CN102995244A - Method and device used for winding and backing off weaving fabric in weaving machine - Google Patents

Method and device used for winding and backing off weaving fabric in weaving machine Download PDF

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Publication number
CN102995244A
CN102995244A CN2012104484423A CN201210448442A CN102995244A CN 102995244 A CN102995244 A CN 102995244A CN 2012104484423 A CN2012104484423 A CN 2012104484423A CN 201210448442 A CN201210448442 A CN 201210448442A CN 102995244 A CN102995244 A CN 102995244A
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China
Prior art keywords
rod
fabric
loom
motor
reel
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Granted
Application number
CN2012104484423A
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Chinese (zh)
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CN102995244B (en
Inventor
滨口真崇
岩野义美
梯乃里夫
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Toyota Industries Corp
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Toyoda Automatic Loom Works Ltd
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Publication of CN102995244A publication Critical patent/CN102995244A/en
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Publication of CN102995244B publication Critical patent/CN102995244B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03JAUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00Auxiliary apparatus combined with or associated with looms
    • D03J1/001Cloth or warp beam replacement

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)

Abstract

The present invention relates to a method and a device used for winding and backing off weaving fabric in a weaving machine, and especially provides a method used for winding and backing off weaving fabric in the weaving machine, wherein the weaving fabric is dragged by a surface roller, and then is wound on a winding roller. The method comprises the following steps: providing a winding motor capable of enabling the winding roller to rotate forwardly or reversely independent of the weaving machine and the surface roller during stop of the weaving machine.

Description

The method and apparatus that is used for the Woven fabric of coiling and unwinding loom
Technical field
The present invention relates to a kind of for reeling and the method and apparatus of the Woven fabric of unwinding loom.
Background technology
Publication number is that the Japanese unexamined utility application of 7-31876 has disclosed a kind of equipment of installing and removing cloth beam from loom at loom for facility.This equipment comprises a pair of cloth beam supporting member that can move along the axis of cloth beam, and is used for be associated member and the pedal of Move Volumes cloth rewinder roll supporting member by silk thread and they.When the pedal person of being operated stepped on, the power that is applied on the pedal was delivered to the cloth beam supporting member by silk thread, in order to increased the distance between the cloth beam supporting member, facilitated thus and installed or remove cloth beam.Be compared to manual operation, the lower pedal that tramps with one's feet has produced larger power, and can be so that operator's both hands obtain liberation, and this helps to process cloth beam.Moreover because the cloth beam supporting member utilizes silk thread to link each other, the power that is applied to pedal is passed to corresponding cloth beam supporting member, causes the equipment size that reduces.
In the equipment disclosed in the 7-31876 patent application, before removing cloth beam, need to cut off the Woven fabric that extends to cloth beam from surface roll.In this case because fabric is by closely tensioning, the fabric of cutting off tensioning like this caused fabric shearing end resilience and therefore can damage fabric.If fabric is not firmly held between surface roll and hold-down roller, then the resilience of such fabric can change the position that fabric falls.Thereby, before cutting off fabric, need to discharge fabric by the described cloth beam of revolution/counter-rotating.
Yet, be difficult to rotate the cloth beam that is connected with the driving mechanism of loom.Although as front quote disclose as described in, cloth beam can be discharged from driving mechanism by pushing down on the pedal, the operator is difficult to hand so that the cloth beam of the fabric of having reeled in large quantities on every side rotates.Rotating cloth beam by manual operation is operation difficult and consuming time, has caused the loom production that reduces.
A kind of new when batching (take-up) rod when installing at loom, the shearing end of fabric need to be wound up into and batch on the rod.In this case, be wound up into the fabric that batches on the rod need to have enough strong tension force when keeping the knit operation of restarting loom the quality of woven fabric.Batching rod need to rotate with tensioning fabric.
In addition, in this case, the operator must rotate the described rod that batches, and discharges the described fabric of reeling thus from driving mechanism with batching rod by pushing down on the pedal.Because the described rod that batches of manual rotation needs very large power, therefore be difficult to apply constant tension force to fabric, and also be difficult to reduce the difference of tension force in the multi-pass operation, cockline reduced the braiding quality when this can begin owing to reeling.
The present invention is directed to provide a kind of new install batch the method and apparatus that can easily cut off Woven fabric and coiling Woven fabric on the rod.
Summary of the invention
According to an aspect of the present invention, it provides a kind of method at loom coiling and unwinding Woven fabric, and wherein this Woven fabric pulls and be wound on subsequently a kind of batching on the rod by a kind of surperficial rod.Described method comprises that a kind of reel-motor is set to be made and batch rod and can be independent of loom and surperficial rod and forward or counter-rotating when loom shuts down.
According to another aspect of the present invention, it provides a kind of for the equipment at loom coiling and unwinding Woven fabric, and wherein Woven fabric is pulled and then is wound on by surperficial rod and batches on the rod.Described equipment comprises that a kind of reel-motor drives to be used for being independent of loom and surperficial rod and batches rod, and a kind of reel-motor controller of forward or counter-rotating independently when loom stops that allowing.
Other side of the present invention and advantage are from will be apparent below in conjunction with the description of the drawings, and wherein principle according to the present invention has been showed example.
Description of drawings
Fig. 1 is the schematic side elevation according to the equipment of the first embodiment of the present invention;
Fig. 2 and Fig. 1 are similar, but have explained textile cutting operation according to a second embodiment of the present invention;
Fig. 3 is the flow chart of the textile cutting operation of the second embodiment;
Fig. 4 and Fig. 1 are similar, but have explained the textile cutting operation of a third embodiment in accordance with the invention;
Fig. 5 is the flow chart of the textile cutting operation of the 3rd embodiment;
Fig. 6 and Fig. 1 are similar, but have explained the Woven fabric shearing manipulation of a fourth embodiment in accordance with the invention;
Fig. 7 is the flow chart of the textile cutting operation of the 4th embodiment;
Fig. 8 and Fig. 1 are similar, but have explained fabric wrapping operation according to a fifth embodiment of the invention;
Fig. 9 is the flow chart of the fabric wrapping operation of the 5th embodiment.
The specific embodiment
Below will the first embodiment of the present invention be described with reference to Fig. 1.With reference to Fig. 1, surface roll 2 is supported by the frame 1 of loom rotationally, and is connected to traction electric machine 3, and this traction electric machine 3 is a kind of servomotors that are independent of loom drive motors (not shown) and arrange.Traction electric machine 3 is electrically connected to controller 4 by holding wire 16.Traction electric machine 3 can be independent of the operation of loom drive motors and rotate and reverse.Yet during the knit operation of loom, traction electric machine 3 rotates synchronously with the loom drive motors.Pressing bar 5 is compressing surperficial rod 2.Woven fabric 6 is guided downwards by guide roller 7, and the transmission of the path of rod 2 and pressing bar 5 and while are held between surperficial rod 2 and pressing bar 5 surfacewise subsequently.During the knit operation of loom, fabric 6 is drawn by the surperficial rod 2 of the rotation of the direction of arrow in Fig. 1, and transmits by pressing bar 5.
Batch rod 8 and be supported on rotatably the position that is lower than surperficial rod 2 by support 1.This batch rod 8 by be contained in respectively the worm gear 10 in the worm gear case 9, worm screw 12 and the train 14 in the gear-box 13 in the worm screw case 11 is connected to a kind of reel-motor 15.Reel-motor 15 drive batch the direction of arrow of rod 8 in Fig. 1 with the speed that is reduced by train 14, worm screw 12 and turbine 10 the described fabric 6 of reeling.
Reel-motor 15 is a kind of servomotors, and it is electrically connected to controller 4 by holding wire 17.Reel-motor 15 can be independent of loom drive motors (not shown) and traction electric machine 3 and rotate and reverse, but during the knit operation of loom, with loom drive motors (not shown) and traction electric machine 3 run-in synchronisms.During the compilation process of loom, fabric 6 is winding to and batches on the rod 8 to form cloth beam 18.The running of reel-motor 15 controlled by controller 4 so that: along with the diameter of cloth beam 18 increases and reduces the rotary speed of reel-motor 15, thereby have constant tension force so that be wound up into the fabric 6 that batches on the rod 8.
Controller 4 has a kind of for storage data storage device 4A and a kind of processor 4B that calculates and be used for signal transmission and reception for data.Controller 4 comprises that further a kind has the function panel 19 of data display equipment (not shown), data input device (not shown), motor forward switch 20, motor reversal switch 21, loom starting switch 22, loom halt switch 23 and other various known switch (not shown).When the operator remained in connection (ON) position with motor forward switch 20 or motor reversal switch 21, reel-motor 15 was irrespectively rotating with selected forward or reverse directions with the loom drive motors.When motor forward switch 20 or motor reversal switch 21 turn back to its originally close (OFF) position the time, independence of reel-motor 15 is rotated and is stopped.Although described controller 4 is used for all operations were of control loom in the present embodiment, but other different controllers also can be provided for corresponding traction electric machine 3 and reel-motor 15, and be connected to controller 4, thereby so that traction electric machine 3 and reel-motor 15 be mutually independent in response to the command signal of coming self-controller 4.
Can also arrange like this, that is, only operate an action of described motor forward switch 20 or motor reversal switch 21 by the operator, start reel-motor 15 and keep its rotation, and reel-motor 15 another action by switch stops.Motor forward switch 20 and motor reversal switch 21 on the function panel 19 for example, can be arranged on the frame 1 in the position adjacent with batching rod 8.
In the first embodiment, when loom stops knit operation, can be with independently forward or counter-rotating of reel-motor 15 by operating described motor forward switch 20 or motor reversal switch 21, allow thus describedly to batch rod 8 independently and easily rotate.
For example, when cutting is scheduled to weave the described fabric 6 of length, after loom stops knit operation, operate described motor reversal switch 21.Batch the counter-rotating of rod 8, that is, the unwinding of the fabric 6 on the cloth beam 18, can be only operation by described motor reversal switch 21 realize that this has alleviated operator's work, and so that be easy to loosen the fabric 6 that between pressing bar 5 and cloth beam 18, extends.
After the shearing of having finished fabric 6, the end of the fabric 6 that hangs down from pressing bar 5 need to be winding to batching on the rod 8 of new installation.Under these circumstances, the end of fabric 6 is close to and is batched rod 8, and operates described motor forward switch 20 so that 15 forward regular hour of reel-motor section.By doing like this, fabric 6 is winding to and batches on the rod 8 and tightened up simultaneously lax on the fabric 6, and this is so that the operator is easy to the knit operation of ready startup loom.Surface roll 2 can not driven by traction electric machine 3 yet, but is driven by loom drive motors (not shown).
Fig. 2 and Fig. 3 have explained textile cutting operation according to a second embodiment of the present invention.In the accompanying drawing, what identical Reference numeral was used for expression is the common element of the first and second embodiment or parts, and will be omitted about these elements of the second embodiment or the explanation of parts.In a second embodiment, the data of predetermined braiding length, namely, the length of will be woven before shearing predetermined fabric, be stored among the memory 4A of controller 4 with the form of inserting weft radical or wefting insertion/picking (pick) number of times, in addition, on a plurality of warp thread that are formed on the warp beam (warp beam) (not shown), be placed with a kind of shearing mark in the position corresponding with predetermined braiding length.The data of predetermined additional length, that is, outside predetermined braiding length will woven predetermined fabric length for lax described fabric, also the mode according to the wefting insertion number of times is stored among the memory 4A.The number of times of wefting insertion can be realized by the tally function of controller 4.Series of steps described below is included in the program for knit operation, and is stored among the memory 4A of controller 4.
Referring to the flow chart among Fig. 3, when the knit operation startup (step P1) of loom, the counting of wefting insertion number of times is activated (step P2).When the counting of wefting insertion reached predetermined value, the shearing mark arrived at the position by the Reference numeral 24A mark among Fig. 2.Then, started the counting (step P3) of wefting insertion number of times for weaving predetermined additional length.When reaching predetermined value for the wefting insertion time counting number that weaves predetermined additional length (step P4), the processor 4B of controller 4 stops knit operation (step P5).After knit operation stops, shearing mark and arrive at the indicated position by Reference numeral 24B (Fig. 2) at cloth beam 18.
Based on the wefting insertion number of times that is used for the predetermined additional length of braiding, the processor 4B of controller 4 calculates the rotating cycle corresponding with predetermined additional length (step P5) of reel-motor 15, and sends command signal to reverse to reel-motor 15.Reel-motor 15 begins counter-rotating (step P6) and is used for fabric 6 unwinding from the cloth beam 18 with the described rod 8 that batches of the direction of arrow in Fig. 2 rotation.When the counter-rotating revolution of reel-motor 15 reaches predetermined value (step P7), the processor 4B of controller 4 sends command signal to stop its rotation (step P8) to reel-motor 15.Controller 4 also reminds the operator to pay close attention to display.
After fabric 6 unwindings, shear mark and arrive at by the indicated position of Reference numeral 24C among Fig. 2, cut off easily fabric 6 in this position, and for shear and follow-up coiling described fabric 6 enough relax.Adopt this kind mode, automatically finish for the preparation of shearing described fabric 6.The operator can start the operation (step P9) of shearing described fabric 6 immediately, and fabric 6 cut off in the position of shearing mark 24C, and cloth beam 18 removes from loom.
Although in a second embodiment, automatically carried out for the preparation of shearing described fabric 6, the counter-rotating of reel-motor 15 can be by being carried out by the described motor reversal switch 21 of operator's manual operation in step P6.
Fig. 4 and Fig. 5 have explained the textile cutting operation according to third embodiment of the invention.In the accompanying drawings, identical Reference numeral is used for common element or the parts of first, second, and third embodiment, and will be omitted about these elements of the 3rd embodiment or the explanation of parts.In the 3rd embodiment, the program that is used for knit operation is stored in the memory 4A of controller 4.Described program comprises: a kind of program for the counting wefting insertion number of times corresponding with predetermined braiding length, when wefting insertion time counting number reaches predetermined value, be used for only stopping the program of reel-motor 15, and be used for counting for the program of the wefting insertion number of times of the predetermined additional length of braiding.Series of steps described below is programmed in the memory 4A of controller 4.
Referring to the flow chart among Fig. 5, when the knit operation of loom starts (step P10), started the counting (step P11) for the wefting insertion number of times.When wefting insertion time counting number reaches the predetermined value corresponding with predetermined braiding length, shear mark and arrive at by the indicated position of Reference numeral 24A among Fig. 4.When wefting insertion time counting number reached predetermined value, the processor 4B of controller 4 only sent command signals stopping the rotation of reel-motor to reel-motor 15, and can make loom proceed knit operation (step P12) simultaneously.By operation like this, as shown in Figure 4, fabric 6 is lax at cloth beam 18.
When wefting insertion time counting number reached predetermined value, controller 4 began to count the wefting insertion number of times (step P13) for the predetermined additional length of braiding.When the counting that is used for the predetermined additional length of braiding reaches predetermined value (step P14), controller 14 stops the knit operation (step P15) of loom.Controller 4 utilizes display to appeal operator's concern.When loom stopped, crop marks was arranged in the indicated position by the Reference numeral 24C of Fig. 4, and the fabric 6 of predetermined additional length places on the cloth beam 18.By operation like this, can finish in the situation that loom shuts down for the preparation of shearing described fabric 6.As the situation among the second embodiment, the operator can begin to shear the operation (step P16) of described fabric 6 immediately.
Fig. 6 and Fig. 7 have explained the textile cutting operation of a fourth embodiment in accordance with the invention.In the accompanying drawings, identical Reference numeral is used for common element or the parts of the first, second, third and the 4th embodiment, and the explanation of these elements of the 4th embodiment or parts will be omitted.In the 4th embodiment, controller 4 is connected to tower lamp 26 by holding wire 25, has signal lamp 27 on it and is used to indicate the time of shearing described fabric 6.Situation as previous embodiment, a kind of program and a kind of program for when the wefting insertion number of times arrives predetermined value, lighting signal lamp 27 for the counting wefting insertion number of times corresponding with predetermined braiding length, be included in the program for knit operation, and such program is stored among the memory 4A of controller 4.
Referring to the flow chart among Fig. 7, when the knit operation of loom starts (step P20), for the count enable (step P21) of wefting insertion number of times.When wefting insertion time counting number reaches the predetermined value corresponding with predetermined braiding length, shear mark and arrive at by the indicated position of Reference numeral 24A among Fig. 6.When wefting insertion time counting number reached predetermined value, the processor 4B of controller 4 sent command signal so that signal lamp 27 is lighted to tower lamp 26, and allows simultaneously the knit operation of loom to proceed (step P22).When the operator in the factory notices lighting of signal lamp 27 (step P23), the loom that this operator moves to signal lamp point light yellow immediately stops loom (step P24) with operation shutdown switch 23.When loom stops, shearing mark and be arranged in the indicated position by the Reference numeral 24B of Fig. 6, and fabric 6 places on the cloth beam 18.
When operation during described motor reversal switch 21 (step P24), reel-motor 15 counter-rotatings (step P25), thereby so that batch the direction rotation of rod 8 arrow in Fig. 6, with fabric 6 unwinding from the cloth beam 8.The operator observes the process that fabric 6 is batched the counter-rotating institute unwinding of rod 8.When the operator identifies by the indicated shearing mark of the Reference numeral 24C among Fig. 6 (step P26), this operator is closed down described motor reversal switch 21 (step P27) to stop reel-motor 15 (step 28).Thereby, be done for the preparation of shearing described fabric 6, and subsequently by the shearing manipulation (step P29) of operator's execution for fabric 6.Adopt this mode, heavy cloth beam 18 can only easily rotate by the operation of being carried out motor reversal switch 21 by the operator, to be used for the preparation of shearing manipulation.
Fig. 8 and Fig. 9 have explained the fabric wrapping operation according to fifth embodiment of the invention.In the accompanying drawings, identical Reference numeral is used for common element or the parts of the first and the 5th embodiment, will be omitted about these elements of the 5th embodiment or the explanation of parts.In the 5th embodiment, the data of the coiling moment of torsion that calculates about the data of fabric 6 tension force and based on the diameter that batches rod 8A of new installation that needs in incipient stage of knit operation formerly are stored in advance among the memory 4A of controller 4.Also stored a kind of for the rotating speed of control reel-motor 15 and the program that also when the coiling moment of torsion reaches predetermined value, is used for stopping described curling motor 15 in the controller 4.
Referring to the flow chart of Fig. 9, when the operation that stops (step P30) and shear described fabric 6 when the knit operation of loom is finished (step P31), a kind of new rod 8A that batches is installed in the loom, as shown in Figure 8.The end 28 of fabric 6A is from pressing bar 5 to downward-extension, and by the indication of the dotted line among Fig. 8, the operator is with its manually reel around batching rod 8A (step P32).By doing like this, fabric 6A at pressing bar 5 and batch dragged between the rod 8A tight, indicated such as the solid line among Fig. 8.Subsequently, operated motor forward switch 20 (step P33) by the operator, thereby so that described reel-motor 15 forwards are rotated the described rod 8A (step 34) that batches with the direction of arrow in Fig. 8.
Controller 4 can operate to be used for the operation of control reel-motor 15, thereby so that the coiling moment of torsion of reel-motor 15 reaches predetermined value.When the coiling moment of torsion reaches predetermined value (step P35), reel-motor 15 stops (step 36) in response to the signal of the processor 4B that comes self-controller 4.The rotation of batching rod 8A has caused fabric 6A at pressing bar 5 and has batched between the rod 8A being dragged tight and reaching tension force required when knit operation starts, and has operated starting switch 22 with startup knit operation (step P37) by the operator.Thereby the operator does not cost power can give the essential tension force of fabric 6A, allows thus knit operation stably to start.
Detecting the work whether the coiling moment of torsion reach predetermined value can be finished by the torque sensor that is arranged on reel-motor 15 and batch on the rotary shaft of a kind of drive train between the rod 8A.In this case, reel-motor 15 can be in response to from the signal of torque sensor and stop.

Claims (8)

1. one kind is used for reeling and the method for unwinding Woven fabric at loom, this Woven fabric is by surperficial rod tractive and then be wound on and batch on the rod, described method is characterised in that following steps: a kind of reel-motor is set, and it can make and batch rod and can be independent of loom and surperficial rod and carry out forward or counter-rotating when loom stops.
2. method according to claim 1, it is characterized in that, in the predetermined braiding length that weaves fabric and after weaving the predetermined predetermined additional length that weaves outside the length, stop loom, and the counter-rotating reel-motor, thereby so that the predetermined additional length of fabric carries out unwinding from cloth beam.
3. method according to claim 1, it is characterized in that, after lighting signal lamp and weaving the predetermined braiding length of fabric with indication, stop loom, and reel-motor counter-rotating so that fabric from batching unwinding on the rod, until find to be used to indicate the shearing mark of the predetermined braiding length of fabric.
4. method according to claim 1 is characterized in that, the end of Woven fabric be wound up into new installation batch on the rod after, the reel-motor forward is until the coiling moment of torsion of reel-motor reaches predetermined value.
5. method according to claim 1 is characterized in that, before loom stops, stopping to batch rod, thereby so that the fabric that pulls out from surperficial rod is lax.
6. method according to claim 5 is characterized in that, after weaving the predetermined braiding length of fabric, stops to batch rod, and loom remains in operation until the predetermined additional length of fabric pulls out from surperficial rod.
7. one kind is used for reeling and the equipment of unwinding Woven fabric at loom, and this Woven fabric is by surperficial rod tractive and then be wound on and batch on the rod, and described equipment is characterised in that:
A kind of reel-motor drives the described rod that batches for being independent of loom and surperficial rod, and
A kind of controller, it allows independently forward or counter-rotating of reel-motor when loom stops.
8. equipment according to claim 7 is characterized in that, described equipment comprises that also a kind of traction electric machine is used for being independent of loom and batching rod and the drive surfaces rod.
CN201210448442.3A 2011-09-14 2012-09-13 Method and device used for winding and backing off weaving fabric in weaving machine Expired - Fee Related CN102995244B (en)

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Application Number Priority Date Filing Date Title
JP2011200048A JP5573801B2 (en) 2011-09-14 2011-09-14 Loom weaving method
JP2011-200048 2011-09-14

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CN102995244A true CN102995244A (en) 2013-03-27
CN102995244B CN102995244B (en) 2015-04-08

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BE (1) BE1022473B1 (en)

Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN106044361A (en) * 2016-07-26 2016-10-26 西安坤蓝电子技术有限公司 Device for reciprocating unwinding and winding of wire between two rotary shafts
CN109680391A (en) * 2019-01-29 2019-04-26 山东日发纺织机械有限公司 A kind of Electron Take up in Loom control method
CN113249856A (en) * 2021-07-08 2021-08-13 南通云翔机械制造有限责任公司 Organic fabric weaving equipment with skin-friendly fabric

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JP6011580B2 (en) * 2014-03-12 2016-10-19 株式会社豊田自動織機 Loom weaving control method and apparatus

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CN101876118A (en) * 2009-04-28 2010-11-03 株式会社丰田自动织机 The method and apparatus that is used for the yarn beam diameter of definite loom

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EP0405551A1 (en) * 1989-06-28 1991-01-02 Nissan Texsys Co., Ltd. Cloth roller replacement system for weaving machine
JPH04245957A (en) * 1991-01-31 1992-09-02 Nissan Motor Co Ltd Device for detecting length of warp of woven fabric in weaving machine
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106044361A (en) * 2016-07-26 2016-10-26 西安坤蓝电子技术有限公司 Device for reciprocating unwinding and winding of wire between two rotary shafts
CN106044361B (en) * 2016-07-26 2019-01-11 西安坤蓝电子技术有限公司 A kind of device for back and forth unwinding and winding for two revolution between centers conducting wires
CN109680391A (en) * 2019-01-29 2019-04-26 山东日发纺织机械有限公司 A kind of Electron Take up in Loom control method
CN113249856A (en) * 2021-07-08 2021-08-13 南通云翔机械制造有限责任公司 Organic fabric weaving equipment with skin-friendly fabric

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JP5573801B2 (en) 2014-08-20
CN102995244B (en) 2015-04-08
BE1022473B1 (en) 2016-04-21
JP2013060685A (en) 2013-04-04

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