) antifungal performance , It was found that the organic-inorganic composite coating has better anti-mold performance than the organic coating with preservatives added on the market.
如图3所示,本发明相对于市面在售的有机-无机复合涂料,抗开裂性更加优异,可有效防止漆膜开裂。As shown in Figure 3, compared with the organic-inorganic composite coatings sold in the market, the present invention has better crack resistance and can effectively prevent cracking of the paint film.
以上所述者,仅为本发明的较佳实施例而已,当不能以此限定本发明实施的范围,即大凡依本发明申请专利范围及发明说明内容所作的简单的等效变化与修饰,皆仍属本发明专利涵盖的范围内。The above are only preferred embodiments of the present invention, and should not limit the scope of the present invention with this, that is, all simple equivalent changes and modifications made according to the patent scope of the present invention and the content of the description of the invention are all Still belong to the scope that the patent of the present invention covers.
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