CN102995192B - A kind of damp and hot dead twist system - Google Patents
A kind of damp and hot dead twist system Download PDFInfo
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- CN102995192B CN102995192B CN201210566154.8A CN201210566154A CN102995192B CN 102995192 B CN102995192 B CN 102995192B CN 201210566154 A CN201210566154 A CN 201210566154A CN 102995192 B CN102995192 B CN 102995192B
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Abstract
本发明公布了一种湿热定捻系统,包括空心通道,空心通道一端开一缝隙,另一端与具有良好导热功能的材料构成的支架相连,支架上装有温度可设定的发热装置,该装置产生的热能可通过导热支架传递到空心通道。空心通道两端的侧面各开有孔,通过孔与气体输送管道相连。本发明的湿热定捻系统:采用封闭空心通道并配合上下结构的湿气进出方式可有效提高湿热气流的利用效率;可实现大幅度减少纱线有害毛羽,使纱线表面光洁;可有效提高单纱强力;可有效实现纱线内应力平衡,降低纱体内部残余扭矩,有利于后续织造加工;对提高成纱综合质量和产品附加值具有十分重要的意义。
The invention discloses a damp-heat twist fixing system, which comprises a hollow channel, one end of which is opened with a gap, and the other end is connected with a bracket made of a material with good heat conduction function, and a heating device whose temperature can be set is installed on the bracket, and the device generates The heat energy can be transferred to the hollow channel through the heat conducting bracket. There are holes on the sides of the two ends of the hollow passage respectively, and are connected with the gas conveying pipeline through the holes. The moist heat twist fixing system of the present invention: adopts the closed hollow channel and cooperates with the moisture entry and exit mode of the upper and lower structures, which can effectively improve the utilization efficiency of the hot and humid air flow; can greatly reduce the harmful hairiness of the yarn, and make the surface of the yarn smooth; can effectively improve the unit Yarn strength; it can effectively balance the internal stress of the yarn and reduce the residual torque inside the yarn body, which is beneficial to the subsequent weaving process; it is of great significance to improve the overall quality of yarn and the added value of products.
Description
技术领域 technical field
本发明涉及到环锭纺纱新技术领域,具体的说是一种可以加装在环锭细纱机上以实现降低纱线毛羽,提高成纱强力,降低纱线残余扭矩的湿热定捻系统。 The invention relates to the new technology field of ring spinning, in particular to a damp heat twist fixing system which can be installed on a ring spinning frame to reduce yarn hairiness, improve yarn strength and reduce yarn residual torque.
背景技术 Background technique
环锭纺技术是目前国内外应用最广泛的一种纺纱技术,但是该项技术由于加捻三角区的存在而增加了毛羽的产生量,同时加捻三角区中因边纤维与中心纤维的长度、伸长率及应力差异,加捻成纱过程中使纤维沿径向内外转移,反复包卷。一方面边纤维的头尾端不易被包卷入纱条而形成毛羽;同时边纤维与中心纤维受张力不同,在拉伸时不同时断裂,因而不能充分利用每根单纤维的强力而降低单纱强度。因此,对于环锭纺纱技术的改进尤其是大幅减少成纱毛羽、降低纱线残余扭矩一直是纺纱研究比较热门的课题,并在工程实践和理论研究方面取得了一系列丰硕的研究成果。 Ring spinning technology is currently the most widely used spinning technology at home and abroad, but this technology increases the amount of hairiness due to the existence of twisting triangles. The difference in length, elongation and stress. During the process of twisting and forming yarn, the fibers are transferred radially inward and outward, and wrapped repeatedly. On the one hand, the head and tail ends of the side fibers are not easy to be wrapped into the yarn sliver to form hairiness; at the same time, the side fibers and the central fiber are under different tensions and will not break at the same time when stretched, so the strength of each single fiber cannot be fully utilized to reduce the single fiber. yarn strength. Therefore, the improvement of ring spinning technology, especially the substantial reduction of yarn hairiness and yarn residual torque has always been a hot topic in spinning research, and a series of fruitful research results have been achieved in engineering practice and theoretical research.
湿润方法是一种对环锭纺改进的常见方法之一,专利“湿润纺纱法及其纺纱装置(200710162055.2)”中将一种湿润方法引入到环锭纺中,给出一种湿润纺纱方法,以实现减少纱线毛羽、提高成纱质量。但是该方法的保湿工作面完全开放使得气流的利用效率较低,润湿效果不充分。针对此本发明将一种湿热定捻系统引入到环锭纺中,实现单股纱线在具有一定湿热度的封闭通道内的定捻,使纱线在国标回潮率要求范围内大幅度较少毛羽,增加单纱强力,降低纱线内部残余扭矩。 The wet method is one of the common methods to improve ring spinning. In the patent "wet spinning method and its spinning device (200710162055.2)", a wet method is introduced into ring spinning, and a wet spinning method is given. Yarn method to reduce yarn hairiness and improve yarn quality. However, in this method, the moisturizing working surface is completely open, so that the utilization efficiency of the airflow is low, and the wetting effect is not sufficient. Aiming at this, the present invention introduces a damp heat twist fixing system into ring spinning to realize the twist fixing of single yarn in a closed channel with a certain degree of humidity and heat, so that the yarn is greatly reduced within the range required by the national standard moisture regain. Hairiness, increase single yarn strength, reduce internal residual torque of yarn.
发明内容 Contents of the invention
本发明的目的是给出一种能大幅度降低纱线毛羽,提高成纱强力,降低纱线残余扭矩的湿热定捻系统。 The purpose of the present invention is to provide a wet heat twist fixing system which can greatly reduce yarn hairiness, increase yarn strength and reduce yarn residual torque.
为达到上述目的,本发明采用在环锭细纱机上加装单股纱线的湿热定捻系统,纱线自前罗拉钳口引出后,能在湿热定捻系统的封闭通道内受到具有一定湿热度气流的吹拂作用。 In order to achieve the above-mentioned purpose, the present invention adopts a damp heat twist fixing system for a single yarn on the ring spinning frame. After the yarn is drawn out from the nip of the front roller, it can be subjected to airflow with a certain degree of damp heat in the closed channel of the damp heat twist fixing system. blowing effect.
本发明的湿热定捻系统包括空心通道,该通道的长度为20~30mm,为便于纱线接头,在空心通道一端开一缝隙,缝隙的弧长大于0小于1mm,纺纱时纱线从该弧形的缝隙穿过进入空心通道,设该端为通道前端;后端与具有良好导热功能的材料构成的支架相连,支架上装有温度可设定的发热装置,该装置产生的热能可通过导热支架传递到空心通道。空心通道两端的侧面各开有孔,通过孔与气体输送管道相连,湿气从一根气体输送管道经孔进入空心通道,再从另一孔经气体输送管道排出,开孔的位置优选分别靠近空心通道两端。 The moist heat twist fixing system of the present invention comprises a hollow channel, the length of which is 20-30 mm, and for the convenience of yarn jointing, a gap is opened at one end of the hollow channel, the arc length of the gap is greater than 0 and less than 1 mm, and the yarn passes through the channel during spinning. The arc-shaped gap passes through and enters the hollow channel, and this end is set as the front end of the channel; the rear end is connected with a bracket made of a material with good heat conduction function, and a heating device with a temperature adjustable is installed on the bracket, and the heat generated by the device can be passed through the heat conduction The stent is passed into the hollow channel. There are holes on the sides of both ends of the hollow channel, which are connected to the gas delivery pipeline through the holes. Moisture enters the hollow channel from one gas delivery pipeline through the hole, and then is discharged from the other hole through the gas delivery pipeline. The openings are preferably located close to Both ends of the hollow channel.
优选地,空心通道除弧形缝隙部分的外部包裹有一层绝热材料。 Preferably, the hollow channel is wrapped with a layer of heat insulating material except for the arc-shaped gap.
在具体实施过程中,便于调节纱线在空心通道中的位置,细纱机的车面上开有椭圆形的孔,连接支架通过螺丝固定在椭圆形孔中,使得支架可沿着左右方向(椭圆形孔的长轴方向)在一定范围内移动,实现纱线在空心通道左右方向位置在一定范围内的调节,调节范围以空心通道中心为原点左右3~4mm。 In the specific implementation process, it is convenient to adjust the position of the yarn in the hollow channel. There is an oval hole on the car surface of the spinning frame, and the connecting bracket is fixed in the oval hole by screws, so that the bracket can move along the left and right direction (ellipse The long axis direction of the shaped hole) moves within a certain range to realize the adjustment of the yarn position in the left and right direction of the hollow channel within a certain range. The adjustment range is 3-4mm around the center of the hollow channel as the origin.
本发明的有益效果为:采用封闭空心通道并配合上下结构的湿气进出方式可有效提高湿热气流的利用效率;可实现大幅度减少纱线有害毛羽,使纱线表面光洁;可有效提高单纱强力;可有效实现纱线内应力平衡,降低纱体内部残余扭矩,有利于后续织造加工;对提高成纱综合质量和产品附加值具有十分重要的意义。 The beneficial effects of the present invention are as follows: adopting a closed hollow channel and matching the moisture in and out of the upper and lower structures can effectively improve the utilization efficiency of hot and humid air; can greatly reduce the harmful hairiness of the yarn, and make the surface of the yarn smooth; can effectively improve the single yarn Strong; it can effectively balance the internal stress of the yarn and reduce the residual torque inside the yarn body, which is beneficial to the subsequent weaving process; it is of great significance to improve the overall quality of the yarn and the added value of the product.
附图说明 Description of drawings
图1为本发明的工作示意图; Fig. 1 is the working schematic diagram of the present invention;
图2为本发明的湿热定捻系统结构示意图。 Fig. 2 is a structural schematic diagram of the wet heat twist fixing system of the present invention.
具体实施方式 detailed description
如图1和2所示,本发明所述的湿热定捻系统I包括由陶瓷材料构成的圆柱形空心通道1,空心通道1长度为25mm,半径5mm,在空心通道1前端开有缝隙2,空心通道1后端与具有良好导热功能的材料构成的支架3相连,支架3通过螺丝固定在细纱机的车面上的椭圆形孔14中,在支架3与车台面相连接的一端上装有温度可设定的发热装置13,空心通道1除弧形缝隙部分2的外部包裹有一层绝热材料4,在圆柱形空心通道1上含有进气系统II和出气系统III,在距离空心通道上端8mm的左侧开有半径为3mm的圆孔6,距离空心通道下端的右侧开有半径为3mm的圆孔5,在外层绝热材料4上开有圆孔7和圆孔8,气体输送管9的一端通过绝热材料4上的圆孔7与空心通道1上的圆孔5相连,另一端与L型两通气动接头10的一端相连,L型两通气动接头10的另一端与超声波加湿器相连,组成进气系统II;气体输出管11的一端通过绝热材料4上的圆孔8与空心通道上的圆孔6相连,另一端与L型两通气动接头12的一端相连,L型两通气动接头12的另一端与排气通道相连,组成出气系统III。 As shown in Figures 1 and 2, the wet heat twist fixing system 1 of the present invention comprises a cylindrical hollow passage 1 made of ceramic material, the length of the hollow passage 1 is 25mm, the radius is 5mm, and there is a slit 2 at the front end of the hollow passage 1, The rear end of the hollow channel 1 is connected to the bracket 3 made of material with good heat conduction function. The bracket 3 is fixed in the oval hole 14 on the car surface of the spinning frame by screws. The heating device 13 can be set. The hollow channel 1 is wrapped with a layer of heat insulating material 4 except for the arc-shaped gap part 2. The cylindrical hollow channel 1 contains the air intake system II and the air outlet system III. The distance from the upper end of the hollow channel is 8mm. A round hole 6 with a radius of 3 mm is opened on the left side, a round hole 5 with a radius of 3 mm is opened on the right side from the lower end of the hollow channel, and a round hole 7 and a round hole 8 are opened on the outer layer of heat insulating material 4, and the gas delivery pipe 9 One end is connected to the round hole 5 on the hollow channel 1 through the round hole 7 on the heat insulating material 4, the other end is connected to one end of the L-shaped two-way pneumatic joint 10, and the other end of the L-shaped two-way pneumatic joint 10 is connected to the ultrasonic humidifier , forming the intake system II; one end of the gas output pipe 11 is connected to the round hole 6 on the hollow channel through the round hole 8 on the heat insulating material 4, and the other end is connected to one end of the L-shaped two-way pneumatic joint 12, and the L-shaped two-way The other end of the pneumatic joint 12 is connected with the exhaust channel to form the air outlet system III.
装置主要工作方式为:纺纱时,纱线从弧形的缝隙2穿过进入空心通道1完成接头,纺纱过程中,纱线自前罗拉钳口引出后,在湿热定捻系统的空心通道1内受到具有一定湿热度气流的吹拂或者吸附作用,实现大幅度减少纱线有害毛羽,使纱线表面光洁,同时完成纱线的定捻,有效实现纱线内应力平衡,降低纱体内部残余扭矩。 The main working mode of the device is: during spinning, the yarn passes through the arc-shaped gap 2 and enters the hollow channel 1 to complete the joint. Blowing or adsorption by the airflow with a certain humidity and heat can greatly reduce the harmful hairiness of the yarn, make the surface of the yarn smooth, and at the same time complete the twist setting of the yarn, effectively achieve the balance of the internal stress of the yarn, and reduce the residual torque inside the yarn body .
Claims (6)
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| CN201210566154.8A CN102995192B (en) | 2012-12-24 | 2012-12-24 | A kind of damp and hot dead twist system |
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| CN201210566154.8A CN102995192B (en) | 2012-12-24 | 2012-12-24 | A kind of damp and hot dead twist system |
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| CN102995192A CN102995192A (en) | 2013-03-27 |
| CN102995192B true CN102995192B (en) | 2016-01-13 |
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| CN103485008B (en) * | 2013-09-29 | 2016-03-30 | 江南大学 | A kind of can the damp and hot spinning apparatus of reducing resultant yarn filoplume |
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| JPH0816293B2 (en) * | 1990-10-26 | 1996-02-21 | 東レ株式会社 | False twisting method |
| JP3888155B2 (en) * | 2001-12-25 | 2007-02-28 | 東レ株式会社 | Polyamide fabric |
| ITMI20030846A1 (en) * | 2003-04-28 | 2004-10-29 | Savio Macchine Tessili Spa | DEVICE TO REDUCE THE PELOSITY OF TEXTILE YARNS |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4020623A (en) * | 1975-12-03 | 1977-05-03 | Ppg Industries, Inc. | Novel textile process |
| GB2166168A (en) * | 1984-10-25 | 1986-04-30 | American & Efird Mills Inc | Looped core and effect yarn |
| US4624102A (en) * | 1985-06-24 | 1986-11-25 | E. I. Du Pont De Nemours And Company | Method for reducing broken fibers on the surface of a carbon fiber yarn bundle |
| CN87205150U (en) * | 1987-08-26 | 1988-06-15 | 文国强 | Jet heating wet and dry twist setter |
| CN102154748A (en) * | 2011-04-11 | 2011-08-17 | 东华大学 | Method for processing over-twisted pure cotton yarns |
| CN102206885A (en) * | 2011-05-19 | 2011-10-05 | 上海市毛麻纺织科学技术研究所 | Polysulfonamide core-spun and wrapped composite yarns and conditioning friction tight composite spinning device thereof |
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Denomination of invention: A humid and hot twisting system Granted publication date: 20160113 Pledgee: Industrial and Commercial Bank of China Limited Suzhou Yangtze River Delta integration Demonstration Zone Branch Pledgor: SUZHOU CITY XINGJINGZE FIBER TECHNOLOGY Co.,Ltd. Registration number: Y2026980002899 |
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