CN102863606A - Environment-friendly type single-component moisture-cured prepolymer resin, preparation method and application thereof - Google Patents

Environment-friendly type single-component moisture-cured prepolymer resin, preparation method and application thereof Download PDF

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CN102863606A
CN102863606A CN2011101908458A CN201110190845A CN102863606A CN 102863606 A CN102863606 A CN 102863606A CN 2011101908458 A CN2011101908458 A CN 2011101908458A CN 201110190845 A CN201110190845 A CN 201110190845A CN 102863606 A CN102863606 A CN 102863606A
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prepolymer resin
nco
component moisture
single component
environmentally friendly
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连联益
贺孝敏
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Abstract

The invention discloses environment-friendly type single-component moisture-cured prepolymer resin, comprising the following components in percentage by weight: 25%-40% of polyisocyanate compound, 20%-35% of polyhydroxy or polyamido macromolecular compound and 30%-40% of environment-friendly type solvent and butanol acetate solvent. The environment-friendly type single-component moisture-cured prepolymer resin disclosed by the invention has the advantages that the environmental friendliness and the safety of a coating are ensured, and meanwhile, the technical innovation on resin prepolymerization, material dewatering and a preparation process is finished, so that a novel anticorrosion coating with more excellent chemical corrosion resistance, high physical and mechanical performances, high-low temperature resistance, reliable storage stability, convenience and safe construction manufacturability is prepared.

Description

Prepolymer resin of a kind of environmentally friendly single component moisture solidification and its preparation method and application
Technical field
The present invention relates to a kind of prepolymer resin of single component moisture solidification, be specially a kind of polyurethane/polyurea heavy-duty coating prepolymer resin of environmentally friendly single component moisture solidification, and the preparation method and application of this performed polymer, paint field belonged to.
Background technology
Current heavy-duty coating mainly contains epoxypaint, three kinds of polyurethane coating and glass-flake coatings.Polyurethane coating is because exist amino-formate bond and ester bond in its macromole key, ehter bond, the structures such as urea key and hydrogen bond, thereby have the characteristics such as good erosion resistance, wear resistance, sticking power, water tolerance, low temperature flexibility, and in heavy corrosion-resistant field, occupy main position.In anti-corrosion polyurethane coating, the polyurethane coating of single component moisture solidification has the characteristics such as more excellent chemical resistance, wear resistance, oil-proofness, water tolerance with its a large amount of urea bond structures again.Absorb airborne moisture (water molecules) and film-forming because it relies on, therefore also have low temperature, the high tolerance construction property of high temperature.It is main raw material that but existing one-can urethane coating system adopts the tolylene diisocyanate (TDI) of non-environmental protection and safety type, generally adopts benzene kind solvent (such as dimethylbenzene) simultaneously, and the two all brings severe contamination and harm to the production application process.The toxicity of TDI is large, LD 50Be 5800mg/kg, high volatility, 25 ℃ of vapour pressures are 3Pa, saturation steam concentration is 142mg/m 3(20 ℃).The toxicity of MDI is low, LD 50For>15000mg/kg, volatility is low, and 25 ℃ of vapour pressures are 1.3*10 -3Pa, saturation steam concentration is 0.8mg/m 3(20 ℃).Dimethylbenzene is well-known to the toxicity of nerve system of human body.LD 50Be 1364mg/kg, volatility is high, and exists and to fire danger, should limit use from the angle of Environmental Safety.
Summary of the invention
The objective of the invention is for prepolymer resin of a kind of environmentally friendly single component moisture solidification and preparation method thereof is provided, to solve the problems referred to above of prior art.
Another object of the present invention provides the application of this prepolymer resin.
Purpose of the present invention can be achieved through the following technical solutions.
A kind of prepolymer resin of environmentally friendly single component moisture solidification, by weight percentage, its composition and proportioning are as follows:
Polyisocyanates compounds 25%-40%;
The macromolecular cpd 20%-35% of poly-hydroxy or polyamines base;
Environmentally friendly solvent acetic acid Zhong Ding ester solvent 30%-40%.
Described isocyanate ester compound is MDI or the PAPI that contains the NCO group, wherein, and NCO content 28%-32%.
The macromolecular cpd of described poly-hydroxy or polyamines base contains the reactive hydrogen atom group, and be selected from propylene oxide polyether glycol (PPG) or contain the polyol of glycerin fatty acid ester, or Amino Terminated polyether(ATPE).
The described polyol that contains glycerin fatty acid ester is selected from the natural Viscotrol C of hydroxyl value OH=163mgKOH/g, and described Amino Terminated polyether(ATPE) is selected from D-2000 (molecular-weight average 2000, functionality 2, hydroxyl value conversion OH=53mgKOH/g).
Above-mentioned prepolymer resin can synthesize by following technique:
1) with MDI or PAPI 25-40% (weight) solubilizing agent sec-butyl acetate (15-20) % (weight), places reaction flask, stir and begin to be warming up to 45 ℃ ± 2 ℃ (for material 1);
2) PPG in the above-mentioned raw materials or Viscotrol C or D-200020-35% (weight) are pre-mixed evenly (for material 2) with secondary butyl ester (15-20) % of solvent acetic acid (weight), then 45 ℃ and stir under with 2-3 hour material 2 is added dropwise to (being material 3) in the material 1.
3) material 3 after will being added dropwise to complete is warming up to 85 ℃ ± 2 ℃, and insulation reaction 2-2.5 hour, measuring its NCO content was 3%-11% (weight); Make the on request prepolymer resin liquid material of design;
4) be cooled to below 50 ℃, in the nitrogen protection bottom discharge.
The NCO content of described prepolymer resin can be calculated in advance by following formula, and calculates feeding quantity by design load:
NCO % = ( X ISO × X NCO % 42 - Y OH × F OH M OH ) × 42 X ISO + Y OH + Z × 100 %
Wherein: X ISOBe the add-on (g) of MDI, X NCO%Be the content of NCO among the MDI, Y OHBe the add-on (g) of polyvalent alcohol, Z is solvent adding amount (g), M OHBe the molecular weight of polyvalent alcohol, F OHBe the functionality of polyvalent alcohol, 42 is NCO equivalent constant.
Above-mentioned MDI-polyvalent alcohol (or polyamine) performed polymer that provides of the present invention, generally designing NCO% content is 3%-11%.Theoretical solid content can be 60%-75%.This performed polymer can be used as single component moisture solidification polyurethane/polyurea anti-corrosion varnish or priming paint uses.Can brush, spraying or roller coat.But the bottom surface integrated construction is used.Can be applicable to the metal heavy-duty every field.Owing to containing a large amount of urethanos, urea groups in its molecular structure, simultaneously in the film-forming process, form a large amount of urea key and hydrogen bond, so give high-strength chemical resistance and the physical and mechanical properties of its paint film with uniqueness, good film forming properties and stability in storage.
Prescription of the present invention has been guaranteed the feature of environmental protection of coating, security.While is in the prepolymerization of resin, finished technological innovation on the dehydration of raw material and the blending process, thereby prepare and have more excellent chemical resistance, high-strength physical and mechanical properties and high-low temperature resistant characteristic, reliable package stability, convenient, the new anti-corrosion coating of the construction technology of safety.
Embodiment
Further set forth technical characterstic of the present invention below in conjunction with specific embodiment.
Table 1: the prescription of embodiment 1-4:
The performance index of the prepolymer resin that above-described embodiment prepares are shown in table 2,3:
Table 2: prepolymer resin performance index
Outward appearance Yellow or light brown transparent viscous liquid
Viscosity 40S-45S (being coated with 4 glasss)
Proportion 0.90-1.00g/cm 3
NCO content 6%-10%
Table 3: paint film property index
Figure BDA0000074530440000051
The technique that the prepolymer resin of environmentally friendly single component moisture solidification prepares heavy-duty coating (colored paint) is as follows.
The raw material that this coating adopts comprises MDI prepolymer resin, main stuffing TiO 2(rutile-type); Carbon black (optionally); Water-ground limestone; Process white etc.And comprise other pigment and an amount of dispersion agent P63; Defoamer such as E-8; Flow agent such as F40; Antisettling agent such as 881-S; Anti-pattern agent is such as 921.
Also can comprise an amount of chemical water-retaining agent such as FO in this formulation for coating material, physics water-retaining agent such as molecular sieve UOP.May also comprise latent curing agent such as oxazolidine.
This coating can adopt following proportioning
Table 4: formulation for coating material
Figure BDA0000074530440000061
*The present invention can add chemical water-retaining agent (such as FO) in prescription; Physics water-retaining agent (such as UOP2000); Latent curing agent (such as W203) is to improve film quality.But do not count in the general proportioning percentage ratio, only as the option raw material herein
*Comprise mica powder, kaolin or other fillers
Coating involved in the present invention for being prepared into high-quality high-intensity corrosion coating prod, must solve the key issue of raw material dehydration more up hill and dale, and dehydration can be finished by following technological process:
With in advance through a part of terminal hydroxy group polyvalent alcohol (or polyamine) of distillation dehydration and a part of solvent before the preparation prepolymer resin, carry out high speed dispersion or ground and mixed with the color stuffing component, need not secluding air this moment, need not Time deflation, can not consume in advance the NCO group in the prepolymer resin yet, and in system, stay bubble and fault hidden danger.Behind mixed grinding, together drop into the polynary alcohol and solvent of this slurry and remainder in the reactor, under 110 ℃ ± 5 ℃-0.1MPa vacuum, carry out component distillation, effectively deviate from all adsorption moistures in the system, the terminal point of dehydration operation can compare to control with the water yield of deviating from and calculated value equally.Operation is cooled to 70 ℃-75 ℃ after finishing, and carries out dropwise reaction with required MDI raw material and corresponding solvent composition, and temperature of reaction is controlled at 80 ℃-85 ℃.React after 2-2.5 hour, continue to finish the prepolymerization process process by present method aforementioned process.
With present method preparation that environmentally friendly single component moisture solidification polyurethane/polyureas heavy-duty coating (colored paint) has surface smoothness is high, good leveling property, without bubble, without shrinkage cavity, film-forming is fast, the coating density is high, surface hardness high (pencil hardness 2H), scratch-resistant is strong, high temperature resistant (200 ℃), anti-strong acid (50% sulfuric acid), anti-highly basic (50% sodium hydroxide), salt spray resistance (2000h), a series of excellent properties such as stability in storage is good.
Table 5: the corrosion-resistant medium experiment of product
Table 6: the high temperature resistant test of product
Figure BDA0000074530440000081

Claims (7)

1. the prepolymer resin of an environmentally friendly single component moisture solidification is characterized in that: by weight percentage, its form and proportioning as follows:
Polyisocyanates compounds 25%-40%;
The macromolecular cpd 20%-35% of poly-hydroxy or polyamines base;
Environmentally friendly solvent acetic acid Zhong Ding ester solvent 30%-40%.
2. the prepolymer resin of a kind of environmentally friendly single component moisture solidification according to claim 1, it is characterized in that: described isocyanate ester compound is MDI or the PAPI that contains the NCO group, wherein, NCO content 28%-32%.
3. the prepolymer resin of a kind of environmentally friendly single component moisture solidification according to claim 1, it is characterized in that: the macromolecular cpd of described poly-hydroxy or polyamines base contains the reactive hydrogen atom group, is selected from the propylene oxide polyether glycol, contains the polyol of glycerin fatty acid ester and one or several in the Amino Terminated polyether(ATPE).
4. the prepolymer resin of a kind of environmentally friendly single component moisture solidification according to claim 1, it is characterized in that: the described polyol that contains glycerin fatty acid ester is the natural Viscotrol C of hydroxyl value OH=163mgKOH/g; Described Amino Terminated polyether(ATPE) is D-2000.
5. method for preparing prepolymer resin claimed in claim 1, it is characterized in that: concrete steps are as follows:
1) with MDI or PAPI 25-40% solubilizing agent sec-butyl acetate 15-20%, places reaction flask, stir and begin to be warming up to 45 ℃ ± 2 ℃, be material 1;
2) PPG in the above-mentioned raw materials or Viscotrol C or D-2000 20-35% and the secondary butyl ester 15-20% of solvent acetic acid are pre-mixed evenly, are material 2; Then under 45 ℃ are also stirred, with 2-3 hour material 2 is added dropwise in the material 1, is material 3;
3) material 3 after will being added dropwise to complete is warming up to 85 ℃ ± 2 ℃, and insulation reaction 2-2.5 hour, measuring its NCO content was 4%-10%; Make the on request prepolymer resin liquid material of design;
4) be cooled to below 50 ℃, in the nitrogen protection bottom discharge.
6. the preparation method of prepolymer resin according to claim 5, it is characterized in that: the NCO content of described prepolymer resin can be calculated in advance by following formula, and calculates feeding quantity by design load:
NCO % = ( X ISO × X NCO % 42 - Y OH × F OH M OH ) × 42 X ISO + Y OH + Z × 100 %
Wherein: X ISOBe the add-on (g) of MDI, X NCO%Be the content of NCO among the MDI, Y OHBe the add-on (g) of polyvalent alcohol, M OHBe the molecular weight of polyvalent alcohol, Z is solvent adding amount (g), F OHBe the functionality of polyvalent alcohol, 42 is NCO equivalent constant.
7. prepolymer resin according to claim 1 is characterized in that: this performed polymer can be used as single component moisture solidification polyurethane/polyurea anti-corrosion varnish or priming paint uses.
CN2011101908458A 2011-07-08 2011-07-08 Environment-friendly type single-component moisture-cured prepolymer resin, preparation method and application thereof Pending CN102863606A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103694881A (en) * 2013-11-27 2014-04-02 青岛海洋先进材料工程技术中心有限公司 Single-component moisture curing aliphatic polyurethane coating and preparation method thereof
CN103819647A (en) * 2014-03-06 2014-05-28 河北宇阳泽丽防水材料有限公司 Moisture-curable one-component exposure-type polyurethane
CN104178005A (en) * 2014-08-08 2014-12-03 大连怿文新材料科技发展有限公司 Single-component heavy-duty corrosion-resistant polyurea for buried pipeline and preparation method of polyurea
CN104804629A (en) * 2014-07-18 2015-07-29 紫荆花涂料(上海)有限公司 Preparation of rosewood mono-component seal primer and application thereof
CN110054980A (en) * 2019-05-10 2019-07-26 顺缔高新材料江苏有限公司 A kind of single-component mist-solidifying polyurethane anticorrosive paint and preparation method thereof

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CN1789355A (en) * 2004-12-15 2006-06-21 沈阳建筑大学 Mono-component anti-corrosion polyurethane coating and its preparation method
CN1326961C (en) * 2004-03-19 2007-07-18 陶宇 High anticorrosive coating material and preparation method

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CN1326961C (en) * 2004-03-19 2007-07-18 陶宇 High anticorrosive coating material and preparation method
CN1789355A (en) * 2004-12-15 2006-06-21 沈阳建筑大学 Mono-component anti-corrosion polyurethane coating and its preparation method

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103694881A (en) * 2013-11-27 2014-04-02 青岛海洋先进材料工程技术中心有限公司 Single-component moisture curing aliphatic polyurethane coating and preparation method thereof
CN103819647A (en) * 2014-03-06 2014-05-28 河北宇阳泽丽防水材料有限公司 Moisture-curable one-component exposure-type polyurethane
CN103819647B (en) * 2014-03-06 2016-02-10 河北宇阳泽丽防水材料有限公司 A kind of moisture curing single-component exposed type urethane and preparation method thereof
CN104804629A (en) * 2014-07-18 2015-07-29 紫荆花涂料(上海)有限公司 Preparation of rosewood mono-component seal primer and application thereof
CN104178005A (en) * 2014-08-08 2014-12-03 大连怿文新材料科技发展有限公司 Single-component heavy-duty corrosion-resistant polyurea for buried pipeline and preparation method of polyurea
CN110054980A (en) * 2019-05-10 2019-07-26 顺缔高新材料江苏有限公司 A kind of single-component mist-solidifying polyurethane anticorrosive paint and preparation method thereof
CN110054980B (en) * 2019-05-10 2021-05-28 顺缔高新材料江苏有限公司 Single-component moisture-curing polyurethane heavy-duty anticorrosive coating and preparation method thereof

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