CN102839546A - Fabrication method of silk screen printing ink pollution prevention artificial leather - Google Patents
Fabrication method of silk screen printing ink pollution prevention artificial leather Download PDFInfo
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- CN102839546A CN102839546A CN201110173416XA CN201110173416A CN102839546A CN 102839546 A CN102839546 A CN 102839546A CN 201110173416X A CN201110173416X A CN 201110173416XA CN 201110173416 A CN201110173416 A CN 201110173416A CN 102839546 A CN102839546 A CN 102839546A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 58
- 239000002649 leather substitute Substances 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000007650 screen-printing Methods 0.000 title abstract 5
- 230000002265 prevention Effects 0.000 title abstract 4
- 239000000047 product Substances 0.000 claims abstract description 45
- 239000011265 semifinished product Substances 0.000 claims abstract description 38
- 238000003490 calendering Methods 0.000 claims abstract description 25
- 238000004381 surface treatment Methods 0.000 claims abstract description 25
- 239000006057 Non-nutritive feed additive Substances 0.000 claims abstract description 14
- 239000000049 pigment Substances 0.000 claims abstract description 14
- 239000006185 dispersion Substances 0.000 claims abstract description 13
- 239000000314 lubricant Substances 0.000 claims abstract description 7
- 239000004014 plasticizer Substances 0.000 claims abstract description 7
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 7
- 239000002904 solvent Substances 0.000 claims abstract description 7
- 239000003381 stabilizer Substances 0.000 claims abstract description 7
- 238000004049 embossing Methods 0.000 claims description 72
- 239000000463 material Substances 0.000 claims description 54
- 238000002156 mixing Methods 0.000 claims description 54
- 239000000203 mixture Substances 0.000 claims description 42
- 230000015572 biosynthetic process Effects 0.000 claims description 24
- 238000001816 cooling Methods 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 24
- 238000007493 shaping process Methods 0.000 claims description 24
- 238000010074 rubber mixing Methods 0.000 claims description 18
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- MOVRNJGDXREIBM-UHFFFAOYSA-N aid-1 Chemical compound O=C1NC(=O)C(C)=CN1C1OC(COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C(NC(=O)C(C)=C2)=O)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C(NC(=O)C(C)=C2)=O)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C(NC(=O)C(C)=C2)=O)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)COP(O)(=O)OC2C(OC(C2)N2C3=C(C(NC(N)=N3)=O)N=C2)CO)C(O)C1 MOVRNJGDXREIBM-UHFFFAOYSA-N 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 239000000498 cooling water Substances 0.000 claims description 12
- 239000000945 filler Substances 0.000 claims description 12
- 238000005187 foaming Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000002689 soil Substances 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 9
- 239000000084 colloidal system Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000002950 deficient Effects 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract 2
- 238000003756 stirring Methods 0.000 abstract 2
- 238000004026 adhesive bonding Methods 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000013329 compounding Methods 0.000 abstract 1
- 229920000915 polyvinyl chloride Polymers 0.000 abstract 1
- 239000004800 polyvinyl chloride Substances 0.000 abstract 1
- 229920005989 resin Polymers 0.000 abstract 1
- 239000011347 resin Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
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- 238000007639 printing Methods 0.000 description 1
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- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
The invention discloses a manufacturing method of silk screen printing ink pollution prevention artificial leather, which comprises the steps of stirring 100 parts of polyvinyl chloride resin, 30-50 parts of plasticizer, 30-50 parts of filling, 0.5-1 part of lubricant, 2-5 parts of heat-resisting stabilizer, 3-5 parts of pigment, 30-50 parts of regulator and 1 part of silk screen printing ink pollution prevention processing aid, or stirring 100 parts of polyurethane resin, 10-50 parts of solvent, 10-50 parts of filling, 3-5 parts of pigment, 1-5 parts of regulator and 1 part of silk screen printing ink pollution prevention processing aid in a high-speed dispersion mixer for 150-250s at 120-130 DEG C, forming a semifinished product by compounding, plastification, calendering and base gluing methods or a coating molding method, and conducting surface treatment and hot press molding on the semifinished product. Silk screen printing ink on the artificial leather can be cleaned by the traditional cleaning method, and the processing defective rate of the product is effectively reduced.
Description
Technical field
The present invention relates to a kind of artificial leather preparation method, particularly a kind of anti-silk-screen ink pollutes the artificial leather preparation method.
Background technology
In the processing of artificial leather product; Often use the technology of silk-screen ink printing, for the position that does not need serigraphy, because operate miss; Polluted by silk-screen ink sometimes; Be difficult to remove after being infected with silk-screen ink on traditional artificial leather, silk-screen ink usually occur and pollute and scrap, increased the production cost of artificial leather.
Summary of the invention
In order to overcome above-mentioned defective; The invention provides a kind of anti-silk-screen ink and pollute the artificial leather preparation method; The artificial leather that should anti-silk-screen ink pollutes artificial leather preparation method processing and fabricating is infected with easy-clear behind the silk-screen ink, has reduced the serigraphy scrappage, has reduced production cost.
The present invention for the technical scheme that solves its technical problem and adopt is: a kind of anti-silk-screen ink pollutes the artificial leather manufacturing approach, and concrete steps are following:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjustment agent 30～50 weight portions and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the material of mixing completion is expelled on the rubber mixing machine, through the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: roll into the sheet material of thickness in 0.2mm～0.4mm mass transport to the calender of accomplishing of will plasticating, calender operating condition temperature is 155 ℃～165 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: the sheet material and the rolled base material of calendering formation are fitted (carry out according to designing requirement concrete position of fitting), laminate pressure >=1T;
Step 6: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
As further improvement of the present invention, the mixing time of mix is 180s in the step 1, and mixing time is 250s in the step 2; In the step 3 with the opening rubber mixing machine 15min that plasticates; Used calender is a four-roll calender in the step 4, and base material is pvc material (PVC) in the step 5, and the speed of production that base material is fitted is 30m/min; The speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
A kind of anti-silk-screen ink pollutes the artificial leather manufacturing approach, and concrete steps are following:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjustment agent 30～50 weight portions and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line; Dry through drying plant again; The colloid bake out temperature is: 170 ℃～195 ℃, application of adhesive and base cloth are fitted then, dry through drying plant again; 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
As further improvement of the present invention, the mixing time of mix is 180s in the step 1, and the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
A kind of anti-silk-screen ink pollutes the artificial leather manufacturing approach, and concrete steps are following:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjustment agent 1～5 weight portion and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the material of mixing completion is expelled on the rubber mixing machine, through the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: roll into the sheet material of thickness in 0.2mm～0.4mm mass transport to the calender of accomplishing of will plasticating, calender operating condition temperature is 155 ℃～165 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: the sheet material and the rolled base material of calendering formation are fitted (carry out according to designing requirement concrete position of fitting), laminate pressure >=1T;
Step 6: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
As further improvement of the present invention, the mixing time of mix is 180s in the step 1, and mixing time is 250s in the step 2; In the step 3 with the opening rubber mixing machine 15min that plasticates; Used calender is a four-roll calender in the step 4, and base material is pvc material (PVC) in the step 5, and the speed of production that base material is fitted is 30m/min; The speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
A kind of anti-silk-screen ink pollutes the artificial leather manufacturing approach, and concrete steps are following:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjustment agent 1～5 weight portion and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line; Dry through drying plant again; The colloid bake out temperature is: 170 ℃～195 ℃, application of adhesive and base cloth are fitted then, dry through drying plant again; 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
As further improvement of the present invention, the mixing time of mix is 180s in the step 1, and the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
The invention has the beneficial effects as follows: the present invention makes artificial leather when serigraphy, even do not need the position of serigraphy to be infected with silk-screen ink, as long as use traditional cleaning mode just can reach cleaning effect, effectively reduces the defect rate of this series products processing.
The specific embodiment
Embodiment: a kind of anti-silk-screen ink pollutes the artificial leather manufacturing approach, and concrete steps are following:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjustment agent 30～50 weight portions and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the material of mixing completion is expelled on the rubber mixing machine, through the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: roll into the sheet material of thickness in 0.2mm～0.4mm mass transport to the calender of accomplishing of will plasticating, calender operating condition temperature is 155 ℃～165 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: the sheet material and the rolled base material of calendering formation are fitted (carry out according to designing requirement concrete position of fitting), laminate pressure >=1T;
Step 6: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
The mixing time of mix is 180s in the said step 1; Mixing time is 250s in the step 2, and with the opening rubber mixing machine 15min that plasticates, used calender is a four-roll calender in the step 4 in the step 3; Base material is pvc material (PVC) in the step 5; The speed of production that base material is fitted is 30m/min, and the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
A kind of anti-silk-screen ink pollutes the artificial leather manufacturing approach, and concrete steps are following:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjustment agent 30～50 weight portions and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line; Dry through drying plant again; The colloid bake out temperature is: 170 ℃～195 ℃, application of adhesive and base cloth are fitted then, dry through drying plant again; 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
The mixing time of mix is 180s in the said step 1, and the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
A kind of anti-silk-screen ink pollutes the artificial leather manufacturing approach, and concrete steps are following:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjustment agent 1～5 weight portion and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the material of mixing completion is expelled on the rubber mixing machine, through the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: roll into the sheet material of thickness in 0.2mm～0.4mm mass transport to the calender of accomplishing of will plasticating, calender operating condition temperature is 155 ℃～165 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: the sheet material and the rolled base material of calendering formation are fitted (carry out according to designing requirement concrete position of fitting), laminate pressure >=1T;
Step 6: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
The mixing time of mix is 180s in the said step 1; Mixing time is 250s in the step 2, and with the opening rubber mixing machine 15min that plasticates, used calender is a four-roll calender in the step 4 in the step 3; Base material is pvc material (PVC) in the step 5; The speed of production that base material is fitted is 30m/min, and the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
A kind of anti-silk-screen ink pollutes the artificial leather manufacturing approach, and concrete steps are following:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjustment agent 1～5 weight portion and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line; Dry through drying plant again; The colloid bake out temperature is: 170 ℃～195 ℃, application of adhesive and base cloth are fitted then, dry through drying plant again; 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
The mixing time of mix is 180s in the said step 1, and the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
Claims (8)
1. an anti-silk-screen ink pollutes the artificial leather manufacturing approach, and it is characterized in that: concrete steps are following:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjustment agent 30～50 weight portions and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the material of mixing completion is expelled on the rubber mixing machine, through the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: roll into the sheet material of thickness in 0.2mm～0.4mm mass transport to the calender of accomplishing of will plasticating, calender operating condition temperature is 155 ℃～165 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: the sheet material and the rolled base material of calendering formation are fitted laminate pressure >=1T;
Step 6: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
2. anti-silk-screen ink according to claim 1 pollutes the artificial leather preparation method; It is characterized in that: the mixing time of mix is 180s in the step 1; Mixing time is 250s in the step 2, and with the opening rubber mixing machine 15min that plasticates, used calender is a four-roll calender in the step 4 in the step 3; Base material is pvc material (PVC) in the step 5; The speed of production that base material is fitted is 30m/min, and the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
3. an anti-silk-screen ink pollutes the artificial leather manufacturing approach, and it is characterized in that: concrete steps are following:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjustment agent 30～50 weight portions and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line; Dry through drying plant again; The colloid bake out temperature is: 170 ℃～195 ℃, application of adhesive and base cloth are fitted then, dry through drying plant again; 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
4. anti-silk-screen ink according to claim 3 pollutes the artificial leather preparation method; It is characterized in that: the mixing time of mix is 180s in the step 1; The speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
5. an anti-silk-screen ink pollutes the artificial leather manufacturing approach, and it is characterized in that: concrete steps are following:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjustment agent 1～5 weight portion and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s; Step 3: plasticate: the material of mixing completion is expelled on the rubber mixing machine, through the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: roll into the sheet material of thickness in 0.2mm～0.4mm mass transport to the calender of accomplishing of will plasticating, calender operating condition temperature is 155 ℃～165 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: the sheet material and the rolled base material of calendering formation are fitted laminate pressure >=1T;
Step 6: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
6. anti-silk-screen ink according to claim 5 pollutes the artificial leather preparation method; It is characterized in that: the mixing time of mix is 180s in the step 1; Mixing time is 250s in the step 2, and with the opening rubber mixing machine 15min that plasticates, used calender is a four-roll calender in the step 4 in the step 3; Base material is a pvc material in the step 5; The speed of production that base material is fitted is 30m/min, and the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
7. an anti-silk-screen ink pollutes the artificial leather manufacturing approach, and it is characterized in that: concrete steps are following:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjustment agent 1～5 weight portion and anti-silk-screen ink pollute processing aid 1 weight portion and in the high speed dispersion mixer, mix; 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line; Dry through drying plant again; The colloid bake out temperature is: 170 ℃～195 ℃, application of adhesive and base cloth are fitted then, dry through drying plant again; 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: on the semi-finished product of calendering formation, apply the anti-soil layer, dry through drying plant then, bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine; Be heated to 180 ℃～190 ℃; Under the state of heat, product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
8. anti-silk-screen ink according to claim 7 pollutes the artificial leather preparation method; It is characterized in that: the mixing time of mix is 180s in the step 1; The speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method through logical cooling water in knurling rolls after to embossing.
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| CN103924454A (en) * | 2014-04-23 | 2014-07-16 | 昆山阿基里斯人造皮有限公司 | Improving process for realizing resistance to coffee stain on polyvinyl chloride artificial leather |
| CN103938490A (en) * | 2014-04-04 | 2014-07-23 | 青岛鼎立强包装机械有限公司 | High molecular leather release paper producing process |
| CN109703044A (en) * | 2019-01-04 | 2019-05-03 | 昆山阿基里斯人造皮有限公司 | A kind of preparation method of Anti-ultraviolet synthetic leather |
| CN112898702A (en) * | 2021-02-04 | 2021-06-04 | 深圳弘臻新材料科技有限公司 | Environment-friendly ultrathin hard PVC sheet and assembly line production equipment thereof |
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| CN112898702A (en) * | 2021-02-04 | 2021-06-04 | 深圳弘臻新材料科技有限公司 | Environment-friendly ultrathin hard PVC sheet and assembly line production equipment thereof |
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| CN116676790A (en) * | 2023-05-30 | 2023-09-01 | 天守(福建)超纤科技股份有限公司 | A kind of artificial leather with antibacterial layer and preparation method thereof |
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Application publication date: 20121226 |