CN102995493B - Filter paper for elevator filter and preparation method of filter paper - Google Patents

Filter paper for elevator filter and preparation method of filter paper Download PDF

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CN102995493B
CN102995493B CN201210426510.6A CN201210426510A CN102995493B CN 102995493 B CN102995493 B CN 102995493B CN 201210426510 A CN201210426510 A CN 201210426510A CN 102995493 B CN102995493 B CN 102995493B
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金鑫
胡辉
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BENGBU SHOUCHUANG FILTER Co Ltd
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Abstract

本发明公开了一种升降机滤清器用滤纸及其制备方法,其组成原料的重量份为:组合物A:稻草浆、矿棉纤维、竹炭、改性水溶性酚醛树脂、苯胺甲基三乙氧基硅烷、环氧化甘油三酸酯、磷酸二氢铵、柠檬酸钠、双十二碳醇酯、聚己酸内醋、聚乙二醇、二甲基二巯基乙酸异辛酯锡、二乙醇酰胺、改性苯乙烯;组合物B:竹浆、聚苯并咪唑纤维、白乳胶、改性水滑石粉、三聚磷酸钠、硅酸钾溶液、纳米碳酸钙、双乙酸钠、聚-4-甲基-1-戊烯和扩散剂NNO。本发明采用稻草浆、矿棉纤维、竹浆和聚苯并咪唑纤维同时作为主要材料,环保科学,原料配方合理,各组分间相容性好,强度、韧性、抗腐蚀性提高,表面光泽度好,在常温及高温工况下有稳定的性能指标,具有较好的耐温和过滤效果,其最大孔径49-52μm,平均孔径36-38μm,成纸透气度在87-93L/m2.S之间。The invention discloses a filter paper for an elevator filter and a preparation method thereof. The raw materials are composed of the following parts by weight: composition A: rice straw pulp, mineral wool fiber, bamboo charcoal, modified water-soluble phenolic resin, aniline methyl triethoxy silane, epoxidized triglyceride, ammonium dihydrogen phosphate, sodium citrate, dilauryl ester, polycaprolactone, polyethylene glycol, isooctyltin dimethyl dimercaptoacetate, di Ethanolamide, modified styrene; composition B: bamboo pulp, polybenzimidazole fiber, white latex, modified hydrotalcite powder, sodium tripolyphosphate, potassium silicate solution, nano calcium carbonate, sodium diacetate, poly- 4-Methyl-1-pentene and diffusing agent NNO. The invention adopts straw pulp, mineral wool fiber, bamboo pulp and polybenzimidazole fiber as main materials at the same time, which is environmentally friendly and scientific, with reasonable raw material formula, good compatibility among components, improved strength, toughness and corrosion resistance, and surface gloss Good temperature, stable performance index under normal temperature and high temperature conditions, good temperature resistance and filtering effect, the maximum pore size is 49-52μm, the average pore size is 36-38μm, and the paper air permeability is 87-93L/m 2 . Between S.

Description

一种升降机滤清器用滤纸及其制备方法A kind of filter paper for elevator filter and preparation method thereof

技术领域 technical field

本发明涉及汽车滤清器领域,具体地说是一种升降机滤清器用滤纸及其制备方法。 The invention relates to the field of automobile filters, in particular to a filter paper for elevator filters and a preparation method thereof.

背景技术 Background technique

滤清器是发动机的重要零部件,其作用为滤除进入发动机的升降机、柴油、机油中的尘埃和机械杂质等微粒,以减少发动机缸套活塞环、曲轴连杆运动副和高压油泵柱塞偶件的磨损,优化发动机的燃烧过程,降低一氧化碳等有机污染物的排放。  The filter is an important part of the engine. Its function is to filter out particles such as dust and mechanical impurities in the elevator, diesel oil, and engine oil entering the engine, so as to reduce the engine cylinder liner piston ring, crankshaft connecting rod kinematic pair and high-pressure oil pump plunger. Wear of even parts, optimize the combustion process of the engine, and reduce the emission of organic pollutants such as carbon monoxide. the

作为一种有效的过滤介质,过滤纸已被广泛地用于各个领域。根据组成滤纸的纤维种类不同,过滤纸的性能、用途也不一样,有用于一般场合的普通滤纸,用于高温下的的玻璃纤维滤纸,也有超净用聚丙烯滤纸等。根据滤纸是否浸胶,可以分为两大类,即浸胶滤纸和非浸胶滤纸。浸胶滤纸又分为固化滤纸和非固化滤纸。 As an effective filter medium, filter paper has been widely used in various fields. According to the different types of fibers that make up the filter paper, the performance and use of the filter paper are also different. There are ordinary filter paper for general occasions, glass fiber filter paper for high temperature, and polypropylene filter paper for ultra-clean use. According to whether the filter paper is impregnated or not, it can be divided into two categories, namely impregnated filter paper and non-impregnated filter paper. Dipping filter paper is divided into solidified filter paper and non-cured filter paper.

随着过滤要求的不断提高,任何由单种纤维组成的滤纸都越来越难以满足使用上的要求,所以由多种纤维组合而成的滤纸应运而生,滤纸生产中常用的纤维有木质纤维、化学纤维、玻璃纤维等。 With the continuous improvement of filtration requirements, any filter paper composed of a single fiber is becoming more and more difficult to meet the requirements of use, so filter paper composed of multiple fibers came into being. The commonly used fibers in filter paper production are wood fibers. , chemical fibers, glass fibers, etc.

发明内容 Contents of the invention

本发明的目的在于提供一种升降机滤清器用滤纸及其制备方法,本发明采用稻草浆、矿棉纤维、竹浆和聚苯并咪唑纤维同时作为主要材料,环保科学,原料配方合理,各组分间相容性好,强度、韧性、抗腐蚀性提高,表面光泽度好,在常温及高温工况下有稳定的性能指标,具有较好的耐温和过滤效果,其最大孔径49-52μm,平均孔径36-38μm,成纸透气度在87-93L/m2.S 之间。 The purpose of the present invention is to provide a kind of filter paper for elevator filter and its preparation method. The present invention uses rice straw pulp, mineral wool fiber, bamboo pulp and polybenzimidazole fiber as main materials at the same time, which is environmentally friendly and scientific, and the raw material formula is reasonable. Good compartmental compatibility, improved strength, toughness and corrosion resistance, good surface gloss, stable performance indicators under normal temperature and high temperature conditions, good temperature resistance and filtering effect, and its maximum pore size is 49-52μm, The average pore diameter is 36-38μm, and the paper air permeability is between 87-93L/m 2 .S.

为了实现上述目的本发明采用如下技术方案: In order to achieve the above object, the present invention adopts the following technical solutions:

一种升降机滤清器用滤纸,其组成原料的重量份为: A filter paper for an elevator filter, the parts by weight of which are composed of raw materials are:

组合物A:稻草浆72-76、矿棉纤维22-25、竹炭4-6、改性水溶性酚醛树脂1.3-1.8、苯胺甲基三乙氧基硅烷1.2-1.5、环氧化甘油三酸酯0.9-1.1、磷酸二氢铵1.2-1.4、柠檬酸钠0.3-0.5、双十二碳醇酯0.2-0.4、聚己酸内醋10-12、聚乙二醇1.0-2.0、二甲基二巯基乙酸异辛酯锡0.7-0.9、二乙醇酰胺 1.4-2.0、改性苯乙烯1.3-1.5。 Composition A: straw pulp 72-76, mineral wool fiber 22-25, bamboo charcoal 4-6, modified water-soluble phenolic resin 1.3-1.8, anilinomethyltriethoxysilane 1.2-1.5, epoxidized triglyceride Ester 0.9-1.1, ammonium dihydrogen phosphate 1.2-1.4, sodium citrate 0.3-0.5, didodecyl alcohol ester 0.2-0.4, polycaprolactone 10-12, polyethylene glycol 1.0-2.0, dimethyl Isooctyl tin dimercaptoacetate 0.7-0.9, diethanolamide 1.4-2.0, modified styrene 1.3-1.5.

组合物B:竹浆20-25、聚苯并咪唑纤维10-15、白乳胶1-3、改性水滑石粉0.2-0.4、三聚磷酸钠0.7-1.0、硅酸钾溶液0.3-0.5、纳米碳酸钙1.0-2.5、双乙酸钠1.5-2.5、聚-4-甲基-1-戊烯0.8-1.0和扩散剂NNO  0.4-0.6。 Composition B: bamboo pulp 20-25, polybenzimidazole fiber 10-15, white latex 1-3, modified hydrotalcite powder 0.2-0.4, sodium tripolyphosphate 0.7-1.0, potassium silicate solution 0.3-0.5, Nano calcium carbonate 1.0-2.5, sodium diacetate 1.5-2.5, poly-4-methyl-1-pentene 0.8-1.0 and diffusing agent NNO 0.4-0.6.

升降机滤清器用滤纸,其组成原料的重量份为: The filter paper used for the elevator filter, the parts by weight of its constituent raw materials are:

组合物A:稻草浆74、矿棉纤维24、竹炭5、改性水溶性酚醛树脂1.5、苯胺甲基三乙氧基硅烷1.4、环氧化甘油三酸酯1、磷酸二氢铵1.3、柠檬酸钠0.4、双十二碳醇酯0.3、聚己酸内醋11、聚乙二醇1.5、二甲基二巯基乙酸异辛酯锡0.8、二乙醇酰胺 1.7、改性苯乙烯1.4。 Composition A: straw pulp 74, mineral wool fiber 24, bamboo charcoal 5, modified water-soluble phenolic resin 1.5, anilinomethyltriethoxysilane 1.4, epoxidized triglyceride 1, ammonium dihydrogen phosphate 1.3, lemon Sodium Dimethyl Dithioglycolate 0.4, Didodecyl Alcohol 0.3, Polycaprolactone 11, Polyethylene Glycol 1.5, Dimethyl Dithioglycolate Isooctyl Tin 0.8, Diethanolamide 1.7, Modified Styrene 1.4.

组合物B:竹浆22、聚苯并咪唑纤维12、白乳胶2、改性水滑石粉0.3、三聚磷酸钠0.9、硅酸钾溶液0.4、纳米碳酸钙1.8、双乙酸钠2.0、聚-4-甲基-1-戊烯0.9和扩散剂NNO  0.5。 Composition B: bamboo pulp 22, polybenzimidazole fiber 12, white latex 2, modified hydrotalcite powder 0.3, sodium tripolyphosphate 0.9, potassium silicate solution 0.4, nano calcium carbonate 1.8, sodium diacetate 2.0, poly- 4-methyl-1-pentene 0.9 and diffusing agent NNO 0.5.

升降机滤清器用滤纸的制备方法,包括以下步骤: The preparation method of filter paper for elevator filter comprises the following steps:

(1)按组成原料的重量份称取组合物A和组合物B中所有原料,分别将稻草浆、矿棉纤维混匀后放入碎浆机碎解,得到固含量为4-6%的浆料,得混合浆料A,将竹浆、聚苯并咪唑纤维混匀后放入碎浆机碎解,得到固含量为4-6%的浆料,得混合浆料B; (1) Weigh all the raw materials in composition A and composition B according to the weight parts of the raw materials, mix the straw pulp and mineral wool fiber respectively, put them into a pulper and disintegrate them, and obtain a compound with a solid content of 4-6%. Slurry, mixed slurry A is obtained, bamboo pulp and polybenzimidazole fiber are mixed and put into a pulper to disintegrate to obtain a slurry with a solid content of 4-6%, and mixed slurry B is obtained;

(2)在步骤(1)的混合浆料A和混合浆料B中分别加入按组成原料的重量份的剩余其他原料,分别得到组合物A和组合物B,然后混合组合物A和组合物B,加热到70-80℃;经疏解机疏解后,再磨浆,磨浆后所得浆料经过加水调浆,至固含量2-3%后按照常规造纸工艺抄纸,成型压榨、干燥即得。 (2) In step (1) the mixed slurry A and the mixed slurry B are respectively added the remaining other raw materials according to the weight of the composition raw materials to obtain the composition A and the composition B respectively, and then mix the composition A and the composition B. Heating to 70-80°C; after being decomposed by a deflagging machine, then refining. After refining, the pulp obtained is adjusted by adding water to a solid content of 2-3%. After the paper is made according to the conventional papermaking process, it is formed, pressed, and dried. have to.

所述的改性水溶性酚醛树脂制备方法为在水溶性酚醛树脂中加入纳米碳0.2-0.3、水溶性酚醛树脂3-4、1-2羧甲基纤维素、3-4氧化铁,混合加热至70-80℃,30-40分钟后冷却即得。 The preparation method of the modified water-soluble phenolic resin is to add nano-carbon 0.2-0.3, water-soluble phenolic resin 3-4, 1-2 carboxymethyl cellulose, 3-4 iron oxide to the water-soluble phenolic resin, mix and heat To 70-80 ℃, cooling after 30-40 minutes.

所述的改性苯乙烯的制备方法为将苯乙烯加入4,4′-二苯基甲烷二异氰酸酯3 份、聚丙烯酸酯3 份、乙烯基三硅烷2 份、癸二酸酯2份,搅拌均匀反应1 小时得到。 The preparation method of the modified styrene is to add styrene to 3 parts of 4,4'-diphenylmethane diisocyanate, 3 parts of polyacrylate, 2 parts of vinyltrisilane and 2 parts of sebacate, and stir Uniform reaction for 1 hour.

所述的改性水滑石粉的制备方法为先用15-20%盐酸浸泡水滑石粉1-2小时,静置,澄清,离心,固体用水洗至中性,烘干后,加入相当于固体重量3-5%的乙烯基三乙氧基硅烷拌搅均匀,烘干,粉碎成粉末。 The preparation method of the modified hydrotalcite powder is to first soak the hydrotalcite powder with 15-20% hydrochloric acid for 1-2 hours, let it stand, clarify, centrifuge, wash the solid with water until neutral, after drying, add the equivalent solid 3-5% by weight of vinyltriethoxysilane is stirred evenly, dried and crushed into powder.

本发明的有益效果: Beneficial effects of the present invention:

本发明采用稻草浆、矿棉纤维、竹浆和聚苯并咪唑纤维同时作为主要材料,环保科学,原料配方合理,各组分间相容性好,强度、韧性、抗腐蚀性提高,表面光泽度好,在常温及高温工况下有稳定的性能指标,具有较好的耐温和过滤效果,其最大孔径49-52μm,平均孔径36-38μm,成纸透气度在87-93L/m2.S 之间。 The invention adopts straw pulp, mineral wool fiber, bamboo pulp and polybenzimidazole fiber as main materials at the same time, which is environmentally friendly and scientific, with reasonable raw material formula, good compatibility among components, improved strength, toughness and corrosion resistance, and surface gloss Good temperature, stable performance index under normal temperature and high temperature conditions, good temperature resistance and filtering effect, the maximum pore size is 49-52μm, the average pore size is 36-38μm, and the paper air permeability is 87-93L/m 2 . between S.

具体实施方式 Detailed ways

实施例1:升降机滤清器用滤纸,其组成原料的重量份为: Embodiment 1: filter paper for elevator filter, the parts by weight of its composition raw materials are:

组合物A:稻草浆74、矿棉纤维24、竹炭5、改性水溶性酚醛树脂1.5、苯胺甲基三乙氧基硅烷1.4、环氧化甘油三酸酯1、磷酸二氢铵1.3、柠檬酸钠0.4、双十二碳醇酯0.3、聚己酸内醋11、聚乙二醇1.5、二甲基二巯基乙酸异辛酯锡0.8、二乙醇酰胺 1.7、改性苯乙烯1.4。 Composition A: straw pulp 74, mineral wool fiber 24, bamboo charcoal 5, modified water-soluble phenolic resin 1.5, anilinomethyltriethoxysilane 1.4, epoxidized triglyceride 1, ammonium dihydrogen phosphate 1.3, lemon Sodium Dimethyl Dithioglycolate 0.4, Didodecyl Alcohol 0.3, Polycaprolactone 11, Polyethylene Glycol 1.5, Dimethyl Dithioglycolate Isooctyl Tin 0.8, Diethanolamide 1.7, Modified Styrene 1.4.

组合物B:竹浆22、聚苯并咪唑纤维12、白乳胶2、改性水滑石粉0.3、三聚磷酸钠0.9、硅酸钾溶液0.4、纳米碳酸钙1.8、双乙酸钠2.0、聚-4-甲基-1-戊烯0.9和扩散剂NNO  0.5。 Composition B: bamboo pulp 22, polybenzimidazole fiber 12, white latex 2, modified hydrotalcite powder 0.3, sodium tripolyphosphate 0.9, potassium silicate solution 0.4, nano calcium carbonate 1.8, sodium diacetate 2.0, poly- 4-methyl-1-pentene 0.9 and diffusing agent NNO 0.5.

升降机滤清器用滤纸的制备方法,包括以下步骤: The preparation method of filter paper for elevator filter comprises the following steps:

(1)按组成原料的重量份称取组合物A和组合物B中所有原料,分别将稻草浆、矿棉纤维混匀后放入碎浆机碎解,得到固含量为4-6%的浆料,得混合浆料A,将竹浆、聚苯并咪唑纤维混匀后放入碎浆机碎解,得到固含量为4-6%的浆料,得混合浆料B; (1) Weigh all the raw materials in composition A and composition B according to the weight parts of the raw materials, mix the straw pulp and mineral wool fiber respectively, put them into a pulper and disintegrate them, and obtain a compound with a solid content of 4-6%. Slurry, mixed slurry A is obtained, bamboo pulp and polybenzimidazole fiber are mixed and put into a pulper to disintegrate to obtain a slurry with a solid content of 4-6%, and mixed slurry B is obtained;

(2)在步骤(1)的混合浆料A和混合浆料B中分别加入按组成原料的重量份的剩余其他原料,分别得到组合物A和组合物B,然后混合组合物A和组合物B,加热到70-80℃;经疏解机疏解后,再磨浆,磨浆后所得浆料经过加水调浆,至固含量2-3%后按照常规造纸工艺抄纸,成型压榨、干燥即得。 (2) In step (1) the mixed slurry A and the mixed slurry B are respectively added the remaining other raw materials according to the weight of the composition raw materials to obtain the composition A and the composition B respectively, and then mix the composition A and the composition B. Heating to 70-80°C; after being decomposed by a deflagging machine, then refining. After refining, the pulp obtained is adjusted by adding water to a solid content of 2-3%. After the paper is made according to the conventional papermaking process, it is formed, pressed, and dried. have to.

所述的改性水溶性酚醛树脂制备方法为在水溶性酚醛树脂中加入纳米碳0.2-0.3、水溶性酚醛树脂3-4、1-2羧甲基纤维素、3-4氧化铁,混合加热至70-80℃,30-40分钟后冷却即得。 The preparation method of the modified water-soluble phenolic resin is to add nano-carbon 0.2-0.3, water-soluble phenolic resin 3-4, 1-2 carboxymethyl cellulose, 3-4 iron oxide to the water-soluble phenolic resin, mix and heat To 70-80 ℃, cooling after 30-40 minutes.

所述的改性苯乙烯的制备方法为将苯乙烯加入4,4′-二苯基甲烷二异氰酸酯3 份、聚丙烯酸酯3 份、乙烯基三硅烷2 份、癸二酸酯2份,搅拌均匀反应1 小时得到。 The preparation method of the modified styrene is to add styrene to 3 parts of 4,4'-diphenylmethane diisocyanate, 3 parts of polyacrylate, 2 parts of vinyltrisilane and 2 parts of sebacate, and stir Uniform reaction for 1 hour.

所述的改性水滑石粉的制备方法为先用15-20%盐酸浸泡水滑石粉1-2小时,静置,澄清,离心,固体用水洗至中性,烘干后,加入相当于固体重量3-5%的乙烯基三乙氧基硅烷拌搅均匀,烘干,粉碎成粉末。 The preparation method of the modified hydrotalcite powder is to first soak the hydrotalcite powder with 15-20% hydrochloric acid for 1-2 hours, let it stand, clarify, centrifuge, wash the solid with water until neutral, after drying, add the equivalent solid 3-5% by weight of vinyltriethoxysilane is stirred evenly, dried and crushed into powder.

用上述的方法制得的升降机滤清器用滤纸的性能检测数据如下: The performance detection data of the filter paper for the elevator filter made by the above-mentioned method are as follows:

克重:128g/cm2;耐破度:309Kpa;透气度:493ml/10cm2 min;其最大孔径49-52μm,平均孔径36-38μm,成纸透气度在87-93L/m2.S之间。 Gram weight: 128g/cm 2 ; Burst resistance: 309Kpa; Air permeability: 493ml/10cm 2 min; The maximum pore diameter is 49-52μm, the average pore diameter is 36-38μm, and the air permeability of the finished paper is between 87-93L/m 2 .S between.

Claims (3)

1. a lift cleaner filter paper, is characterized in that the weight portion of its constitutive material is:
Composition A: rice straw pulp 72-76, mineral wool fiber 22-25, bamboo charcoal 4-6, Modified Water Soluble Phenolic Resin 1.3-1.8, anilinomethyl triethoxysilane 1.2-1.5, epoxidation triglyceride 0.9-1.1, ammonium dihydrogen phosphate (ADP) 1.2-1.4, natrium citricum 0.3-0.5, two Lauryl Alcohol ester 0.2-0.4, polycaprolactone 10-12, polyethylene glycol 1.0-2.0, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.7-0.9, diglycollic amide 1.4-2.0, modified phenylethylene 1.3-1.5;
Composition B: bamboo pulp 20-25, polybenzimidazole fiber 10-15, white glue with vinyl 1-3, modified hydrotalcite powder 0.2-0.4, sodium phosphate trimer 0.7-1.0, potassium silicate solution 0.3-0.5, nano-calcium carbonate 1.0-2.5, sodium Diacetate 1.5-2.5, poly--4-methyl-1-pentene 0.8-1.0 and dispersing agent NNO 0.4-0.6;
Described Modified Water Soluble Phenolic Resin preparation method, for to add nano-sized carbon 0.2-0.3, water soluble phenol resin 3-4,1-2 carboxymethyl cellulose, 3-4 iron oxide in water soluble phenol resin, is mixed and heated to 70-80 DEG C, cooling and get final product after 30-40 minute;
The preparation method of described modified phenylethylene is for adding styrene in 2 parts of 3 parts of 4,4 '-methyl diphenylene diisocyanates, 3 parts of polyacrylate, 2 parts of vinyl tris silanes, sebacate, and the reaction that stirs obtains for 1 hour;
The preparation method of described modified hydrotalcite powder, for first using 15-20% salt acid soak hydrotalcite powder 1-2 hour, leaves standstill, clarification, centrifugal, solid washes with water to neutrality, after oven dry, add that to be equivalent to the vinyltriethoxysilane agitating of solid weight 3-5% even, dry, be ground into powder.
2. lift cleaner filter paper according to claim 1, is characterized in that the weight portion of its constitutive material is:
Composition A: rice straw pulp 74, mineral wool fiber 24, bamboo charcoal 5, Modified Water Soluble Phenolic Resin 1.5, anilinomethyl triethoxysilane 1.4, epoxidation triglyceride 1, ammonium dihydrogen phosphate (ADP) 1.3, natrium citricum 0.4, two Lauryl Alcohol ester 0.3, polycaprolactone 11, polyethylene glycol 1.5, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.8, diglycollic amide 1.7, modified phenylethylene 1.4;
Composition B: bamboo pulp 22, polybenzimidazole fiber 12, white glue with vinyl 2, modified hydrotalcite powder 0.3, sodium phosphate trimer 0.9, potassium silicate solution 0.4, nano-calcium carbonate 1.8, sodium Diacetate 2.0, poly--4-methyl-1-pentene 0.9 and dispersing agent NNO 0.5.
3. a preparation method for lift cleaner filter paper as claimed in claim 1, is characterized in that comprising the following steps:
(1) take all raw materials in composition A and composition B by the weight portion of constitutive material, after respectively rice straw pulp, mineral wool fiber being mixed, put into pulper size degradation, obtain the slurry that solid content is 4-6%, obtain mixed slurry A, after being mixed, bamboo pulp, polybenzimidazole fiber put into pulper size degradation, obtain the slurry that solid content is 4-6%, obtain mixed slurry B;
(2) in the mixed slurry A of step (1) and mixed slurry B, add respectively by other raw materials of the residue of the weight portion of constitutive material, obtain respectively composition A and composition B, then blend compositions A and composition B, be heated to 70-80 DEG C; After fluffer is discongested, then defibrination, after defibrination, gained slurry is sized mixing through adding water, to after solid content 2-3% according to conventional paper technology copy paper, moulding squeezing, be drying to obtain.
CN201210426510.6A 2012-10-31 2012-10-31 Filter paper for elevator filter and preparation method of filter paper Expired - Fee Related CN102995493B (en)

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