CN103134914A - Microclimate instrument for measuring fabric moisture resistance and method thereof - Google Patents
Microclimate instrument for measuring fabric moisture resistance and method thereof Download PDFInfo
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Abstract
本发明涉及一种用于测量面料湿阻的微气候仪及其方法,微气候仪包括加热圆盘和垂直供水管,加热圆盘上方设有出汗模拟皮肤,被测面料悬空置在保温套筒及支撑十字架上,模拟皮肤与被测面料之间为微气候区。垂直供水管将水通入加热圆盘与模拟皮肤之间的充水区;加热圆盘下方设置有用于加热的电热丝;出汗模拟皮肤表面设有第一温度传感器,被测面料的下表面设有第二温度传感器和湿度传感器。方法是在系统达到稳态后,根据已测得通过面料的出汗率和面料下表面的温度和相对湿度以及环境的温湿度,算出面料及其上方空气层的湿阻再减去上方空气的湿阻即得到面料的湿阻。本发明可以很好测量纯湿气通过面料的湿阻情况。
The invention relates to a microclimate meter and a method thereof for measuring the moisture resistance of fabrics. The microclimate meter includes a heating disc and a vertical water supply pipe. A sweating simulated skin is arranged above the heating disc, and the fabric to be tested is suspended in a heat preservation cover. On the cylinder and the support cross, the microclimate zone is between the simulated skin and the tested fabric. The vertical water supply pipe feeds water into the water-filled area between the heating disc and the simulated skin; an electric heating wire for heating is arranged under the heating disc; a first temperature sensor is provided on the surface of the sweating simulated skin, and the lower surface of the tested fabric A second temperature sensor and a humidity sensor are provided. The method is to calculate the moisture resistance of the fabric and the air layer above it by subtracting the moisture resistance of the air layer above it based on the measured sweat rate of the fabric, the temperature and relative humidity of the lower surface of the fabric and the temperature and humidity of the environment after the system reaches a steady state. The moisture resistance is the moisture resistance of the fabric. The invention can well measure the moisture resistance of pure moisture passing through the fabric.
Description
技术领域technical field
本发明涉及服装测量热湿舒适性测试技术领域,特别是涉及一种用于测量面料湿阻的微气候仪及其方法。The invention relates to the technical field of clothing measurement heat and humidity comfort testing, in particular to a microclimate meter and a method thereof for measuring the moisture resistance of fabrics.
背景技术Background technique
以纤维材料制造的面料作为服装的主要材料其最主要的特征就是拥有良好的透湿性能。测量面料的透湿性能都涉及皮肤出汗模拟技术,目前国际上基本是使用德国Hohenstein实验室提出的(skin model)而后成为国际标准ISO11092的出汗热板仪测量面料的湿阻,然而,该类出汗平板仪不能直接测量有效通过面料的汗蒸发量,只能间接地测量由汗水汽化所消耗的功率,因此,只能采用环境温度与测量热板温度相等的等温法和不等温条件下两步法(先测无汗状态的干热损耗,再测出汗状态下的湿热损耗)来测量面料的湿阻。另一方面,由于被测面料与出汗膜直接接触,液态水或多或少地浸入面料,从而对测量结果产生不利影响。The main feature of the fabric made of fiber material as the main material of clothing is to have good moisture permeability. Measuring the moisture permeability of fabrics involves skin sweating simulation technology. At present, the sweating hot plate instrument proposed by the German Hohenstein Laboratory (skin model) and later became the international standard ISO11092 is basically used to measure the moisture resistance of fabrics. However, this The perspiration flat panel can not directly measure the sweat evaporation effectively through the fabric, but can only indirectly measure the power consumed by sweat vaporization. Two-step method (first measure the dry heat loss in the non-sweating state, and then measure the moisture heat loss in the sweating state) to measure the moisture resistance of the fabric. On the other hand, since the fabric under test is in direct contact with the sweating film, liquid water is more or less soaked into the fabric, thus adversely affecting the measurement results.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种用于测量面料湿阻的微气候仪及其方法,可以直接测量通过面料的蒸发水量,同时避免了液态水浸入面料内部而影响测量结果的问题。The technical problem to be solved by the present invention is to provide a microclimate meter and method for measuring the moisture resistance of fabrics, which can directly measure the amount of evaporated water passing through the fabrics, and at the same time avoid the problem of liquid water immersing into the fabrics and affecting the measurement results.
本发明解决其技术问题所采用的技术方案是:提供一种用于测量面料湿阻的微气候仪,包括加热圆盘和垂直供水管,所述加热圆盘上方设有出汗模拟皮肤,所述垂直供水管将水通入加热圆盘与模拟皮肤之间的充水区;所述被测面料悬空置在所述出汗模拟皮肤上方,所述加热圆盘下方设置有用于加热的电热丝;所述出汗模拟皮肤表面设有第一温度传感器,所述被测面料下表面设有第二温度传感器和湿度传感器;所述第一温度传感器、第二温度传感器和湿度传感器均与所述测控系统相连,所述测控系统用于控制所述电热丝加热。The technical solution adopted by the present invention to solve the technical problem is to provide a microclimate meter for measuring the moisture resistance of fabrics, which includes a heating disc and a vertical water supply pipe. A sweating simulated skin is arranged above the heating disc. The vertical water supply pipe passes water into the water-filled area between the heating disc and the simulated skin; the tested fabric is suspended above the sweating simulated skin, and an electric heating wire for heating is arranged under the heating disc. The surface of the simulated sweating skin is provided with a first temperature sensor, and the lower surface of the tested fabric is provided with a second temperature sensor and a humidity sensor; the first temperature sensor, the second temperature sensor and the humidity sensor are all connected to the The measurement and control system is connected, and the measurement and control system is used to control the heating of the electric heating wire.
所述加热圆盘外设有保温套,所述被测面料通过所述保温套及支撑十字架悬空置在所述出汗模拟皮肤上方。The heating disc is provided with a thermal insulation cover, and the tested fabric is suspended above the sweating simulated skin through the thermal thermal cover and the supporting cross.
所述出汗模拟皮肤呈拱形,并且采用封闭隔离气层技术。The sweat-simulating skin is arched and adopts a closed and isolated air layer technology.
所述出汗模拟皮肤为PTFE微孔膜复合织物。The sweating simulated skin is a PTFE microporous membrane composite fabric.
本发明解决其技术问题所采用的技术方案是:提供一种上述用于测量面料湿阻的微气候仪的使用方法,包括以下步骤:The technical solution adopted by the present invention to solve the technical problem is: provide a method for using the above-mentioned microclimate meter for measuring the moisture resistance of fabrics, comprising the following steps:
(1)利用电热丝进行加热,使微气候仪处于稳定状态;(1) Use electric heating wire to heat, so that the microclimate instrument is in a stable state;
(2)根据面料下表面的温度和相对湿度,以及环境的温度和相对湿度,则算出被测面料及其上方空气层的湿阻;(2) According to the temperature and relative humidity of the lower surface of the fabric, as well as the temperature and relative humidity of the environment, calculate the moisture resistance of the tested fabric and the air layer above it;
(3)减去空气层的湿阻得到被测面料的湿阻。(3) Subtract the moisture resistance of the air layer to obtain the moisture resistance of the tested fabric.
所述步骤(2)中采用得到被测面料及其上方空气层的湿阻,其中:Re是被测面料及上方空气层的总湿阻;A被测面料测试面积;Puf是被测面料下表面温度下被测面料下表面的饱和水汽压;Pa是环境温度下环境的饱和水汽压;Pw是盛水容器中表面温度控制在tw时饱和水汽压;RHs是被测面料下表面的相对湿度;RHa是环境的相对湿度;E是水的汽化热,30°C时E=0.675W·h/g;G是通过被测面料的水蒸发量,G=πd2Δh,d是垂直供水管内直径;⊿h是单位时间水位下降高度。In the step (2) adopted Obtain the moisture resistance of the tested fabric and its upper air layer, wherein: R e is the total moisture resistance of the tested fabric and the upper air layer; A is the test area of the tested fabric; Puf is the tested fabric at the lower surface temperature of the tested fabric Saturated water vapor pressure of the lower surface; P a is the saturated water vapor pressure of the environment at ambient temperature; P w is the saturated water vapor pressure when the surface temperature in the water container is controlled at t w ; RH s is the relative humidity of the lower surface of the tested fabric; RH a is the relative humidity of the environment; E is the heat of vaporization of water, E=0.675W h/g at 30°C; G is the water evaporation through the tested fabric, G=πd 2 Δh, d is the inner diameter of the vertical water supply pipe ; ⊿h is the water level drop height per unit time.
所述步骤(3)中的空气层的湿阻采用来得到的空气层的湿阻,其中:Re0是空气层的湿阻,Pa·m2/W;A0是盛水容器中水面表面积,m2;Pw是水表面温度控制在tw时饱和水汽压,Pa;G0可通过加热一平底容器中的水使其表面温度与被测面料温度相同,计算单位时间单位面积的蒸发量获得,g/m2h。The moisture resistance of the air layer in the step (3) adopts The moisture resistance of the air layer is obtained from the air layer, where: R e0 is the moisture resistance of the air layer, Pa·m 2 /W; A 0 is the surface area of the water surface in the water container, m 2 ; P w is the temperature of the water surface controlled at t w Saturated water vapor pressure at hour, Pa; G 0 can be obtained by heating water in a flat-bottomed container to make its surface temperature the same as that of the fabric to be tested, and calculating the evaporation per unit area per unit time, g/m 2 h.
有益效果Beneficial effect
由于采用了上述的技术方案,本发明与现有技术相比,具有以下的优点和积极效果:本发明采用微气候仪进行测试,面料与出汗皮肤不直接接触,而是与环型壁一起形成一个微气候空间,一个温度传感器检测出汗模拟皮肤的表面温度,另一个温度传感器和相对湿度传感器置于被测面料下方检测面料下表面的温度和相对湿度。在系统达到稳态后,供水管中单位时间内的水下降量即等于模拟皮肤的出汗量也等于通过被测面料的透湿量,因此,该微气候仪最大的特点就是可以直接测量通过被测面料的水蒸发量。加之已测得面料下表面的温度和相对湿度,以及环境的温度和相对湿度,则根据湿阻公式可直接算出面料及其上方空气层的湿阻,减去空气层的湿阻,即为面料本身的湿阻。因为该方法被测面料与出汗皮肤不直接接触,皮肤析出的液态水不能直接浸入到面料中,因此,该方法测得的湿阻是纯湿气透过面料的湿阻。Due to the adoption of the above-mentioned technical solution, the present invention has the following advantages and positive effects compared with the prior art: the present invention adopts a microclimate instrument for testing, and the fabric does not directly contact the sweating skin, but together with the annular wall A microclimate space is formed, a temperature sensor detects the surface temperature of sweating simulated skin, another temperature sensor and a relative humidity sensor are placed under the tested fabric to detect the temperature and relative humidity of the lower surface of the fabric. After the system reaches a steady state, the amount of water falling in the water supply pipe per unit time is equal to the sweating amount of the simulated skin and the moisture permeability through the tested fabric. Therefore, the biggest feature of this microclimate instrument is that it can directly measure The water evaporation rate of the tested fabric. In addition to the measured temperature and relative humidity of the lower surface of the fabric, as well as the temperature and relative humidity of the environment, the moisture resistance of the fabric and the air layer above it can be directly calculated according to the moisture resistance formula, and the moisture resistance of the air layer is subtracted, which is the fabric own moisture resistance. Because the fabric tested by this method does not directly contact the sweating skin, the liquid water precipitated from the skin cannot directly immerse into the fabric. Therefore, the moisture resistance measured by this method is the moisture resistance of pure moisture passing through the fabric.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明中空气层湿阻测量装置示意图。Fig. 2 is a schematic diagram of an air layer moisture resistance measuring device in the present invention.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
本发明的实施方式涉及一种用于测量面料湿阻的微气候仪,如图1所示,包括加热圆盘3和垂直供水管13,所述加热圆盘3上方设有出汗模拟皮肤9,所述垂直供水管13将水通入加热圆盘3与模拟皮肤9之间的空腔;所述被测面料8悬空置在所述出汗模拟皮肤9上方,所述加热圆盘3下方设置有用于加热的电热丝2;所述出汗模拟皮肤9表面设有第一温度传感器5,所述被测面料8下表面设有第二温度传感器6和湿度传感器7;所述第一温度传感器5、第二温度传感器6和湿度传感器7均与所述测控系统相连,所述测控系统用于控制所述电热丝2加热。所述加热圆盘3外设有保温套12,所述被测面料8通过所述保温套12及支撑十字架11悬空置在所述出汗模拟皮肤9上方。所述加热圆盘3下还设有绝缘盖1,所述绝缘盖1上设有第三温度传感器4,该第三温度传感器4与所述测控系统相连。其中,所述出汗模拟皮肤9呈拱形,并且采用封闭隔离气层10技术。Embodiments of the present invention relate to a microclimate instrument for measuring the moisture resistance of fabrics, as shown in FIG. 1 , comprising a
本发明的使用方法包括以下步骤:利用电热丝进行加热,使微气候仪处于稳定状态;根据面料下表面的温度和相对湿度,以及环境的温度和相对湿度,则算出被测面料及其上方空气层的湿阻;减去空气层的湿阻得到被测面料的湿阻。The using method of the present invention comprises the following steps: use electric heating wire to heat, make the microclimate instrument be in stable state; According to the temperature and relative humidity of the lower surface of the fabric, and the temperature and relative humidity of the environment, then calculate the temperature of the fabric under test and the air above it. The moisture resistance of the layer; the moisture resistance of the tested fabric is obtained by subtracting the moisture resistance of the air layer.
使用本发明中的微气候仪,面料与出汗皮肤不直接接触,而是与环型壁一起形成一个微气候空间,一个温度传感器检测出汗模拟皮肤的表面温度,另一个温度传感器和相对湿度传感器置于被测面料下方检测面料下表面的温度和相对湿度。在系统达到稳态后,供水管中单位时间内的水下降量即等于模拟皮肤的出汗量也等于通过被测面料的透湿量,因此,该微气候仪最大的特点就是可以直接测量通过被测面料的水蒸发量。加之已测得面料下表面的温度和相对湿度,以及环境的温度和相对湿度,则根据湿阻公式可直接算出面料及其上方空气层的湿阻,减去空气层的湿阻,即为面料本身的湿阻。因为该方法被测面料与出汗皮肤不直接接触,皮肤析出的液态水不能直接浸入到面料中,因此,该方法测得的湿阻是纯湿气透过面料的湿阻。Using the microclimate instrument in the present invention, the fabric and the sweating skin do not directly contact, but form a microclimate space together with the annular wall, a temperature sensor detects the surface temperature of the sweating simulated skin, another temperature sensor and the relative humidity The sensor is placed under the tested fabric to detect the temperature and relative humidity of the lower surface of the fabric. After the system reaches a steady state, the amount of water falling in the water supply pipe per unit time is equal to the sweating amount of the simulated skin and the moisture permeability through the tested fabric. Therefore, the biggest feature of this microclimate instrument is that it can directly measure The water evaporation rate of the tested fabric. In addition to the measured temperature and relative humidity of the lower surface of the fabric, as well as the temperature and relative humidity of the environment, the moisture resistance of the fabric and the air layer above it can be directly calculated according to the moisture resistance formula, and the moisture resistance of the air layer is subtracted, which is the fabric own moisture resistance. Because the fabric tested by this method does not directly contact the sweating skin, the liquid water precipitated from the skin cannot directly immerse into the fabric. Therefore, the moisture resistance measured by this method is the moisture resistance of pure moisture passing through the fabric.
本发明使用的微气候仪使用PTFE微孔膜复合面料作为出汗模拟皮肤,并固定在铝制加热圆盘上方,垂直供水管将水通入圆盘与模拟皮肤之间的空腔,由于水的压力的缘故,模拟皮肤膨胀成拱型。工作时,模拟皮肤平均温度控制在35℃,液态水通过模拟皮肤的微孔膜析出并蒸发形成“汗气”。在模拟皮肤与被测面料之间的微气候空间,由于模拟皮肤呈拱型,如果皮肤温度完全一致的话,由于中间部分离面料试样较近,会导致面料试样中心温度比周遍高,本发明在模拟皮肤中使用封闭隔离气层技术,降低了模拟皮肤凸起中心的温度,使面料试样的表面温度差在1℃左右。同时微气候空间在稳态过程中,其湿浓度的分布基本是稳定的,通过检测面料下表面某一点的温度和相对湿度,就可得到整个面料试样下方的湿浓度值。则面料极上表面空气层的总湿阻可计算为:The microclimate instrument used in the present invention uses PTFE microporous membrane composite fabric as the simulated skin of sweating, and is fixed above the aluminum heating disc, and the vertical water supply pipe feeds water into the cavity between the disc and the simulated skin. Due to the pressure, the simulated skin swells into an arched shape. When working, the average temperature of the simulated skin is controlled at 35°C, and liquid water is precipitated through the microporous membrane of the simulated skin and evaporates to form "sweat". In the microclimate space between the simulated skin and the tested fabric, since the simulated skin is arched, if the skin temperature is completely consistent, the center temperature of the fabric sample will be higher than that of the surrounding area because the middle part is closer to the fabric sample. The present invention uses the technology of sealing and isolating the air layer in the simulated skin to reduce the temperature of the raised center of the simulated skin, so that the surface temperature difference of the fabric sample is about 1°C. At the same time, in the steady-state process of the micro-climate space, the distribution of moisture concentration is basically stable. By detecting the temperature and relative humidity of a certain point on the lower surface of the fabric, the moisture concentration value under the entire fabric sample can be obtained. Then the total moisture resistance of the air layer on the upper surface of the fabric can be calculated as:
其中:Re是面料及上方空气层的总湿阻,Pa·m2/W;A面料测试面积,m2;tw是面料下表面的温度,℃;ta是环境温度,℃;Puf是温度tw下面料下表面的饱和水汽压,Pa;Pa是温度ta下环境的饱和水汽压,Pa;Pw是盛水容器中表面温度控制在tw时饱和水汽压,Pa;RHs是面料下表面的相对湿度,%;RHa是环境的相对湿度,%;E是水的汽化热,30℃时E是0.675W·h/g;G是通过被测面料的水蒸发量,Pa·m2/W;G=πd2Δh,d是垂直供水管内直径,m;⊿h是单位时间水位下降高度,m。Among them: R e is the total moisture resistance of the fabric and the upper air layer, P a m 2 /W; A fabric test area, m 2 ; t w is the temperature of the lower surface of the fabric, ℃; t a is the ambient temperature, ℃; P uf is the saturated water vapor pressure of the lower surface of the fabric at temperature t w , Pa; P a is the saturated water vapor pressure of the environment at temperature t a , Pa; P w is the saturated water vapor pressure when the surface temperature in the water container is controlled at t w , Pa; RH s is the relative humidity of the lower surface of the fabric, %; RH a is the relative humidity of the environment, %; E is the heat of vaporization of water, and E is 0.675W h/g at 30°C; Water evaporation, Pa·m 2 /W; G=πd 2 Δh, d is the inner diameter of the vertical water supply pipe, m; ⊿h is the drop height of the water level per unit time, m.
如图2所示,通过加热一平底容器中的水使其表面温度与面料式样温度相同,计算单位时间单位面积的蒸发量,就可以算出空气层的湿阻。As shown in Figure 2, the moisture resistance of the air layer can be calculated by heating the water in a flat-bottomed container to make its surface temperature the same as that of the fabric pattern, and calculating the evaporation per unit area per unit time.
其中:Re0是空气层的湿阻,Pa·m2/W;AO是盛水容器中水面表面积,m2;Pw是水表面温度控制在tw时饱和水汽压,Pa,G0是盛水容器在表面水温控制在tw时的水蒸发量,g/h,E是水的汽化热,30℃时E是0.675W·h/g。Among them: R e0 is the moisture resistance of the air layer, Pa m 2 /W; A O is the surface area of the water surface in the water container, m 2 ; P w is the saturated water vapor pressure when the water surface temperature is controlled at t w , Pa, G 0 is the water evaporation of the water container when the surface water temperature is controlled at t w , g/h, E is the vaporization heat of water, and E is 0.675W·h/g at 30°C.
则面料试样的湿阻Ref为:Ref=Re-Re0。Then the moisture resistance R ef of the fabric sample is: R ef =R e −R e0 .
参考相关的湿阻测试标准,在温度20±0.5℃,相对湿度为65%±3%的恒温恒湿条件下,对微气候仪的面料试样上方施加1±0.3m/s的风速,模拟皮肤的平均温度控制在35℃,系统平衡后,测得水位下降高度为53mm,面料下表面的温度为30℃,相对湿度已经达到100%,已知供水管的内径为6mm,根据上述公式(1),则面料及上方空气层的总湿阻为54Pa·m2/W。根据盛水容器在与微气候仪相同的测试条件下,测得水蒸发量为680g/m2h,则空气层的湿阻为4Pa·m2/W,则面料试样的湿阻为50Pa·m2/W。Referring to the relevant humidity resistance test standards, under the constant temperature and humidity conditions of 20±0.5°C and relative humidity of 65%±3%, apply a wind speed of 1±0.3m/s above the fabric sample of the microclimate meter to simulate The average temperature of the skin is controlled at 35°C. After the system is balanced, the measured water level drop height is 53mm, the temperature of the lower surface of the fabric is 30°C, and the relative humidity has reached 100%. It is known that the inner diameter of the water supply pipe is 6mm. According to the above formula ( 1), the total moisture resistance of the fabric and the air layer above is 54Pa·m 2 /W. According to the water container under the same test conditions as the microclimate meter, the measured water evaporation is 680g/m2h, then the moisture resistance of the air layer is 4Pa·m 2 /W, and the moisture resistance of the fabric sample is 50Pa·m 2 /W.
不难发现,本发明采用微气候仪进行测试,面料与出汗皮肤不直接接触,而是与环型壁一起形成一个微气候空间,一个温度传感器检测出汗模拟皮肤的表面温度,另一个温度传感器和相对湿度传感器置于被测面料下方检测面料下表面的温度和相对湿度。在系统达到稳态后,供水管中单位时间内的水下降量即等于模拟皮肤的出汗量也等于通过被测面料的透湿量,因此,该微气候仪最大的特点就是可以直接测量通过被测面料的水蒸发量。加之已测得面料下表面的温度和相对湿度,以及环境的温度和相对湿度,则根据湿阻公式可直接算出面料及其上方空气层的湿阻,减去空气层的湿阻,即为面料本身的湿阻。因为该方法被测面料与出汗皮肤不直接接触,皮肤析出的液态水不能直接浸入到面料中,因此,该方法测得的湿阻是纯湿气透过面料的湿阻。It is not difficult to find that the present invention uses a microclimate instrument for testing. The fabric and the sweating skin do not directly contact, but form a microclimate space together with the annular wall. One temperature sensor detects the surface temperature of the sweating simulated skin, and the other temperature sensor The sensor and the relative humidity sensor are placed under the tested fabric to detect the temperature and relative humidity of the lower surface of the fabric. After the system reaches a steady state, the amount of water falling in the water supply pipe per unit time is equal to the sweating amount of the simulated skin and the moisture permeability through the tested fabric. Therefore, the biggest feature of this microclimate instrument is that it can directly measure The water evaporation rate of the tested fabric. In addition to the measured temperature and relative humidity of the lower surface of the fabric, as well as the temperature and relative humidity of the environment, the moisture resistance of the fabric and the air layer above it can be directly calculated according to the moisture resistance formula, and the moisture resistance of the air layer is subtracted, which is the fabric own moisture resistance. Because the fabric tested by this method does not directly contact the sweating skin, the liquid water precipitated from the skin cannot directly immerse into the fabric. Therefore, the moisture resistance measured by this method is the moisture resistance of pure moisture passing through the fabric.
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Cited By (5)
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