CN102995342A - Fabric forming roller - Google Patents
Fabric forming roller Download PDFInfo
- Publication number
- CN102995342A CN102995342A CN2012104215130A CN201210421513A CN102995342A CN 102995342 A CN102995342 A CN 102995342A CN 2012104215130 A CN2012104215130 A CN 2012104215130A CN 201210421513 A CN201210421513 A CN 201210421513A CN 102995342 A CN102995342 A CN 102995342A
- Authority
- CN
- China
- Prior art keywords
- roller
- fabric
- chute
- fabric shaping
- infrared ray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 26
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 238000007493 shaping process Methods 0.000 claims description 17
- 238000009413 insulation Methods 0.000 claims description 7
- 238000005253 cladding Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 22
- 230000005855 radiation Effects 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 16
- 239000000835 fiber Substances 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000009747 press moulding Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a fabric forming roller comprising a roller shaft and a hollow roller which is arranged horizontally, wherein the roller shaft is provided with two chutes, small holes are formed at the two ends of the roller, the small holes are respectively embedded into the chutes, infrared emission tubes are arranged on the inner wall of the bottom of the roller in parallel, the infrared emission tubes are fixed in a reflection slot, the reflection slot is fixed on the roller shaft between the two chutes through a bracket, and an infrared absorption coating is covered on the inner wall of the roller. According to the invention, by adopting a radiation heating mode, the inner wall of the roller can be simultaneously heated, thus the forming heating surface of the roller is more uniform than that by adopting a traditional heating mode.
Description
Technical field
The present invention relates to the textile machine apparatus field, especially, is a kind of fabric shaping roller of homogeneous heating.
Background technology
Textiles need to be processed according to the shape of final products, and forming whole seamless three-dimensional form, the moulding of textiles is at heat and pressure or under the effect of chemical agent and steam, stretched, compression or contraction.Common press moulding mode is that fabric is cut into certain shape in advance, place heating in the mould, pressurization, be shaped to goods, this is a kind of hot moulding, such as in the technique of making nonwoven fabric, nonwoven fabric is a kind of non-weaving cloth, it is directly to utilize high polymer section, staple fibre or long filament that fiber is become net by air-flow or machinery, then sting through water, acupuncture, thermoforming is reinforced, the cloth that the nothing that forms finally by later arrangement weaves, non-woven fabrics fiber intensity after thermoforming is reinforced improves, and retractility reduces, and makes nonwoven fabric have good DIMENSIONAL STABILITY.
The temperature of moulding has conclusive impact to the macromolecular motion of fabric fibre and curing proceeding, different materials, the fabric of different-thickness should adopt different forming temperatures, simultaneously, moulding process has higher requirement to the uniformity of shaping roller or platen temperature, excess Temperature, can make the performance of fabric impaired, temperature is excessively low, can cause outward appearance matt, the mode that the problem that molding effect is poor, common shaping roller or pressing plate adopt heating wire or be connected with conduction oil heats, and this kind mode all adopts the whole thermal diffusion mode of local heat to heat, therefore, itself has the inhomogeneous character of heating.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide a kind of fabric shaping roller, this fabric shaping roller heating is evenly, and is good to the fabric molding effect.
The technical solution adopted for the present invention to solve the technical problems is:
This fabric shaping roller comprises the roller of roll shaft and horizontally disposed hollow, described roll shaft is provided with chute, the two ends of described roller have aperture, described aperture embeds respectively in the described chute, be arranged with infrared transmitting tube in parallel on the inwall of described roller bottom, described infrared transmitting tube is fixed in the reflection groove, and described reflection groove is fixed on two roll shafts between the described chute by support, is coated with the infrared ray absorbing coating on the described roller inwall.
Adopt infrared transmitting tube emission infrared ray, will be through the roller wall heating of described infrared transmitting tube below, owing to adopt the radiant heat heating, the irradiated wall of roller inwall is simultaneously heating all, therefore makes the moulding heating surface homogeneous heating of roller.
As preferably, described roller outer setting has the insulation cladding that cooperates with it, prevents that heat loss is too fast, increases energy consumption.
As preferably, the bucket wall thickness of described roller is controlled at below 4 mm, makes the heat of described roller barrel one side conduct to rapidly opposite side.
As preferably, the bucket wall of described roller is the transparent heat insulating glass material, described infrared ray absorbing coating covers described roller surface, make the directly described infrared ray absorbing coating of heating of infrared ray, make described infrared ray absorbing coating participate in moulding directly, the heat uniformity of forming surface and temperature controlled promptness are well controlled.
The invention has the advantages that:
1. adopt the radiant heat heating, make all simultaneously heating of the irradiated wall of roller inwall, so the more traditional mode of heating of the moulding heating surface of roller is more even.
2. the mode of employing roller local heat heats the moulding acting surface of roller, the temperature that makes the roller face that do not participate in moulding do the time spent than moulding is low, because it is low that the roller surface temperature that roller does not participate in moulding participates in the roller surface temperature of moulding, utilize the law of thermodynamics to draw, full hot roller dispersed heat is more than local heat roller dispersed heat, therefore, it is more energy-conservation that this fabric shaping roller adopts the mode of local heat.
Description of drawings
Fig. 1 is the schematic perspective view of this fabric shaping roller;
Fig. 2 is the structural representation that dissects of this fabric shaping roller.
Among the figure: 100, roll shaft; 110, pass through support; 120, reflection groove; 130, infrared transmitting tube; 200, roller; 300, insulation cladding; 500, fabric.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples:
Embodiment one:
Consult Fig. 1 and Fig. 2, in the present embodiment, this fabric shaping roller comprises the roller 200 of roll shaft 100 and horizontally disposed hollow, described roll shaft 100 is provided with chute, the two ends of described roller 200 have aperture, described aperture embeds respectively in the described chute, be arranged with infrared transmitting tube 130 in parallel on the inwall of described roller 200 bottoms, described infrared transmitting tube 130 is fixed in the reflection groove 120, described reflection groove 120 is fixed on two roll shafts 100 between the described chute by support 110, is coated with the infrared ray absorbing coating on described roller 200 inwalls.
What be positioned at described roller 200 belows among Fig. 1, Fig. 2 is fabric 500.
Above-mentioned fabric shaping roller, described roller 200 outer setting have the insulation cladding 300 of " Ω " shape that cooperates with it, described insulation cladding 300 can adopt the insulation cladding of blowing agent filling commonly used or scribble the hollow insulation shell of specular layer, prevents that heat loss is too fast, increases energy consumption.
Above-mentioned fabric shaping roller, the bucket wall thickness of described roller 200 is 3 mm, makes the heat of described roller 200 barrels one side conduct to rapidly opposite side.
Embodiment two:
In another embodiment, the bucket wall of described roller 200 is the transparent heat insulating glass material, described infrared ray absorbing coating covers described roller 200 surfaces, make the directly described infrared ray absorbing coating of heating of infrared ray, make described infrared ray absorbing coating participate in moulding directly, the heat uniformity of forming surface and temperature controlled promptness are well controlled.
In sum, adopt the mode of radiation heating, the roller inwall can be heated simultaneously, so the more traditional mode of heating of the moulding heating surface of roller is more even.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. fabric shaping roller comprises it is characterized in that the roller (200) of roll shaft (100) and horizontally disposed hollow:
Described roll shaft (100) is provided with chute, the two ends of described roller (200) have aperture, described aperture embeds respectively in the described chute, be arranged with infrared transmitting tube (130) in parallel on the inwall of described roller (200) bottom, described infrared transmitting tube (130) is fixed in the reflection groove (120), described reflection groove (120) is fixed on two roll shafts (100) between the described chute by support (110), is coated with the infrared ray absorbing coating on described roller (200) inwall.
2. fabric shaping roller according to claim 1 is characterized in that: described roller (200) outer setting has the insulation cladding (300) of " Ω " shape that cooperates with it.
3. fabric shaping roller according to claim 2 is characterized in that: the bucket wall thickness of described roller (200) is controlled at below 4 mm.
4. fabric shaping roller according to claim 2 is characterized in that: the bucket wall of described roller (200) is the transparent heat insulating glass material, and described infrared ray absorbing coating covers described roller (200) surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104215130A CN102995342A (en) | 2012-10-30 | 2012-10-30 | Fabric forming roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104215130A CN102995342A (en) | 2012-10-30 | 2012-10-30 | Fabric forming roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102995342A true CN102995342A (en) | 2013-03-27 |
Family
ID=47924404
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012104215130A Pending CN102995342A (en) | 2012-10-30 | 2012-10-30 | Fabric forming roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102995342A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105734881A (en) * | 2016-04-29 | 2016-07-06 | 连云港如年实业有限公司 | Infrared heating ironing roller combustion device |
| CN105734880A (en) * | 2016-04-29 | 2016-07-06 | 连云港如年实业有限公司 | Temperature control system of infrared heating ironing roller |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2934703A1 (en) * | 1978-09-20 | 1981-03-12 | Condor-Gardinen Voggenauer KG Gardinenfabrik, 5000 Köln | Knitted-woven fabric finisher - has heated roller with internal heaters and mesh tube roller mantle |
| JPS63317324A (en) * | 1987-06-19 | 1988-12-26 | Osaka Gas Co Ltd | Heating roller |
| DE10162189A1 (en) * | 2001-12-18 | 2003-07-17 | Kuesters Eduard Maschf | Internally heated roller, has spring-loaded support for heating elements to compensate for changes in radial dimensions due to differential thermal expansion |
| CN101251742A (en) * | 2007-02-20 | 2008-08-27 | 三星电子株式会社 | Fixing unit and image forming apparatus using same |
| EP1995646A2 (en) * | 2007-05-21 | 2008-11-26 | Samsung Electronics Co., Ltd. | Fixing device and image forming apparatus having the same |
| CN101458484A (en) * | 2007-12-11 | 2009-06-17 | 株式会社理光 | Fixing device and image forming apparatus |
| CN201377056Y (en) * | 2009-03-03 | 2010-01-06 | 刘件发 | Heating-type calendar roll |
| CN202029482U (en) * | 2011-03-25 | 2011-11-09 | 上海飞为自动化系统有限公司 | Infrared heating roller device |
| CN202095115U (en) * | 2011-06-10 | 2011-12-28 | 蒋云忠 | Medium far infrared radiation heating composite roll |
| CN202925317U (en) * | 2012-10-30 | 2013-05-08 | 吴江新劲纺织有限公司 | Fabric forming roller |
-
2012
- 2012-10-30 CN CN2012104215130A patent/CN102995342A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2934703A1 (en) * | 1978-09-20 | 1981-03-12 | Condor-Gardinen Voggenauer KG Gardinenfabrik, 5000 Köln | Knitted-woven fabric finisher - has heated roller with internal heaters and mesh tube roller mantle |
| JPS63317324A (en) * | 1987-06-19 | 1988-12-26 | Osaka Gas Co Ltd | Heating roller |
| DE10162189A1 (en) * | 2001-12-18 | 2003-07-17 | Kuesters Eduard Maschf | Internally heated roller, has spring-loaded support for heating elements to compensate for changes in radial dimensions due to differential thermal expansion |
| CN101251742A (en) * | 2007-02-20 | 2008-08-27 | 三星电子株式会社 | Fixing unit and image forming apparatus using same |
| EP1995646A2 (en) * | 2007-05-21 | 2008-11-26 | Samsung Electronics Co., Ltd. | Fixing device and image forming apparatus having the same |
| CN101458484A (en) * | 2007-12-11 | 2009-06-17 | 株式会社理光 | Fixing device and image forming apparatus |
| CN201377056Y (en) * | 2009-03-03 | 2010-01-06 | 刘件发 | Heating-type calendar roll |
| CN202029482U (en) * | 2011-03-25 | 2011-11-09 | 上海飞为自动化系统有限公司 | Infrared heating roller device |
| CN202095115U (en) * | 2011-06-10 | 2011-12-28 | 蒋云忠 | Medium far infrared radiation heating composite roll |
| CN202925317U (en) * | 2012-10-30 | 2013-05-08 | 吴江新劲纺织有限公司 | Fabric forming roller |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105734881A (en) * | 2016-04-29 | 2016-07-06 | 连云港如年实业有限公司 | Infrared heating ironing roller combustion device |
| CN105734880A (en) * | 2016-04-29 | 2016-07-06 | 连云港如年实业有限公司 | Temperature control system of infrared heating ironing roller |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130327 |