CN102936660B - Method for leaching vanadium from vanadous stone coal roasting slag - Google Patents
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Abstract
本发明涉及到从含钒石煤中浸取五氧化二钒的工艺,包括有以下步骤:1)破碎,球磨,分级,得到细粒级产品和粗粒级产品;2)用稀硫酸溶液对细粒级产品进行浸出,得到稀酸浸出液;3)对粗粒级产品进行浮选,得到浮选精矿;4)用硫酸溶液对浮选精矿进行浸出,得到强酸浸出液;5)稀酸浸出液和强酸浸出液经除杂、萃取、沉钒、煅烧工序后,得到产品。本发明具有以下效果:①对细粒级采用稀硫酸浸出,酸耗小,浸出率高。②对分级的粗粒级产品进行浮选,提高了钒品位,减少了进入浸出工序的物料量。③对细粒级采用稀酸浸出,对难浸的浮选精矿采用强酸浸出,杂质浸出少,降低了后续净化除杂难度和试剂消耗。④可提高钒回收率4%~8%。
The invention relates to a process for leaching vanadium pentoxide from vanadium-containing stone coal, which includes the following steps: 1) crushing, ball milling, and grading to obtain fine-grained products and coarse-grained products; 2) using dilute sulfuric acid solution to Fine-grained products are leached to obtain dilute acid leachate; 3) Coarse-grained products are flotationd to obtain flotation concentrates; 4) Sulfuric acid solution is used to leach flotation concentrates to obtain strong acid leachate; 5) Dilute acid The leaching solution and the strong acid leaching solution are subjected to impurity removal, extraction, vanadium precipitation and calcination processes to obtain the product. The present invention has the following effects: ① Dilute sulfuric acid is used for leaching fine-grained grades, with low acid consumption and high leaching rate. ② Flotation is carried out on the graded coarse-grained products, which improves the grade of vanadium and reduces the amount of materials entering the leaching process. ③Dilute acid leaching is used for fine-grained grades, and strong acid leaching is used for difficult-to-leach flotation concentrates, with less impurity leaching, which reduces the difficulty of subsequent purification and removal of impurities and the consumption of reagents. ④It can increase the recovery rate of vanadium by 4%~8%.
Description
技术领域 technical field
本发明涉及到从含钒石煤中浸取五氧化二钒,具体涉及到将含钒石煤焙烧渣进行分级、浮选,然后再进行浸出的工艺。 The invention relates to leaching vanadium pentoxide from vanadium-containing stone coal, in particular to a process of classifying, flotation and then leaching vanadium-containing stone coal roasting slag.
背景技术 Background technique
现有的从含钒石煤中提钒的技术,大多是先将矿石在一定温度下焙烧一定时间,然后采用酸或碱溶液对焙烧渣进行浸出,使钒进入溶液中,然后采用溶剂萃取或离子交换的方法提高溶液中钒浓度,最后进行沉钒。在浸出过程中,由于物料中含有较多耗酸或耗碱物质,导致浸出试剂消耗大,浸出成本高。并且由于酸或碱浓度高,会浸出大量杂质,给后续净化步骤增加难度。如果能在浸出前对物料进行预处理,预先抛弃部分尾矿,提高钒品位,则可大大减少试剂消耗,降低浸出液净化除杂难度,降低生产成本。 Most of the existing technologies for extracting vanadium from vanadium-containing stone coal are to roast the ore at a certain temperature for a certain period of time, and then use acid or alkali solution to leach the roasted slag, so that vanadium enters the solution, and then use solvent extraction or The method of ion exchange increases the concentration of vanadium in the solution, and finally vanadium is deposited. During the leaching process, because the material contains more acid-consuming or alkali-consuming substances, the consumption of leaching reagents is large and the cost of leaching is high. And due to the high concentration of acid or alkali, a large amount of impurities will be leached, which will increase the difficulty of subsequent purification steps. If the material can be pretreated before leaching, part of the tailings can be discarded in advance, and the vanadium grade can be improved, the consumption of reagents can be greatly reduced, the difficulty of purifying and removing impurities in the leachate can be reduced, and the production cost can be reduced.
发明内容 Contents of the invention
本发明的目的在于提供一种有效的从含钒石煤焙烧渣中浸取钒的方法,通过分级、浮选,抛弃部分尾矿,提高钒品位,减少试剂消耗,降低生产成本,并提高钒回收率。 The purpose of the present invention is to provide an effective method for leaching vanadium from vanadium-containing stone coal roasting slag, through classification and flotation, discarding part of tailings, improving vanadium grade, reducing reagent consumption, reducing production costs, and increasing vanadium Recovery rate.
本发明解决上述技术问题所采用的技术方案是:从含钒石煤焙烧渣中浸取钒的方法,其特征在于包括有以下步骤: The technical solution adopted by the present invention to solve the above-mentioned technical problems is: the method for leaching vanadium from vanadium-containing stone coal roasting slag, is characterized in that comprising the following steps:
1)首先将石煤焙烧渣进行破碎,再用球磨机将其磨至粒度小于-200目占75~95%,对磨矿矿浆进行分级,得到细粒级产品和粗粒级产品,细粒级产品的粒度上限为400目~300目; 1) First crush the stone coal roasting slag, and then use a ball mill to grind it until the particle size is less than -200 mesh, accounting for 75~95%, and classify the grinding slurry to obtain fine-grained products and coarse-grained products. Fine-grained products The upper limit of the particle size of the product is 400 mesh to 300 mesh;
2)用稀硫酸溶液对细粒级产品进行浸出,液固比为3~6:1,稀硫酸浓度为0.5%~5%,浸出温度为65~95℃,浸出时间2h~8h,得到稀酸浸出液; 2) Leach fine-grained products with dilute sulfuric acid solution, the liquid-solid ratio is 3~6:1, the concentration of dilute sulfuric acid is 0.5%~5%, the leaching temperature is 65~95°C, and the leaching time is 2h~8h, and dilute acid leaching solution;
3)对粗粒级产品进行浮选,得到浮选精矿; 3) Flotation is carried out on coarse-grained products to obtain flotation concentrates;
4)用硫酸溶液对浮选精矿进行浸出,硫酸浓度为10%~30%,浸出温度为65~95℃,浸出时间4h~12h,液固比为3~6:1,得到强酸浸出液; 4) Leach the flotation concentrate with sulfuric acid solution, the sulfuric acid concentration is 10%~30%, the leaching temperature is 65~95°C, the leaching time is 4h~12h, and the liquid-solid ratio is 3~6:1 to obtain a strong acid leachate;
5)步骤2)所得稀酸浸出液和步骤4)所得强酸浸出液经净化除杂、萃取或离子交换吸附与解吸、沉钒、煅烧工序后,得到五氧化二钒产品。 5) The dilute acid leaching solution obtained in step 2) and the strong acid leaching solution obtained in step 4) undergo purification and removal of impurities, extraction or ion exchange adsorption and desorption, vanadium precipitation, and calcination to obtain vanadium pentoxide products.
按上述方案,所述的浮选采用的浮选捕收剂为十二胺与油胺混合物,十二胺与油胺质量比为2~5:1,浮选捕收剂的用量为100g/t~300g/t(指100-300g捕收剂每吨粗粒级产品)。 According to the above scheme, the flotation collector used in the flotation is a mixture of dodecylamine and oleylamine, the mass ratio of dodecylamine to oleylamine is 2~5:1, and the consumption of the flotation collector is 100g/ t~300g/t (refers to 100-300g collector per ton of coarse-grained product).
按上述方案,浮选过程中加入水玻璃作为抑制剂,抑制剂用量为80g/t~320g/t(指80-320g抑制剂每吨粗粒级产品)。 According to the above scheme, water glass is added as an inhibitor during the flotation process, and the inhibitor dosage is 80g/t~320g/t (refers to 80-320g inhibitor per ton of coarse-grained product). the
本发明与已有技术相比,具有以下优势及效果: Compared with the prior art, the present invention has the following advantages and effects:
① 先对磨矿后的石煤焙烧渣进行分级,分出细粒级,对细粒级采用低浓度的稀硫酸浸出,酸耗小,浸出率高; ① First classify the stone coal roasting slag after grinding to separate the fine-grained grade, and use low-concentration dilute sulfuric acid to leach the fine-grained grade, which has low acid consumption and high leaching rate;
② 对分级的粗粒级产品进行浮选,提高了钒品位,抛弃部分尾矿,减少了进入浸出工序的物料量,进一步降低了酸耗; ② Carry out flotation on the graded coarse-grained products, improve the grade of vanadium, discard part of the tailings, reduce the amount of materials entering the leaching process, and further reduce the acid consumption;
③ 对易浸的细粒级采用稀酸浸出,对难浸的浮选精矿采用强酸浸出,杂质浸出少,降低了后续净化除杂难度和试剂消耗; ③ Dilute acid leaching is used for the easy-to-leach fine-grained grade, and strong acid leaching is used for the difficult-to-leach flotation concentrate, so that the leaching of impurities is less, which reduces the difficulty of subsequent purification and removal of impurities and the consumption of reagents;
④ 相同条件下,采用本发明,可提高钒回收率4%~8%; ④ Under the same conditions, the present invention can improve the vanadium recovery rate by 4% to 8%;
⑤ 所获得的浮选尾矿不具有酸性,可用于生产建材,提高了资源利用率。 ⑤ The obtained flotation tailings are not acidic and can be used to produce building materials, improving resource utilization.
附图说明 Description of drawings
图1为本发明的工艺流程图。 Fig. 1 is a process flow diagram of the present invention.
具体实施方式 Detailed ways
下面结合实施例对本发明做进一步详细的说明,但是此说明不会构成对本发明的限制。The present invention will be described in further detail below in conjunction with the examples, but this description will not constitute a limitation to the present invention.
实施例1 Example 1
陕西某地含钒石煤焙烧渣,五氧化二钒含量0.98%,如图1,对矿石进行破碎、球磨,球磨产品中-200目含量为76.23%,然后分级,分出-400目细粒级产品和+400目粗粒级产品。-400目细粒级产品采用1%硫酸在75℃下浸出4h,液固比为4:1,浸出率为90.15%。对+400目粗粒级产品进行浮选,捕收剂为十二胺和油胺混合物,十二胺和油胺质量配比为2:1,捕收剂用量为200g/t,抑制剂为水玻璃,用量120g/t。经一次粗选,浮选精矿五氧化二钒品位为1.41%,浮选回收率88.39%。浮选精矿采用20%硫酸进行浸出,浸出温度95℃,浸出时间8h,液固比4:1,浸出率为87.96%。将细粒级产品浸出液与浮选精矿浸出液合并,净化除杂,树脂吸附、解吸,沉钒,煅烧得到五氧化二钒产品。全流程钒总回收率77.89%,与对焙烧渣直接进行酸浸相比,钒回收率提高4.53%。 Roasting slag of vanadium-containing stone coal in a certain place in Shaanxi, the content of vanadium pentoxide is 0.98%, as shown in Figure 1, the ore is crushed and ball-milled, and the content of -200 mesh in the ball-milled product is 76.23%, and then classified to separate -400 mesh fine particles Grade products and +400 mesh coarse-grained products. -400 mesh fine-grained products are leached with 1% sulfuric acid at 75°C for 4 hours, the liquid-solid ratio is 4:1, and the leaching rate is 90.15%. For flotation of +400 mesh coarse-grained products, the collector is a mixture of dodecylamine and oleylamine, the mass ratio of dodecylamine and oleylamine is 2:1, the amount of collector is 200g/t, and the inhibitor is Water glass, dosage 120g/t. After a rough separation, the vanadium pentoxide grade of the flotation concentrate is 1.41%, and the flotation recovery rate is 88.39%. The flotation concentrate is leached with 20% sulfuric acid, the leaching temperature is 95°C, the leaching time is 8h, the liquid-solid ratio is 4:1, and the leaching rate is 87.96%. Combining fine-grain product leaching solution with flotation concentrate leaching solution, purifying and removing impurities, resin adsorption, desorption, vanadium precipitation, and calcination to obtain vanadium pentoxide product. The total recovery rate of vanadium in the whole process is 77.89%. Compared with the direct acid leaching of roasting slag, the recovery rate of vanadium is increased by 4.53%.
实施例2 Example 2
湖北某地含钒石煤焙烧渣,五氧化二钒含量1.05%,对矿石进行破碎、球磨,球磨产品中-200目含量为88.41%,然后分级,分出-400目细粒级产品和+400目粗粒级产品。-400目细粒级产品采用2%硫酸在85℃下浸出3h,液固比为4:1,浸出率为90.51%。对+400目粗粒级产品进行浮选,捕收剂为十二胺和油胺混合物,十二胺和油胺质量配比为3:1,捕收剂用量为180g/t,抑制剂为水玻璃,用量150g/t。经一次粗选,浮选精矿五氧化二钒品位为1.65%,浮选回收率89.24%。浮选精矿采用25%硫酸进行浸出,浸出温度95℃,浸出时间5h,液固比4:1,浸出率为88.85%。将细粒级产品浸出液与浮选精矿浸出液合并,净化除杂,树脂吸附、解吸,沉钒,煅烧得到五氧化二钒产品。全流程钒总回收率76.11%,与对焙烧渣直接进行酸浸相比,钒回收率提高5.62%。 Vanadium-containing stone coal roasting slag in a certain place in Hubei, the content of vanadium pentoxide is 1.05%, the ore is crushed and ball-milled, and the content of -200 mesh in the ball-milled product is 88.41%, and then classified to separate -400 mesh fine-grained products and + 400 mesh coarse-grained products. -400 mesh fine-grained products were leached with 2% sulfuric acid at 85°C for 3 hours, the liquid-solid ratio was 4:1, and the leaching rate was 90.51%. For flotation of +400 mesh coarse-grained products, the collector is a mixture of dodecylamine and oleylamine, the mass ratio of dodecylamine and oleylamine is 3:1, the amount of collector is 180g/t, and the inhibitor is Water glass, dosage 150g/t. After a rough separation, the vanadium pentoxide grade of the flotation concentrate is 1.65%, and the flotation recovery rate is 89.24%. The flotation concentrate is leached with 25% sulfuric acid, the leaching temperature is 95°C, the leaching time is 5h, the liquid-solid ratio is 4:1, and the leaching rate is 88.85%. Combining fine-grained product leaching solution with flotation concentrate leaching solution, purifying and removing impurities, resin adsorption, desorption, vanadium precipitation, and calcination to obtain vanadium pentoxide product. The total recovery rate of vanadium in the whole process is 76.11%. Compared with the direct acid leaching of roasting slag, the recovery rate of vanadium is increased by 5.62%.
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| CN103341411B (en) * | 2013-07-09 | 2015-07-08 | 云南楚雄矿冶有限公司 | Leaching residue grading and series flotation method for complex copper mine |
| CN104138806B (en) * | 2014-06-10 | 2016-10-05 | 中南大学 | A kind of method extracting vanadic anhydride and carbon from low-carbon (LC) stone coal mine |
| CN106583027B (en) * | 2016-12-13 | 2019-06-11 | 昆明理工大学 | A kind of beneficiation method of carbonate type high silicon bauxite |
| CN109207720B (en) * | 2018-11-14 | 2019-12-24 | 南华大学 | A kind of leaching method of extracting vanadium from stone coal |
| CN115487942A (en) * | 2022-09-16 | 2022-12-20 | 四川顺应动力电池材料有限公司 | Flotation silicon reduction treatment method for high-silicon titanium slag |
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| CN102477491A (en) * | 2010-11-30 | 2012-05-30 | 攀钢集团钢铁钒钛股份有限公司 | Method for extracting vanadium from vanadium slag |
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