CN103015173B - Foam straightening agent for PU leather and preparation method thereof - Google Patents

Foam straightening agent for PU leather and preparation method thereof Download PDF

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Publication number
CN103015173B
CN103015173B CN201210570436.5A CN201210570436A CN103015173B CN 103015173 B CN103015173 B CN 103015173B CN 201210570436 A CN201210570436 A CN 201210570436A CN 103015173 B CN103015173 B CN 103015173B
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leather
silicone oil
surfactant
preparation
alcohol
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CN103015173A (en
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胡水仙
朱张林
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ZHEJIANG JIANDE BAISHA CHEMICAL Co.,Ltd.
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JIANDE CITY SHUNFA CHEMICAL ADDITIVE CO Ltd
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Abstract

The invention relates to a foam straightening agent for PU leather and a preparation method thereof; the formula comprises 500 KG of anionic surfactants of dodecylbenzene sulfonic acid, 300 KG of nonionic foam stabilizers of polyether, 100 KG of organic silicone oil surfactants, 200 KG of fatty alcohol-polyoxyethylene ether AEO-9, 1500 KG of water, 20 KG of sodium hydroxide, and 200 KG of alcohol. The preparation method comprises the following steps: adding 500 KG of anionic surfactants of dodecylbenzene sulfonic acid, 200 KG of fatty alcohol-polyoxyethylene ether AEO-9, and 1500 KG of water into a 3000-L glass lining reaction vessel equipped with a thermometer, a stirrer, and a condensation device, fully stirring for one hour, slowly adding 20 KG of sodium hydroxide to neutralize the pH value to 6-7, then adding 200 KG of alcohol at a time, uniformly stirring, adding 300 KG of nonionic foam stabilizers of polyether and 100 KG of organic silicone oil surfactants, uniformly stirring to obtain the finished product. The beneficial effect of the invention is that: the product can provide a special foam structure and special handle when in use in the wet-method manufacturing process of PU leather, and thus can realize effect which can not be realized by using common foam agents.

Description

Abscess straightening agent and preparation method thereof for PU leather
Technical field
The invention belongs to PU leather wet method penetrant, be specifically related to a kind of PU leather abscess straightening agent and preparation method thereof.
Background technology
Artificial leather, synthetic leather are important component parts of plastics industry, are widely used in national economy every profession and trade.Artificial leather, synthetic leather were produced existing 60 years development history in the world, and China started development and production artificial leather from 1958, and it is the industry developing early in China Plastics Industry.In recent years, growth, the product yield that manufacturing enterprise's equipment production line is not only in the development of Chinese's fabricate-leather, synthetic leather industry increases year after year, variety design increases every year, and in industry development process, there is oneself a industry organization, there is suitable cohesiveness, thereby can be Chinese's fabricate-leather, synthetic leather enterprise, comprise that relevant industries organize together, develop into an industry that has considerable strength.
After PVC artificial leather, PU synthetic leather being concentrated on studies and developing through sci tech experts more than 30 year, as the ideal substitute of natural leather, has obtained breakthrough technological progress.
PU is applied on the market that fabric face comes across the 1950's the earliest, and by 1964, du pont company developed a kind of PU synthetic leather as upper of a shoe.After Japanese firm has set up the production line of 600,000 square metres of a set of annual outputs, through the continuous research and development of more than 20 years, no matter PU synthetic leather was in product quality, kind, or in output, all obtained increasing rapidly.Its performance more and more approaches natural leather, and some performance even exceedes natural leather, has reached the degree of dividing with the true and false difficulty of natural leather, in the mankind's daily life in occupation of consequence very.
Natural leather is widely used in and produces commodity and industrial goods by people owing to having good natural characteristic, but along with the growth of world population, the demand multiplication of the mankind to leather, a limited number of natural leathers can not meet this demand of people already.For solving this contradiction, scientists begin one's study decades ago exploit person fabricate-leather, synthetic leather, to make up the deficiency of natural leather.50 years of researches historical processes are exactly the process that artificial leather, synthetic leather are challenged to natural leather.
Scientists, from researching and analysing the chemical composition and institutional framework of natural leather, is set about from nitrocellulose varnished cloth, enters into PVC artificial leather, and this is the first generation product of artificial leather.Scientist, on this basis, has done many-sided improvement and exploration, is first the improvement of base material aspect, modification and the improvement of following by coating resin.To 20 century 70s, the nonwoven fabric of synthetic fiber occurs that acupuncture becomes net, is bonded to the techniques such as net, makes base material have lotus root shape section, hollow fiber-shaped, has reached loose structure, and has met the network structure requirement of natural leather; Synthetic leather top layer at that time can have been accomplished micro hole construction layer of polyurethane; be equivalent to the grain of natural leather; thereby the outward appearance of PU synthetic leather and immanent structure and natural leather are progressively approached, and other physical characteristics are all close to the index of natural leather, and color and luster is more more bright-coloured than natural leather; Its normal temperature folding reaches more than 1,000,000 times, and low temperature folding also can reach the level of natural leather.
Summary of the invention
The object of the invention is to overcome the deficiency that prior art exists, and provide a kind of PU to remove from office with abscess straightening agent and preparation method thereof, a kind of for regulating orthostatic abscess that PU leather wet method resin bed uses and the organosilicon auxiliary agent of pliability, this product uses and there will be special foam structure and special feel in PU leather wet method manufacturing process, reaches the effect that common abscess agent does not reach in the past.
The object of the invention is to complete by following technical solution.This abscess straightening agent for PU leather, this formula is: anion surfactant DBSA 500KG, nonionic foam stabilizer polyethers 300KG, organic silicone oil surfactant 100KG, fatty alcohol-polyoxyethylene ether AEO-9200KG, water 1500KG, NaOH 20KG, alcohol 200KG.
The preparation method of abscess straightening agent for this PU leather of the present invention, the method step is as follows:
(1), organic silicone oil surfactant is synthetic:
Add 400KG containing hydrogen silicone oil and 1200KG allyl polyether B-1000 to being equipped with in the 2000L enamel reaction pot of thermometer, agitator, condensing unit, pass into nitrogen protection, intensification makes its fusing, then is warmed up to 105 DEG C, stirs and adds organic complex platinum catalyst 500g, control reaction temperature at 120 ~ 130 DEG C, material becomes water white transparency shape in reaction pot, and then rear insulation 2 ~ 3 hours allows its cooling room temperature, can obtain colourless transparent liquid finished product, be organic silicon surfactant;
(2), the neutralization of various surfactants with mix:
Add anion surfactant DBSA 500KG to being equipped with in the 3000L enamel reaction pot of thermometer, agitator, condensing unit, fatty alcohol-polyoxyethylene ether AEO-9200KG, water 1500KG, fully stir one hour, slowly add NaOH 20KG, in and Ph value to 6 ~ 7, then the disposable alcohol 200KG that adds, after stirring, add nonionic foam stabilizer polyethers 300KG, and organic silicone oil surfactant 100KG, after stirring, be finished product.
Mechanism of the present invention: PU wet-process coating is again gel coating, his feature is in the bath of water and DMF, to generate the porous membrane that is similar to corium, far from each other with common artificial leather, its product excellence can replace corium in a lot of fields.The feel of a lot of PU leather was not fully up to expectations in the past, in the present invention, make organic silicon surfactant by oneself, solve the problem with resin and DMF intermiscibility, coordinate conventional surfactant, the technology that has adopted nonionic and anion surfactant mixture, has obtained good synergy, can control process of setting, there is fabulous osmosis, can improve the production efficiency of PU leather.Accelerate the exchange velocity of DMF and water, obtain good foam structure.Particularly organosilicon auxiliary agent add the great seepage velocity that improved, obtained special upright abscess, make de-DMF more thoroughly with fast, the feel of having improved leather can also improve the artificial leather of leather to a certain extent.
Beneficial effect of the present invention is: this product has synthesized the more special organosilicon Surfactant of structure, utilize its ultralow surface tension, superpower surface-activity, abscess and structure to Pu leather have quite special effect, to the feel of Pu leather, there are unexpected benefits, well solve and the compatibility of PU resin, made feel and the corium of the PU leather of making similar.Surfactant is the important component part in coating solution formula, and the speed that when it directly affects freezing film, water spreads in to the speed spreading in film and DMF to coagulating bath, has very important effect to setting rate and quality of forming film.This product has added the surfactant of anion in the process of mixture, and this product has fabulous infiltration and emulsifying effectiveness, and the operating efficiency that improves PU leather is had to good effect.Hydrophobic non-ionic surfactant extends freezing film process, has particularly delayed epithelium surface PU molecule and has formed the time of solid film, thereby for the DMF diffusion at epithelium center has obtained the time, accelerated process of setting.The nonionic foam stabilizer and the anion surfactant that in this product, add have good synergy, have obtained good effect.
Detailed description of the invention
Below by detailed description of the invention, the present invention is further elaborated, and the present invention is understood better in help by embodiment, but the present invention is not limited only to following embodiment.
This abscess straightening agent for PU leather, this formula is: anion surfactant (DBSA) 500KG, nonionic foam stabilizer (polyethers) 300KG, organic silicone oil surfactant 100KG, fatty alcohol-polyoxyethylene ether (AEO-9) 200KG, water 1500KG, NaOH 20KG, alcohol 200KG.
The preparation method of abscess straightening agent for this PU leather of the present invention, the method step is as follows:
(1), organic silicone oil surfactant is synthetic:
Add 400KG containing hydrogen silicone oil and 1200KG allyl polyether B-1000 to being equipped with in the 2000L enamel reaction pot of thermometer, agitator, condensing unit, pass into nitrogen protection, intensification makes its fusing, then is warmed up to 105 DEG C, stirs and adds organic complex platinum catalyst 500g, control reaction temperature at 120 ~ 130 DEG C, material becomes water white transparency shape in reaction pot, and then rear insulation 2 ~ 3 hours allows its cooling room temperature, can obtain colourless transparent liquid finished product, be organic silicon surfactant;
(2), the neutralization of various surfactants with mix:
Add anion surfactant DBSA 500KG to being equipped with in the 3000L enamel reaction pot of thermometer, agitator, condensing unit, fatty alcohol-polyoxyethylene ether AEO-9200KG, water 1500KG, fully stir one hour, slowly adding NaOH 20KG(or mass ratio is 50% sodium hydrate aqueous solution 40KG), in and Ph value to 6 ~ 7, then the disposable alcohol 200KG that adds, after stirring, add nonionic foam stabilizer polyethers 300KG, with organic silicone oil surfactant 100KG, after stirring, be finished product.
The technical indicator of product:
Outward appearance: for colourless to light yellow viscous liquid.
Ph value: 6~7
Solid content: 38~40%
Permeability: 5% is less than 100 seconds.

Claims (1)

1. a preparation method for abscess straightening agent for PU leather, is characterized in that: the method step is as follows:
(1), organic silicone oil surfactant is synthetic:
Add 400kg containing hydrogen silicone oil and 1200kg allyl polyether B-1000 to being equipped with in the 2000L enamel reaction pot of thermometer, agitator, condensing unit, pass into nitrogen protection, intensification makes its fusing, then is warmed up to 105 DEG C, stirs and adds organic complex platinum catalyst 500g, control reaction temperature at 120 ~ 130 DEG C, material becomes water white transparency shape in reaction pot, and then rear insulation 2 ~ 3 hours allows its cooling room temperature, can obtain colourless transparent liquid finished product, be organic silicon surfactant;
(2), the neutralization of various surfactants with mix:
Add anion surfactant DBSA 500kg to being equipped with in the 3000L enamel reaction pot of thermometer, agitator, condensing unit, fatty alcohol-polyoxyethylene ether AEO-9 200kg, water 1500kg, fully stir one hour, slowly add NaOH 20kg, in and pH value to 6 ~ 7, then the disposable alcohol 200kg that adds, after stirring, add nonionic foam stabilizer polyethers 300kg, and organic silicone oil surfactant 100kg, after stirring, be finished product.
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CN201210570436.5A 2012-12-24 2012-12-24 Foam straightening agent for PU leather and preparation method thereof Active CN103015173B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105199111A (en) * 2015-10-22 2015-12-30 烟台德邦先进硅材料有限公司 Preparation method of organosilicone surfactant for polyurethane flexible foams
CN105924929A (en) * 2016-04-14 2016-09-07 浙江罗星实业有限公司 Cell regulator used for wet synthetic leather and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1815043B2 (en) * 1968-12-17 1975-02-06 Enka Glanzstoff Ag, 5600 Wuppertal Process for the production of artificial leather
JPH02147645A (en) * 1988-11-30 1990-06-06 Teijin Koodore Kk Formation of porous polyurethane
CN101284936A (en) * 2008-05-19 2008-10-15 苏州宝泽高分子材料有限公司 Round processing agents for wet-method PU chemical leather and wet-method PU resin
CN101284937B (en) * 2008-05-19 2010-10-06 苏州宝泽高分子材料有限公司 Processing agent for wet-method chemical leather
CN102181036B (en) * 2010-10-20 2012-12-19 上海汇得化工有限公司 Breathable water-absorption PU (polyurethane) resin for shoes
CN102619095B (en) * 2011-01-27 2013-01-30 吉林润泽超细纤维科技有限公司 Manufacturing method of environmentally-friendly flame-retardant bunched sea-island chamois leather

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Address after: 311600 No. 9, Fenghe Road, xiaya Town, Jiande City, Hangzhou City, Zhejiang Province

Patentee after: ZHEJIANG JIANDE BAISHA CHEMICAL Co.,Ltd.

Address before: 311600, 88, organic silicon Industrial Park Road, Xin'An River Street, Hangzhou, Zhejiang, Jiande

Patentee before: JIANDE SHUNFA CHEMICAL ADJUVANT Co.,Ltd.