CN102734026A - Double-seat multiple-atomizing nozzle - Google Patents

Double-seat multiple-atomizing nozzle Download PDF

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Publication number
CN102734026A
CN102734026A CN2012102389301A CN201210238930A CN102734026A CN 102734026 A CN102734026 A CN 102734026A CN 2012102389301 A CN2012102389301 A CN 2012102389301A CN 201210238930 A CN201210238930 A CN 201210238930A CN 102734026 A CN102734026 A CN 102734026A
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needle valve
needle
valve
spray orifice
oil
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范立云
白云
王昊
刘鹏
马修真
宋恩哲
袁志国
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Harbin Engineering University
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Harbin Engineering University
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Abstract

本发明的目的在于提供双座面多次雾化喷嘴,包括针阀体、针阀、储油腔、喷孔,针阀安装在针阀体里,针阀与针阀体形成环形油腔,针阀里中下部开有储油腔,针阀里还开有连通环形油腔和储油腔的通油孔,针阀下端部设置针阀上座面、针阀下座面,针阀体下端部开有第一喷孔、第二喷孔,当针阀位于最下端位置时,针阀上座面密封第一喷孔、针阀下座面密封第二喷孔,当针阀向上移动时,第一喷孔连通环形油腔,针阀继续向上移动后,第二喷孔连通储油腔。本发明可以实现同种燃料喷射时的二次或多次雾化,提高了燃料的雾化效果和燃烧室内混合气的混合程度,有效的提高了内燃机的热效率,改善了内燃机的动力性和燃油的经济性。

Figure 201210238930

The purpose of the present invention is to provide a double-seat surface multiple atomization nozzle, including a needle valve body, a needle valve, an oil storage chamber, and a spray hole. The needle valve is installed in the needle valve body, and the needle valve and the needle valve body form an annular oil chamber. There is an oil storage cavity in the middle and lower part of the needle valve, and an oil hole connecting the annular oil cavity and the oil storage cavity is opened in the needle valve. There are a first nozzle hole and a second nozzle hole at the bottom. When the needle valve is at the lowest position, the upper seat surface of the needle valve seals the first nozzle hole, and the lower seat surface of the needle valve seals the second nozzle hole. When the needle valve moves upward, The first spray hole is connected to the annular oil chamber, and after the needle valve continues to move upward, the second spray hole is connected to the oil storage chamber. The invention can realize secondary or multiple atomization when the same fuel is injected, improves the atomization effect of the fuel and the mixing degree of the mixed gas in the combustion chamber, effectively improves the thermal efficiency of the internal combustion engine, and improves the power and fuel efficiency of the internal combustion engine. economy.

Figure 201210238930

Description

双座面多次雾化喷嘴Double seat surface multiple atomization nozzle

技术领域 technical field

本发明涉及的是一种内燃机,具体地说是内燃机的喷嘴。The invention relates to an internal combustion engine, in particular to a nozzle of the internal combustion engine.

背景技术 Background technique

喷嘴是内燃机喷油器的主要组成部分,其基本作用是将燃油通过喷孔以油束的形式喷入燃烧室,并与燃烧室形状和气流运动相配合,形成良好的混合气,使燃油在燃烧室中尽可能充分的燃烧。在内燃机中,燃油燃烧的完全程度,在很大程度上取决于燃油的雾化质量,这是由于燃油雾化不良时,混合气混合程度不佳,燃油燃烧时后燃阶段增多,内燃机的热效率显著下降,导致排气冒黑烟、燃烧室积碳,甚至内燃机不能正常工作,使内燃机的动力性和燃油经济性降低。The nozzle is the main part of the fuel injector of the internal combustion engine. Its basic function is to inject the fuel into the combustion chamber in the form of an oil beam through the nozzle hole, and cooperate with the shape of the combustion chamber and the airflow movement to form a good mixture so that the fuel is Burn as fully as possible in the combustion chamber. In an internal combustion engine, the completeness of fuel combustion depends to a large extent on the atomization quality of the fuel. This is because when the fuel atomization is poor, the degree of mixture mixing is not good, the afterburning stage increases during fuel combustion, and the thermal efficiency of the internal combustion engine Significant decline, resulting in black smoke from the exhaust, carbon deposits in the combustion chamber, and even the internal combustion engine cannot work normally, reducing the power and fuel economy of the internal combustion engine.

发明内容 Contents of the invention

本发明的目的在于提供克服现有喷嘴单次喷油雾化不良的缺陷的双座面多次雾化喷嘴。The object of the present invention is to provide a double-seat multi-atomization nozzle which overcomes the defect of poor atomization of the single injection of the existing nozzle.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

本发明双座面多次雾化喷嘴,包括针阀体、针阀、储油腔、喷孔,其特征是:针阀安装在针阀体里,针阀与针阀体形成环形油腔,针阀里中下部开有储油腔,针阀里还开有连通环形油腔和储油腔的通油孔,针阀下端部设置针阀上座面、针阀下座面,针阀体下端部开有第一喷孔、第二喷孔,当针阀位于最下端位置时,针阀上座面密封第一喷孔、针阀下座面密封第二喷孔,当针阀向上移动时,第一喷孔连通环形油腔,针阀继续向上移动后,第二喷孔连通储油腔。The double-seat surface multiple atomization nozzle of the present invention includes a needle valve body, a needle valve, an oil storage chamber, and a spray hole, and is characterized in that: the needle valve is installed in the needle valve body, and the needle valve and the needle valve body form an annular oil chamber, There is an oil storage cavity in the middle and lower part of the needle valve, and an oil hole connecting the annular oil cavity and the oil storage cavity is opened in the needle valve. The first nozzle hole and the second nozzle hole are opened at the bottom. When the needle valve is at the lowest position, the upper seat surface of the needle valve seals the first nozzle hole, and the lower seat surface of the needle valve seals the second nozzle hole. When the needle valve moves upward, The first spray hole is connected to the annular oil chamber, and after the needle valve continues to move upward, the second spray hole is connected to the oil storage chamber.

本发明还可以包括:The present invention may also include:

1、针阀体上还设置第三喷孔,第三喷孔位于第一喷孔和第二喷孔之间,当针阀位于最下端位置时,针阀下座面密封第三喷孔,针阀位于最上端位置之前,第三喷孔连通储油腔。1. There is also a third nozzle hole on the needle valve body, the third nozzle hole is located between the first nozzle hole and the second nozzle hole, when the needle valve is at the lowest position, the seat surface of the needle valve seals the third nozzle hole, Before the needle valve is located at the uppermost position, the third spray hole communicates with the oil storage chamber.

2、所述的通油孔至少为四个,通油孔对称于储油腔轴线交叉布置,每个通油孔的孔径相同。2. There are at least four oil through holes, the oil through holes are symmetrically arranged to cross the axis of the oil storage cavity, and the diameter of each oil through hole is the same.

3、各喷孔轴线间的夹角小于90度。3. The angle between the axes of each nozzle hole is less than 90 degrees.

本发明的优势在于:本发明可以实现同种燃料喷射时的二次或多次雾化,提高了燃料的雾化效果和燃烧室内混合气的混合程度,有效的提高了内燃机的热效率,避免了燃油在燃烧室的不完全燃烧,改善了内燃机的动力性和燃油的经济性。The advantage of the present invention is that: the present invention can realize secondary or multiple atomization when the same fuel is injected, improves the atomization effect of the fuel and the mixing degree of the mixed gas in the combustion chamber, effectively improves the thermal efficiency of the internal combustion engine, and avoids the The incomplete combustion of fuel in the combustion chamber improves the power and fuel economy of the internal combustion engine.

附图说明 Description of drawings

图1为本发明实施方式1的结构示意图;FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention;

图2为本发明实施方式1的针阀下座面部分结构放大示意图;Fig. 2 is an enlarged schematic diagram of the structure of the lower seat surface of the needle valve in Embodiment 1 of the present invention;

图3为本发明的实施方式2的结构示意图;FIG. 3 is a schematic structural view of Embodiment 2 of the present invention;

图4为本发明实施方式2的针阀下座面部分结构放大示意图。Fig. 4 is an enlarged schematic diagram of the structure of the lower seat surface of the needle valve according to Embodiment 2 of the present invention.

具体实施方式 Detailed ways

下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:

本发明双座面多次雾化喷嘴,主要包括针阀体1、针阀2、喷孔3、针阀下座面4、针阀上座面5、储油腔6、通油孔7,其特征是:针阀2下部中间开有圆柱形储油腔6,储油腔6通过交叉布置的通油孔7与针阀体1和针阀2之间的环形油腔相连通,针阀体1上有两个密封座面,通过针阀2的抬起和落座控制喷孔3的燃油喷射。The multiple atomization nozzle with double seat surface of the present invention mainly includes a needle valve body 1, a needle valve 2, an injection hole 3, a needle valve lower seat surface 4, a needle valve upper seat surface 5, an oil storage chamber 6, and an oil passage hole 7, among which The feature is: there is a cylindrical oil storage chamber 6 in the middle of the lower part of the needle valve 2, and the oil storage chamber 6 communicates with the annular oil chamber between the needle valve body 1 and the needle valve 2 through the cross-arranged oil passage holes 7, and the needle valve body There are two sealing seat surfaces on 1, and the fuel injection of injection hole 3 is controlled through the lifting and seating of needle valve 2.

实施方式1:Implementation mode 1:

结合图1~2,图1为本发明的双座面二次雾化喷嘴整体结构示意图,包括针阀体1、针阀2、喷孔3、针阀下座面4、针阀上座面5、储油腔6、通油孔7。从高压油管进入喷油器的燃油经过盛油槽进入到喷嘴针阀体1和针阀2之间的环形油腔,环形油腔内的高压燃油通过针阀2上交叉布置的通油孔7进入针阀2中下部开有的储油腔6,并充满整个储油腔6。针阀体1上的针阀下座面4和针阀上座面5与针阀2形成两个密封带,当针阀2受控向上抬起准备喷油时,针阀2离开针阀下座面4和针阀上座面5,针阀上座面5处的喷孔开启,开始喷射燃油,而针阀下座面4处的喷孔由于针阀2刚升起,虽然针阀2与针阀下座面4已经脱离,但是针阀2的升程不足以打开针阀下座面4处的喷孔,此时针阀下座面4处的喷孔不喷油,当针阀2受控继续抬起时,针阀下座面4处的喷孔开启,喷孔3的各个喷孔全都打开,喷嘴的喷孔全部喷射燃油,此时,由于喷嘴轴线同侧的各喷孔轴线间呈小于90度角度布置,从喷孔3各喷孔喷入燃烧室的已经初次雾化的燃油油束相遇会发生相互撞击,由于高速的初次雾化的油束的冲击作用,燃油被再次的雾化。针阀2下降过程中,随着针阀2逐渐与针阀下座面4和针阀上座面5接触密封,喷孔3的各个喷孔被依次关闭,喷油结束。Combining with Figures 1 and 2, Figure 1 is a schematic diagram of the overall structure of the double-seat surface secondary atomization nozzle of the present invention, including a needle valve body 1, a needle valve 2, a spray hole 3, a needle valve lower seat surface 4, and a needle valve upper seat surface 5 , Oil storage cavity 6, oil through hole 7. The fuel that enters the injector from the high-pressure fuel pipe enters the annular oil chamber between the nozzle needle valve body 1 and the needle valve 2 through the oil tank, and the high-pressure fuel in the annular oil chamber enters through the cross-arranged oil passage holes 7 on the needle valve 2 There is an oil storage cavity 6 in the lower part of the needle valve 2, and the entire oil storage cavity 6 is filled. The needle valve lower seat surface 4 and the needle valve upper seat surface 5 on the needle valve body 1 form two sealing belts with the needle valve 2. When the needle valve 2 is controlled to lift up to prepare for fuel injection, the needle valve 2 leaves the needle valve lower seat Surface 4 and the upper seat surface 5 of the needle valve, the injection hole at the upper seat surface 5 of the needle valve is opened, and the fuel injection starts, while the injection hole at the lower seat surface 4 of the needle valve has just risen because the needle valve 2 has just risen, although the needle valve 2 and the needle valve The lower seat surface 4 has been disengaged, but the lift of the needle valve 2 is not enough to open the nozzle hole at the needle valve lower seat surface 4. At this time, the injection hole at the needle valve lower seat surface 4 does not spray oil. When the needle valve 2 is controlled to continue When it is lifted, the injection holes at 4 on the lower seat surface of the needle valve are opened, all the injection holes of the injection hole 3 are opened, and all the injection holes of the nozzle inject fuel. Arranged at an angle of 90 degrees, the primary atomized fuel oil beams sprayed into the combustion chamber from the nozzle holes 3 will collide with each other, and the fuel will be atomized again due to the impact of the high-speed primary atomized oil beams . During the descent of the needle valve 2, as the needle valve 2 gradually contacts and seals with the needle valve lower seat surface 4 and the needle valve upper seat surface 5, each nozzle hole of the injection hole 3 is closed sequentially, and the fuel injection ends.

实施方式2:Implementation mode 2:

结合图3~4,图3为本发明的双座面三次雾化喷嘴整体结构示意图。在实施方式1的基础上,增加一组喷孔,如实施方式1所述那样,针阀2升起过程中,喷孔10最先开始喷油,然后喷孔8、喷孔9依次喷油,当喷孔8开启时,从喷孔10喷出的燃油与喷孔8喷出的燃油冲击,燃油被二次雾化,在喷孔9开启后,从喷孔10喷出的燃油油束先与喷孔9喷出的燃油冲击,燃油被二次雾化,二次雾化的燃油再与喷孔8喷出的燃油油束发生撞击,由于油束之间冲击作用,燃油又一次的雾化,实现了燃油的多次雾化。连通储油腔6与针阀体1和针阀2之间的环形油腔的通油孔7对称于喷嘴轴线交叉布置,不在同侧且不同高度的两个通油孔7的轴线在同一直线上,保证了储油腔6内外燃油良好的流通性,避免了针阀2上开有储油腔6造成的针阀2运动延迟。针阀2与针阀体1的双密封座面和各喷孔的合理布置,实现了同种燃料喷射时的多次雾化,提高了燃料的雾化效果和燃烧室内混合气的混合程度,有效的提高了内燃机的热效率,避免了燃油在燃烧室的不完全燃烧,改善了内燃机的动力性和燃油的经济性。可以根据内燃机的不同喷射要求,配置多个通油孔和喷孔,组成双座面多次雾化喷嘴,以实现最佳的雾化效果。3-4, FIG. 3 is a schematic diagram of the overall structure of the double-seat three-time atomization nozzle of the present invention. On the basis of Embodiment 1, a group of injection holes is added. As described in Embodiment 1, when the needle valve 2 is raised, the injection hole 10 starts to inject oil first, and then the injection holes 8 and 9 inject oil in sequence. , when the nozzle hole 8 is opened, the fuel sprayed from the nozzle hole 10 collides with the fuel sprayed from the nozzle hole 8, and the fuel is atomized for the second time. The fuel is firstly impacted by the fuel sprayed from the injection hole 9, and the fuel is atomized for the second time, and then the fuel sprayed by the second atomization collides with the fuel oil beam sprayed from the injection hole 8. Due to the impact between the oil beams, the fuel oil is again Atomization realizes multiple atomization of fuel. The oil passage holes 7 connecting the oil storage chamber 6 with the annular oil chamber between the needle valve body 1 and the needle valve 2 are symmetrically arranged to cross the nozzle axis, and the axes of the two oil passage holes 7 that are not on the same side and have different heights are on the same line On the one hand, it ensures the good circulation of the fuel inside and outside the oil storage chamber 6, and avoids the movement delay of the needle valve 2 caused by the oil storage chamber 6 on the needle valve 2. The reasonable arrangement of the double sealing seat surfaces of the needle valve 2 and the needle valve body 1 and the injection holes realizes multiple atomization when the same fuel is injected, improves the atomization effect of the fuel and the mixing degree of the mixture in the combustion chamber, The thermal efficiency of the internal combustion engine is effectively improved, the incomplete combustion of fuel in the combustion chamber is avoided, and the power and fuel economy of the internal combustion engine are improved. According to the different injection requirements of the internal combustion engine, multiple oil through holes and injection holes can be configured to form a double-seat multiple atomization nozzle to achieve the best atomization effect.

Claims (5)

1. two-seater face atomizer nozzle repeatedly comprises needle-valve body, needle-valve, shoe cream room, spray orifice, and it is characterized in that: needle-valve is installed in the needle-valve body; Needle-valve and needle-valve body form annular oil cavity, and the middle and lower part has shoe cream room in the needle-valve, also have the oil through that is communicated with annular oil cavity and shoe cream room in the needle-valve; The needle-valve underpart is provided with seat surface under seat surface on the needle-valve, the needle-valve, and the needle-valve body underpart has first spray orifice, second spray orifice, when needle-valve is positioned at lowest positions; Seat surface seals second spray orifice under needle-valve seat of honour face seal first spray orifice, the needle-valve, and when needle-valve moved up, first spray orifice was communicated with annular oil cavity; After needle-valve continued to move up, second spray orifice was communicated with shoe cream room.
2. two-seater face according to claim 1 is atomizer nozzle repeatedly; It is characterized in that: the 3rd spray orifice also is set on the needle-valve body; The 3rd spray orifice is between first spray orifice and second spray orifice, and when needle-valve was positioned at lowest positions, seat surface sealed the 3rd spray orifice under the needle-valve; Needle-valve is positioned at before the position, the top, and the 3rd spray orifice is communicated with shoe cream room.
3. two-seater face according to claim 1 and 2 is atomizer nozzle repeatedly, it is characterized in that: described oil through is at least four, and oil through is symmetrical in shoe cream room axis intercross arrangement, and the aperture of each oil through is identical.
4. two-seater face according to claim 1 and 2 is atomizer nozzle repeatedly, it is characterized in that: the angle between each spray orifice axis is less than 90 degree.
5. two-seater face according to claim 3 is atomizer nozzle repeatedly, it is characterized in that: the angle between each spray orifice axis is less than 90 degree.
CN2012102389301A 2012-07-11 2012-07-11 Double-seat multiple-atomizing nozzle Pending CN102734026A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102966476A (en) * 2012-12-04 2013-03-13 中国第一汽车股份有限公司无锡油泵油嘴研究所 Pressure-free chamber oil nozzle needle valve couple
CN103362710A (en) * 2013-03-26 2013-10-23 哈尔滨工程大学 Variable spray hole type electric control oil sprayer

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63196430U (en) * 1987-06-04 1988-12-16
JPH0317274U (en) * 1989-07-04 1991-02-20
JPH05321789A (en) * 1992-05-15 1993-12-07 Kubota Corp Perforated nozzle type fuel injection valve for diesel engine
JP2002357129A (en) * 2001-05-30 2002-12-13 Toyota Motor Corp Fuel injection device for internal combustion engine
JP2004324461A (en) * 2003-04-22 2004-11-18 Toyota Motor Corp Fuel injection system for internal combustion engine
CN202756147U (en) * 2012-07-11 2013-02-27 哈尔滨工程大学 Double-seat-surface multiple-time atomizing nozzle

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63196430U (en) * 1987-06-04 1988-12-16
JPH0317274U (en) * 1989-07-04 1991-02-20
JPH05321789A (en) * 1992-05-15 1993-12-07 Kubota Corp Perforated nozzle type fuel injection valve for diesel engine
JP2002357129A (en) * 2001-05-30 2002-12-13 Toyota Motor Corp Fuel injection device for internal combustion engine
JP2004324461A (en) * 2003-04-22 2004-11-18 Toyota Motor Corp Fuel injection system for internal combustion engine
CN202756147U (en) * 2012-07-11 2013-02-27 哈尔滨工程大学 Double-seat-surface multiple-time atomizing nozzle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102966476A (en) * 2012-12-04 2013-03-13 中国第一汽车股份有限公司无锡油泵油嘴研究所 Pressure-free chamber oil nozzle needle valve couple
CN103362710A (en) * 2013-03-26 2013-10-23 哈尔滨工程大学 Variable spray hole type electric control oil sprayer

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Application publication date: 20121017