CN102733799A - Well drilling information acoustic wave transmission relay device based on drilling string information channel - Google Patents
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Abstract
本发明涉及石油与天然气钻井工程领域随钻信息传输装置,具体是基于钻柱信道的钻井信息声波传输中继装置,包括声波传感器、调制电路、电源和发射换能器总成,所述的调制电路接收所述的声波传感器输出的电信号,经过处理而获得有效数据,并将该有效数据传输给发射换能器总成;所述的电源用于为声波传感器、调制电路和声波发射换能器供电。本发明可有效长时间工作于井下的复杂环境,增加声波在钻柱中的传输距离;并确保有效检出和定向发射信号,减少振铃干扰。
The invention relates to an information transmission device while drilling in the field of oil and natural gas drilling engineering, in particular to an acoustic wave transmission relay device for drilling information based on a drill string channel, including an acoustic sensor, a modulation circuit, a power supply and a transmitting transducer assembly. The circuit receives the electrical signal output by the acoustic wave sensor, obtains effective data through processing, and transmits the effective data to the transmitting transducer assembly; the power supply is used for transducing the acoustic wave sensor, the modulation circuit and the acoustic wave emission power supply. The invention can effectively work for a long time in complex downhole environments, increase the transmission distance of sound waves in the drill string, ensure effective detection and directional emission of signals, and reduce ringing interference.
Description
技术领域 technical field
本发明涉及石油与天然气钻井工程领域随钻信息传输装置,具体是一种基于钻柱信道的钻井信息声波传输中继装置。The invention relates to an information transmission device while drilling in the field of petroleum and natural gas drilling engineering, in particular to an acoustic wave transmission relay device for drilling information based on a drill string channel.
背景技术 Background technique
根据世界石油与天然气钻井工程的现状及对将来发展的预测,石油钻井行业将面临更复杂的地质条件和更恶劣的自然环境,及时了解到井下钻进参数及地质参数是减小钻井风险、提高钻井效益的重要保障。目前已提出并应用的钻井信息传输方式主要有有线传输、钻井液传输、电磁波传输及声波传输四种。According to the current situation of oil and natural gas drilling projects in the world and the forecast of future development, the oil drilling industry will face more complex geological conditions and harsher natural environments. Knowing the downhole drilling parameters and geological parameters in time is the key to reducing drilling risks and improving An important guarantee for drilling benefits. At present, the drilling information transmission methods that have been proposed and applied mainly include four types: cable transmission, drilling fluid transmission, electromagnetic wave transmission and acoustic wave transmission.
有线传输方式利用电缆做信息传输的载体,可将井下信息传输到地面,也可将地面指令信息传输给井下工具及设备,实现了信息的快速、大量及双向传输。但是该种方式存在着不足,即钻井过程中钻柱的旋转容易导致电缆磨断或者绞断,影响施工的正常进行。The wired transmission method uses cables as the carrier of information transmission, which can transmit downhole information to the ground, and can also transmit ground command information to downhole tools and equipment, realizing rapid, large-scale and two-way transmission of information. However, this method has disadvantages, that is, the rotation of the drill string during the drilling process is likely to cause the cable to be worn or twisted, which affects the normal operation of the construction.
钻井液(泥浆)传输方式利用钻井液的压力波作为信号传输载体,钻井液液柱作为信道进行信息传输。由于压力波在钻井液中传播速度的限制,该种传输方式数据传输速率较慢,单位时间传输信息量少,且传输过程易受噪声的影响。另外该方式对钻井液有依赖性,且不能实现信息的双向传输,限制了该种信息传输方式的使用范围。The drilling fluid (mud) transmission method uses the pressure wave of the drilling fluid as the signal transmission carrier, and the drilling fluid column as the channel for information transmission. Due to the limitation of pressure wave propagation speed in drilling fluid, the data transmission rate of this transmission method is slow, the amount of information transmitted per unit time is small, and the transmission process is easily affected by noise. In addition, this method is dependent on drilling fluid, and cannot realize two-way transmission of information, which limits the scope of application of this information transmission method.
电磁波传输方式实现了信息的双向传输,也摆脱了对钻井液的依赖,但也存在着缺点:在地层中有较大的衰减,并且对地层有依赖性,即不同的地层具有不同的电磁特性,这会导致传输系统的通用性变差,另外,其成本较高,且要实现长距离传输,必须有大功率的驱动电源,在井下狭小的空间要想达到这些条件是比较困难的。The electromagnetic wave transmission method realizes the two-way transmission of information and gets rid of the dependence on drilling fluid, but there are also disadvantages: there is a large attenuation in the formation, and it is dependent on the formation, that is, different formations have different electromagnetic characteristics , which will lead to the deterioration of the versatility of the transmission system. In addition, its cost is high, and to achieve long-distance transmission, a high-power driving power supply is necessary. It is difficult to achieve these conditions in a small underground space.
钻井信息声波传输方式是以钻柱作为声信号传输通道,以声波作为信号载体,进行井下信息的无线传输的方式。由于利用钻杆作为井下信息高速传输用声波的的信道,该信息传输方式不用依赖于钻井液的存在与否及性质,不受地层内磁性物质的干扰,这为井下信息高速传输提供了得天独厚的条件。另外该传输方式还具有设备结构简单、成本较低、易于定向发射及传播速度极快等优点,而成为当前井下信息传输技术领域研究的热点之一。然而,声波在钻柱中传播存在的衰减严重的问题一直困扰着钻井工作者。如何克服声波在钻柱中的衰减成为钻井信息声波传输技术成功与否必须解决的难题。The acoustic wave transmission method of drilling information uses the drill string as the acoustic signal transmission channel and the sound wave as the signal carrier to carry out the wireless transmission of downhole information. Since the drill pipe is used as the acoustic channel for high-speed transmission of downhole information, this information transmission method does not depend on the existence and nature of drilling fluid, and is not disturbed by magnetic substances in the formation, which provides a unique advantage for high-speed downhole information transmission. condition. In addition, this transmission method also has the advantages of simple equipment structure, low cost, easy directional transmission and extremely fast propagation speed, and has become one of the hotspots in the field of underground information transmission technology research. However, the problem of severe attenuation of sound waves propagating in the drill string has always troubled drilling workers. How to overcome the attenuation of sound waves in the drill string has become a difficult problem that must be solved for the success of the sound wave transmission technology for drilling information.
为了解决以上问题,本发明做了有益改进。In order to solve the above problems, the present invention makes beneficial improvements.
发明内容 Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明的目的是克服了现有钻井信息声波传输方式中,声波在钻柱中传播存在衰减严重的问题,从而能够增加声波信号的有效传输距离。The purpose of the present invention is to overcome the problem of serious attenuation of sound waves propagating in the drill string in the existing sound wave transmission mode of drilling information, so as to increase the effective transmission distance of sound wave signals.
(二)技术方案(2) Technical solution
本发明是通过以下技术方案实现的:一种基于钻柱信道的钻井信息声波传输中继装置,包括声波传感器、调制电路、电源和发射换能器总成,所述的调制电路接收所述的声波传感器输出的电信号,经过处理而获得有效数据,并将该有效数据传输给发射换能器总成;所述的电源用于为声波传感器、调制电路和发射换能器总成供电。The present invention is achieved through the following technical solutions: a drilling information acoustic wave transmission relay device based on a drill string channel, including an acoustic sensor, a modulation circuit, a power supply and a transmitting transducer assembly, and the modulation circuit receives the The electrical signal output by the acoustic wave sensor is processed to obtain effective data, and the effective data is transmitted to the transmitting transducer assembly; the power supply is used for powering the acoustic wave sensor, the modulation circuit and the transmitting transducer assembly.
具体地,所述的调制电路包括信号调理电路、井下计算机系统和信号发射电路;Specifically, the modulation circuit includes a signal conditioning circuit, a downhole computer system and a signal transmitting circuit;
所述的信号调理电路接收所述的声波传感器输出的电信号,并进行放大、滤波和调整,然后将该电信号发送给井下计算机系统;The signal conditioning circuit receives the electrical signal output by the acoustic wave sensor, amplifies, filters and adjusts the electrical signal, and then sends the electrical signal to the downhole computer system;
所述的井下计算机系统接收信号调理电路发出的电信号,并通过解调和解码后获得有效数据,并保存该有效数据;然后重新编码和调制所述的有效数据,并将该有效数据输出;The downhole computer system receives the electrical signal sent by the signal conditioning circuit, obtains valid data after demodulation and decoding, and saves the valid data; then recodes and modulates the valid data, and outputs the valid data;
所述的信号发射电路接收来自井下计算机系统发出的有效数据的信号,并发送给发射换能器总成。The signal transmitting circuit receives the effective data signal from the downhole computer system and sends it to the transmitting transducer assembly.
进一步,所述的井下计算机系统与所述的信号调理电路和信号发射电路分别电连接。Further, the downhole computer system is electrically connected to the signal conditioning circuit and the signal transmitting circuit respectively.
另外,该钻井信息声波传输中继装置还包括声波接收接头;所述的声波传感器为加速度计,该加速度计安装在与所述的声波接收接头接触的位置。In addition, the drilling information sound wave transmission relay device also includes a sound wave receiving joint; the sound wave sensor is an accelerometer, and the accelerometer is installed at a position in contact with the sound wave receiving joint.
进一步,还包括加速度计定位体,该加速度计定位体与所述的声波接收接头和加速度计分别固定连接。Further, an accelerometer positioning body is also included, and the accelerometer positioning body is respectively fixedly connected to the acoustic wave receiving joint and the accelerometer.
进一步,还包括发射端接头,所述的发射换能器总成通过定位螺母被压紧于所述的发射端接头处。Further, it also includes a launch end joint, and the launch transducer assembly is pressed against the launch end joint through a positioning nut.
进一步,还包括换能器调节圈,该换能器调节圈设置于所述发射换能器总成与所述的定位螺母之间。Further, a transducer adjustment ring is also included, and the transducer adjustment ring is arranged between the transmitting transducer assembly and the positioning nut.
再进一步,还包括仪器保护筒;所述的发射端接头与声波接收接头相连并构成连接构件,该连接构件与仪器保护筒构成密封腔体。Still further, it also includes an instrument protection tube; the transmitting end joint is connected with the acoustic wave receiving joint to form a connecting component, and the connecting component and the instrument protection tube form a sealed cavity.
另外,所述的发射换能器总成包括轴向极化的环状薄圆环片,该环状薄圆环片的材质为锆钛酸铅压电陶瓷材料;所述的环状薄圆环片数量至少为两个,且所述的环状薄圆环片之间采用机械串联而电路并联的方式连接;所述相邻的两个环状薄圆环片极化相反。In addition, the transmitting transducer assembly includes an axially polarized annular thin ring piece, which is made of lead zirconate titanate piezoelectric ceramic material; The number of ring pieces is at least two, and the ring-shaped thin ring pieces are connected in mechanical series and circuit parallel; the two adjacent ring-shaped thin ring pieces are polarized oppositely.
进一步,所述的发射换能器总成还包括金属前盖板、金属后盖板和电极片;所述的环状薄圆环片与所述金属前盖板、金属后盖板及电极片之间通过环氧树脂胶胶合。Further, the transmitting transducer assembly also includes a metal front cover, a metal back cover and electrode sheets; glued together with epoxy resin.
(三)有益效果(3) Beneficial effects
与现有技术和产品相比,本发明有如下优点:Compared with prior art and product, the present invention has following advantage:
1、采用宽频带换能器,根据不同钻柱结构确定使用频率,增强了通用性,确保有效检出和定向发射信号,减少振铃干扰。1. Using broadband transducers, the operating frequency is determined according to different drill string structures, which enhances versatility, ensures effective detection and directional emission of signals, and reduces ringing interference.
2、装置的总体强度强,能够满足井下工作的需要。2. The overall strength of the device is strong, which can meet the needs of underground work.
3、可有效长时间工作于井下的复杂环境,增加声波在钻柱中的传输距离。3. It can effectively work in the complex environment downhole for a long time, and increase the transmission distance of sound waves in the drill string.
4、可以实现信息的快速传输,加快地面施工人员对井下情况的了解及对井下复杂事故做出的反应,减小钻井风险、提高钻井效益。4. It can realize the rapid transmission of information, speed up the ground construction personnel's understanding of the downhole situation and the response to complex downhole accidents, reduce drilling risks and improve drilling efficiency.
附图说明 Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的A-A剖面示意图;Fig. 2 is A-A sectional schematic diagram of the present invention;
图3是本发明的B-B剖面示意图。Fig. 3 is a B-B sectional schematic view of the present invention.
具体实施方式 Detailed ways
下面结合附图对本发明的具体实施方式做一个详细的说明。The specific implementation manner of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示的一种基于钻柱信道的钻井信息声波传输中继装置,由发射端接头1、发射接头密封总成2、发射换能器总成3、仪器保护筒4、仪器舱5、电源6、声波接收接头密封总成7、心轴密封总成8、换能器调节圈9、定位螺母10、调制电路11、加速度计定位体12、加速度计13、保护筒定位销14及声波接收接头15组成。As shown in Figure 1, a drilling information sound wave transmission relay device based on a drill string channel is composed of a transmitting end joint 1, a transmitting joint seal assembly 2, a transmitting transducer assembly 3, an
发射端接头1与声波接收接头15通过螺纹连接为一体,用于传递轴向载荷及扭矩;心轴密封总成8安装于发射端接头1与声波接收接头15的螺纹连接外缘,用于防止中空钻井液通过;发射端接头1与声波接收接头15的连接构件与仪器保护筒4构成一个密封的腔体,用于安装及放置内部仪器;声波接收接头密封总成7及发射接头密封总成2用于防止外空钻井液进入安装及放置内部仪器的腔体;保护筒定位销14将发射端接头1与声波接收接头15的连接体与仪器保护筒4连接为一体,实现相对静止;发射换能器总成3通过定位螺母10压紧于发射端接头1处,实现电声信号的转换;调节圈9位于发射换能器总成3与定位螺母10之间,用于调节发射换能器总成3及定位螺母10间的距离间隙及防止两面的硬接触。The transmitting end joint 1 and the acoustic wave receiving joint 15 are integrally connected by threads for transmitting axial load and torque; the mandrel seal assembly 8 is installed on the outer edge of the threaded connection between the transmitting end joint 1 and the acoustic wave receiving joint 15 to prevent The hollow drilling fluid passes through; the connecting member of the transmitting end joint 1 and the acoustic wave receiving joint 15 and the
如图2所示,仪器舱5通过螺纹连接在发射端接头1,用于安装电源6、调制电路11、加速度计13,该加速度计13作为声波传感器,可以用力换能器等其他的传感器替代。电源6可为发射换能器总成3及加速度计13提供能量。调制电路11置于所述的仪器舱5内,包括信号调理电路、井下计算机系统及信号发射电路,该井下计算机系统与信号调理电路和信号发射电路分别连接。信号调理电路的作用是:将接收传感器即加速度计13输出的电信号进行放大、滤波和调整,以使其能够被井下计算机系统接收。井下计算机系统的作用是:监控和保障整个中继器电路系统的正常运行;接收经调理后的声波信号,并通过解调和解码获取有效数据;保存有效数据;对数据重新编码和调制,输出给信号发射电路。信号发射电路的作用是:接收来自井下计算机系统的信号,并为发射换能器总成3提供驱动。As shown in Figure 2, the
如图3所示,加速度计13安装在仪器舱5内,并靠近声波接收接头15一端,它与声波接收接头15接触,用于测量下部传过来的声波信号。加速度计定位体12与所述的声波接收接头15和加速度计13分别固定连接,用于实现加速度计13与声波接收接头15的紧密接触。所述的发射换能器总成3的换能元件选用轴向极化的锆钛酸铅(PZT)压电陶瓷材料,压电材料形状为环状薄圆环片,该环状薄圆环片至少为两个,它们之间采用机械串联而电路并联的方式连接,相邻两个环状薄圆环片的极化方向相反,从而使得发射换能器总成3整体的纵向振动能够相叠加。发射换能器总成3还包括金属前盖板、金属后盖板和电极片;发射换能器总成3的前盖板材料为硬铝或者杜拉铝,后盖板材料为黄铜。环状薄圆环片与电极片及金属前、后盖板之间用环氧树脂胶胶合。As shown in FIG. 3 , the
所述的电源6为耐高温锂电池或者可充电的耐高温锂电池。The
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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