CN102995223A - Ultraviolet-proof shell fabric and manufacturing method thereof - Google Patents
Ultraviolet-proof shell fabric and manufacturing method thereof Download PDFInfo
- Publication number
- CN102995223A CN102995223A CN2012105096641A CN201210509664A CN102995223A CN 102995223 A CN102995223 A CN 102995223A CN 2012105096641 A CN2012105096641 A CN 2012105096641A CN 201210509664 A CN201210509664 A CN 201210509664A CN 102995223 A CN102995223 A CN 102995223A
- Authority
- CN
- China
- Prior art keywords
- speed
- fiber
- polyester fiber
- bamboo fiber
- bamboo
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 239000000835 fiber Substances 0.000 claims abstract description 181
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 97
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 97
- 241001330002 Bambuseae Species 0.000 claims abstract description 97
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 97
- 239000011425 bamboo Substances 0.000 claims abstract description 97
- 229920000728 polyester Polymers 0.000 claims abstract description 72
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000007382 vortex spinning Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 21
- 230000000694 effects Effects 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 229920000742 Cotton Polymers 0.000 claims description 33
- 238000009960 carding Methods 0.000 claims description 19
- 239000007787 solid Substances 0.000 claims description 14
- 230000000740 bleeding effect Effects 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 11
- 238000009965 tatting Methods 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- 229920004933 Terylene® Polymers 0.000 claims description 6
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- 239000003995 emulsifying agent Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 239000008234 soft water Substances 0.000 claims description 4
- 238000003672 processing method Methods 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 230000007547 defect Effects 0.000 abstract 1
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 210000001520 comb Anatomy 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 201000009030 Carcinoma Diseases 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- ZIALXKMBHWELGF-UHFFFAOYSA-N [Na].[Cu] Chemical compound [Na].[Cu] ZIALXKMBHWELGF-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005267 amalgamation Methods 0.000 description 1
- 230000002968 anti-fracture Effects 0.000 description 1
- 238000010170 biological method Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229930002875 chlorophyll Natural products 0.000 description 1
- 235000019804 chlorophyll Nutrition 0.000 description 1
- ATNHDLDRLWWWCB-AENOIHSZSA-M chlorophyll a Chemical compound C1([C@@H](C(=O)OC)C(=O)C2=C3C)=C2N2C3=CC(C(CC)=C3C)=[N+]4C3=CC3=C(C=C)C(C)=C5N3[Mg-2]42[N+]2=C1[C@@H](CCC(=O)OC\C=C(/C)CCC[C@H](C)CCC[C@H](C)CCCC(C)C)[C@H](C)C2=C5 ATNHDLDRLWWWCB-AENOIHSZSA-M 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000002344 fibroplastic effect Effects 0.000 description 1
- 230000036737 immune function Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004224 protection Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 230000001835 salubrious effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 210000004881 tumor cell Anatomy 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses an ultraviolet-proof shell fabric and a manufacturing method thereof. The ultraviolet-proof shell fabric comprises the following raw materials in percentage by weight: 30%-70% of natural bamboo fibers and 30%-70% of polyester fibers. The manufacturing method comprises the steps of processing the natural bamboo fibers and the polyester fibers into core-spun yarns by a vortex spinning process, and then processing the core-spun yarns into the shell fabric with three-dimensional patterns by twisting and tattling. The shell fabric has a good ultraviolet-proof effect, is light, dry and breathable, overcomes the defects that the conventional clothes made from natural bamboo fibers is poor in abrasion resistance and easy to be damaged, and is applicable to manufacture of comfortable clothes worn in summer.
Description
Technical field
The present invention relates to a kind of fabric and preparation method thereof, particularly fabric of a kind of antiultraviolet and preparation method thereof.
Background technology
The daylight in summer is strong, the ultraviolet irradiation that wherein contains more can allow people's blackening roughening, and the excessive long-term individual generation of disturbing gtelatinous fibre in the skin of ultraviolet radiation meeting, cause skin to follow the string, wrinkle occurs, even destroy the immune function of human body, encourage the production of tumour cell, thereby the initiation cutaneum carcinoma, therefore in daily life how the radiation of antiultraviolet become an important process.
Mostly antiultraviolet clothes in the market is to adopt in fabric face interpolation antiultraviolet coating, but such coating does not have gas permeability, and during the broiling summer, be not suitable for wearing the today of warming that especially globalizes.Research show, the chlorophyll copper sodium that contains in the natural bamboo fiber can absorb ultraviolet ray, so that bamboo fiber has extraordinary preventing ultraviolet effect.But the intensity of bamboo fiber own is large, and flexibility is poor, and easy fracture is difficult to make satisfactory solid endurable clothing.
Summary of the invention
The present invention is directed to the above-mentioned shortcoming of bamboo fiber, a kind of ultraviolet-resistant fabric and preparation method thereof is provided.
For achieving the above object, the present invention takes following technical proposals to realize:
A kind of ultraviolet-resistant fabric, described raw material of fabric comprises bamboo fiber and polyester fiber, wherein each weight percentages of components is bamboo fiber 30%-70%, polyester fiber 30%-70%, bamboo fiber and polyester fiber adopt Technology of Air Vortex Spinning to be processed into composite yarn, then make the fabric with solid grain by the twisting tatting.
Preferably, the percentage by weight of described bamboo fiber and polyester fiber is: bamboo fiber 50%, polyester fiber 50%.
Preferably, described polyester fiber is terylene.
A kind of processing method of ultraviolet-resistant fabric may further comprise the steps:
A. the preliminary treatment of bamboo fiber and polyester fiber, at first bamboo fiber is dried, then spray oil supply to wet process, in bamboo fiber, spray oil supply dewing bleeding agent, the composition of wherein said bleeding agent comprises emulsifying agent 10-14%, softener 8%-11%, surplus is soft water, the addition of bleeding agent is 10% of bamboo fiber percentage by weight; Polyester fiber carries out oil supply simultaneously to wet process;
B. the opening and cleaning step of bamboo fiber and polyester fiber, wherein used opening picking equipment and the parameter of bamboo fiber is: the Beater Speed of griping cotton machine is 720-780r/min, two parallel Beater Speed of cotton blender machine are respectively 760r/min and 810r/min, the Beater Speed of comb needle type opener is 600r/min, the feeding roller speed 35r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 800r/min, and humidity is 46%-50% in the workshop; Opening picking equipment and the parameter of polyester fiber are: the Beater Speed of griping cotton machine is 500-560r/min, two parallel Beater Speed of cotton blender machine are respectively 450r/min and 500r/min, the Beater Speed of comb needle type opener is 400r/min, the feeding roller speed 25r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 700r/min;
C. the carding step of bamboo fiber and polyester fiber, wherein the carding device of bamboo fiber and parameter are: the cylinder speed of carding machine is 320-350r/min, licker-in speed is 750r/min-800r/min, cover plate speed 150mm/min, doffer speed is 16r/min, cylinder-doffer 0.15mm that spaces, it is 19g/5m that the carded sliver is done quantitatively, workshop humidity is 41%-44%; The carding device of polyester fiber and parameter are: the cylinder speed of carding machine is 280-300r/min, licker-in speed is 650r/min-700r/min, and cover plate speed 100mm/min, doffer speed are 15r/min, cylinder-doffer 0.1mm that spaces, it is 25g/5m that the carded sliver is done quantitatively;
D. the mixing in doubling step of bamboo fiber and polyester fiber adopts three road bars to mix mode, the quantitative 21g/5m of slubbing drafting, and two and quantitative 19g/5m, three and quantitative 18g/5m, workshop humidity is 75%-85%, in the drafting process, heavily pressurization, quantitatively light, large spacing, low velocity;
E. the vortex spinning operation of bamboo fiber and polyester fiber, bamboo fiber and polyester fiber are through feeding roller, after passing through drafter again, draw to hollow ingot, under the effect of high speed rotary eddy current, rise along nozzle is inboard, and along the spindle rotation, twisting forms take polyester fiber as core, bamboo fiber wraps up its outer cladded yarn, and described yarn is constantly drawn and is wound into bobbin by drawing roller from thread guide eyelet; Wherein the parameter of vortex spinning machine is: the dominant draft multiple is 35, and the intermediate draft multiple is 2.01, nozzle exit pressure 0.5Pa, and feeding ratio 0.97, curling ratio, 0.98, sliver exporting speed 380m/min, workshop humidity is 70%-75%;
F. after the blended yarns process yarn clearer cleaning that vortex spinning obtains, carry out warping, sizing, the machine of then going up adopts the method for twisting tatting to be made into the fabric with solid grain.
Wherein, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 30%-70%, polyester fiber 30%-70%.
Preferably, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 50%, polyester fiber 50%.
Preferably, described polyester fiber is terylene.
Further, in the described twisting tatting process, warp and parallel are bamboo fiber and the spun cladded yarn of polyester fiber eddy current.
Further, 300/m of described warp and parallel twisting.
Further, in the described twisting tatting process, many warps and many parallels interweave up and down, form solid grain.
Compared with prior art, the present invention has the following advantages: adopt bamboo fiber and polyester fiber to make the cored silk by vortex spinning, further be spun into the fabric with solid grain, kept the good anti-ultraviolet function of bamboo fiber, overcome simultaneously bamboo fiber intensity large, flexibility is poor, not wear-resisting defective, the gained fabric is soft, and is ventilative, solid, endurable.
Description of drawings
Fig. 1 is the preparation method flow chart of a kind of ultraviolet-resistant fabric of the present invention.
The specific embodiment
As shown in Figure 1, the processing method of a kind of ultraviolet-resistant fabric provided by the invention may further comprise the steps:
A. the preliminary treatment 11 of bamboo fiber and polyester fiber, at first bamboo fiber is dried, then spray oil supply to wet process, in bamboo fiber, spray oil supply dewing bleeding agent, the composition of wherein said bleeding agent comprises emulsifying agent 10-14%, softener 8%-11%, surplus is soft water, the addition of bleeding agent is 10% of bamboo fiber percentage by weight; Polyester fiber carries out oil supply simultaneously to wet process.
Preferred used bamboo fiber is natural bamboo fibres in the embodiment of the invention, and the protofibre that namely adopts physics, biological method to produce also can adopt regenerated bamboo fiber.The process of producing of described natural bamboo fibres: bamboo wood → bamboo chip processed → steaming bamboo chip → crushing decomposition → biological enzyme degumming → carded fiber → textile fiber.
The bamboo fibre moisture generally reaches 13%, and the intensity of bamboo fiber and moisture are inversely proportional to, and therefore the pretreated first step is namely dried, and makes it to reach the peak of intensity, is convenient to carded fiber, avoids fracture; Then oil supply dewing increases pliability, anti-strike capability and the intensity of fiber.
B. the opening and cleaning step 12 of bamboo fiber and polyester fiber, wherein used opening picking equipment and the parameter of bamboo fiber is: the Beater Speed of griping cotton machine is 720-780r/min, two parallel Beater Speed of cotton blender machine are respectively 760r/min and 810r/min, the Beater Speed of comb needle type opener is 600r/min, the feeding roller speed 35r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 800r/min, and humidity is 46%-50% in the workshop; Opening picking equipment and the parameter of polyester fiber are: the Beater Speed of griping cotton machine is 500-560r/min, two parallel Beater Speed of cotton blender machine are respectively 450r/min and 500r/min, the Beater Speed of comb needle type opener is 400r/min, the feeding roller speed 25r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 700r/min.
Bamboo fiber intensity is low, fibre uniformity good, fineness is thin, so opening and cleaning step is taked: the technological principle of " duty grabs, thinly feed, many combs, fewly beat, low velocity, space greatly ", minimizing producing short flannel because shredding causes the fiber brittle failure as far as possible.
Because intensity and the moisture of bamboo fiber are inversely proportional to, during blowing, workshop humidity must be low, and is enough with the intensity that guarantees bamboo fiber, prevents fracture.
The polyester fiber fineness is thin, softness, and easily kink forms cotton knot, so cotton cleaning process adopts: the technological principle of " low velocity is spaced greatly, and many combs are few to be beaten, anti-tangle antiseized ".
C. the carding step 13 of bamboo fiber and polyester fiber, wherein the carding device of bamboo fiber and parameter are: the cylinder speed of carding machine is 320-350r/min, licker-in speed is 750r/min-800r/min, cover plate speed 150mm/min, doffer speed is 16r/min, cylinder-doffer 0.15mm that spaces, it is 19g/5m that the carded sliver is done quantitatively, workshop humidity is 41%-44%; The carding device of polyester fiber and parameter are: the cylinder speed of carding machine is 280-300r/min, licker-in speed is 650r/min-700r/min, and cover plate speed 100mm/min, doffer speed are 15r/min, cylinder-doffer 0.1mm that spaces, it is 25g/5m that the carded sliver is done quantitatively.
Air vortex spinning is that sliver directly feeds, hooked fibre in the sliver, cotton knot quantity and short fibre content can directly have influence on the quality of rear operation, simultaneously long for bamboo fiber length, fiber fluffy does not almost have the characteristics of impurity, therefore select " low velocity; at a high speed than, tightly space, divide by force comb, fast transfer " technological principle, so that fiber obtains sufficient combing and good transfer, guarantee web clear, without clouding, without broken hole, the carded sliver is bright and clean, even.
Polyester fiber is thin because of its fineness, and antitorque moment is little, easily rubs with the hands to turn the formation cotton knot between the cover plate cylinder,, takes the technological principle of " tightly spacing slow train speed " for guaranteeing card sliver quality.
Because intensity and the moisture of bamboo fiber are inversely proportional to, during comb and parallel cotton fibers prior to spinning, workshop humidity must be low, and is enough with the intensity that guarantees bamboo fiber, prevents fracture.
D. the mixing in doubling step 14 of bamboo fiber and polyester fiber adopts three road bars to mix mode, the quantitative 21g/5m of slubbing drafting, and two and quantitative 19g/5m, three and quantitative 18g/5m, workshop humidity is 75%-85%, in the drafting process, heavily pressurization, quantitatively light, large spacing, low velocity.
For the characteristics of air vortex spinning, in order to improve the parallel stretch degree of fiber, and strip adoption three roads and closing, reduce negative the closing of drawing-off of vortex spinning.Amalgamation also, mixed two and back zone drafting multiple generally be not less than 1.7 times, mixed three and back area draft grasp less than normal, generally be not higher than 1.3 times, back area draft head, two, three also reduces successively, be conducive to further stretching of fiber parallel, to reduce the increase of ripe middle cotton knot, guarantee that ripe bar is done and inherent quality, lay a good foundation for becoming the flat raising of sliver solid carbon dioxide.
E. the vortex spinning operation 15 of bamboo fiber and polyester fiber, bamboo fiber and polyester fiber are through feeding roller, after passing through drafter again, draw to hollow ingot, under the effect of high speed rotary eddy current, rise along nozzle is inboard, and along the spindle rotation, twisting forms take polyester fiber as core, bamboo fiber wraps up its outer cladded yarn, and described yarn is constantly drawn and is wound into bobbin by drawing roller from thread guide eyelet; Wherein the parameter of vortex spinning machine is: the dominant draft multiple is 35, and the intermediate draft multiple is 2.01, nozzle exit pressure 0.5Pa, and feeding ratio 0.97, curling ratio, 0.98, sliver exporting speed 380m/min, workshop humidity is 70%-75%.
The factor that affects the air vortex spinning quality has a lot of aspects, and the factors such as the output speed of vortex spinning, nozzle exit pressure and drawing-off distribution all have significant impact to the quality of Air Vortex Spun Yarn.
With the raising of vortex spinning speed, fiber in nozzle holdup time and the energy density of injection air all can descend, the load that yarn itself receives also can reduce, thereby causes the yarn deliquescing, filoplume increases, powerful decline.Therefore, for the lower characteristics of bamboo fiber raw material brute force, select output speed on the low side, to improve yarn strength.
Nozzle air is as the suction with the fiber inlet nozzle, in nozzle, with fiber separation, finish simultaneously fiber roll around spindle action on every side, when nozzle exit pressure increases, then air-flow increases fibroplastic load, make the yarn hardening, cause dried irregularity, slubbing, the cotton knot of yarn all to increase accordingly, but the brute force of yarn improves, filoplume reduces, therefore, in order to ensure brute force and the anti-pilling of yarn, select higher nozzle exit pressure.
Obtain take polyester fiber as core by vortex spinning, bamboo fiber wraps up its outer cladded yarn, improved the low shortcoming of bamboo fiber intensity, make its elasticity with polyester fiber and intensity, improve its anti-strike capability and anti-fracture performance, pass through Technology of Air Vortex Spinning simultaneously so that yarn obtains fluffy structure, kept the space of bamboo fiber, further strengthened the gas permeability of yarn.
F. the operation 16 of weaving, the blended yarns that vortex spinning obtains through the yarn clearer cleaning after, carry out warping, sizing, the machine of then go up adopts the method for twisting tatting to be made into the fabric with solid grain.
Warp and parallel are bamboo fiber and the spun cladded yarn of polyester fiber eddy current, and warp and 300/m of parallel twisting.In the described twisting tatting process, many warps and many parallels interweave up and down, form solid grain.
By above-mentioned weaving method, the fabric with solid grain of formation, fine and close but have three-dimensional hole, have the performance of antiultraviolet, strengthened simultaneously salubrious ventilative characteristics, suitable to the dress ornament in summer.
Among the present invention, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 30%-70%, polyester fiber 30%-70%.
In the preferred embodiment, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 50%, polyester fiber 50%.
Further in the preferred embodiment, described polyester fiber is terylene.
Embodiment 1
50% bamboo fiber and 50% terylene, at first bamboo fiber is dried, then spray oil supply to wet process, in bamboo fiber, spray oil supply dewing bleeding agent, the composition of wherein said bleeding agent comprises emulsifying agent 13%, softener 10%, surplus are soft water, and the addition of bleeding agent is 10% of bamboo fiber percentage by weight; Polyester fiber carries out oil supply simultaneously to wet process.
Then pass through successively griping cotton machine, cotton blender machine and comb needle type opener, wherein the Beater Speed of griping cotton machine is 750r/min, two parallel Beater Speed of cotton blender machine are respectively 760r/min and 810r/min, the Beater Speed of comb needle type opener is 600r/min, the feeding roller speed 35r/min of vibrating cotton box, the roller speed of lapper is 20r/min, comprehensive Beater Speed is 800r/min, humidity is 49% in the workshop, opening picking equipment and the parameter of polyester fiber are: the Beater Speed of griping cotton machine is 540r/min, two parallel Beater Speed of cotton blender machine are respectively 450r/min and 500r/min, the Beater Speed of comb needle type opener is 400r/min, the feeding roller speed 25r/min of vibrating cotton box, the roller speed of lapper is 20r/min, comprehensive Beater Speed is 700r/min.
Then enter carding machine, wherein the cylinder speed of bamboo fiber carding machine is 330r/min, and licker-in speed is 780r/min, cover plate speed 150mm/min, doffer speed are 16r/min, cylinder-doffer 0.15mm that spaces, it is 19g/5m that the carded sliver is done quantitatively, and workshop humidity is 43%; The carding device of polyester fiber and parameter are: the cylinder speed of carding machine is 290r/min, and licker-in speed is 680r/min, and cover plate speed 100mm/min, doffer speed are 15r/min, cylinder-doffer 0.1mm that spaces, and it is 25g/5m that the carded sliver is done quantitatively.
Then enter mixing in doubling step, adopt three road bars to mix mode, the quantitative 21g/5m of slubbing drafting, two also quantitative 19g/5m, three also quantitative 18g/5m, workshop humidity is 80%.
Then, bamboo fiber and polyester fiber are through feeding roller, after passing through drafter again, draw to hollow ingot, under the effect of high speed rotary eddy current, rise along nozzle is inboard, and along the spindle rotation, twisting forms take polyester fiber as core, bamboo fiber wraps up its outer cladded yarn, and described yarn is constantly drawn and is wound into bobbin by drawing roller from thread guide eyelet; Wherein the parameter of vortex spinning machine is: the dominant draft multiple is 35, and the intermediate draft multiple is 2.01, nozzle exit pressure 0.5Pa, and feeding ratio 0.97, curling ratio, 0.98, sliver exporting speed 380m/min, workshop humidity is 70%.
The blended yarns that vortex spinning obtains carries out warping, sizing after clearing up through yarn clearer, and the machine of then going up adopts the method for twisting tatting to be made into the fabric with solid grain.
Fabric by above-mentioned steps obtains detects group's examining report through the Zhejiang circumference and learns the T(UPF of this fabric)
AVBe that 73.74, UPF value is 69.24, T (UVA)
AV% is 3.92, T (UVB)
AV% is 1.03.And according to the regulation of Chinese GB/T 18830-2009 " evaluation of ultraviolet resistance of fabric ", as the UPF of sample〉40, and T (UVA)
AVDuring %＜5%, can be described as " antiultraviolet product ", so the fabric of made is ultraviolet-resistant fabric among the present invention.
Although the present invention with preferred embodiment openly as above; but it is not to limit the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can utilize method and the technology contents of above-mentioned announcement that technical solution of the present invention is made possible change and modification; therefore; every content that does not break away from technical solution of the present invention; to any simple modification, equivalent variations and modification that above embodiment does, all belong to the protection domain of technical solution of the present invention according to technical spirit of the present invention.
Claims (10)
1. ultraviolet-resistant fabric, it is characterized in that, described raw material of fabric comprises bamboo fiber and polyester fiber, wherein each weight percentages of components is bamboo fiber 30%-70%, polyester fiber 30%-70%, bamboo fiber and polyester fiber adopt Technology of Air Vortex Spinning to be processed into composite yarn, then make the fabric with solid grain by the twisting tatting.
2. fabric according to claim 1 is characterized in that, the percentage by weight of described bamboo fiber and polyester fiber is: bamboo fiber 50%, polyester fiber 50%.
3. fabric according to claim 1 and 2 is characterized in that, described polyester fiber is terylene.
4. the processing method of a ultraviolet-resistant fabric is characterized in that, may further comprise the steps:
The preliminary treatment of bamboo fiber and polyester fiber, at first bamboo fiber is dried, then spray oil supply to wet process, in bamboo fiber, spray oil supply dewing bleeding agent, the composition of wherein said bleeding agent comprises emulsifying agent 10-14%, softener 8%-11%, surplus is soft water, the addition of bleeding agent is 10% of bamboo fiber percentage by weight; Polyester fiber carries out oil supply simultaneously to wet process;
The opening and cleaning step of bamboo fiber and polyester fiber, wherein used opening picking equipment and the parameter of bamboo fiber is: the Beater Speed of griping cotton machine is 720-780r/min, two parallel Beater Speed of cotton blender machine are respectively 760r/min and 810r/min, the Beater Speed of comb needle type opener is 600r/min, the feeding roller speed 35r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 800r/min, and humidity is 46%-50% in the workshop; Opening picking equipment and the parameter of polyester fiber are: the Beater Speed of griping cotton machine is 500-560r/min, two parallel Beater Speed of cotton blender machine are respectively 450r/min and 500r/min, the Beater Speed of comb needle type opener is 400r/min, the feeding roller speed 25r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 700r/min;
The carding step of bamboo fiber and polyester fiber, wherein the carding device of bamboo fiber and parameter are: the cylinder speed of carding machine is 320-350r/min, licker-in speed is 750r/min-800r/min, cover plate speed 150mm/min, doffer speed is 16r/min, cylinder-doffer 0.15mm that spaces, it is 19g/5m that the carded sliver is done quantitatively, workshop humidity is 41%-44%; The carding device of polyester fiber and parameter are: the cylinder speed of carding machine is 280-300r/min, licker-in speed is 650r/min-700r/min, and cover plate speed 100mm/min, doffer speed are 15r/min, cylinder-doffer 0.1mm that spaces, it is 25g/5m that the carded sliver is done quantitatively;
The mixing in doubling step of bamboo fiber and polyester fiber adopts three road bars to mix mode, the quantitative 21g/5m of slubbing drafting, and two and quantitative 19g/5m, three and quantitative 18g/5m, workshop humidity is 75%-85%, in the drafting process, heavily pressurization, quantitatively light, large spacing, low velocity;
The vortex spinning operation of bamboo fiber and polyester fiber, bamboo fiber and polyester fiber are through feeding roller, after passing through drafter again, draw to hollow ingot, under the effect of high speed rotary eddy current, rise along nozzle is inboard, and along the spindle rotation, twisting forms take polyester fiber as core, bamboo fiber wraps up its outer cladded yarn, and described yarn is constantly drawn and is wound into bobbin by drawing roller from thread guide eyelet; Wherein the parameter of vortex spinning machine is: the dominant draft multiple is 35, and the intermediate draft multiple is 2.01, nozzle exit pressure 0.5Pa, and feeding ratio 0.97, curling ratio, 0.98, sliver exporting speed 380m/min, workshop humidity is 70%-75%;
The blended yarns that vortex spinning obtains carries out warping, sizing after clearing up through yarn clearer, and the machine of then going up adopts the method for twisting tatting to be made into the fabric with solid grain.
5. preparation method according to claim 4 is characterized in that, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 30%-70%, polyester fiber 30%-70%.
6. preparation method according to claim 5 is characterized in that, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 50%, polyester fiber 50%.
7. the described preparation method of any one is characterized in that according to claim 4-6, and described polyester fiber is terylene.
8. preparation method according to claim 4 is characterized in that, in the described twisting tatting process, warp and parallel are bamboo fiber and the spun cladded yarn of polyester fiber eddy current.
9. preparation method according to claim 8, described warp and 300/m of parallel twisting.
10. preparation method according to claim 8, in the described twisting tatting process, many warps and many parallels interweave up and down, form solid grain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210509664.1A CN102995223B (en) | 2012-12-04 | 2012-12-04 | Manufacturing method of ultraviolet-proof shell fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210509664.1A CN102995223B (en) | 2012-12-04 | 2012-12-04 | Manufacturing method of ultraviolet-proof shell fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102995223A true CN102995223A (en) | 2013-03-27 |
| CN102995223B CN102995223B (en) | 2013-12-25 |
Family
ID=47924301
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210509664.1A Expired - Fee Related CN102995223B (en) | 2012-12-04 | 2012-12-04 | Manufacturing method of ultraviolet-proof shell fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102995223B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103422218A (en) * | 2013-05-10 | 2013-12-04 | 安正时尚集团股份有限公司 | Breathable moisture-conductive fabric and manufacturing process thereof |
| CN103469434A (en) * | 2013-09-22 | 2013-12-25 | 吴江市锦邦纺织品有限公司 | Multifunctional memory fabric |
| CN104611797A (en) * | 2015-01-06 | 2015-05-13 | 山东阳谷顺达纺织有限公司 | Wine red superfine denier yarn bamboo fiber and special-shaped colored polyester fiber blending product and spinning method thereof |
| CN105862205A (en) * | 2016-05-20 | 2016-08-17 | 长兴宏泰纺织有限公司 | Preparation method of ultraviolet-proof covering yarn |
| CN107881615A (en) * | 2017-12-21 | 2018-04-06 | 苏州市星京泽纤维科技有限公司 | A kind of vortex spinning compound core-spun yarn and its production method |
| CN107881613A (en) * | 2017-12-21 | 2018-04-06 | 苏州市星京泽纤维科技有限公司 | A kind of imitative cotton vortex spinning yarn |
| CN109537125A (en) * | 2018-12-28 | 2019-03-29 | 杭州蓝色倾情服饰有限公司 | Uvioresistant wind coat fabric and preparation method thereof |
| CN109695089A (en) * | 2018-12-29 | 2019-04-30 | 江苏工程职业技术学院 | A kind of design method and its production technology of bamboo polyester-cotton blend fiber crops shirt fabric |
| CN113802240A (en) * | 2021-10-11 | 2021-12-17 | 江苏三盛纺织有限公司 | Preparation process of grey cloth |
| CN115305612A (en) * | 2022-09-14 | 2022-11-08 | 罗莱生活科技股份有限公司 | Polyester fiber core-spun yarn and preparation method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005171427A (en) * | 2003-12-12 | 2005-06-30 | Toray Ind Inc | Union cloth |
| KR100847071B1 (en) * | 2007-02-01 | 2008-07-17 | 주식회사 민건 | Bamboo filter manufacturing method |
| DE202008005977U1 (en) * | 2008-04-30 | 2008-07-24 | Xu, Ren-Liang, Shaoxing | Carbon fiber fabric with silk gloss |
| CN101787605A (en) * | 2010-02-05 | 2010-07-28 | 东华大学 | Thin pearl fiber shuttle-woven fabric with anti-ultraviolet function and preparation method thereof |
| CN101994190A (en) * | 2009-08-25 | 2011-03-30 | 苗耐刚 | Method for making ultraviolet screening bamboo fiber fabric |
| CN102051722A (en) * | 2009-10-29 | 2011-05-11 | 江苏苏龙纺织科技集团有限公司 | Functional fabric |
| CN102505235A (en) * | 2011-11-22 | 2012-06-20 | 南通市苏中纺织有限公司 | Cation dacron bamboo fiber blended yarn |
-
2012
- 2012-12-04 CN CN201210509664.1A patent/CN102995223B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005171427A (en) * | 2003-12-12 | 2005-06-30 | Toray Ind Inc | Union cloth |
| KR100847071B1 (en) * | 2007-02-01 | 2008-07-17 | 주식회사 민건 | Bamboo filter manufacturing method |
| DE202008005977U1 (en) * | 2008-04-30 | 2008-07-24 | Xu, Ren-Liang, Shaoxing | Carbon fiber fabric with silk gloss |
| CN101994190A (en) * | 2009-08-25 | 2011-03-30 | 苗耐刚 | Method for making ultraviolet screening bamboo fiber fabric |
| CN102051722A (en) * | 2009-10-29 | 2011-05-11 | 江苏苏龙纺织科技集团有限公司 | Functional fabric |
| CN101787605A (en) * | 2010-02-05 | 2010-07-28 | 东华大学 | Thin pearl fiber shuttle-woven fabric with anti-ultraviolet function and preparation method thereof |
| CN102505235A (en) * | 2011-11-22 | 2012-06-20 | 南通市苏中纺织有限公司 | Cation dacron bamboo fiber blended yarn |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103422218A (en) * | 2013-05-10 | 2013-12-04 | 安正时尚集团股份有限公司 | Breathable moisture-conductive fabric and manufacturing process thereof |
| CN103469434A (en) * | 2013-09-22 | 2013-12-25 | 吴江市锦邦纺织品有限公司 | Multifunctional memory fabric |
| CN104611797A (en) * | 2015-01-06 | 2015-05-13 | 山东阳谷顺达纺织有限公司 | Wine red superfine denier yarn bamboo fiber and special-shaped colored polyester fiber blending product and spinning method thereof |
| CN105862205A (en) * | 2016-05-20 | 2016-08-17 | 长兴宏泰纺织有限公司 | Preparation method of ultraviolet-proof covering yarn |
| CN107881615A (en) * | 2017-12-21 | 2018-04-06 | 苏州市星京泽纤维科技有限公司 | A kind of vortex spinning compound core-spun yarn and its production method |
| CN107881613A (en) * | 2017-12-21 | 2018-04-06 | 苏州市星京泽纤维科技有限公司 | A kind of imitative cotton vortex spinning yarn |
| CN109537125A (en) * | 2018-12-28 | 2019-03-29 | 杭州蓝色倾情服饰有限公司 | Uvioresistant wind coat fabric and preparation method thereof |
| CN109695089A (en) * | 2018-12-29 | 2019-04-30 | 江苏工程职业技术学院 | A kind of design method and its production technology of bamboo polyester-cotton blend fiber crops shirt fabric |
| CN113802240A (en) * | 2021-10-11 | 2021-12-17 | 江苏三盛纺织有限公司 | Preparation process of grey cloth |
| CN115305612A (en) * | 2022-09-14 | 2022-11-08 | 罗莱生活科技股份有限公司 | Polyester fiber core-spun yarn and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102995223B (en) | 2013-12-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102995223B (en) | Manufacturing method of ultraviolet-proof shell fabric | |
| CN107034562B (en) | A kind of multicomponent water absorbent fiber Compact siro yarn and its production method and purposes | |
| CN102719961B (en) | Antibacterial blended yarn and spinning process thereof | |
| CN101962842B (en) | Method for producing blended yarn of Shengma fiber and cotton | |
| CN106048801B (en) | A kind of Chinese fiber crops and 80 yarns of long wool cotton blend and its production method | |
| CN102953183B (en) | Method for producing high-grade knitting yarns by blending aloe fibers and cotton | |
| CN105755622B (en) | A kind of rove method AB yarn production technologies | |
| CN106757617B (en) | A kind of production method of crotalaria sp/flax/Modal mixed yarn | |
| CN102719960A (en) | Cotton fiber, aloe fiber and viscose fiber blended yarn and yarn spinning process thereof | |
| CN105401283A (en) | Manufacturing method for vortex spinning high-count yarn | |
| CN105350135A (en) | Production method of apocynum venetum/long staple cotton blended yarn | |
| CN103981612B (en) | A kind of AB ring composite yarn and production method thereof | |
| CN103526372A (en) | Novel composite high-strength textile material and manufacturing method | |
| CN104005133A (en) | Polyester/recycled cotton/colored flax blended knitting yarn and processing method | |
| CN105063838A (en) | Blended yarn product of copper modified polyester fibers and bamboo fibers and spinning method | |
| CN101191270A (en) | Milk protein fibre tencel kapron blended fabric and manufacturing technique thereof | |
| CN105671716A (en) | Blending method of alginate fibers, combed fine-fleece cotton and long stapled cotton for production of top-grade knitting yarns | |
| CN107964706A (en) | Four component mixed yarn product and its Weaving method | |
| CN109281020A (en) | A kind of production technology of low twist yarn | |
| CN103866447B (en) | The preparation method of Modal polyester fiber yarn | |
| CN101603229A (en) | Diversification high-grade underlinen fabric | |
| CN104831436B (en) | A kind of production method of colorful spun silk yarn | |
| CN104499137A (en) | Cotton/wood fiber/cashmere wool/spun silk soft and clean color-spun knitted yarn and production method thereof | |
| CN108456974A (en) | A kind of color knits extinction Shirt with warm keeping filler fabric and its production method | |
| CN104562344B (en) | Complete gathering spins tencel/Modal/cotton blending yarn and Yarn spinning method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131225 Termination date: 20151204 |
|
| EXPY | Termination of patent right or utility model |