CN102995145A - Integrated microfluidic spinning chip and method for preparing regenerated silk fibroin by using same - Google Patents
Integrated microfluidic spinning chip and method for preparing regenerated silk fibroin by using same Download PDFInfo
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Abstract
本发明属于微流体纺丝技术领域,涉及一种集成微流体纺丝芯片及其制备再生丝素蛋白纤维的方法。所述的微流体芯片是一种三层结构,其中上下两层有凹槽的聚二甲基硅氧烷膜片与中间透析膜贴合,形成上下两个微流体通道。两个微流体通道深度相等,宽度逐渐变小。本发明的一种再生丝素蛋白纤维的制备方法,室温下上层通道注入纺丝液,下层通道注入吸水树脂和离子调节液的混合溶液;纺丝液经离子调节、剪切拉伸和浓缩后,从出口挤出在空气中固化成丝卷绕上辊。本发明的微流体芯片,模拟了生物纺丝过程中的复杂流场,实现了对纺丝液的剪切拉伸、组分调节和浓缩等,与干法纺丝工艺相结合,制得性能优良的再生丝素蛋白纤维。
The invention belongs to the technical field of microfluid spinning, and relates to an integrated microfluid spinning chip and a method for preparing regenerated silk fibroin fibers. The microfluidic chip is a three-layer structure, in which the upper and lower layers of polydimethylsiloxane membranes with grooves are attached to the middle dialysis membrane to form two upper and lower microfluidic channels. The two microfluidic channels are equal in depth and tapered in width. In the preparation method of regenerated silk fibroin fiber of the present invention, the upper channel is injected with spinning solution at room temperature, and the lower channel is injected with a mixed solution of water-absorbing resin and ion regulating solution; the spinning solution is adjusted by ion, sheared, stretched and concentrated , extruded from the outlet and solidified in the air into a silk winding roll. The microfluidic chip of the present invention simulates the complex flow field in the biological spinning process, realizes the shear stretching, component adjustment and concentration of the spinning solution, etc., and is combined with the dry spinning process to obtain performance Excellent regenerated silk fibroin fibers.
Description
技术领域 technical field
本发明属于仿生学、微流体纺丝领域,涉及一种集成微流体纺丝芯片及其制备再生丝素蛋白纤维的方法;特别是涉及一种在同一芯片中实现对纺丝液的剪切拉伸、组分调节、浓缩和纺丝等多种功能集成的微流体干法纺制再生丝素蛋白纤维方法。The invention belongs to the fields of bionics and microfluid spinning, and relates to an integrated microfluid spinning chip and a method for preparing regenerated silk fibroin fibers; in particular, it relates to a method for realizing shearing and pulling of spinning liquid in the same chip. A microfluidic dry spinning method for regenerated silk fibroin fibers integrating multiple functions such as stretching, component adjustment, concentration and spinning.
背景技术 Background technique
蜘蛛或家蚕等生物体能够在常温常压下以水为溶剂,制得力学性能优异的蛋白纤维,整个过程耗能低,并且没有有机溶剂的使用,对环境友好。所以仿生纺丝研究对工业纤维生产意义重大。Organisms such as spiders or silkworms can use water as a solvent at normal temperature and pressure to produce protein fibers with excellent mechanical properties. The entire process consumes low energy and does not use organic solvents, which is environmentally friendly. Therefore, the research on biomimetic spinning is of great significance to industrial fiber production.
虽然蜘蛛牵引丝的综合力学性能最好,但由于蜘蛛及其产生的丝种类繁多、难以大量获得,给蜘蛛丝的仿生研究带来很大的限制。相比于蜘蛛丝的难以获得,蚕丝在几千年前就被人们所使用,并且其力学性能和氨基酸序列与蜘蛛牵引丝相近;而邵正中等的研究表明,优化蚕丝的纺丝工艺可以明显改善其力学性能,所以,人们转而对家蚕进行仿生研究。Although the comprehensive mechanical properties of spider silk are the best, the bionic research of spider silk is greatly restricted due to the variety of spiders and the silk produced by them, which are difficult to obtain in large quantities. Compared with the difficulty of obtaining spider silk, silk has been used by people thousands of years ago, and its mechanical properties and amino acid sequence are similar to those of spider drag silk; and Shao Zhengzhong's research shows that optimizing the spinning process of silk can significantly To improve its mechanical properties, people turn to bionic research on silkworms.
研究表明,生物体在纺丝过程中,纺丝液的金属离子含量发生变化、pH降低、浓度逐渐增加;纺丝液在流经生物纺丝器的某些特殊区域时受到的拉伸剪切作用,使动物丝蛋白的构象由无规线团和/或α-螺旋构象向不溶于水的β-折叠转变。所以,生物体的纺丝过程是一个集成了组分调节、拉伸剪切、pH降低及蛋白浓缩等多种功能的统一协调过程。而目前以蚕丝蛋白为原料的人工纺丝研究较多的是湿纺、干纺和静电纺。这些纺丝方法虽然工艺成熟,但由于装置简单,仿生程度较低,制备出的蛋白纤维力学性能较天然丝差。微流体技术由于其特殊的性质,如溶液在通道中呈现层流特性、灵活可控的通道设计等,而引起人们的广泛关注。将微流体技术应用在纺丝领域,可以实现传统纺丝工艺难以达到的条件。例如,专利WO2007/141131(A1)和US2010029553(A1)利用层流扩散原理,设计了一种微流体芯片,实现了对再生丝素蛋白溶液的pH和金属离子浓度的调节。专利申请号为201019063008.1和201010581835.2的专利,将微流体芯片与静电纺工艺结合,制备了再生丝素蛋白纳米纤维。申请号为201110007230.7的专利,将微流体芯片与湿纺、干纺和静电纺相结合的纺丝方法,进一步应用在再生丝素蛋白溶液体系,制备出性能优异的再生动物丝。专利号为ZL201110007232.6的专利,设计了具有剪切拉伸功能的微流体芯片,与干纺结合,应用在再生丝素蛋白溶液体系,实现了对纺丝液的剪切拉伸,但是与生物纺丝过程的多种作用相比,功能单一、仿生程度低。Studies have shown that during the spinning process of organisms, the metal ion content of the spinning solution changes, the pH decreases, and the concentration gradually increases; the tensile shear of the spinning solution when it flows through some special areas of the biological spinner The effect is to change the conformation of animal silk protein from random coil and/or α-helix conformation to water-insoluble β-sheet. Therefore, the spinning process of organisms is a unified and coordinated process that integrates multiple functions such as component adjustment, stretching and shearing, pH reduction, and protein concentration. At present, most of the artificial spinning researches using silk protein as raw materials are wet spinning, dry spinning and electrospinning. Although these spinning methods are mature in technology, due to the simple device and low degree of bionicity, the mechanical properties of the prepared protein fibers are worse than those of natural silk. Due to its special properties, such as laminar flow characteristics of solutions in channels, flexible and controllable channel design, etc., microfluidic technology has attracted widespread attention. The application of microfluidic technology in the field of spinning can achieve conditions that are difficult to achieve in traditional spinning processes. For example, patents WO2007/141131 (A1) and US2010029553 (A1) used the principle of laminar flow diffusion to design a microfluidic chip to realize the adjustment of the pH and metal ion concentration of the regenerated silk fibroin solution. Patent application numbers 201019063008.1 and 201010581835.2 combine microfluidic chips with electrospinning technology to prepare regenerated silk fibroin nanofibers. The patent application number is 201110007230.7. The spinning method combining microfluidic chip with wet spinning, dry spinning and electrospinning is further applied to the regenerated silk fibroin solution system to prepare regenerated animal silk with excellent performance. Patent No. ZL201110007232.6, designed a microfluidic chip with shear stretching function, combined with dry spinning, applied to the regenerated silk fibroin solution system, and realized the shear stretching of the spinning solution, but with Compared with the multiple functions of the biospinning process, the function is single and the degree of biomimesis is low.
虽然,目前微流体技术在仿生纺丝领域已有一定的发展,但与生物纺丝过程相比,微流体纺丝芯片仍然过于简单、功能单一,尚未在同一芯片中实现对纺丝液的剪切拉伸、组分调节、浓缩和纺丝等多种功能,与真正仿生纺丝还有很大的差距。Although microfluidic technology has developed to a certain extent in the field of bionic spinning, compared with the biospinning process, the microfluidic spinning chip is still too simple and has a single function, and the cutting of the spinning solution has not been realized in the same chip. Cutting and stretching, component adjustment, concentration and spinning and other functions, there is still a big gap with the real bionic spinning.
发明内容 Contents of the invention
本发明以蜘蛛或家蚕的生物纺丝过程为出发点,设计了复杂的微流体通道,模拟生物体内纺丝液的复杂流场,并采用多层微流体技术和干法纺丝工艺,实现了芯片的多功能集成,仿生程度大大提高;室温下以5~50%的再生丝素蛋白水溶液为纺丝原液,经过微流体芯片的离子调控、剪切拉伸和蛋白浓缩,得到性能优异的再生动物丝蛋白纤维。The invention starts from the biological spinning process of spiders or silkworms, designs complex microfluidic channels, simulates the complex flow field of spinning liquid in living organisms, and adopts multi-layer microfluidic technology and dry spinning process to realize chip The multi-functional integration of multi-function, greatly improved the degree of bionics; 5-50% regenerated silk fibroin aqueous solution is used as the spinning stock solution at room temperature, and the regenerated animal with excellent performance is obtained through the ion regulation, shear stretching and protein concentration of the microfluidic chip. Silk protein fibers.
本发明的目的在于提供一种模拟生物纺丝过程的微流体纺丝芯片及其用于再生丝素蛋白溶液的纺丝方法。The purpose of the present invention is to provide a microfluid spinning chip for simulating biological spinning process and its spinning method for regenerating silk fibroin solution.
本发明的一种集成微流体纺丝芯片,所述的集成微流体纺丝芯片是一种三层结构,包含上、下两层聚二甲基硅氧烷(PDMS)膜片和介于上、下两层PDMS膜片之间的透析膜;所述的上、下两层PDMS膜片上有对应的凹槽,上层PDMS膜片的凹槽与所述透析膜的一个面贴合形成上层微流体通道,下层PDMS膜片的凹槽与所述透析膜的另一个面贴合形成下层微流体通道;上层PDMS膜片的凹槽开口和下层PDMS膜片的凹槽开口相对。An integrated microfluidic spinning chip of the present invention, said integrated microfluidic spinning chip is a three-layer structure, including upper and lower layers of polydimethylsiloxane (PDMS) membranes and an upper 1. The dialysis membrane between the lower two layers of PDMS membranes; the upper and lower layers of PDMS membranes have corresponding grooves, and the grooves of the upper layer of PDMS membranes are attached to one surface of the dialysis membrane to form an upper layer For the microfluidic channel, the groove of the lower PDMS membrane is attached to the other surface of the dialysis membrane to form the lower microfluidic channel; the opening of the groove of the upper PDMS membrane is opposite to the opening of the groove of the lower PDMS membrane.
所述的上层微流体通道,根据功能依次分为调节段、拉伸段和剪切段;所述的上层微流体通道的宽度从入口到出口变化,其中,调节段和剪切段的宽度不变,拉伸段的宽度逐渐变小;所述的下层微流体通道的调节段、拉伸段和剪切段的水平剖面形状与上层微流体通道的水平剖面形状呈镜像关系;所述上下两层微流体通道全程的深度相等;纺丝时溶液均是从通道的调节段流进,剪切段流出。The upper microfluidic channel is divided into an adjustment section, a stretching section and a shear section according to functions; the width of the upper microfluidic channel changes from the inlet to the outlet, wherein the width of the adjustment section and the shear section are not the same. The width of the stretching section gradually decreases; the horizontal section shape of the adjustment section, the stretching section and the shear section of the lower microfluidic channel is in a mirror image relationship with the horizontal section shape of the upper microfluidic channel; the upper and lower two The depth of the microfluidic channel in the whole layer is equal; when spinning, the solution flows in from the regulating section of the channel, and flows out from the shearing section.
作为优选的技术方案:As a preferred technical solution:
如上所述的一种集成微流体纺丝芯片,所述的微流体通道在PDMS膜片上呈纵向或横向蛇形排布;所述的纵向蛇形排布是指通道的纵向竖直排列部分平行于PDMS膜片的短边;所述的横向蛇形排布是指通道的水平排列部分平行于PDMS膜片的长边;An integrated microfluidic spinning chip as described above, the microfluidic channels are arranged longitudinally or horizontally in a serpentine manner on the PDMS membrane; the longitudinal serpentine arrangement refers to the longitudinal and vertical arrangement of the channels Parallel to the short side of the PDMS membrane; the horizontal serpentine arrangement means that the horizontal arrangement of the channels is parallel to the long side of the PDMS membrane;
如上所述的一种集成微流体纺丝芯片,所述的纵向蛇形排布的通道,其调节段和剪切段共有4~6个弯折,每个蛇形通道的竖直部分长为7~14mm,每个竖直通道间通过半圆弧连接,半圆的直径为3~10mm,剪切段的出口位于PDMS膜片短边的中心位置;所述的微流体通道的拉伸段,其通道的对称线与PDMS膜片的长边夹角为20~60°,所述的拉伸段的长度为15~30mm;所述的拉伸段通道的两侧面与水平面相交的迹线为指数函数、双曲线函数或直线中的一种。An integrated microfluidic spinning chip as described above, the channels arranged in a longitudinal serpentine shape have a total of 4 to 6 bends in the adjustment section and the shearing section, and the length of the vertical part of each serpentine channel is 7-14mm, each vertical channel is connected by a semicircle, the diameter of the semicircle is 3-10mm, the outlet of the shear section is located at the center of the short side of the PDMS membrane; the stretch section of the microfluidic channel, The angle between the line of symmetry of the channel and the long side of the PDMS membrane is 20-60°, and the length of the stretching section is 15-30mm; One of exponential, hyperbolic, or straight lines.
如上所述的一种集成微流体纺丝芯片,所述的横向蛇形排布的通道,其调节段和剪切段共有1~3个弯折,每个蛇形通道的水平部分长为50~80mm,每个水平通道间通过半圆弧连接,半圆的直径为4~12mm,剪切段的出口位置偏离PDMS膜片短边的中心位置5~8mm;所述的微流体通道的拉伸段,位于通道的水平部分,与PDMS膜片的长边平行;所述的拉伸段的长度为15~30mm;所述的拉伸段通道的两侧面与水平面相交的迹线为指数函数、双曲线函数或直线中的一种。An integrated microfluidic spinning chip as described above, the channels arranged in a horizontal serpentine shape have 1 to 3 bends in the adjustment section and the shearing section, and the length of each horizontal part of the serpentine channel is 50 ~80mm, each horizontal channel is connected by a semicircle, the diameter of the semicircle is 4~12mm, the outlet position of the shear section deviates from the center position of the short side of the PDMS membrane by 5~8mm; the stretching of the microfluidic channel section, located in the horizontal part of the channel, parallel to the long side of the PDMS membrane; the length of the stretched section is 15 to 30mm; the traces where the two sides of the stretched section channel intersect the horizontal plane are exponential functions One of a hyperbolic function or a straight line.
如上所述的一种集成微流体纺丝芯片,所述的调节段是宽度最宽的一段通道,宽度为1~2.5mm,长度为60~100mm;所述的剪切段是宽度最窄的一段通道,宽度为100~500μm,长度为20~150mm。In the integrated microfluidic spinning chip as described above, the adjustment section is the widest section of channel, with a width of 1-2.5mm and a length of 60-100mm; the shear section is the narrowest section A channel with a width of 100-500 μm and a length of 20-150 mm.
如上所述的一种集成微流体纺丝芯片,所述的凹槽的横截面形状为矩形;所述的调节段、拉伸段和剪切段之间通过圆弧或直接连接。According to the above-mentioned integrated microfluidic spinning chip, the cross-sectional shape of the groove is rectangular; the regulating section, the stretching section and the shearing section are connected by arcs or directly.
如上所述的一种集成微流体纺丝芯片,所述的透析膜是截留分子量为5000~30000道尔顿的再生纤维素透析膜;所述的集成微流体纺丝芯片的上、下两层PDMS膜片和介于上、下两层PDMS膜片之间的透析膜通过粘合剂封装贴合而成;所述的粘合剂是硅胶、环氧树脂粘合剂或双面胶中的一种或组合。An integrated microfluidic spinning chip as described above, the dialysis membrane is a regenerated cellulose dialysis membrane with a molecular weight cut-off of 5,000 to 30,000 Daltons; the upper and lower layers of the integrated microfluidic spinning chip The PDMS membrane and the dialysis membrane between the upper and lower layers of PDMS membranes are bonded by adhesive packaging; the adhesive is silicone, epoxy resin adhesive or double-sided adhesive one or a combination.
如上所述的一种集成微流体纺丝芯片制备再生丝素蛋白纤维的方法,以质量百分数为5%~50%的再生丝素蛋白水溶液为纺丝液,室温下,上层微流体通道注入纺丝液,下层微流体通道注入吸水树脂和离子调节液的混合液;纺丝液经过宽度逐渐变小的通道的拉伸剪切和下层通道溶液的浓缩和离子调节作用,经出口挤出后在空气中固化成丝并卷绕上辊,制得再生丝素蛋白纤维,所制得的再生丝素蛋白纤维的断裂强度为20~100MPa,断裂伸长率为1~10%;同时在出口对下层通道的溶液进行收集。A method for preparing regenerated silk fibroin fibers with an integrated microfluidic spinning chip as described above, using an aqueous regenerated silk fibroin solution with a mass percentage of 5% to 50% as the spinning solution, injecting the upper microfluidic channel into the spinning solution at room temperature For silk liquid, the lower microfluidic channel is injected with a mixture of water-absorbing resin and ion regulating liquid; the spinning liquid passes through the stretching and shearing of the channel with gradually smaller width and the concentration and ion adjustment of the lower channel solution, and is extruded through the outlet. The regenerated silk fibroin fiber is obtained by solidifying into silk in the air and winding on the upper roller. The solution in the lower channel is collected.
如上所述的一种方法,所述的离子调节液是CaCl2水溶液;所述的吸水树脂为分子量为10000~40000道尔顿的聚乙二醇,其中混合液中Ca2+的浓度为80~120g/L,聚乙二醇浓度为70~600g/L。A method as described above, wherein the ion regulating solution is an aqueous CaCl 2 solution; the water-absorbing resin is polyethylene glycol with a molecular weight of 10,000 to 40,000 Daltons, and the concentration of Ca 2+ in the mixed solution is 80 ~120g/L, polyethylene glycol concentration is 70~600g/L.
如上所述的一种方法,所述的微流体芯片上层微流体通道的出口到卷辊的空气间隙为5~30cm,卷绕速度为2~10cm/s。In one method as described above, the air gap between the outlet of the microfluidic channel on the upper layer of the microfluidic chip and the winding roller is 5-30 cm, and the winding speed is 2-10 cm/s.
如上所述的一种方法,所述的纺丝液、离子调节液及吸水树脂均由微量注射泵注入。According to the above-mentioned method, the spinning solution, the ion regulating solution and the water-absorbing resin are all injected by a micro-syringe pump.
如上所述的一种方法,所述的再生丝素蛋白纤维的直径为7~30μm;所述的再生丝素蛋白纤维为长丝或短纤维。According to a method as described above, the diameter of the regenerated silk fibroin fibers is 7-30 μm; the regenerated silk fibroin fibers are long filaments or short fibers.
上述方法的操作步骤如下:The operation steps of the above method are as follows:
(1)本发明提出的微流体芯片的制备方法,以载玻片(75×25mm)为基片,将SU-8光刻胶涂层在印有微通道图案的掩模下进行紫外曝光。显影后就可得到有微通道图案的阳模,然后在此模具上浇铸PDMS预聚物及其固化剂,固化后就可得到印有微通道图案的PDMS膜片。最后,将上下两层的PDMS膜片与透析膜经等离子体处理后用粘合剂封装贴合。(1) The preparation method of the microfluidic chip proposed by the present invention uses a glass slide (75×25mm) as the substrate, and exposes the SU-8 photoresist coating to ultraviolet exposure under a mask printed with microchannel patterns. After development, a positive mold with a microchannel pattern can be obtained, and then the PDMS prepolymer and its curing agent are cast on the mold, and after curing, a PDMS membrane with a microchannel pattern can be obtained. Finally, the upper and lower layers of the PDMS membrane and the dialysis membrane are packaged and bonded with an adhesive after plasma treatment.
(2)将蚕茧用0.5%(质量体积比)Na2CO3脱胶后,溶解于9.0mol/L BrLi溶液中,然后离心透析,并进行初步的浓缩后,得到最终纺丝液;(2) Degumming silkworm cocoons with 0.5% (mass volume ratio) Na 2 CO 3 , dissolving them in 9.0 mol/L BrLi solution, then centrifugal dialysis, and performing preliminary concentration to obtain the final spinning solution;
(3)将聚乙二醇和CaCl2·2H2O按所需的比例溶解在一定量的去离子水中,得到特定浓度的浓缩液和离子调节液的混合液;(3) Dissolve polyethylene glycol and CaCl 2 ·2H 2 O in a certain amount of deionized water according to the required ratio to obtain a mixture of a concentrated solution and an ion-adjusting solution with a specific concentration;
(4)以低浓度再生丝素蛋白水溶液为纺丝液,在室温下内将纺丝液注入微流体芯片的上层通道中,下层通道则注入吸水树脂和离子调节液的混合液,纺丝液流过上芯片的通道后经出口挤出,在空气中固化成丝并卷绕上辊。(4) Use a low-concentration regenerated silk fibroin aqueous solution as the spinning solution, inject the spinning solution into the upper channel of the microfluidic chip at room temperature, and inject the mixed solution of water-absorbing resin and ion regulating solution into the lower channel, and the spinning solution After flowing through the channel of the upper chip, it is extruded through the outlet, solidified into filaments in the air and wound on the upper roll.
有益效果Beneficial effect
(1)所制备的微流体芯片,根据蜘蛛或蚕腺体的形状特性,模拟了生物体内纺丝液的复杂流场,实现了对纺丝液的组分调节、剪切拉伸和浓缩,实现了多功能集成,是一种三维多功能集成微流体芯片;(1) The prepared microfluidic chip simulates the complex flow field of the spinning solution in the organism according to the shape characteristics of the spider or silkworm gland, and realizes the adjustment of the components of the spinning solution, shear stretching and concentration, It realizes multifunctional integration and is a three-dimensional multifunctional integrated microfluidic chip;
(2)可以直接以低浓度再生丝素蛋白水溶液为纺丝原液,不需要前期的进一步浓缩、pH和金属离子的调整等处理,而且避免了有机溶剂的使用,有效地简化了操作步骤,降低了生产成本;(2) The low-concentration regenerated silk fibroin aqueous solution can be directly used as the spinning stock solution, without the need for further concentration, adjustment of pH and metal ions in the early stage, and the use of organic solvents is avoided, which effectively simplifies the operation steps and reduces production cost;
(3)将微流体技术与干法纺丝工艺相结合,改善纺丝工艺,提高纺丝效果,进一步提高了仿生纺丝程度。(3) Combining the microfluidic technology with the dry spinning process, the spinning process is improved, the spinning effect is improved, and the degree of bionic spinning is further improved.
附图说明 Description of drawings
图1是微流体芯片纺丝工艺图Figure 1 is a microfluidic chip spinning process diagram
图2是微流体芯片横截面示意图Figure 2 is a schematic cross-sectional view of a microfluidic chip
图3是横向蛇形排布的上层微流体芯片通道结构示意图Figure 3 is a schematic diagram of the channel structure of the upper microfluidic chip arranged in a horizontal serpentine shape
图4是横向蛇形排布的下层微流体芯片通道结构示意图Figure 4 is a schematic diagram of the channel structure of the lower microfluidic chip arranged in a horizontal serpentine shape
图5是纵向蛇形排布的上层微流体芯片通道结构示意图Figure 5 is a schematic diagram of the channel structure of the upper microfluidic chip arranged in a longitudinal serpentine shape
图6是纵向蛇形排布的下层微流体芯片通道结构示意图Figure 6 is a schematic diagram of the channel structure of the lower microfluidic chip arranged in a longitudinal serpentine shape
1.通道的调节段1. The adjustment section of the channel
2.通道的拉伸段2. Stretch section of channel
3.通道的剪切段3. Cutting section of the channel
4.上层PDMS膜片4. Upper PDMS membrane
5.透析膜5. Dialysis membrane
6.下层PDMS膜片6. Lower PDMS membrane
7.PEG水溶液及离子调节液的混合溶液7. Mixed solution of PEG aqueous solution and ion regulator solution
8.再生丝素蛋白溶液8. Regenerated silk fibroin solution
9.微量注射泵9. Micro injection pump
10.卷辊10. Roller
11.溶液收集装置11. Solution collection device
12.上层微流体通道12. Upper layer microfluidic channel
13.下层微流体通道13. Lower layer microfluidic channel
具体实施方式 Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
本发明的一种集成微流体纺丝芯片,所述的集成微流体纺丝芯片是一种三层结构,包含上、下两层PDMS膜片4、6和介于上、下两层PDMS膜片4、6之间的透析膜5;所述的上、下两层PDMS膜片上有对应的凹槽;上层PDMS膜片4的凹槽与所述透析膜5贴合形成上层微流体通道12,下层PDMS膜片6的凹槽与所述透析膜5贴合形成下层微流体通道13;上层PDMS膜片4的凹槽开口和下层PDMS膜片6的凹槽开口相对。An integrated microfluidic spinning chip of the present invention, said integrated microfluidic spinning chip is a three-layer structure, comprising two layers of
所述的上层微流体通道12,根据功能依次分为调节段1、拉伸段2和剪切段3。所述的上层微流体通道12的宽度从入口到出口变化,其中,调节段1和剪切段3的宽度不变,拉伸段2的宽度逐渐变小;所述的下层微流体通道13的调节段1、拉伸段2和剪切段3的水平剖面形状与上层微流体通道12的水平剖面形状呈镜像关系;所述上下两层微流体通道12、13全程的深度相等;纺丝时溶液7、8均是由微量注射泵9从通道的调节段1流进,剪切段3流出。The upper
如上所述的一种集成微流体纺丝芯片,所述的微流体通道在PDMS膜片上呈纵向或横向蛇形排布;图3、图4所述的横向蛇形排布是指通道的水平排列部分平行于PDMS膜片的长边;图5、图6所述的纵向蛇形排布是指通道的纵向竖直排列部分平行于PDMS膜片的短边。An integrated microfluidic spinning chip as described above, the microfluidic channels are arranged in a longitudinal or horizontal serpentine shape on the PDMS membrane; the horizontal serpentine arrangement described in Figure 3 and Figure 4 refers to the channel's The horizontally arranged part is parallel to the long side of the PDMS membrane; the longitudinal serpentine arrangement described in Figure 5 and Figure 6 means that the longitudinal and vertically arranged part of the channel is parallel to the short side of the PDMS membrane.
如上所述的一种集成微流体纺丝芯片,图3、图4所述的横向蛇形排布的通道,其调节段1和剪切段3共有1~3个弯折,每个蛇形通道的水平部分长为50~80mm,每个水平通道间通过半圆弧连接,半圆的直径为4~12mm,剪切段3的出口位置偏离PDMS膜片短边的中心位置5~8mm;所述的微流体通道的拉伸段2,位于通道的水平部分,与PDMS膜片的长边平行;所述的拉伸段2的长度为15~30mm;所述的拉伸段2通道的两侧面与水平面相交的迹线为指数函数、双曲线函数或直线中的一种。An integrated microfluidic spinning chip as described above, the horizontal serpentine-shaped channels described in Fig. The length of the horizontal part of the channel is 50-80 mm, and each horizontal channel is connected by a semicircle with a diameter of 4-12 mm. The outlet position of the
如上所述的一种集成微流体纺丝芯片,图5、图6所述的纵向蛇形排布的通道,其调节段1和剪切段3共有4~6个弯折,每个蛇形通道的竖直部分长为7~14mm,每个竖直通道间通过半圆弧连接,半圆的直径为3~10mm,剪切段3的出口位于PDMS膜片短边的中心位置;所述的微流体通道的拉伸段2,其通道的对称线与PDMS膜片的长边夹角为20~60°,所述的拉伸段2的长度为15~30mm;所述的拉伸段2通道的两侧面与水平面相交的迹线为指数函数、双曲线函数或直线中的一种。An integrated microfluidic spinning chip as described above, the channel arranged in a longitudinal serpentine shape as shown in Fig. 5 and Fig. 6 has a total of 4 to 6 bends in the
如上所述的一种集成微流体纺丝芯片,所述的调节段1是宽度最宽的一段通道,宽度为1~2.5mm,长度为60~100mm。According to the above-mentioned integrated microfluidic spinning chip, the
如上所述的一种集成微流体纺丝芯片,所述的剪切段3是宽度最窄的一段通道,宽度为100~500μm,长度为20~150mm。In the integrated microfluidic spinning chip described above, the
如上所述的一种集成微流体纺丝芯片,所述的上层PDMS膜片4和下层PDMS膜片6的凹槽的横截面形状为矩形;所述的调节段1、拉伸段2和剪切段3之间是通过圆弧或直接连接。A kind of integrated microfluidic spinning chip as mentioned above, the cross-sectional shape of the groove of described upper
如上所述的一种集成微流体纺丝芯片,所述的透析膜5是截留分子量为5000~30000道尔顿的再生纤维素透析膜。In the integrated microfluidic spinning chip described above, the
如上所述的一种集成微流体纺丝芯片,所述的集成微流体纺丝芯片的上层PDMS膜片4、下层PDMS膜片6和介于上、下两层PDMS膜片4、6之间的透析膜5通过粘合剂封装贴合而成;所述的粘合剂是硅胶、环氧树脂粘合剂或双面胶中的一种或组合。An integrated microfluidic spinning chip as described above, the
如上所述的一种集成微流体纺丝芯片制备再生丝素蛋白纤维的方法,以质量百分数为5%~50%的再生丝素蛋白水溶液为纺丝液8,室温下,上层微流体通道12注入纺丝液8,下层微流体通道13注入吸水树脂水溶液和离子调节液的混合液7;纺丝液经过宽度逐渐变小的拉伸段2的拉伸剪切和下层通道溶液7的浓缩和离子调节作用,经出口挤出后在空气中固化成丝并卷绕上辊11,制得再生丝素蛋白纤维,所制得的再生丝素蛋白纤维的断裂强度为20~100MPa,断裂伸长率为1~10%;同时在出口用收集装置11对下层通道13流出的溶液7进行收集。A method for preparing regenerated silk fibroin fibers with an integrated microfluidic spinning chip as described above, using an aqueous regenerated silk fibroin solution with a mass percentage of 5% to 50% as the
如上所述的一种方法,所述下层通道13的离子调节液和吸水树脂混合水溶液7的离子调节液是CaCl2,吸水树脂是分子量为10000~40000道尔顿的聚乙二醇,其中混合液中Ca2+的浓度为80~120g/L,聚乙二醇浓度为70~600g/L。In the above-mentioned method, the ion regulating liquid of the
如上所述的一种方法,所述的微流体芯片上层微流体通道12的出口到卷辊10的空气间隙为5~30cm,卷辊10卷绕速度为2~10cm/s。In one method described above, the air gap between the outlet of the
如上所述的一种方法,所述的纺丝液8、离子调节液和吸水树脂的混合液7均由微量注射泵9注入。In one method as described above, the
如上所述的一种方法,所述的再生丝素蛋白纤维的直径为7~30μm;所述的再生丝素蛋白纤维为长丝或短纤维。According to a method as described above, the diameter of the regenerated silk fibroin fibers is 7-30 μm; the regenerated silk fibroin fibers are long filaments or short fibers.
实施例1Example 1
本发明的微流体芯片是一种三层结构,包括上下层的PDMS膜片和中间的透析膜层,PDMS膜片上有凹槽,上下膜片有凹槽的面与透析膜贴合形成上下两个微流体通道;通道的全程深度相等为50μm。下层微流体通道的水平剖面形状与上层通道的水平剖面形状呈镜像关系。通道在膜片上呈纵向蛇形排布:调节段蛇形通道有3个弯折,宽度为2mm,其通道的竖直部分长7mm,弯曲部分的半圆的直径为4mm;剪切段有3个弯折,宽度为150μm,蛇行通道的竖直部分长14mm,弯曲部分的半圆的直径为3mm。微流体通道的拉伸段长度为15mm,与芯片的PDMS膜片的长边夹角为20°,其两侧面与水平面相交的迹线为一阶指数函数曲线,指数函数公式为:R(x)=ea*ln(x)。连接各段通道的圆弧弧度为6。下层通道的出口位置偏离PDMS膜片短边的中点8mm。芯片的上、下两层PDMS膜片和介于上、下两层PDMS膜片之间的透析膜通过环氧树脂和硅胶粘合剂封装贴合而成。The microfluidic chip of the present invention is a three-layer structure, including the upper and lower PDMS membranes and the middle dialysis membrane layer. There are grooves on the PDMS membrane, and the grooved surfaces of the upper and lower membranes are bonded to the dialysis membrane to form an upper and lower membrane. Two microfluidic channels; the channels have an equal depth of 50 μm throughout. The horizontal cross-sectional shape of the microfluidic channel in the lower layer is in a mirror image relationship with the horizontal cross-sectional shape of the upper layer channel. The channels are arranged in a longitudinal serpentine shape on the diaphragm: the serpentine channel in the adjustment section has 3 bends, the width is 2mm, the vertical part of the channel is 7mm long, and the diameter of the semicircle of the curved part is 4mm; the shearing section has 3 Each bend has a width of 150 μm, the length of the vertical part of the serpentine channel is 14 mm, and the diameter of the semicircle of the curved part is 3 mm. The length of the tensile section of the microfluidic channel is 15mm, and the angle between the long side of the PDMS membrane of the chip is 20°, and the traces where the two sides of the channel intersect the horizontal plane are first-order exponential function curves, and the formula of the exponential function is: R(x )=e a*ln(x) . The arc radians connecting each section of passage is 6. The outlet position of the lower channel is 8mm away from the midpoint of the short side of the PDMS membrane. The upper and lower layers of PDMS membranes of the chip and the dialysis membrane between the upper and lower layers of PDMS membranes are packaged and bonded by epoxy resin and silicone adhesive.
本发明的一种再生丝素蛋白纤维的制备方法,在室温下,以5%的再生丝素蛋白水溶液为纺丝液,离子调节液和吸水树脂混合液中Ca2+浓度为80g/L,吸水树脂浓度为600g/L,分子量为10000的聚乙二醇(PEG-10000)水溶液;透析膜的截留分子量为5000,纺丝液以5μL/min的流速注入上通道,PEG-10000水溶液和离子调节液混合液以10μL/min的速度注入下层通道;纺丝液由微通道的出口挤出后在空气中固化成丝并卷绕上辊;从出口到卷辊的空气隙为5cm,卷绕速度为2cm/s。A kind of preparation method of regenerated silk fibroin fiber of the present invention, at room temperature, with 5% regenerated silk fibroin aqueous solution as spinning liquid, the Ca concentration in ion regulating liquid and water-absorbent resin mixed liquid is 80g/L, The concentration of water-absorbent resin is 600g/L, and the molecular weight is 10000 polyethylene glycol (PEG-10000) aqueous solution; the molecular weight cut-off of the dialysis membrane is 5000, and the spinning solution is injected into the upper channel at a flow rate of 5 μL/min, PEG-10000 aqueous solution and ions The mixed solution of conditioning solution was injected into the lower channel at a speed of 10 μL/min; the spinning solution was extruded from the outlet of the microchannel and solidified into filaments in the air and wound up on the upper roller; the air gap from the outlet to the winding roller was 5 cm, and the winding The speed is 2cm/s.
本发明所制得的再生丝素蛋白纤维直径为7μm,所述的再生丝素蛋白纤维的强度为20MPa,断裂伸长率为7%。所述的再生丝素蛋白纤维为短纤维。The diameter of the regenerated silk fibroin fiber prepared by the present invention is 7 μm, the strength of the regenerated silk fibroin fiber is 20 MPa, and the elongation at break is 7%. The regenerated silk fibroin fibers are short fibers.
实施例2Example 2
本发明的微流体芯片是一种三层结构,包括上下层的PDMS膜片和中间的透析膜层,PDMS膜片上有凹槽,上下膜片有凹槽的面与透析膜贴合形成上下两个微流体通道;下层微流体通道的水平剖面形状与上层通道的水平剖面形状呈镜像关系。微流体通道全程的深度相等为100μm。微流体通道在膜片上呈纵向蛇形排布:调节段蛇形通道有2个弯折,宽度相等为2.5mm,其通道的竖直部分长8mm,弯曲部分的半圆的直径为10mm;剪切段有2个弯折,宽度为200μm,蛇行通道的竖直部分长10mm,弯曲部分的半圆的直径为4mm。拉伸段长度为30mm,与芯片的长边夹角为60°,其两侧面与水平面相交的迹线为二阶指数函数曲线,指数函数公式为R(x)=aebx+cedx。连接各段通道的圆弧弧度为6。下层通道的出口位置偏离PDMS膜片短边的中点8mm。芯片的上、下两层PDMS膜片和介于上、下两层PDMS膜片之间的透析膜通过双面胶粘合剂封装贴合而成。The microfluidic chip of the present invention is a three-layer structure, including the upper and lower PDMS membranes and the middle dialysis membrane layer. There are grooves on the PDMS membrane, and the grooved surfaces of the upper and lower membranes are bonded to the dialysis membrane to form an upper and lower membrane. Two microfluidic channels; the horizontal cross-sectional shape of the lower microfluidic channel is in a mirror image relationship with the horizontal cross-sectional shape of the upper channel. The depth of the entire microfluidic channel is equal to 100 μm. The microfluidic channels are longitudinally arranged in a serpentine shape on the diaphragm: the serpentine channel in the adjustment section has 2 bends, the width is equal to 2.5 mm, the vertical part of the channel is 8 mm long, and the diameter of the semicircle of the curved part is 10 mm; The cut section has 2 bends, the width is 200 μm, the vertical part of the serpentine channel is 10 mm long, and the diameter of the semicircle of the curved part is 4 mm. The length of the stretching section is 30mm, and the angle between it and the long side of the chip is 60°. The intersection of the two sides and the horizontal plane is a second-order exponential function curve, and the formula of the exponential function is R(x)=ae bx +ce dx . The arc radians connecting each section of passage is 6. The outlet position of the lower channel is 8mm away from the midpoint of the short side of the PDMS membrane. The upper and lower layers of PDMS membranes of the chip and the dialysis membrane between the upper and lower layers of PDMS membranes are packaged and bonded by double-sided adhesive.
本发明的一种再生丝素蛋白纤维的制备方法,在室温下,以40%的再生丝素蛋白水溶液为纺丝液,离子调节液和吸水树脂混合液中Ca2+浓度为95g/L,吸水树脂浓度为70g/L,分子量为20000的聚乙二醇(PEG-20000)水溶液;透析膜的截留分子量为14000,纺丝液以3μL/min的流速注入上通道,PEG-20000水溶液和离子调节液混合液以7μL/min的速度注入下层通道;纺丝液由微通道的出口挤出后在空气中固化成丝并卷绕上辊;从出口到卷辊的空气隙为12cm,卷绕速度为6cm/s。A kind of preparation method of regenerated silk fibroin fiber of the present invention, at room temperature, with 40% regenerated silk fibroin aqueous solution as spinning solution, the Ca concentration in ion regulating solution and water-absorbing resin mixed solution is 95g/L, The concentration of water-absorbent resin is 70g/L, and the molecular weight is 20000 polyethylene glycol (PEG-20000) aqueous solution; the molecular weight cut-off of the dialysis membrane is 14000, and the spinning solution is injected into the upper channel at a flow rate of 3 μL/min, PEG-20000 aqueous solution and ions The conditioning solution mixture was injected into the lower channel at a speed of 7 μL/min; the spinning solution was extruded from the outlet of the microchannel, solidified into filaments in the air and wound up on the upper roller; the air gap from the outlet to the winding roller was 12 cm, and the winding The speed is 6cm/s.
本发明所制得的再生丝素蛋白纤维直径为20μm,所述的再生丝素蛋白纤维的强度为50MPa,断裂伸长率为8%。所述的再生丝素蛋白纤维为长丝。The diameter of the regenerated silk fibroin fiber prepared by the present invention is 20 μm, the strength of the regenerated silk fibroin fiber is 50 MPa, and the elongation at break is 8%. The regenerated silk fibroin fibers are filaments.
实施例3Example 3
本发明的微流体芯片是一种三层结构,包括上下层的PDMS膜片和中间的透析膜层,PDMS膜片上有凹槽,上下膜片有凹槽的面与透析膜贴合形成上下两个微流体通道;下层微流体通道的水平剖面形状与上层通道的水平剖面形状呈镜像关系。微流体通道全程的深度相等为85μm。微流体通道在膜片上呈纵向蛇形排布:调节段蛇形通道有3个弯折,宽度相等为2.5mm,其通道的竖直部分长7mm,弯曲部分的半圆的直径为9mm;剪切段有1个弯折,宽度为300μm,蛇行通道的竖直部分长10mm,弯曲部分的半圆的直径为4mm。拉伸段长度为25mm,与芯片的长边夹角为45°,其两侧面与水平面相交的迹线为直线,直线的函数公式为R(x)=ax+b。连接各段通道的圆弧弧度为5。下层通道的出口位置偏离PDMS膜片短边的中点6mm。芯片的上、下两层PDMS膜片和介于上、下两层PDMS膜片之间的透析膜通过硅胶粘合剂封装贴合而成。The microfluidic chip of the present invention is a three-layer structure, including the upper and lower PDMS membranes and the middle dialysis membrane layer. There are grooves on the PDMS membrane, and the grooved surfaces of the upper and lower membranes are bonded to the dialysis membrane to form an upper and lower membrane. Two microfluidic channels; the horizontal cross-sectional shape of the lower microfluidic channel is in a mirror image relationship with the horizontal cross-sectional shape of the upper channel. The depth of the whole microfluidic channel is equal to 85 μm. The microfluidic channels are arranged in a longitudinal serpentine shape on the membrane: the serpentine channel in the adjustment section has 3 bends, the width is equal to 2.5 mm, the vertical part of the channel is 7 mm long, and the diameter of the semicircle of the curved part is 9 mm; The section has a bend with a width of 300 μm, the vertical part of the serpentine channel is 10 mm long, and the diameter of the semicircle of the curved part is 4 mm. The length of the stretching section is 25mm, and the angle between it and the long side of the chip is 45°. The intersection of the two sides and the horizontal plane is a straight line, and the function formula of the straight line is R(x)=ax+b. The arc radians connecting the passages of each section is 5. The outlet position of the lower channel is 6mm away from the midpoint of the short side of the PDMS membrane. The upper and lower layers of PDMS membranes of the chip and the dialysis membrane between the upper and lower layers of PDMS membranes are packaged and bonded by silicone adhesive.
本发明的一种再生丝素蛋白纤维的制备方法,在室温下,以35%的再生丝素蛋白水溶液为纺丝液,离子调节液和吸水树脂混合液中Ca2+浓度为90g/L,吸水树脂浓度为200g/L,分量为20000的聚乙二醇(PEG-20000)水溶液;透析膜的截留分子量为10000,纺丝液以10μL/min的流速注入上通道,PEG-20000水溶液和离子调节液混合液以5μL/min的速度注入下层通道;纺丝液由微通道的出口挤出后在空气中固化成丝并卷绕上辊;从出口到卷辊的空气隙为10cm,卷绕速度为5cm/s。A kind of preparation method of regenerated silk fibroin fiber of the present invention, at room temperature, with 35% regenerated silk fibroin aqueous solution as spinning liquid, the Ca concentration in ion regulating liquid and water-absorbing resin mixed liquid is 90g/L, The concentration of water-absorbing resin is 200g/L, and the component is polyethylene glycol (PEG-20000) aqueous solution of 20000; The conditioner mixture was injected into the lower channel at a speed of 5 μL/min; the spinning solution was extruded from the outlet of the microchannel and solidified into filaments in the air and wound up on the upper roller; the air gap from the outlet to the roller was 10 cm, and the winding The speed is 5cm/s.
本发明所制得的再生丝素蛋白纤维直径为18μm,所述的再生丝素蛋白纤维的强度为42MPa,断裂伸长率为10%。所述的再生丝素蛋白纤维为短纤维。The diameter of the regenerated silk fibroin fiber prepared by the present invention is 18 μm, the strength of the regenerated silk fibroin fiber is 42 MPa, and the elongation at break is 10%. The regenerated silk fibroin fibers are short fibers.
实施例4Example 4
本发明的微流体芯片是一种三层结构,包括上下层的PDMS膜片和中间的透析膜层,PDMS膜片上有凹槽,上下膜片有凹槽的面与透析膜贴合形成上下两个微流体通道;下层微流体通道的水平剖面形状与上层通道的水平剖面形状呈镜像关系。微流体通道全程的深度相等为80μm。微流体通道在膜片上呈横向蛇形排布:整个蛇形通道只有1个弯折,调节段宽度相等为2.0mm,其通道的水平部分长80mm,弯曲部分的半圆的直径为5mm;剪切段宽度为100μm,长度为20mm,弯曲部分的半圆的直径为12mm。微流体通道的拉伸段水平排列,其两侧面与水平面相交的迹线为二阶指数函数曲线且关于通道的中心轴线对称,指数函数公式为:R(x)=aebx+cedx;拉伸段长20mm,下层通道的出口位置偏离PDMS膜片短边的中点5mm。芯片的上、下两层PDMS膜片和介于上、下两层PDMS膜片之间的透析膜通过硅胶粘合剂封装贴合而成。The microfluidic chip of the present invention is a three-layer structure, including the upper and lower PDMS membranes and the middle dialysis membrane layer. There are grooves on the PDMS membrane, and the grooved surfaces of the upper and lower membranes are bonded to the dialysis membrane to form an upper and lower membrane. Two microfluidic channels; the horizontal cross-sectional shape of the lower microfluidic channel is in a mirror image relationship with the horizontal cross-sectional shape of the upper channel. The depth of the entire microfluidic channel is equal to 80 μm. The microfluidic channel is arranged in a horizontal serpentine shape on the membrane: the entire serpentine channel has only one bend, the width of the adjustment section is equal to 2.0 mm, the horizontal part of the channel is 80 mm long, and the diameter of the semicircle of the curved part is 5 mm; The section width was 100 μm, the length was 20 mm, and the diameter of the semicircle of the bent portion was 12 mm. The stretched sections of the microfluidic channel are arranged horizontally, and the traces where the two sides intersect the horizontal plane are second-order exponential function curves and are symmetrical about the central axis of the channel. The exponential function formula is: R(x)=ae bx +ce dx ; The length of the extension is 20mm, and the outlet position of the lower channel is 5mm away from the midpoint of the short side of the PDMS membrane. The upper and lower layers of PDMS membranes of the chip and the dialysis membrane between the upper and lower layers of PDMS membranes are packaged and bonded by silicone adhesive.
本发明的一种再生丝素蛋白纤维的制备方法,在室温下,以35%的再生丝素蛋白水溶液为纺丝液,离子调节液和吸水树脂混合液中Ca2+浓度为108g/L,吸水树脂浓度为300g/L,分子量为30000的聚乙二醇(PEG-30000)水溶液;透析膜的截留分子量为14000,纺丝液以15μL/min的流速注入上通道,PEG-30000水溶液和离子调节液混合液以15μL/min的速度注入下层通道;纺丝液由微通道的出口挤出后在空气中固化成丝并卷绕上辊;从出口到卷辊的空气隙为16cm,卷绕速度为10cm/s。A kind of preparation method of regenerated silk fibroin fiber of the present invention, at room temperature, with 35% regenerated silk fibroin aqueous solution as spinning liquid, the Ca concentration in ion regulating liquid and water-absorbing resin mixed liquid is 108g/L, The concentration of water-absorbent resin is 300g/L, and the molecular weight is 30000 polyethylene glycol (PEG-30000) aqueous solution; the molecular weight cut-off of the dialysis membrane is 14000, and the spinning solution is injected into the upper channel at a flow rate of 15μL/min, PEG-30000 aqueous solution and ions The conditioning liquid mixture was injected into the lower channel at a speed of 15 μL/min; the spinning solution was extruded from the outlet of the microchannel, solidified into filaments in the air and wound up on the upper roller; the air gap from the outlet to the winding roller was 16 cm, and the winding The speed is 10cm/s.
本发明所制得的再生丝素蛋白纤维直径为20μm,所述的再生丝素蛋白纤维的强度为100MPa,断裂伸长率为1%。所述的再生丝素蛋白纤维为长丝。The diameter of the regenerated silk fibroin fiber prepared by the present invention is 20 μm, the strength of the regenerated silk fibroin fiber is 100 MPa, and the elongation at break is 1%. The regenerated silk fibroin fibers are filaments.
实施例5Example 5
本发明的微流体芯片是一种三层结构,包括上下层的PDMS膜片和中间的透析膜层,PDMS膜片上有凹槽,上下膜片有凹槽的面与透析膜贴合形成上下两个微流体通道;下层微流体通道的水平剖面形状与上层通道的水平剖面形状呈镜像关系。所述的微流体通道全程的深度相等为80μm,微流体通道在膜片上呈横向蛇形排布:调节段蛇形通道有1个弯折,宽度相等为1.0mm,其通道的水平部分长60mm,弯曲部分的半圆的直径为6mm;剪切段有2个弯折,宽度为500μm,蛇行通道的水平部分长55mm,弯曲部分的半圆的直径为4mm。微流体通道的拉伸段水平排列,其两侧面与水平面相交的迹线为双曲线函数曲线,双曲线函数公式为:R(x)=1/2(ex-e-x),拉伸段的长度为15mm;下层通道的出口位置偏离PDMS膜片短边中点8mm。芯片的上、下两层PDMS膜片和介于上、下两层PDMS膜片之间的透析膜通过环氧树脂粘合剂封装贴合而成。The microfluidic chip of the present invention is a three-layer structure, including the upper and lower PDMS membranes and the middle dialysis membrane layer. There are grooves on the PDMS membrane, and the grooved surfaces of the upper and lower membranes are bonded to the dialysis membrane to form an upper and lower membrane. Two microfluidic channels; the horizontal cross-sectional shape of the lower microfluidic channel is in a mirror image relationship with the horizontal cross-sectional shape of the upper channel. The overall depth of the microfluidic channel is 80 μm, and the microfluidic channel is arranged in a horizontal serpentine shape on the membrane: the serpentine channel in the adjustment section has a bend, the width is equal to 1.0 mm, and the horizontal part of the channel is long 60mm, the diameter of the semicircle of the curved part is 6mm; the shear section has 2 bends, the width is 500μm, the horizontal part of the serpentine channel is 55mm long, and the diameter of the semicircle of the curved part is 4mm. The stretched sections of the microfluidic channel are arranged horizontally, and the traces where the two sides intersect the horizontal plane are hyperbolic function curves. The formula of the hyperbolic function is: R(x)=1/2(e x -e -x ), stretching The length of the segment is 15 mm; the outlet position of the lower channel is 8 mm away from the midpoint of the short side of the PDMS membrane. The upper and lower layers of PDMS membranes of the chip and the dialysis membrane between the upper and lower layers of PDMS membranes are packaged and bonded by epoxy resin adhesive.
本发明的一种再生丝素蛋白纤维的制备方法,在室温下,以50%的再生丝素蛋白水溶液为纺丝液,离子调节液和吸水树脂混合液中Ca2+浓度为120g/L,分子量为40000的聚乙二醇(PEG-40000)吸水树脂的浓度为100g/L;透析膜的截留分子量为30000,纺丝液以5μL/min的流速注入上通道的,PEG-40000水溶液和离子调节液混合液以10μL/min的速度注入下层通道;纺丝液由微通道的出口挤出后在空气中固化成丝并卷绕上辊;从出口到卷辊的空气隙为30cm,卷绕速度为6cm/s。A kind of preparation method of regenerated silk fibroin fiber of the present invention, at room temperature, with 50% regenerated silk fibroin aqueous solution as spinning solution, the Ca concentration in ion regulating solution and water-absorbing resin mixed solution is 120g/L, The concentration of polyethylene glycol (PEG-40000) water-absorbing resin with a molecular weight of 40,000 is 100g/L; the molecular weight cut-off of the dialysis membrane is 30,000, and the spinning solution is injected into the upper channel at a flow rate of 5 μL/min. The aqueous solution of PEG-40000 and ions The conditioner mixture is injected into the lower channel at a speed of 10 μL/min; the spinning solution is extruded from the outlet of the microchannel, solidified into filaments in the air and wound up on the upper roller; the air gap from the outlet to the winding roller is 30 cm, and the winding The speed is 6cm/s.
本发明所制得的再生丝素蛋白纤维直径为30μm,所述的再生丝素蛋白纤维的强度为60MPa,断裂伸长率为8%。所述的再生丝素蛋白纤维为长丝。The diameter of the regenerated silk fibroin fiber prepared by the present invention is 30 μm, the strength of the regenerated silk fibroin fiber is 60 MPa, and the elongation at break is 8%. The regenerated silk fibroin fibers are filaments.
实施例6Example 6
本发明的微流体芯片是一种三层结构,包括上下层的PDMS膜片和中间的透析膜层,PDMS膜片上有凹槽,上下膜片有凹槽的面与透析膜贴合形成上下两个微流体通道;下层微流体通道的水平剖面形状与上层通道的水平剖面形状呈镜像关系。所述的微流体通道全程的深度相等为100μm,微流体通道在膜片上呈横向蛇形排布:调节段蛇形通道有1个弯折,宽度相等为1.5mm,其通道的水平部分长50mm,弯曲部分的半圆的直径为6mm;剪切段有2个弯折,宽度为350μm,蛇行通道的水平部分长66mm,弯曲部分的半圆的直径为4mm。微流体通道的拉伸段水平排列,其两侧面与水平面相交的迹线为直线,直线的公式为:R(x)=ax+b,拉伸段的长度为30mm;下层通道的出口位置偏离PDMS膜片短边中点6mm。芯片的上、下两层PDMS膜片和介于上、下两层PDMS膜片之间的透析膜通过环氧树脂和双面胶封装贴合而成。The microfluidic chip of the present invention is a three-layer structure, including the upper and lower PDMS membranes and the middle dialysis membrane layer. There are grooves on the PDMS membrane, and the grooved surfaces of the upper and lower membranes are bonded to the dialysis membrane to form an upper and lower membrane. Two microfluidic channels; the horizontal cross-sectional shape of the lower microfluidic channel is in a mirror image relationship with the horizontal cross-sectional shape of the upper channel. The entire depth of the microfluidic channel is equal to 100 μm, and the microfluidic channel is arranged in a horizontal serpentine shape on the diaphragm: the serpentine channel in the adjustment section has a bend, the width is equal to 1.5mm, and the horizontal part of the channel is long 50mm, the diameter of the semicircle of the curved part is 6mm; the shear section has 2 bends, the width is 350μm, the horizontal part of the serpentine channel is 66mm long, and the diameter of the semicircle of the curved part is 4mm. The stretched sections of the microfluidic channel are arranged horizontally, and the traces where the two sides of the channel intersect the horizontal plane are straight lines. The formula of the straight line is: R(x)=ax+b, and the length of the stretched section is 30mm; the outlet position of the lower channel deviates from The midpoint of the short side of the PDMS membrane is 6mm. The upper and lower layers of PDMS membranes of the chip and the dialysis membrane between the upper and lower layers of PDMS membranes are packaged and bonded by epoxy resin and double-sided adhesive tape.
本发明的一种再生丝素蛋白纤维的制备方法,在室温下,以40%的再生丝素蛋白水溶液为纺丝液,离子调节液和吸水树脂混合液中Ca2+浓度为105g/L,分子量为30000的聚乙二醇(PEG-30000)吸水树脂的浓度为200g/L;透析膜的截留分子量为20000,纺丝液以6μL/min的流速注入上通道的,PEG-30000水溶液和离子调节液混合液以10μL/min的速度注入下层通道;纺丝液由微通道的出口挤出后在空气中固化成丝并卷绕上辊;从出口到卷辊的空气隙为20cm,卷绕速度为6cm/s。A kind of preparation method of regenerated silk fibroin fiber of the present invention, at room temperature, with 40% regenerated silk fibroin aqueous solution as spinning solution, the Ca concentration in ion regulating solution and water-absorbing resin mixed solution is 105g/L, The concentration of polyethylene glycol (PEG-30000) water-absorbent resin with a molecular weight of 30,000 is 200g/L; the molecular weight cut-off of the dialysis membrane is 20,000, and the spinning solution is injected into the upper channel at a flow rate of 6 μL/min. The aqueous solution of PEG-30000 and ions The mixed solution of the conditioning liquid is injected into the lower channel at a speed of 10 μL/min; the spinning solution is extruded from the outlet of the microchannel, solidified into filaments in the air and wound up on the upper roller; the air gap from the outlet to the winding roller is 20 cm, and the winding The speed is 6cm/s.
本发明所制得的再生丝素蛋白纤维直径为28μm,所述的再生丝素蛋白纤维的强度为70MPa,断裂伸长率为5%。所述的再生丝素蛋白纤维为短纤维。The diameter of the regenerated silk fibroin fiber prepared by the present invention is 28 μm, the strength of the regenerated silk fibroin fiber is 70 MPa, and the elongation at break is 5%. The regenerated silk fibroin fibers are short fibers.
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| CN115487360A (en) * | 2022-09-29 | 2022-12-20 | 南京工业大学 | Preparation method of sericin-based skin tissue scaffold |
| CN115487360B (en) * | 2022-09-29 | 2023-12-22 | 南京工业大学 | Preparation method of sericin-based skin tissue scaffold |
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