CN103128657A - Clamp used for electron back scattering diffraction sample vibration polishing and use method thereof - Google Patents

Clamp used for electron back scattering diffraction sample vibration polishing and use method thereof Download PDF

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CN103128657A
CN103128657A CN2011103796438A CN201110379643A CN103128657A CN 103128657 A CN103128657 A CN 103128657A CN 2011103796438 A CN2011103796438 A CN 2011103796438A CN 201110379643 A CN201110379643 A CN 201110379643A CN 103128657 A CN103128657 A CN 103128657A
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sample
cylinder
double
polishing
screw bolt
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姚雷
郑芳
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Baosteel Special Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

本发明涉及一种用于电子背散射衍射试样震动抛光的夹具,包括试样,其特征在于:所述试样设置于第二圆柱体底部,所述第二圆柱体上方依次设置有第一圆柱体和配重片,在所述试样水平方向设置有第一螺柱,所述第一螺柱从第二圆柱体侧壁的通孔伸入第二圆柱体内侧,在所述试样上端垂直方向设置有第二螺柱,所述第二螺柱从第二圆柱体、第一圆柱体和配重片的通孔伸入第二圆柱体内部。同时,本发明还提供一种用于电子背散射衍射试样震动抛光的夹具的使用方法。本发明所提供夹具,可用于有效解决电子背散射衍射试样由于尺寸较小导致的试样制备困难问题、因试样重量较小而导致的震动抛光效果不好的问题以及与特定晶体取向具备一定关系的试样表面的加工问题。

The invention relates to a fixture for vibratory polishing of an electron backscattered diffraction sample, which includes a sample, and is characterized in that: the sample is arranged at the bottom of a second cylinder, and the first cylinder is sequentially arranged above the second cylinder. The cylinder and the weight plate are provided with a first stud in the horizontal direction of the sample, and the first stud extends from a through hole in the side wall of the second cylinder into the inner side of the second cylinder, and in the sample A second stud is arranged vertically on the upper end, and the second stud extends into the second cylinder from the through holes of the second cylinder, the first cylinder and the weight plate. At the same time, the invention also provides a method for using a jig used for vibration polishing of electron backscattered diffraction samples. The fixture provided by the present invention can be used to effectively solve the problem of difficult sample preparation due to the small size of the electron backscattered diffraction sample, the problem of poor vibratory polishing effect due to the small weight of the sample, and the problem of being compatible with a specific crystal orientation. The processing problem of the surface of the sample of a certain relationship.

Description

一种用于电子背散射衍射试样震动抛光的夹具及其使用方法A fixture for vibrating polishing of electron backscattered diffraction samples and its application method

技术领域 technical field

本发明涉及一种夹具及其使用方法,具体地涉及一种用于电子背散射衍射试样震动抛光的夹具及其使用方法。The invention relates to a fixture and a using method thereof, in particular to a fixture for vibration polishing of an electron backscattered diffraction sample and a using method thereof.

背景技术 Background technique

电子背散射衍射(EBSD,即Electron BackScattered Diffraction),即通过一束固定的电子束打到倾斜的晶体试样上,从而在荧光屏上形成衍射图,该衍射图表明了试样的晶体结构。主要用于快速获取晶体材料的晶体学信息,可对材料进行织构和晶粒间取向差分析,晶粒尺寸及形状分布分析,晶界、亚晶及孪晶分析,应变和再结晶的分析,以及相鉴定和相含量计算等,解决材料在结晶、薄膜制备、半导体器件、形变、再结晶、相变、断裂、腐蚀等过程中的问题。Electron Backscattered Diffraction (EBSD, that is, Electron BackScattered Diffraction), that is, a fixed electron beam hits an inclined crystal sample to form a diffraction pattern on the fluorescent screen, which shows the crystal structure of the sample. It is mainly used to quickly obtain crystallographic information of crystalline materials. It can analyze the texture and orientation difference between grains, the analysis of grain size and shape distribution, the analysis of grain boundaries, sub-grains and twins, and the analysis of strain and recrystallization. , as well as phase identification and phase content calculation, etc., to solve problems in the process of crystallization, thin film preparation, semiconductor devices, deformation, recrystallization, phase change, fracture, corrosion, etc.

随着电子背散射衍射分析技术的发展,在日常科研和生产工作中关于电子背散射衍射分析的实验要求也越来越多。由于电子背散射衍射分析对于试样的要求很高,因此电子背散射衍射分析试样的制备便成为一个重要的研究方向。电子背散射衍射分析对于试样的限制主要来自两个方面:一是由于电子背散射衍射分析时需要对试样进行一定角度的倾斜,因此也就要求试样尺寸不能太大;二是电子背散射衍射分析对于试样表面的应变残余层的厚度要求较高,一旦应变残余层较厚就会对衍射花样的质量产生严重的影响,甚至可能导致无法产生花样。With the development of electron backscatter diffraction analysis technology, there are more and more experimental requirements for electron backscatter diffraction analysis in daily scientific research and production work. Since electron backscatter diffraction analysis has high requirements for samples, the preparation of electron backscatter diffraction analysis samples has become an important research direction. The limitation of the electron backscatter diffraction analysis on the sample mainly comes from two aspects: one is that the sample size should not be too large because the electron backscatter diffraction analysis needs to tilt the sample at a certain angle; Scattering diffraction analysis has high requirements on the thickness of the strain residual layer on the surface of the sample. Once the strain residual layer is thick, it will have a serious impact on the quality of the diffraction pattern, and may even cause the pattern to fail to be produced.

上述对于试样的限制要求使得制备试样时存在如下困难:The above-mentioned restrictive requirements for samples make the following difficulties in preparing samples:

首先,小试样尺寸本身提高了试样制备的难度。试样尺寸小必然导致在磨光和抛光阶段使得试样不易把持,从而增加磨光和抛光的难度,甚至于会发生试样把持不住导致试样飞出的情况,这会对制样人员的人身安全造成威胁并极易毁坏试样;First, the small sample size itself increases the difficulty of sample preparation. The small size of the sample will inevitably make it difficult to hold the sample during the grinding and polishing stage, thus increasing the difficulty of grinding and polishing, and even the situation that the sample cannot be held and the sample will fly out, which will affect the sample preparation personnel. pose a threat to personal safety and easily destroy the sample;

其次,电子背散射衍射分析对于试样的表面应力状态要求很高,因此一般情况主要采取多重抛光的办法减少表面应力,即先在高转速、粗抛光颗粒抛光液下进行初抛,而后在低转速、细抛光颗粒抛光液下进行精抛。对于某些特别试样甚至需要3~4重多次抛光,如此便极大地降低了试样制备的效率,无法满足科研和生产的需要;另外一种做法是采用震动抛光技术去除试样表面的应力层。震动抛光的原理是利用试样震动和自重来来减少表面应变层的技术,主要用于较软材料的抛光。但电子背散射衍射分析试样本身对试样尺寸的要求导致其本身重量无法达到震动抛光的重量要求。而且现有的试样夹具无法满足对不同抛光试样灵活配重要求,只能单一配重,即按照试样要求进行最优的配重。Secondly, the electron backscatter diffraction analysis has high requirements on the surface stress state of the sample, so in general, multiple polishing methods are mainly used to reduce the surface stress, that is, the initial polishing is carried out under high-speed, coarse polishing particle polishing liquid, and then at low Fine polishing is carried out under the rotating speed and fine polishing particle polishing liquid. For some special samples, 3-4 times of polishing are even required, which greatly reduces the efficiency of sample preparation and cannot meet the needs of scientific research and production; another method is to use vibration polishing technology to remove the surface of the sample. stress layer. The principle of vibration polishing is to use the vibration and self-weight of the sample to reduce the surface strain layer, which is mainly used for polishing of soft materials. However, the requirements of the electron backscatter diffraction analysis sample itself on the sample size make its own weight unable to meet the weight requirements of vibration polishing. Moreover, the existing sample fixtures cannot meet the requirements of flexible counterweighting for different polished samples, and only a single counterweight can be used, that is, the optimal counterweight is performed according to the requirements of the sample.

再次,原有的制样方法对试样抛光前的平行度要求很高。要求试样在制备前试样上下表面必须平行,因为其在制样过程中无法调整试样上下表面的平行度。另外,如果需要观察试样特殊平面的取向,传统的制样过程中无法达到。Thirdly, the original sample preparation method has high requirements on the parallelism of the sample before polishing. It is required that the upper and lower surfaces of the sample must be parallel before the sample is prepared, because the parallelism of the upper and lower surfaces of the sample cannot be adjusted during the sample preparation process. In addition, if it is necessary to observe the orientation of the special plane of the sample, it cannot be achieved in the traditional sample preparation process.

对于试样的制备和加工,目前国内主要存在如下专利文献:For the preparation and processing of samples, there are mainly the following patent documents in China at present:

申请号:200520126668.7,实用新型名称:光谱分析试样多功能磨样夹具。其主要特征为在手柄的前端固定上调节活套,在调节活套的口沿上设对称的四个凹形嵌口,在相邻凹形嵌口之间的弧形片上均设有调节螺钉,通过凹形嵌口和调节螺钉将无磁性材料和形状各异、厚度不一的试样固定。然而,通过该实用新型提供的夹具,并无法保证特殊取向试样的固定,即无法制备与特定晶体取向具备一定关系的试样表面,而且无法灵活配重。Application number: 200520126668.7, utility model name: multi-function grinding fixture for spectroscopic analysis samples. Its main feature is that the front end of the handle is fixed on the adjustable looper, four symmetrical concave sockets are set on the edge of the adjustable looper, and adjusting screws are provided on the arc-shaped pieces between adjacent concave sockets. , Fix non-magnetic materials and samples of different shapes and thicknesses through concave sockets and adjusting screws. However, the fixture provided by this utility model cannot ensure the fixation of the sample with a special orientation, that is, the surface of the sample that has a certain relationship with the specific crystal orientation cannot be prepared, and the weight cannot be flexibly balanced.

申请号:200620047017.3,实用新型名称:一种试样抛光夹具。该实用新型所提供的夹具通过设置两个凹腔放置试样,并通过紧固螺钉从本体侧段伸入本体凹腔以夹紧固定试样,并在本体腔内设置磁性体用以吸附试样。然而,该种夹具无法进行非磁性试样的制备,并无法灵活配重,而且无法制备与特定晶体取向具备一定关系的试样表面。Application number: 200620047017.3, utility model name: a sample polishing jig. The fixture provided by the utility model places the sample by setting two concave cavities, and the fastening screw extends from the side section of the body into the concave cavity of the body to clamp and fix the sample, and a magnetic body is set in the body cavity to absorb the sample. Sample. However, this type of fixture cannot prepare non-magnetic specimens, has no flexible weighting, and cannot prepare specimen surfaces that have a certain relationship with specific crystal orientations.

发明内容 Contents of the invention

为解决上述存在的目的,本发明的目的在于提供一种用于电子背散射衍射试样震动抛光的夹具,用于有效解决电子背散射衍射试样由于尺寸较小导致的试样制备困难问题、因试样重量较小而导致的震动抛光效果不好的问题以及与特定晶体取向具备一定关系的试样表面的加工问题。同时,本发明还提供所述用于电子背散射衍射试样震动抛光的夹具的使用方法。In order to solve the above existing problems, the object of the present invention is to provide a fixture for vibration polishing of electron backscattered diffraction samples, which is used to effectively solve the problem of difficult sample preparation due to the small size of electron backscattered diffraction samples, The problem of poor vibration polishing effect due to the small weight of the sample and the processing of the surface of the sample that has a certain relationship with the specific crystal orientation. At the same time, the present invention also provides the use method of the jig for vibration polishing of electron backscattered diffraction samples.

为达到上述目的,本发明采取如下技术方案:To achieve the above object, the present invention takes the following technical solutions:

一种用于电子背散射衍射试样震动抛光的夹具,所述夹具用于夹持试样,其特征在于:A fixture for vibratory polishing of electron backscattered diffraction samples, the fixture is used to hold the sample, and is characterized in that:

所述试样设置于第二圆柱体底部,The sample is arranged at the bottom of the second cylinder,

所述第二圆柱体上方依次设置有第一圆柱体和配重片,A first cylinder and a weight plate are sequentially arranged above the second cylinder,

在所述试样水平方向设置有第一螺柱,所述第一螺柱从第二圆柱体侧壁的通孔伸入第二圆柱体内侧,A first stud is arranged in the horizontal direction of the sample, and the first stud extends from a through hole in the side wall of the second cylinder into the inside of the second cylinder,

在所述试样上端垂直方向设置有第二螺柱,所述第二螺柱从第二圆柱体、第一圆柱体和配重片的通孔伸入第二圆柱体内部。A second stud is arranged vertically on the upper end of the sample, and the second stud extends into the second cylinder from the through holes of the second cylinder, the first cylinder and the weight plate.

根据本发明提供的一种用于电子背散射衍射试样震动抛光的夹具,采用的是,所述第一螺柱的数量为4个,所述第二螺柱的数量为4个,所述4个第一螺柱呈十字形设置,所述4个第二螺柱呈方形设置。According to a jig for vibration polishing of electron backscattered diffraction samples provided by the present invention, the number of the first studs is 4, the number of the second studs is 4, and the The four first studs are arranged in a cross shape, and the four second studs are arranged in a square shape.

根据本发明提供的一种用于电子背散射衍射试样震动抛光的夹具,采用的是,所述第二螺柱在配重片一端设置有螺帽,所述通孔为螺纹通孔。According to a jig for vibratory polishing of electron backscattered diffraction samples provided by the present invention, the second stud is provided with a nut at one end of the weight plate, and the through hole is a threaded through hole.

根据本发明提供的一种用于电子背散射衍射试样震动抛光的夹具,采用的是,所述第一圆柱体的直径为25~35mm,所述第二圆柱体的直径为15~25mm。According to a jig for vibration polishing of electron backscattered diffraction samples provided by the present invention, the diameter of the first cylinder is 25-35 mm, and the diameter of the second cylinder is 15-25 mm.

根据本发明提供的一种用于电子背散射衍射试样震动抛光的夹具,采用的是,所述第二圆柱体为空心圆柱体,且底部开口。According to a jig for vibration polishing of electron backscattered diffraction samples provided by the present invention, the second cylinder is a hollow cylinder with an opening at the bottom.

根据本发明提供的一种用于电子背散射衍射试样震动抛光的夹具,采用的是,所述第一螺柱、第二螺柱、第一圆柱体和第二圆柱体选用一种或两种以上低密度金属制成,所述低密度金属包括铝、钛、镁。According to a jig for vibratory polishing of electron backscattered diffraction samples provided by the present invention, the first stud, the second stud, the first cylinder and the second cylinder are selected from one or two Made of more than one low-density metal, the low-density metal includes aluminum, titanium, and magnesium.

根据本发明提供的一种用于电子背散射衍射试样震动抛光的夹具,采用的是,所述配重片由几种金属混合加工而成,所述金属包括铝、铁和钼。According to a jig for vibration polishing of electron backscattered diffraction samples provided by the present invention, the weight plate is processed by mixing several metals, and the metals include aluminum, iron and molybdenum.

此外,本发明还提供一种用于电子背散射衍射试样震动抛光的夹具的使用方法,技术方案如下:In addition, the present invention also provides a method for using a jig for vibratory polishing of electron backscattered diffraction samples, and the technical scheme is as follows:

将试样水平放置,将需要加工的面朝下放置,其特征在于,还包括如下步骤:The sample is placed horizontally, and the face to be processed is placed downward, and it is characterized in that it also includes the following steps:

(a)、将夹具垂直放置于试样的上方;(a) Place the fixture vertically above the sample;

(b)、调整第一螺柱,使第一螺柱从侧面将试样固定;(b) Adjust the first stud so that the first stud fixes the sample from the side;

(c)、调整第二螺柱,使第二螺柱从上方将试样固定;(c), adjust the second stud so that the second stud fixes the sample from above;

(d)、对试样进行磨光和抛光处理;(d), grinding and polishing the sample;

(e)、通过配重片调整试样和夹具的整体总量;(e), adjust the overall total amount of the sample and the fixture through the weight plate;

(f)、对试样进行震动抛光处理;(f), the sample is subjected to vibration polishing treatment;

(g)、制得所需试样。(g) Prepare the required sample.

根据本发明提供的一种用于电子背散射衍射试样震动抛光的夹具的使用方法,采用的是,当试样为不规则小试样时,还包括如下步骤:According to a method for using a jig for vibration polishing of an electron backscattered diffraction sample provided by the present invention, when the sample is an irregular small sample, the following steps are also included:

(一)、调整所述步骤(c)中所述的第二螺柱,使第二螺柱与试样上表面贴合;(1), adjust the second stud described in the step (c), so that the second stud is attached to the upper surface of the sample;

(二)、按照所述步骤调整第一螺柱,使第一螺柱从侧面将试样固定;(2), adjust the first stud according to the steps, so that the first stud fixes the sample from the side;

(三)、按照所述步骤对试样进行磨光和抛光处理,使试样下表面与第一圆柱体下表面平齐;(3), according to the steps, the sample is ground and polished, so that the lower surface of the sample is flush with the lower surface of the first cylinder;

(四)、将步骤(三)中经处理后的试样取出,倒置试样并按照步骤(一)和步骤(二)固定试样;(4), take out the treated sample in step (3), invert the sample and fix the sample according to step (1) and step (2);

(五)、按照所述步骤(d)对步骤中的试样进行磨光和抛光处理,使试样下表面与上表面平齐;(5), according to the step (d), the sample in the step is ground and polished, so that the lower surface of the sample is flush with the upper surface;

(六)、按照所述步骤(e)和步骤(f)对经步骤(五)处理后得到的试样进行加工处理;(6), according to said step (e) and step (f), the sample obtained after step (5) is processed is processed;

(七)、制得所需试样。(7) Prepare the required samples.

根据本发明提供的一种用于电子背散射衍射试样震动抛光的夹具,采用的是,当试样为特殊取向试样时,还包括如下步骤:According to a jig for vibratory polishing of electron backscattered diffraction samples provided by the present invention, when the sample is a sample with a special orientation, the following steps are also included:

(A)、通过X射线衍射仪确定所述步骤(g)中制得的试样表面与特殊晶体取向的角度;(A), determine the angle of the sample surface and special crystal orientation prepared in the step (g) by X-ray diffractometer;

(B)、调整步骤(c)中所述的第二螺柱,使步骤(f)中所制得的试样形成步骤(A)中所确定的角度;(B), adjust the second stud described in the step (c), so that the sample made in the step (f) forms the angle determined in the step (A);

(C)、重复步骤(三)至步骤(六),制得所需试样。(C), repeat step (3) to step (6) to obtain the required sample.

本发明所提供的一种用于电子背散射衍射试样震动抛光的夹具及其使用方法的有益效果在于:The beneficial effects of a jig for vibratory polishing of electron backscattered diffraction samples and its use method provided by the present invention are as follows:

(1)、通过设置第一圆柱体和第二圆柱体,扩展试样的尺寸,从而降低制样难度,提高制样效率;(1) By setting the first cylinder and the second cylinder, the size of the sample is expanded, thereby reducing the difficulty of sample preparation and improving the efficiency of sample preparation;

(2)、通过配重片与夹具的配合,可以灵活调整试样与夹具的整体重量,满足不同金属和试样表面状况对于震动抛光时施加在抛光表面重量的要求,从而提高震动抛光试样表面质量,提高工作效率;(2) Through the cooperation of the weight plate and the fixture, the overall weight of the sample and the fixture can be flexibly adjusted to meet the requirements of different metals and sample surface conditions on the weight of the polished surface during vibration polishing, thereby improving the vibration polishing of the sample. Surface quality, improve work efficiency;

(3)、通过设置第一螺柱和第二螺柱,从而确保在加工时可保证试样的稳定和易于夹持,因此可以将不易切割的不规则小试样加工成上下表面平行的小试样;(3) By setting the first stud and the second stud, the stability and easy clamping of the sample can be ensured during processing, so the irregular small sample that is not easy to cut can be processed into a small sample whose upper and lower surfaces are parallel. sample;

(4)、通过设置第一螺柱和第二螺柱,从而确保在加工时可保证试样的稳定和易于夹持,因此可以制备与特殊晶体取向成一定角度的试样(即特殊取向试样)。(4) By setting the first stud and the second stud, the stability and easy clamping of the sample can be ensured during processing, so it is possible to prepare a sample with a certain angle to the special crystal orientation (that is, the special orientation test Sample).

附图说明 Description of drawings

图1为本发明所提供的一种用于电子背散射衍射试样震动抛光的夹具的结构示意图。FIG. 1 is a schematic structural view of a jig for vibratory polishing of electron backscattered diffraction samples provided by the present invention.

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

图3为加工不规则小试样时使用本发明所提供的一种用于电子背散射衍射试样震动抛光的夹具的结构示意图。Fig. 3 is a schematic structural view of a jig for vibrating polishing of electron backscattered diffraction samples provided by the present invention when processing small irregular samples.

图4为将图3中的不规则小试样的下表面加工后的结构示意图。Fig. 4 is a schematic structural view of the lower surface of the small irregular sample in Fig. 3 after processing.

图5为将图4中的不规则小试样倒置后的结构示意图。Fig. 5 is a schematic diagram of the structure of the irregular small sample in Fig. 4 after being turned upside down.

图6为将图5中的不规则小试样的下表面加工后的结构示意图。Fig. 6 is a schematic structural view of the lower surface of the small irregular sample in Fig. 5 after processing.

图7为制备特殊取向试样的结构示意图。Fig. 7 is a schematic diagram of the structure of a sample prepared with a special orientation.

图中,1、第一圆柱体 2、第一螺柱 3、配重片 4、试样 5、螺帽 6、第二圆柱体 7、第二螺柱 8、通孔。In the figure, 1, the first cylinder 2, the first stud 3, the weight plate 4, the sample 5, the nut 6, the second cylinder 7, the second stud 8, the through hole.

具体实施方式 Detailed ways

下面结合附图对本发明提供的一种用于电子背散射衍射试样震动抛光的夹具及其使用方法作进一步的解释说明。A jig for vibratory polishing of electron backscattered diffraction samples provided by the present invention and its usage method will be further explained below in conjunction with the accompanying drawings.

首先,所述一种用于电子背散射衍射试样震动抛光的夹具的结构如下:First, the structure of the fixture used for vibration polishing of electron backscattered diffraction samples is as follows:

如图1所示,试样4设置于第二圆柱体6底部,第二圆柱体6为空心圆柱体且下端开口,所述第二圆柱体6上端依次设置有第一圆柱体1和配重片3,在所述试样4水平方向设置有第一螺柱2,所述第一螺柱2从第二圆柱体6侧壁的通孔8伸入第二圆柱体6内侧,在所述试样4上端垂直方向设置有第二螺柱7,所述第二螺柱7从第二圆柱体6、第一圆柱体1和配重片3的通孔8伸入第二圆柱体6内部,所述第二螺柱7在配重片3一端设置有螺帽5,用于固定配重片3。As shown in Figure 1, the sample 4 is arranged at the bottom of the second cylinder 6, the second cylinder 6 is a hollow cylinder with an open lower end, and the upper end of the second cylinder 6 is sequentially provided with the first cylinder 1 and the counterweight The sheet 3 is provided with a first stud 2 in the horizontal direction of the sample 4, and the first stud 2 extends into the inside of the second cylinder 6 from the through hole 8 on the side wall of the second cylinder 6, and in the The upper end of the sample 4 is provided with a second stud 7 in the vertical direction, and the second stud 7 extends into the second cylinder 6 from the through hole 8 of the second cylinder 6, the first cylinder 1 and the weight plate 3 , the second stud 7 is provided with a nut 5 at one end of the weight plate 3 for fixing the weight plate 3 .

其中,所述通孔8为螺纹通孔;所述第一圆柱体1的直径为25~35mm,所述第二圆柱体6的直径为15~25mm;所述第一螺柱2、第二螺柱7、第一圆柱体1和第二圆柱体6选用低密度金属中的一种或两种以上制成,所述低密度金属包括铝、钛、镁,其中,密度低于Fe7.86定义为低密度。其材料可以是单一金属,也可以是两种以上,即合金;所述配重片3由几种金属混合加工而成,所述金属包括铝、铁和钼,其中,使用轻重金属混合的目的是为了在不改变配重片尺寸的情况下可以实现配重片重量的变化,通过不同密度重量片的变化灵活多变地改变配重片的重量,以实现不同式样抛光对于重量的要求。所述第一螺柱2的作用在于固定试样4,从而使得试样4与夹具一同移动;所述第二螺柱7的作用在于防止试样4上下窜动,同时用于加载配重片3,且可与第一圆柱体1配合完成不同角度平面试样的加工处理。Wherein, the through hole 8 is a threaded through hole; the diameter of the first cylinder 1 is 25-35mm, and the diameter of the second cylinder 6 is 15-25mm; the first stud 2, the second The stud 7, the first cylinder 1 and the second cylinder 6 are made of one or more than two low-density metals, the low-density metals include aluminum, titanium, magnesium, and the density is lower than Fe7.86 Defined as low density. Its material can be a single metal, or two or more, that is, an alloy; the weight plate 3 is processed by mixing several metals, and the metals include aluminum, iron and molybdenum, and the purpose of mixing light and heavy metals It is to change the weight of the weight plate without changing the size of the weight plate. The weight of the weight plate can be flexibly changed through the change of the weight plate of different densities, so as to achieve the weight requirements of different styles of polishing. The function of the first stud 2 is to fix the sample 4, so that the sample 4 moves together with the fixture; the function of the second stud 7 is to prevent the sample 4 from moving up and down, and at the same time, it is used to load the weight plate 3. It can cooperate with the first cylinder 1 to complete the processing of plane samples with different angles.

如图2所示,第一螺柱2的数目为4根,呈十字形两两对称排列设置;第二螺柱7的数目为4根,呈方形对称设置。As shown in FIG. 2 , the number of the first studs 2 is 4, and they are arranged symmetrically in pairs in a cross shape; the number of the second studs 7 is 4, and they are arranged symmetrically in a square.

其次,所述一种用于电子背散射衍射试样震动抛光的夹具的使用方法如下:Secondly, the method of using the fixture for vibration polishing of electron backscattered diffraction samples is as follows:

一、普通试样的制备1. Preparation of common samples

如图1所示,图中试样4即为普通试样,夹具的操作步骤如下:As shown in Figure 1, the sample 4 in the figure is a common sample, and the operation steps of the fixture are as follows:

(a)、将试样4水平放置,将需要加工抛光的分析面向下放置,将夹具垂直放置于试样4的上方,调整第一螺柱2和第二螺柱7,使得第一螺柱2和第二螺柱7形成的空间足以容纳试样4;(a), place the sample 4 horizontally, place the analysis surface to be processed and polished downward, place the fixture vertically above the sample 4, adjust the first stud 2 and the second stud 7, so that the first stud 2 2 and the space formed by the second stud 7 is sufficient to accommodate the sample 4;

(b)、通过通孔8调整第一螺柱2,使第一螺柱2从侧面将试样4固定;(b), adjust the first stud 2 through the through hole 8, so that the first stud 2 fixes the sample 4 from the side;

(c)、通过通孔8调整第二螺柱7,使第二螺柱7从上方将试样4固定;(c), adjust the second stud 7 through the through hole 8, so that the second stud 7 fixes the sample 4 from above;

(d)、对试样4进行磨光和抛光处理;(d), sample 4 is polished and polished;

(e)、通过配重片3调整试样4和夹具的整体总量,使其满足震动抛光的要求;(e), adjust the overall total amount of the sample 4 and the fixture through the counterweight plate 3, so that it meets the requirements of vibration polishing;

(f)、对试样4进行震动抛光处理,使其达到符合电子背散射衍射分析要求的试样表面状态;(f), sample 4 is subjected to vibration polishing treatment, so that it reaches the surface state of the sample that meets the requirements of electron backscatter diffraction analysis;

(g)、制得所需试样。(g) Prepare the required sample.

二、不规则小试样的制备2. Preparation of irregular small samples

如图3所示,图中试样4即为不规则小试样,夹具的操作步骤如下:As shown in Figure 3, sample 4 in the figure is an irregular small sample, and the operation steps of the fixture are as follows:

(一)、将试样4水平放置,将需要加工抛光的分析面向下放置,将夹具垂直放置于试样4的上方,调整第一螺柱2和第二螺柱7,使得第一螺柱2和第二螺柱7形成的空间足以容纳试样4;(1) Place the sample 4 horizontally, place the analysis surface to be processed and polished downward, place the fixture vertically above the sample 4, adjust the first stud 2 and the second stud 7, so that the first stud 2 2 and the space formed by the second stud 7 is sufficient to accommodate the sample 4;

(二)、通过通孔8调整第一螺柱2,使第一螺柱2从侧面将试样4固定;(2), adjust the first stud 2 through the through hole 8, so that the first stud 2 fixes the sample 4 from the side;

(三)、通过通孔8调整第二螺柱7,使第二螺柱7从上方将试样4固定,此时,第二螺柱7部位於同一平面内,而是分别于试样4的上表面贴合,如图3所示;(3), adjust the second stud 7 through the through hole 8, so that the second stud 7 fixes the sample 4 from above. The upper surface of , as shown in Figure 3;

(四)、对步骤(三)中的试样4进行磨光和抛光处理,使得试样4下表面与第二圆柱体6的下表面平齐,如图4所示;(4), the sample 4 in the step (3) is polished and polished, so that the lower surface of the sample 4 is flush with the lower surface of the second cylinder 6, as shown in Figure 4;

(五)、将步骤(四)中经处理后的试样4取出,倒置试样4并按照步骤(二)和步骤(三)固定试样4,如图5所示。(5) Take out the treated sample 4 in step (4), invert the sample 4 and fix the sample 4 according to step (2) and step (3), as shown in FIG. 5 .

(六)、对步骤(五)中的试样4进行磨光和抛光处理,使得试样4下表面上表面平齐,如图6所示;(6), the sample 4 in the step (5) is polished and polished, so that the upper surface of the lower surface of the sample 4 is even, as shown in Figure 6;

(七)、通过配重片3调整试样4和夹具的整体总量,使其满足震动抛光的要求;(7), adjust the overall total amount of the sample 4 and the fixture through the counterweight plate 3, so that it meets the requirements of vibration polishing;

(八)、对步骤(六)中所述试样4进行震动抛光处理,使其达到符合电子背散射衍射分析要求的试样表面状态;(8), the sample 4 described in the step (6) is carried out vibration polishing treatment, makes it reach the sample surface state that meets the electronic backscatter diffraction analysis requirement;

(九)、制得所需试样。(9) Prepare the required samples.

三、特殊取向试样的制备3. Preparation of Specimen with Special Orientation

(A)、通过X射线衍射仪确定所述步骤(g)中制得的试样表面与特殊晶体取向的角度;(A), determine the angle of the sample surface and special crystal orientation prepared in the step (g) by X-ray diffractometer;

(B)、调整步骤(c)中所述的第二螺柱,使步骤(g)中所制得的试样形成步骤(A)中所确定的角度,如图7所示;(B), adjust the second stud described in step (c), so that the sample made in step (g) forms the angle determined in step (A), as shown in Figure 7;

(C)、重复不规则小试样的制备步骤中的(四)至(八),从而制得所需试样。(C), repeat steps (4) to (8) in the preparation steps of the irregular small sample, so as to obtain the required sample.

下表为通过使用本发明所提供的一种用于电子背散射衍射试样震动抛光的夹具所加工制得的试样与利用现有技术加工处理后的试样的比较。The following table is a comparison between samples processed by using a jig for vibration polishing of electron backscattered diffraction samples provided by the present invention and samples processed by the prior art.

  制备时间 preparation time   样品表面质量   Sample Surface Quality   背散射衍射花样 Backscattered Diffraction Pattern   本发明 this invention   30分钟 30 minutes   好 good   清晰 clear   比较例 comparative example   1-2工作日 1-2 working days   较差 Poor   较模糊 more vague

采用本发明所提供的一种用于电子背散射衍射试样震动抛光的夹具可以有效地解决背散射衍射试样由于尺寸较小导致的制样困难问题、重量不足问题导致的震动抛光效果不好的问题以及特定取向试样制备的问题。Adopting a jig for vibration polishing of electron backscatter diffraction samples provided by the present invention can effectively solve the problem of difficult sample preparation and poor vibration polishing effect caused by the small size of backscatter diffraction samples and the problem of insufficient weight problems as well as the preparation of orientation-specific specimens.

Claims (10)

1. one kind is used for the fixture that the EBSD sample shakes polishing, and described fixture is used for clamping sample (4), it is characterized in that:
Described sample (4) is arranged at bottom the second cylinder (6),
Described the second cylinder (6) top is disposed with the first cylinder (1) and weight stack (3),
Be provided with the first double-screw bolt (2) in described sample (4) horizontal direction, described the first double-screw bolt (2) stretches into the second cylinder (6) inboard from the through hole (8) of the second cylinder (6) sidewall,
Be provided with the second double-screw bolt (7) in described sample (4) upper end vertical direction, described the second double-screw bolt (7) stretches into the second cylinder (6) inside from the through hole (8) of the second cylinder (6), the first cylinder (1) and weight stack (3).
2. a kind of fixture for EBSD sample vibrations polishing according to claim 1, it is characterized in that: the quantity of described the first double-screw bolt (2) is 4, the quantity of described the second double-screw bolt (7) is 4, described 4 the first double-screw bolts (2) are the cross setting, described 4 the second double-screw bolts (7) setting that is square.
3. a kind of fixture for EBSD sample vibrations polishing according to claim 1, it is characterized in that: described the second double-screw bolt (7) is provided with nut (5) at weight stack (3) one ends, and described through hole (8) is tapped through hole.
4. a kind of fixture for EBSD sample vibrations polishing according to claim 1, it is characterized in that: the diameter of described the first cylinder (1) is 25~35mm, the diameter of described the second cylinder (6) is 15~25mm.
5. according to claim 1 or 4 described a kind of fixtures for EBSD sample vibrations polishing, it is characterized in that: described the second cylinder (6) is hollow cylinder, and bottom opening.
6. a kind of fixture for EBSD sample vibrations polishing according to claim 1, it is characterized in that: described the first double-screw bolt (2), the second double-screw bolt (7), the first cylinder (1) and the second cylinder (6) select one or more low density metals to make, and described low density metals comprises aluminium, titanium, magnesium.
7. a kind of fixture for EBSD sample vibrations polishing according to claim 1, it is characterized in that: described weight stack (3) is processed by several metal mixed, and described metal comprises aluminium, iron and molybdenum.
8. the using method of the fixture for EBSD sample vibrations polishing as claimed in claim 1, with sample (4) horizontal positioned, the placed face down with needs processing is characterized in that, also comprises the steps:
(a), clip vertical is positioned over the top of sample (4);
(b), adjust the first double-screw bolt (2), make the first double-screw bolt (2) from the side that sample (4) is fixing;
(c), adjust the second double-screw bolt (7), make the second double-screw bolt (7) from the top, that sample (4) is fixing;
(d), sample (4) is polished and polishing;
(e), adjust the whole total amount of sample (4) and fixture by weight stack (3);
(f), sample (4) is shaken polishing;
(g), make required sample.
9. a kind of using method that shakes the fixture of polishing for the EBSD sample according to claim 8, is characterized in that, when sample (4) is irregular small sample, also comprises the steps:
(1), adjust the second double-screw bolt (7) described in described step (c), the second double-screw bolt (7) and sample (4) upper surface are fitted;
(2), adjust the first double-screw bolt (2) according to described step (b), make the first double-screw bolt (2) from the side that sample (4) is fixing;
(3), according to described step (d), sample (4) is polished and polishing, make sample (4) lower surface concordant with the first cylinder (1) lower surface;
(4), after treatment sample (4) in step (three) is taken out, be inverted sample (4) and according to the fixing sample (4) of step () and step (two);
(5), according to described step (d), the sample (4) in step (four) is polished and polishing, make sample (4) lower surface concordant with upper surface;
(6), according to described step (e) and step (f), the sample (4) that obtains after processing through step (five) is processed processing;
(7), make required sample.
10. according to claim 8 or 9 described a kind of usings method that shake the fixture of polishing for the EBSD sample, is characterized in that, when sample (4) is the particular orientation sample, also comprises the steps:
(A), determine the angle of the specimen surface that makes in described step (g) and crystal orientation by X-ray diffractometer;
(B), the second double-screw bolt (7) described in set-up procedure (c), make that in step (g), prepared sample forms determined angle in step (A);
(C), repeating step (three) is to step (six), makes required sample.
CN2011103796438A 2011-11-24 2011-11-24 Clamp used for electron back scattering diffraction sample vibration polishing and use method thereof Pending CN103128657A (en)

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CN103926263A (en) * 2014-04-09 2014-07-16 北京工业大学 Method for researching alloy baseband recrystallization and cubic texture forming mechanisms through quasi in-situ electron back scattered diffraction (EBSD) technology
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CN107907406A (en) * 2017-12-26 2018-04-13 郑州大学 A kind of multilayer round platform delamination fixture based on electrochemical polish
CN108007862A (en) * 2016-10-31 2018-05-08 中国石油化工股份有限公司 Sheet metal specimens fixture for direct reading spectrometry
CN110712129A (en) * 2019-11-13 2020-01-21 核工业理化工程研究院 Auxiliary clamp for mechanical vibration polishing sample
CN116182753A (en) * 2021-11-18 2023-05-30 株式会社理学 Correction amount determining device, method, recording medium and jig
CN116678905A (en) * 2023-03-07 2023-09-01 南京航空航天大学 An EBSD sample preparation method for aluminum/iron-based alloys and fixture design for batch sample preparation

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CN103926263A (en) * 2014-04-09 2014-07-16 北京工业大学 Method for researching alloy baseband recrystallization and cubic texture forming mechanisms through quasi in-situ electron back scattered diffraction (EBSD) technology
CN104209844A (en) * 2014-08-08 2014-12-17 安徽昱工耐磨材料科技有限公司 Cutting machine
CN106813966A (en) * 2015-12-01 2017-06-09 上海梅山钢铁股份有限公司 A kind of EBSD analysis preparation method of low-carbon (LC) steel sample
CN108007862A (en) * 2016-10-31 2018-05-08 中国石油化工股份有限公司 Sheet metal specimens fixture for direct reading spectrometry
CN107907406A (en) * 2017-12-26 2018-04-13 郑州大学 A kind of multilayer round platform delamination fixture based on electrochemical polish
CN110712129A (en) * 2019-11-13 2020-01-21 核工业理化工程研究院 Auxiliary clamp for mechanical vibration polishing sample
CN116182753A (en) * 2021-11-18 2023-05-30 株式会社理学 Correction amount determining device, method, recording medium and jig
CN116678905A (en) * 2023-03-07 2023-09-01 南京航空航天大学 An EBSD sample preparation method for aluminum/iron-based alloys and fixture design for batch sample preparation

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