CN102733723B - Efficient and energy-saving hollow film glass - Google Patents
Efficient and energy-saving hollow film glass Download PDFInfo
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- CN102733723B CN102733723B CN201210210853.9A CN201210210853A CN102733723B CN 102733723 B CN102733723 B CN 102733723B CN 201210210853 A CN201210210853 A CN 201210210853A CN 102733723 B CN102733723 B CN 102733723B
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Abstract
Description
技术领域 technical field
本发明涉及绿色建筑节能领域,特别是涉及一种用于玻璃门窗和幕墙系统的高效节能的具有中空膜层的玻璃。The invention relates to the field of green building energy saving, in particular to a high-efficiency and energy-saving glass with a hollow film layer for glass doors, windows and curtain wall systems.
背景技术 Background technique
根据美国Lawrence Berkeley National Laboratory的研究结果表明:零排放建筑需要节能玻璃窗系统传热系数的U值在0.57W/m2-K(0.10Btu/h-ft2-℉)以下。为此,通常采用多重隔热层并充填惰性气体,而且,其中一个中空隔热层需要采用低辐射镀膜涂层(Low-e)来实现。According to the research results of the Lawrence Berkeley National Laboratory in the United States, it is shown that zero-emission buildings require the U value of the heat transfer coefficient of the energy-saving glass window system to be below 0.57W/m2-K (0.10Btu/h-ft2-℉). For this reason, multiple insulation layers are usually used and filled with inert gas, and one of the hollow insulation layers needs to be realized with a low-emissivity coating (Low-e).
众所周知,很多的专利技术都是以上述为原则,实现发明更高效的、功能更强大的节能玻璃。在两片玻璃形成的密封空间内,再内置一个非结构性的中间层,如玻璃、薄膜、遮阳板等。但所有的发明都需要解决好以下方面的问题:As we all know, many patented technologies are based on the above principles to realize the invention of more efficient and powerful energy-saving glass. In the airtight space formed by two pieces of glass, a non-structural intermediate layer is built, such as glass, film, sunshade, etc. But all inventions need to solve the following problems:
1、增加的中间层对提高玻璃单元整体功能的贡献,主要是获得U值的更大的降低程度以及保证所期望的光学特性。1. The contribution of the added interlayer to improving the overall function of the glass unit is mainly to obtain a greater reduction in the U value and ensure the desired optical properties.
2、增加的中间层对玻璃单元整体重量和尺寸(厚度)变化的影响能够控制在最小程度,如果重量增加就意味着建筑安装成本的增加,如果尺寸方面尤其是厚度的增加,也意味着门窗及幕墙结构的需要改变而带来设计和加工的成本增加。2. The impact of the added intermediate layer on the overall weight and size (thickness) of the glass unit can be controlled to a minimum. If the weight increases, it means that the construction installation cost increases. If the size, especially the thickness, also means that the doors and windows And the need to change the curtain wall structure brings about the increase in the cost of design and processing.
3、增加的中间层对玻璃单元整体密封应该提供更可靠的密封结构,通常中间层的加装会导致密封难度的加大,以及密封效果难以保证的负面因素。3. The added intermediate layer should provide a more reliable sealing structure for the overall sealing of the glass unit. Usually, the installation of the intermediate layer will lead to the increase of sealing difficulty and the negative factors that the sealing effect is difficult to guarantee.
4、增加的中间层会对玻璃单元整体制造工艺复杂程度有所加大,制造工艺复杂,就会导致产品质量控制的难度加大。4. The added intermediate layer will increase the complexity of the overall manufacturing process of the glass unit, and the complexity of the manufacturing process will increase the difficulty of product quality control.
5、增加的中间层会加大玻璃单元整体制造成本,如中间层的结构、材质都会带来部件和施工材料的费用的增加。5. The added intermediate layer will increase the overall manufacturing cost of the glass unit. For example, the structure and material of the intermediate layer will increase the cost of components and construction materials.
以目前受到绿色建筑行业关注的三层玻璃双中空技术来讲,即采用多重隔热层的常规技术就是在标准中空玻璃中间再加入第三块玻璃。通过充填惰性气体和Low-e玻璃来使U值更进一步降低。但中间层玻璃的增加带来较大比例的加重,同时,增加了密封接缝的长度和两个中空腔室压力的不平衡,从而加快了密封失效的时间。Taking the triple-glazed double-hollow technology that is currently concerned by the green building industry, the conventional technology of using multiple insulation layers is to add a third piece of glass in the middle of the standard insulating glass. The U value is further reduced by filling inert gas and Low-e glass. However, the increase of the interlayer glass brings a relatively large proportion of weight. At the same time, the length of the sealing seam and the pressure imbalance of the two hollow chambers are increased, thereby accelerating the time of sealing failure.
通过更加轻型、带有Low-e涂层或具有光学控制功能的塑料薄膜替代上述三层双中空玻璃的中间层玻璃,即在两片玻璃中间悬挂双向拉伸光学薄膜的技术已经在上世纪90年代得到应用。虽然在整体功能尤其是降低U值方面、重量方面有根本的改进,但在密封要求、加工工艺难度和制造成本方面仍存在需要提高的问题。The interlayer glass of the above-mentioned three-layer double insulating glass is replaced by a plastic film that is lighter, has a Low-e coating or has an optical control function, that is, the technology of hanging a biaxially stretched optical film between two pieces of glass has been developed in the 1990s. age is applied. Although there are fundamental improvements in the overall function, especially in terms of reducing the U value and weight, there are still problems that need to be improved in terms of sealing requirements, processing technology difficulty and manufacturing cost.
发明内容 Contents of the invention
本发明为解决公知技术中存在的技术问题而提供一种高效节能中空膜层玻璃,该玻璃具有更低的U值,更灵活的薄膜和玻璃的光学功能的灵活配置,以及更可靠的密封效果。同时,能够简化生产加工工艺并使制造成本得到优化。The present invention provides a high-efficiency energy-saving hollow film laminated glass to solve the technical problems in the known technology, the glass has a lower U value, more flexible configuration of optical functions of the film and glass, and more reliable sealing effect . At the same time, the production process can be simplified and the manufacturing cost can be optimized.
本发明为解决公知技术中存在的技术问题所采取的技术方案是:一种高效节能中空膜层玻璃,在两片玻璃形成的密封空间内,内置一个四周封边的塑料薄膜袋,所述塑料薄膜袋内设有张紧框,所述密封空间是由两片玻璃和密封在它们之间的结构框形成的,所述塑料薄膜袋悬浮固定在所述结构框内,形成一个由两片塑料薄膜构成的内中空隔热层,所述塑料薄膜袋与所述两片玻璃之间形成两个外中空隔热层,所述内中空隔热层和所述外中空隔热层通过换气管嘴并按换气顺序通过呼吸阀及呼吸管与外界相通,使得所述的塑料薄膜袋具有缓冲气囊式的内外气压平衡功能,所述换气管嘴封装在塑料薄膜袋封边上,所述呼吸阀固定在所述结构框上,所述呼吸管埋在所述结构框的密封结构内,一端与所述呼吸阀连通,另一端与外界连通。The technical solution adopted by the present invention to solve the technical problems existing in the known technology is: a kind of high-efficiency energy-saving hollow film layer glass, in the sealed space formed by two pieces of glass, a plastic film bag with edge sealing around the built-in, the plastic A tension frame is arranged inside the film bag, and the sealed space is formed by two pieces of glass and a structural frame sealed between them, and the plastic film bag is suspended and fixed in the structural frame, forming a space composed of two pieces of plastic An inner hollow heat insulation layer composed of a film, two outer hollow heat insulation layers are formed between the plastic film bag and the two pieces of glass, and the inner hollow heat insulation layer and the outer hollow heat insulation layer pass through the ventilation nozzle And communicate with the outside world through the breathing valve and the breathing tube according to the order of ventilation, so that the plastic film bag has the function of balancing the internal and external air pressure of the buffer airbag type, the ventilation nozzle is encapsulated on the edge of the plastic film bag, and the breathing valve Fixed on the structural frame, the breathing tube is buried in the sealing structure of the structural frame, one end communicates with the breathing valve, and the other end communicates with the outside world.
所述张紧框包括四个边框,相邻所述边框之间设有连角器,所述连角器通过滑动接头套管与所述边框连接,所述滑动接头套管的两端分别插装在所述边框和所述连角器内,所述滑动接头套管内设有弹性元件,所述弹性元件夹压在所述滑动接头套管和所述连角器之间。The tensioning frame includes four frames, and an angle connector is provided between adjacent frames, and the angle connector is connected to the frame through a sliding joint sleeve, and the two ends of the sliding joint sleeve are respectively inserted into the Installed in the frame and the angle connector, the sliding joint sleeve is provided with an elastic element, and the elastic element is clamped between the sliding joint sleeve and the angle connector.
所述结构框包括相互连接的两片密封框,所述两片密封框分别与所述两片玻璃的内侧粘接,所述两片密封框的内侧设有相对的倾斜装饰板,所述两片密封框之间形成有所述张紧框的容纳空间,所述两片密封框的倾斜装饰板之间形成有膜袋伸出缝隙。The structural frame includes two interconnected sealing frames, the two sealing frames are respectively bonded to the insides of the two sheets of glass, the inner sides of the two sealing frames are provided with opposite inclined decorative panels, and the two sealing frames are An accommodating space for the tension frame is formed between the two sealing frames, and a film bag protruding gap is formed between the inclined decorative plates of the two sealing frames.
所述张紧框的内侧设有膈膜凸台,所述膈膜凸台吻合地位于所述膜袋伸出缝隙内,所述两片密封框的倾斜装饰板顶端设有绷膜凸缘,所述绷膜凸缘压接在所述张紧框上,所述张紧框与所述结构框在结构上相互配合实现所述塑料薄膜袋的绷平、绷紧与绷牢。The inner side of the tensioning frame is provided with a diaphragm boss, and the diaphragm boss is coincidently located in the protruding gap of the film bag, and the tops of the inclined decorative plates of the two sealing frames are provided with stretch film flanges, The stretch film flange is crimped on the tensioning frame, and the tensioning frame and the structural frame cooperate with each other structurally to realize the flattening, tensioning and tightening of the plastic film bag.
所述两片密封框的倾斜装饰板相互对称,并与所述膈膜凸台构成薄膜过隙,且所述塑料薄膜袋的两片薄膜将内部空间分隔成内外三个中空隔热层,且所述内外中空隔热层的容积均等。The inclined decorative plates of the two sealing frames are symmetrical to each other, and form a film gap with the diaphragm boss, and the two films of the plastic film bag separate the internal space into three hollow heat insulation layers inside and outside, and The volumes of the inner and outer hollow heat insulation layers are equal.
所述两片密封框通过连接隔条连接,在所述边框的外侧设置绷膜凹槽,在所述连接隔条内侧设置与所述绷膜凹槽适配的凸台。The two sealing frames are connected by a connecting spacer, a bandage groove is arranged on the outside of the frame, and a boss adapted to the bandage groove is arranged on the inner side of the connecting spacer.
将塑料薄膜袋封边焊接在滑块上,在所述结构框上设有滑槽,将所述滑块装在滑槽内。Welding the edge sealing of the plastic film bag on the slider, a chute is arranged on the structural frame, and the slider is installed in the chute.
所述边框上设有张紧结构。A tension structure is provided on the frame.
在所述结构框的外周边上满缠有连续密封胶带,形成所述的第一道密封层,在所述两片玻璃之间满填有位于所述密封胶带上的结构密封胶,形成所述的第二道密封层。A continuous sealing tape is wrapped around the outer periphery of the structural frame to form the first sealing layer, and the structural sealant on the sealing tape is filled between the two pieces of glass to form the The second sealing layer described above.
所述塑料薄膜袋是由两片双向拉伸的塑料薄膜重合在一起,沿周边密封而成的,并在所述塑料薄膜袋封边的顶部和底部的端角处设有断口,所述换气管嘴封装在该断口处。The plastic film bag is formed by superimposing two biaxially stretched plastic films and sealing them along the periphery, and there are fractures at the top and bottom corners of the edge sealing of the plastic film bag. The trachea nozzle is packaged at the fracture.
本发明具有的优点和积极效果是:通过在玻璃原有中空层内再增加一个由塑料薄膜袋形成的薄膜中空,从而是发明的新产品达到了三层隔热空间。如果采用充入惰性气体,并于其中一层选用Low-e涂层的标准中空玻璃制备标准,则本发明的中空膜层玻璃的U值可降低至国际上关于零排放标准的规定值或更小。通过增加一个新的多功能中空膜层的新结构及其气压平衡系统的实现,使其具有了内部缓冲气囊的呼吸功能,使得双道密封的运行可靠期更长。以及由此对加工工艺的简化,使得生产成本得到更大程度的优化。本发明可以在更大程度上提高整体功能,尤其是U值可以降低到零排放的标准。同时,可以使重量和尺寸、密封结构等问题得到更合理的解决。并通过膜袋的单独生产线的预加工,可以使制造工艺和成本问题得到适当优化。The invention has the advantages and positive effects: by adding a film hollow formed by a plastic film bag to the original hollow layer of the glass, the new product invented achieves a three-layer heat insulation space. If the standard hollow glass preparation standard of filling inert gas and Low-e coating is used in one layer, the U value of the hollow film laminated glass of the present invention can be reduced to the specified value or more of the international zero emission standard Small. By adding a new structure of a new multi-functional hollow film layer and the realization of its air pressure balance system, it has the breathing function of the internal buffer air bag, making the operation of the double-channel seal more reliable. And thus the simplification of the processing technology enables the production cost to be optimized to a greater extent. The present invention can improve the overall function to a greater extent, especially the U value can be reduced to the standard of zero discharge. At the same time, problems such as weight, size and sealing structure can be solved more reasonably. And through the preprocessing of a separate production line for film bags, the manufacturing process and cost issues can be properly optimized.
附图说明 Description of drawings
图1为本发明的局部结构剖面图;Fig. 1 is a partial structural sectional view of the present invention;
图2为本发明的整体结构剖面图;Fig. 2 is a sectional view of the overall structure of the present invention;
图3为本发明塑料薄膜袋与张紧框配合的示意图;Fig. 3 is the schematic diagram that plastic film bag of the present invention cooperates with tensioning frame;
图4中图4-a~图4-d为本发明塑料薄膜袋4种不同悬浮方式的示意图;Fig. 4-a~Fig. 4-d among Fig. 4 are the schematic diagrams of 4 different suspension modes of the plastic film bag of the present invention;
图5为换气管嘴与呼吸平衡系统的连接示意图。Fig. 5 is a schematic diagram of the connection between the ventilation nozzle and the breathing balance system.
具体实施方式 Detailed ways
为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the invention content, characteristics and effects of the present invention, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:
请参阅图1~图5,一种高效节能中空膜层玻璃,在两片玻璃1形成的密封空间内,内置一个四周封边的塑料薄膜袋2,形成一个由两片塑料薄膜构成的内中空隔热层,塑料薄膜袋2与两片玻璃1之间形成两个外中空隔热层,内中空隔热层和外中空隔热层通过换气管嘴10.2并按换气顺序通过呼吸阀10.1及呼吸管10与外界相通。Please refer to Figures 1 to 5, a kind of high-efficiency energy-saving hollow film layer glass. In the sealed space formed by two pieces of glass 1, a plastic film bag 2 with sealing edges is built in to form an inner hollow composed of two pieces of plastic film. Heat insulation layer, two outer hollow heat insulation layers are formed between the plastic film bag 2 and the two pieces of glass 1, the inner hollow heat insulation layer and the outer hollow heat insulation layer pass through the ventilation nozzle 10.2 and pass through the breathing valve 10.1 and The breathing tube 10 communicates with the outside world.
塑料薄膜袋2内部装有张紧框4,张紧框悬浮固定在结构框3内,结构框3密封固定在两片玻璃1之间。A tensioning frame 4 is installed inside the plastic film bag 2, and the tensioning frame is suspended and fixed in the structural frame 3, and the structural frame 3 is sealed and fixed between two pieces of glass 1.
张紧框4包括四个边框,相邻边框之间设有连角器4.3,连角器4.3通过滑动接头套管4.5与边框连接,滑动接头套管4.5的两端分别插装在边框和连角器4.3内,滑动接头套管4.5内设有弹性元件,弹性元件夹压在滑动接头套管4.5和连角器4.3之间。The tensioning frame 4 includes four frames, and an angle connector 4.3 is arranged between adjacent frames, and the angle connector 4.3 is connected to the frame through a sliding joint sleeve 4.5, and the two ends of the sliding joint sleeve 4.5 are respectively inserted in the frame and the connecting frame. Inside the angler 4.3, the sliding joint sleeve 4.5 is provided with an elastic element, and the elastic element is clamped between the sliding joint sleeve 4.5 and the angler 4.3.
结构框3包括相互连接的两片密封框,两片密封框分别与两片玻璃1的内侧粘接,两片密封框的内侧设有相对的倾斜装饰板3.2,两片密封框之间形成有张紧框4的容纳空间,两片密封框的倾斜装饰板3.2之间形成有膜袋伸出缝隙。The structural frame 3 includes two interconnected sealing frames, the two sealing frames are respectively bonded to the insides of the two pieces of glass 1, and the inner sides of the two sealing frames are provided with relative inclined decorative panels 3.2, and there is formed between the two sealing frames. In the accommodating space of the tensioning frame 4, a film bag protruding gap is formed between the inclined decorative plates 3.2 of the two sealing frames.
张紧框4的内侧设有膈膜凸台4.1,膈膜凸台4.1吻合地位于膜袋伸出缝隙内,两片密封框的倾斜装饰板顶端设有绷膜凸缘3.1,绷膜凸缘3.1压接在张紧框3上。The inner side of tensioning frame 4 is provided with diaphragm boss 4.1, and diaphragm boss 4.1 is located in the film bag extension gap coincidently, and the top of the inclined decorative plate of two sealing frames is provided with stretch film flange 3.1, and stretch film flange 3.1 Crimp on the tension frame 3.
两片密封框的倾斜装饰板3.2相互对称,并与膈膜凸台4.1构成薄膜过隙,且塑料薄膜袋的两片薄膜将内部空间分隔成内外三个中空隔热层,且内外中空隔热层的容积均等。The inclined decorative panels 3.2 of the two sealing frames are symmetrical to each other, and form a film gap with the diaphragm boss 4.1, and the two films of the plastic film bag separate the internal space into three hollow heat insulation layers inside and outside, and the inside and outside hollow heat insulation Layers are equal in volume.
在结构框3的外周边上满缠有连续密封胶带7,在两片玻璃1之间满填有位于密封胶带7上的结构密封胶8。A continuous sealing tape 7 is fully wrapped around the outer periphery of the structural frame 3 , and a structural sealant 8 on the sealing tape 7 is filled between two pieces of glass 1 .
在薄膜袋封边端角部的接缝处设有换气管嘴10.2,内中空隔热层和外中空隔热层通过换气管嘴10.2并按换气顺序通过呼吸阀10.1及呼吸管10与外界相通,使得塑料薄膜袋具有缓冲气囊式的内外气压平衡功能。A ventilating nozzle 10.2 is provided at the seam of the corner of the edge sealing end of the film bag, and the inner hollow heat insulation layer and the outer hollow heat insulating layer pass through the ventilating nozzle 10.2 and pass through the breathing valve 10.1 and the breathing tube 10 in order to communicate with the outside world. Interconnection makes the plastic film bag have the function of balancing the internal and external air pressure of the buffer airbag type.
呼吸管10与呼吸阀10.1连接,换气管嘴10.2分别与内中空隔热层b和两个外中空隔热层a相连通,呼吸阀10.1固定在结构框3上。The breathing tube 10 is connected with the breathing valve 10.1, and the ventilation nozzle 10.2 is respectively connected with the inner hollow insulation layer b and the two outer hollow insulation layers a, and the breathing valve 10.1 is fixed on the structural frame 3.
塑料薄膜袋2是由两片双向拉伸的塑料薄膜重合在一起,沿周边密封而成的,并在塑料薄膜袋封边的顶部和底部的端角处设有断口,换气管嘴10.2封装在该断口处。The plastic film bag 2 is formed by superimposing two biaxially stretched plastic films and sealing them along the periphery, and is provided with fractures at the top and bottom corners of the plastic film bag edge sealing, and the ventilation nozzle 10.2 is packaged in at the fracture.
下面结合每一幅图对本发明做进一步详细说明:Below in conjunction with each figure, the present invention is described in further detail:
如图1和图2所示,在两片玻璃1中间,通过加装换气膜袋,将类似标准中空玻璃结构的原有空间分隔成三个隔热空间。从结构上来说,膜袋隔热层类似于标准双中空(两层中空的三层玻璃单元)的中间层玻璃。但由于采用塑料薄膜封边形成密封袋状结构,又可以作为一个新的由薄膜构成的中空层。相对于普通中空玻璃,最小程度地增加了重量和厚度。而相对于三层双中空玻璃,则是最大程度地降低了重量。As shown in Figure 1 and Figure 2, between the two pieces of glass 1, the original space similar to the standard hollow glass structure is divided into three heat-insulating spaces by adding a ventilation film bag. Structurally, the film bag insulation is similar to the interglazing of a standard double hollow (triple-glazed unit with two hollows). However, due to the use of plastic film edge sealing to form a sealed bag-like structure, it can be used as a new hollow layer made of film. Compared with ordinary insulating glass, the weight and thickness are minimally increased. Compared with the three-layer double insulating glass, the weight is reduced to the greatest extent.
换气膜袋的加工密封,可以通过独立的生产线预先加工。薄膜的功能可依照建筑师的要求进行选择,如Low-e涂层、抗UV、光学控制等。The processing and sealing of the ventilation film bag can be pre-processed through an independent production line. The function of the film can be selected according to the requirements of the architect, such as Low-e coating, anti-UV, optical control, etc.
将两片双向拉伸塑料薄膜,按照玻璃的相应尺寸进行裁切、重合、封边。膜袋的密封,是通过焊接、粘接剂或热封边技术等方法,将两片薄膜的周边封接起来,形成一个密闭的袋状结构。而成熟的工业化封边技术为降低加工难度和降低加工成本提供了保障。Two biaxially stretched plastic films are cut, overlapped and edge-sealed according to the corresponding size of the glass. The sealing of the film bag is to seal the periphery of two films by welding, adhesive or heat sealing edge technology to form a closed bag-like structure. The mature industrialized edge banding technology provides a guarantee for reducing the difficulty and cost of processing.
内中空隔热层,是由两片双向拉伸塑料薄膜重合在一起,沿周边通过焊接、粘接剂粘接或热封边技术等方法密封而成,以下简称为“中空膜”。The inner hollow heat insulation layer is formed by superimposing two biaxially stretched plastic films and sealing them along the periphery by welding, adhesive bonding or heat sealing edge technology, hereinafter referred to as "hollow film".
见图3,达到一定强度并具有一定宽度的边缝结合处,称为膜袋封边2.1。为了避免端角处的应力集中,进行断角处理并封装换气管嘴10.2。见图2,膜袋为独立的密封结构,膜袋内形成的密闭空间为内中空隔热层,称为膜袋中空b;膜袋与玻璃形成的空间为外中空隔热层,称为玻璃中空a。而外中空隔热层又被膜袋分隔成内侧、外侧两层隔热中空。As shown in Figure 3, the edge seam joint that reaches a certain strength and has a certain width is called film bag edge sealing 2.1. In order to avoid stress concentration at the end corners, corner breaking treatment is performed and the ventilation nozzle 10.2 is packaged. As shown in Figure 2, the film bag is an independent sealed structure. The airtight space formed in the film bag is the inner hollow heat insulation layer, which is called the film bag hollow b; the space formed by the film bag and the glass is the outer hollow heat insulation layer, which is called glass hollow a. The outer hollow heat insulation layer is divided into inner and outer two layers of heat insulation hollow by the film bag.
见图5,在特定的端角接缝处,封装换气管嘴10.2。换气管嘴为具有一定内径要求的塑料接头,外端面的几何形状应便于与膜袋断口封装,可以采用热封或黏合剂封装方法。底部一侧的换气管嘴与膜袋外的玻璃中空相通,平衡玻璃中空与膜袋中空的气压。顶部一侧换气管嘴通过连接固定在结构框上的呼吸阀10.1并与埋在结构密封胶层内的呼吸管与玻璃外部环境相通,平衡玻璃内外腔的气压。通过底端和顶端分别封装的方向相反的换气管嘴,使内置悬浮中间的膜袋具有“缓冲气囊”功能。As shown in Fig. 5, the ventilation nozzle 10.2 is encapsulated at a specific corner joint. The ventilation nozzle is a plastic joint with a certain inner diameter requirement, and the geometric shape of the outer end surface should be easy to seal with the fracture of the film bag, which can be sealed by heat or adhesive. The ventilation nozzle on the bottom side communicates with the glass hollow outside the film bag to balance the air pressure between the glass hollow and the film bag hollow. The ventilation nozzle on the top side communicates with the external environment of the glass by connecting the breathing valve 10.1 fixed on the structural frame and the breathing tube buried in the structural sealant layer to balance the air pressure in the inner and outer chambers of the glass. Through the ventilation nozzles in opposite directions encapsulated at the bottom and top respectively, the membrane bag in the middle of the built-in suspension has the function of "cushion air bag".
膜袋的缓冲气囊功能,视Low-e涂层的所在位置。当玻璃内侧表面有Low-e涂层时,膜袋的换气管嘴与玻璃中空换气,换气管嘴通过呼吸管与玻璃单元外部环境相通。即玻璃内腔压力高时,通过膜袋排气减压。反之,则通过膜袋向玻璃中空充气,以保持压力平衡。当膜片内侧涂有low-e涂层时,换气过程与上述相反。The cushioning airbag function of the film bag depends on the location of the Low-e coating. When the inner surface of the glass has a Low-e coating, the ventilation nozzle of the film bag is hollowed out with the glass for ventilation, and the ventilation nozzle communicates with the external environment of the glass unit through the breathing tube. That is, when the pressure in the glass cavity is high, the membrane bag is used to exhaust and decompress. On the contrary, air is inflated into the glass hollow through the membrane bag to maintain pressure balance. When the inside of the diaphragm is coated with a low-e coating, the ventilation process is reversed to the above.
膜袋在两片玻璃形成的空腔内,必须保持平整并具有一定的张力,以保证玻璃单元整体光学功能的正常实现。本发明通过膜袋内置的张紧框再辅助于结构框的共同作用,即可轻松地实现薄袋表面的绷紧、绷平与绷牢,从而克服了已有中间悬挂薄膜技术的缺陷。例如,利用薄膜热收缩性的二次加热处理绷膜技术,利用缠绕弹簧的绷膜技术,均存在为了消除应力纹,容易产生绷膜及密封结构与加工工艺繁杂的矛盾。In the cavity formed by two pieces of glass, the film bag must be kept flat and have a certain tension to ensure the normal realization of the overall optical function of the glass unit. The present invention can easily realize the tightening, flattening and fastening of the surface of the thin bag through the tensioning frame built in the film bag and the combined action of the structural frame, thereby overcoming the defects of the existing intermediate hanging film technology. For example, the secondary heat treatment stretch film technology using the thermal shrinkage of the film and the stretch film technology using the winding spring both have contradictions between the stretch film and the sealing structure and the complicated processing technology in order to eliminate stress lines.
通过端角处内置有张紧机构并将中空膜袋沿四周撑开的型材框,以下简称“张紧框”。本发明的张紧框,可以通过独立的生产线预先组装。见图3,张紧框的组装,主要是通过连角器4.3将四个边框连接起来,须与四周封边尺寸相配合。其中的张紧机构主要是保证连角器沿平行于玻璃表面方向的伸缩位移带动整个张紧框向外移动扩张,从而使膜袋撑开。同时,形成由张紧框厚度决定的膜袋中空高度,并使两片薄膜的表面处于一定的表面张力。A profile frame with a built-in tensioning mechanism at the end corner and stretches the hollow membrane bag around, hereinafter referred to as "tensioning frame". The tension frame of the present invention can be pre-assembled through an independent production line. As shown in Figure 3, the assembly of the tension frame is mainly to connect the four frames through the corner connector 4.3, which must match the size of the surrounding edges. The tensioning mechanism is mainly to ensure that the expansion and contraction displacement of the angle connector along the direction parallel to the glass surface drives the entire tensioning frame to move outwards and expand, so that the film bag is stretched. At the same time, the hollow height of the film bag determined by the thickness of the tension frame is formed, and the surfaces of the two films are under a certain surface tension.
张紧框的内腔4.2可充填一定量的干燥剂9,干燥剂采用3A分子筛,保证膜袋内充填气体达到一定的露点。通过端角处的换气管嘴对袋内充入惰性气体,保证初装时的露点及运行使用中的干燥效果。The inner cavity 4.2 of the tensioning frame can be filled with a certain amount of desiccant 9, and the desiccant uses 3A molecular sieve to ensure that the gas filled in the film bag reaches a certain dew point. Fill the bag with inert gas through the ventilation nozzle at the end corner to ensure the dew point at the initial installation and the drying effect during operation.
膜袋的撑开主要借助四个端角的连角器。连角器的角连接处为配合封装换气管嘴的凹槽和曲面结构。以保证封边的严密性及避免形变位移造成的薄膜角边的应力纹。连角器的两端分别装有可以自由伸缩的接头套管4.5,接头套管内置具有一定弹力的弹性元件,可选用弹簧4.4。为了便于与张紧框直线段的连接与固定,设有嵌入式的变径接头。当膜袋封边完成后,接头套管内的压缩弹簧处于工作状态,及压缩行程的中间适当位置。The stretching of the film bag mainly depends on the corner connectors at the four end corners. The corner connection of the corner connector is a groove and a curved surface structure that matches the packaging of the ventilation nozzle. In order to ensure the tightness of the edge sealing and avoid the stress lines on the corners of the film caused by deformation and displacement. The two ends of the connector are respectively provided with joint sleeves 4.5 which can be freely expanded and contracted. The joint sleeves have built-in elastic elements with a certain elasticity, and springs 4.4 can be selected. In order to facilitate the connection and fixation with the straight section of the tensioning frame, an embedded reducing joint is provided. After the edge sealing of the film bag is completed, the compression spring in the joint sleeve is in working condition, and it is in the middle of the compression stroke.
接头套管内压缩弹簧的弹力,一方面考虑膜袋绷平所需的张紧力,另一方面还要考虑张紧框自身重量。在竖直方向使用的玻璃单元,尤其应注意充填干燥剂的张紧框重量的影响。同理,膜袋封边的强度必须考虑充填干燥剂后张紧框的重量。The elastic force of the compression spring in the joint sleeve, on the one hand, considers the tension force required for the flattening of the film bag, and on the other hand, also considers the weight of the tension frame itself. For glass units used in the vertical direction, special attention should be paid to the influence of the weight of the tension frame filled with desiccant. In the same way, the strength of the edge sealing of the film bag must consider the weight of the tension frame after filling the desiccant.
由于膜袋按一定尺寸封边,因此膜袋形状基本定型,而袋内的张紧框几乎处于自由扩张状态。为了使加装于玻璃腔内的膜袋在加装后,不发生弯曲、扭曲等变形并保持平整和一定的表面张力,就需要膜袋保持基本的形状并通过均匀的形变抵消因薄膜内应力的集中而产生的波纹或皱褶。通过和结构框的配合,使膜袋的张紧框悬浮固定于结构框的空腔内。见图1,图中所示为基本悬浮固定方式,张紧框的隔膜凸台4.1与结构框的绷膜凸缘3.1紧密配合。绷膜凸缘3.1压在张紧框的内弧面上,对张紧框产生一定的向外推力,而膜袋由于撑紧,其封边又对张紧框产生向内推力,两种作用力达到平衡,从而使膜袋表面呈现平整。图4中,表现了几种不同的悬浮固定方式。Because the film bag is edge-sealed according to a certain size, the shape of the film bag is basically fixed, and the tension frame in the bag is almost in a state of free expansion. In order to keep the film bag installed in the glass cavity without bending, twisting and other deformations and maintain a flat and certain surface tension after installation, it is necessary for the film bag to maintain the basic shape and offset the internal stress of the film through uniform deformation. Ripples or wrinkles caused by concentration. By cooperating with the structural frame, the tension frame of the membrane bag is suspended and fixed in the cavity of the structural frame. See Figure 1, which shows the basic suspension fixing method, the diaphragm boss 4.1 of the tension frame is closely matched with the stretch film flange 3.1 of the structural frame. The stretched film flange 3.1 presses on the inner arc surface of the tensioning frame, which produces a certain outward thrust on the tensioning frame, and because the film bag is stretched tightly, its sealing edge produces an inward thrust on the tensioning frame, two effects The force is balanced, so that the surface of the film bag is flat. In Fig. 4, several different suspension fixing methods are shown.
由于膜袋按一定尺寸封边,因此膜袋形状基本定型,而袋内的张紧框几乎处于自由扩张状态。为了使加装于玻璃腔内的膜袋在加装后,不发生弯曲、扭曲等变形并保持平整和一定的表面张力,就需要膜袋保持基本的形状并通过均匀的形变抵消因薄膜内应力的集中而产生的波纹或皱褶。通过和结构框的配合,使膜袋的张紧框悬浮固定于结构框的空腔内。见图1,图中所示为基本悬浮固定方式,张紧框的隔膜凸台4.1与结构框的绷膜凸缘3.1紧密配合。绷膜凸缘3.1压在张紧框的内弧面上,对张紧框产生一定的向外推力,而膜袋由于撑紧,其封边又对张紧框产生向内推力,两种作用力达到平衡,从而使膜袋表面呈现平整。图4中,示出了四种膜袋绷平结构,均位于塑料薄膜袋的周边部,表现了四种不同的悬浮固定方式,均是将中空膜袋进行绷紧、绷平和绷牢的连接密封结构,可以根据悬浮固定方式进行相关连接结构和制造工艺的自由变化组合。Because the film bag is edge-sealed according to a certain size, the shape of the film bag is basically fixed, and the tension frame in the bag is almost in a state of free expansion. In order to keep the film bag installed in the glass cavity without bending, twisting and other deformations and maintain a flat and certain surface tension after installation, it is necessary for the film bag to maintain the basic shape and offset the internal stress of the film through uniform deformation. Ripples or wrinkles caused by concentration. By cooperating with the structural frame, the tension frame of the membrane bag is suspended and fixed in the cavity of the structural frame. See Figure 1, which shows the basic suspension fixing method, the diaphragm boss 4.1 of the tension frame is closely matched with the stretch film flange 3.1 of the structural frame. The stretched film flange 3.1 is pressed on the inner arc surface of the tension frame, which produces a certain outward thrust on the tension frame, and because the film bag is stretched tightly, its sealing edge produces an inward thrust on the tension frame, two effects The force is balanced, so that the surface of the film bag is flat. In Fig. 4, four kinds of film bag flattening structures are shown, all of which are located at the peripheral part of the plastic film bag, showing four different suspension fixing methods, all of which are to connect the hollow film bag tightly, flattened and firmly The sealing structure can freely change the combination of related connection structures and manufacturing processes according to the suspension and fixing methods.
图4-a为张紧增强方式之一,将张紧框边框的外侧设成平面,在该外侧面的外侧设有张紧端板,在张紧端板和边框的外侧面之间夹压有弹性元件a。将张紧框改进为外侧具有横向张紧端板。除了张紧框隔膜凸台与结构框的薄膜凸缘紧密配合以外,增加其外侧对膜袋的扩张功能,使膜袋进一步绷紧并抵消由于温度变化与形变而产生的应力纹。但提高了张紧框的加工复杂程度。Figure 4-a is one of the tension enhancement methods. The outer side of the tension frame frame is set as a plane, and a tension end plate is arranged on the outer side of the outer surface, and the tension end plate is clamped between the outer surface of the frame. Elastic element a. The tension frame is modified to have transverse tension end plates on the outside. In addition to the tight fit between the diaphragm boss of the tension frame and the film flange of the structural frame, the expansion function of the outer side of the film bag is increased, so that the film bag is further tightened and the stress lines caused by temperature changes and deformation are offset. However, the processing complexity of the tension frame is increased.
图4-b为另一种张紧增强型方式,在张紧框边框的左右两侧分别铰接有侧张紧板,在两个相对的侧张紧板之间夹压有弹性元件b,弹性元件b与边框连接。将张紧框改进为外侧具有纵向张紧端板。但同样地提高了张紧框的加工复杂程度。Figure 4-b is another tension-enhanced method. Side tension plates are hinged on the left and right sides of the tension frame frame, and elastic elements b are clamped between the two opposite side tension plates. Element b is connected to the frame. The tension frame is modified to have longitudinal tension end plates on the outside. However, the processing complexity of the tensioning frame is also increased.
图4-a和图4-b示出的边框上的张紧结构,均能更好地实现塑料薄膜袋的定型和定位。The tension structure on the frame shown in Fig. 4-a and Fig. 4-b can better realize the shaping and positioning of the plastic film bag.
图4-c为悬浮固定的改进结构,在张紧框边框的外侧设置绷膜凹槽,在结构框的连接隔条内侧设置与绷膜凹槽适配的凸台。将张紧框的外侧改进为绷膜凹槽,结构框的连接隔条改进有绷紧凸台。除了张紧框隔膜凸台与结构框的薄膜凸缘紧密配合以外,增加连接隔条凸台的定位、定型及绷膜功能。同理,绷膜凸缘下压在张紧框的内弧面,对张紧框产生一定的向外推力,而膜袋由于连接隔条凸台的撑紧,又对张紧框产生向内推力并对薄膜进一步绷紧。这种方式,主要是张紧框与连接隔条的紧密配合,而绷膜凸缘更多地承担消除应力纹的作用,从而膜袋表面呈现平整。Figure 4-c shows the improved structure of suspension fixation. A stretch film groove is set on the outside of the frame of the tension frame, and a boss matching the stretch film groove is set on the inside of the connecting spacer of the structural frame. The outer side of the tensioning frame is improved into a film groove, and the connecting spacer of the structural frame is improved with a tensioning boss. In addition to the close fit between the diaphragm bosses of the tension frame and the film flanges of the structural frame, the functions of positioning, shaping and film stretching of the bosses connecting the spacers are added. In the same way, the flange of the stretch film presses down on the inner arc of the tensioning frame, which produces a certain outward thrust on the tensioning frame, while the film bag generates an inward thrust on the tensioning frame due to the tightness of the boss connecting the spacer. Push and tighten the film further. This method is mainly due to the tight fit between the tension frame and the connecting spacer, while the stretch film flange is more responsible for eliminating stress lines, so that the surface of the film bag is smooth.
图4-d为悬浮固定的实用改进型,将塑料薄膜袋封边焊接在滑块上,在结构框上设有滑槽,将滑块装在滑槽内。将膜袋封边通过焊接滑块直接固定在结构框上。比较基本方式,膜袋的定型更加简单。结构框的绷膜凸缘与结构框的滑块槽将膜袋四周边缘围成了一个张紧框腔,使张紧框在腔内随着温度变化和形变的而相应的伸缩位移更加自由,对绷膜产生的拉力始终维持均匀恒定,以抵消而发生的应力纹。Figure 4-d is a practical improved version of floating fixation. The edge sealing of plastic film bags is welded on the slider, and a chute is provided on the structural frame, and the slider is installed in the chute. Fasten the membrane bag edges directly to the structural frame with welded slides. Compared with the basic method, the shaping of the film bag is simpler. The stretch film flange of the structural frame and the slider groove of the structural frame form a tension frame cavity around the edge of the film bag, so that the tension frame in the cavity can be more freely expanded and displaced with temperature changes and deformations. The tensile force on the stretch film is always maintained uniform and constant to counteract the stress marks that occur.
图4-c和图4-d示出了两种张紧框与结构框的配合结构,每种配合结构均实现了塑料薄膜袋的定型、定位。Fig. 4-c and Fig. 4-d show two kinds of matching structures of the tensioning frame and the structural frame, and each matching structure realizes shaping and positioning of the plastic film bag.
综上,张紧框的内侧为隔膜凸台4.1,其形状为矩形凸台,凸台的宽度决定了充气膜袋的空间大小。凸台两侧与结构框的绷膜凸缘形成一定间隙,保证凸台侧面不与薄膜面接触以及薄膜平展地深入玻璃空腔内。To sum up, the inner side of the tensioning frame is the diaphragm boss 4.1, which is in the shape of a rectangular boss, and the width of the boss determines the space size of the inflatable membrane bag. A certain gap is formed between the two sides of the boss and the stretch film flange of the structural frame to ensure that the side of the boss does not contact the film surface and that the film penetrates flatly into the glass cavity.
张紧框4的型材为椭圆型,材质选用传热系数及热膨胀系数低于或近似于玻璃的材料。由于膜袋四周封边及绷膜凸缘处的薄膜与张紧框表面紧密接触,该接触面呈球面且光滑,从而减少摩擦力以保证薄膜伸缩的自由,避免对绷膜产生任何损坏。The profile of the tensioning frame 4 is elliptical, and the material is selected from materials with heat transfer coefficient and thermal expansion coefficient lower than or similar to glass. Since the edge sealing around the film bag and the film at the flange of the stretch film are in close contact with the surface of the tension frame, the contact surface is spherical and smooth, thereby reducing friction to ensure the freedom of expansion and contraction of the film and avoiding any damage to the stretch film.
在每片玻璃的内侧,沿玻璃边缘用结构胶带粘接牢固的型材框,简称“结构框”。见图2,其作用为连接两片玻璃称为一个整体中空玻璃,同时,将膜袋悬浮固定于其内腔并使其绷紧且平整。On the inner side of each piece of glass, a solid profile frame is bonded with structural tape along the edge of the glass, referred to as "structural frame". As shown in Figure 2, its function is to connect two pieces of glass, which is called a whole insulating glass, and at the same time, suspend and fix the film bag in its inner cavity and make it tight and flat.
该型材框为相对于两片玻璃互为对称的两个单独型材,材质选用传热系数及热膨胀系数低于或近似于玻璃的材料。可通过连接隔条5将其连接成为一体。两个结构框连接牢固后,密封端板5.2与结构框的尾端必须平整并为同一平面,并与黏贴其上的密封胶带7一起形成比较严密的闭环的边框。The profile frame is two separate profiles symmetrical to each other with respect to the two pieces of glass, and the material is selected from a material whose heat transfer coefficient and thermal expansion coefficient are lower than or similar to glass. It can be connected as a whole by connecting spacers 5. After the two structural frames are firmly connected, the sealing end plate 5.2 and the tail end of the structural frame must be flat and on the same plane, and form a relatively tight closed-loop frame together with the sealing tape 7 pasted thereon.
见图1,该结构胶带6具有快速粘贴效果,粘接强度足够承担玻璃单元的结构连接强度,具有抗拉伸、抗剪切力的机械强度。更重要的作用就是保证结构框的形变和位移在一定程度上足够的小。As shown in Fig. 1, the structural adhesive tape 6 has a quick pasting effect, and the bonding strength is sufficient to bear the structural connection strength of the glass unit, and has mechanical strength against stretching and shearing force. The more important role is to ensure that the deformation and displacement of the structural frame are sufficiently small to a certain extent.
合装后的结构框,其内部形成一个可“含着”张紧框的适当空间轮廓。相对于密封侧的另一侧为具有装饰效果的端板,称为装饰板3.2。装饰板具有一定的倾斜角并与张紧框的内侧装饰面相配合形成带有两个膜片伸出缝隙的整体内装饰面。装饰板顶端为绷膜凸缘3.1,合片后,在张紧框的内侧弧面产生向下压紧薄膜的张力,从而使膜绷紧并消除因受力产生的应力纹。After the structural frame is combined, an appropriate space outline that can "hold" the tension frame is formed inside. The other side relative to the sealing side is an end plate with a decorative effect, called a decorative plate 3.2. The decorative plate has a certain inclination angle and cooperates with the inner decorative surface of the tension frame to form an integral inner decorative surface with two diaphragms extending out of the gap. The top of the decorative plate is the stretch film flange 3.1. After the pieces are combined, the tension that presses the film downward is generated on the inner arc surface of the tension frame, so that the film is tightened and the stress lines caused by the force are eliminated.
结构框的外侧边沿通过连接隔条或直接通过卡榫3.3连接在一起,并支撑起两片玻璃内部的空间高度,其高度为玻璃单元的内部中空的整体高度,即玻璃单元的整体净厚度。结构框装饰板的垂直高度决定了薄膜与玻璃形成的中空的高度。而结构框内侧的两个装饰板构成了膜袋伸出的中间缝出口。该出口的宽度与两个装饰板的垂直高度相等,使塑料薄膜袋的两片薄膜将内部空间分隔成内外三个中空隔热层,且内外中空隔热层的容积均等。The outer edges of the structural frame are connected together through connecting spacers or directly through the tenon 3.3, and support the space height inside the two pieces of glass, which is the overall height of the inner hollow of the glass unit, that is, the overall net thickness of the glass unit. The vertical height of the decorative panel of the structural frame determines the height of the hollow formed by the film and glass. The two decorative panels on the inside of the structural frame form the middle seam outlet that the film bag protrudes from. The width of the outlet is equal to the vertical height of the two decorative panels, so that the two films of the plastic film bag separate the inner space into three hollow heat insulating layers inside and outside, and the volumes of the inner and outer hollow heat insulating layers are equal.
见图4-c中,连接上下结构框的为连接隔条5,隔条与膜袋相邻一侧,为隔条凸台。该凸台嵌入张紧框的凹槽中,两者配合,具有对膜袋进行定位、定型作用。同时,通过将膜袋封边向张紧框凹槽内的推进,具有对膜袋进行二次绷紧功能。As shown in Fig. 4-c, connecting the upper and lower structural frames is the connecting spacer 5, and the side adjacent to the film bag is the spacer boss. The boss is embedded in the groove of the tensioning frame, and the two cooperate to position and shape the film bag. At the same time, by pushing the edge sealing of the film bag into the groove of the tensioning frame, it has the function of secondary tensioning of the film bag.
图4-d中,结构框通过卡榫直接连接。其中一侧的卡榫端顶部带有为固定膜袋封边的卡槽。卡槽内安装与薄膜相容好的焊接材料的滑块,用于将膜袋的封边通过热熔焊接方式与滑块点式粘接。通过焊接滑块的固定对膜袋产生一定的拉力。装有张紧框并组装好的膜袋,并将其固定在结构框上的滑块后,膜袋表面形成一定的表面张力。膜袋的内部,通过张紧框将膜袋撑开,同时,再通过绷膜凸缘的下压,进一步将膜袋撑开绷平。最终使膜袋如平整的中空玻璃那样,悬浮在两片玻璃的中间。In Figure 4-d, the structural frames are directly connected by tenons. The top of the tenon end on one side has a card groove for sealing the edge of the fixed film bag. A slide block with good welding material compatible with the film is installed in the card slot, which is used to bond the edge of the film bag to the slide block by hot-melt welding. The fixing of the welding slider produces a certain pulling force on the film bag. After the tension frame is installed and the assembled membrane bag is fixed on the slider on the structural frame, a certain surface tension is formed on the surface of the membrane bag. Inside the film bag, the film bag is stretched by the tension frame, and at the same time, the film bag is further stretched and flattened by pressing down the stretch film flange. Finally, the film bag is suspended in the middle of the two pieces of glass like a flat insulating glass.
本发明的玻璃单元的外部密封结构,见图2,主要通过两道密封结构来实现。第一道密封,在结构框外表面缠绕粘贴丁基胶密封带7。第二道密封,在两片玻璃与丁基胶密封带7形成的空间内注入结构密封胶8。The external sealing structure of the glass unit of the present invention is mainly realized by two sealing structures as shown in FIG. 2 . The first seal is to wind and paste butyl rubber sealing tape 7 on the outer surface of the structural frame. The second sealing is to inject structural sealant 8 into the space formed by the two pieces of glass and the butyl sealant tape 7 .
双道密封结构中,在结构框外部的端角处,安装与框内呼吸管相连的呼吸阀10.1,构成一个可呼吸并随呼吸保证腔内露点的平衡系统,以保证玻璃内腔内的露点在很低的水平。另一个这样做的目的就是尽量使内外压力平衡而带来更好的表面平整即镜面效果。In the double-channel sealed structure, a breather valve 10.1 connected to the breather tube in the frame is installed at the corner of the outside of the structure frame to form a balance system that can breathe and ensure the dew point in the cavity, so as to ensure the dew point in the glass cavity. at a very low level. Another purpose of doing this is to balance the internal and external pressure as much as possible to bring better surface smoothness, that is, a mirror effect.
尽管上面结合附图对本发明的优选实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可以作出很多形式,这些均属于本发明的保护范围之内。Although the preferred embodiments of the present invention have been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Those of ordinary skill in the art Under the enlightenment of the present invention, people can also make many forms without departing from the purpose of the present invention and the scope of protection of the claims, and these all belong to the protection scope of the present invention.
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| TWI748268B (en) | 2019-10-25 | 2021-12-01 | 凌嘉科技股份有限公司 | Isolation device for energy-saving windows |
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