CN103192013A - Method for controlling forging state 316LN steel forging crack initiation - Google Patents
Method for controlling forging state 316LN steel forging crack initiation Download PDFInfo
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- 238000005242 forging Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 11
- 239000010959 steel Substances 0.000 title claims abstract description 11
- 230000000977 initiatory effect Effects 0.000 title claims abstract description 9
- 238000005265 energy consumption Methods 0.000 abstract description 8
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- 238000005516 engineering process Methods 0.000 abstract description 2
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Abstract
一种控制锻态316LN钢锻造裂纹萌生的方法,属于锻造工艺技术领域。特征是:根据申请号:201310024108.X,名称“一种预测锻态钢锻造裂纹萌生的方法”所述临界变形量曲面可以推知:临界变形量的变化规律是临界变形量随温度的升高而减小,随应变速率的增大而增大。故可推知采用“低温快锻”的方法就可控制锻态316LN钢锻造裂纹萌生,即在对锻态316LN钢进行锻造时,始锻温度为1000℃±20℃-1100℃±20℃,应变速率在10-2-10-1数量级进行锻造。此方法可以增加每火次的变形量,这样总的变形火次少,降低能耗,缩短成形周期,降低成本、提高效率和经济效益。再者,始锻温度降低,能耗低,成本低。同时采用本发明所述的方法,同样不会产生裂纹,满足工件的性能要求。The invention discloses a method for controlling forging crack initiation of forged 316LN steel, which belongs to the technical field of forging technology. The feature is: According to the application number: 201310024108.X, the name "a method for predicting the initiation of forging cracks in forged steel", the critical deformation surface can be deduced: the change law of the critical deformation is that the critical deformation increases with the increase of temperature. decreases and increases with the increase of strain rate. Therefore, it can be deduced that the "low temperature fast forging" method can control the forging crack initiation of forged 316LN steel. The rate of forging is in the order of 10 -2 -10 -1 . This method can increase the amount of deformation per fire, so that the total number of deformation fires is less, reducing energy consumption, shortening the forming cycle, reducing costs, improving efficiency and economic benefits. Furthermore, the initial forging temperature is reduced, the energy consumption is low, and the cost is low. Simultaneously, by adopting the method described in the present invention, no cracks will be produced, and the performance requirements of the workpiece can be met.
Description
技术领域 technical field
本发明属于锻造工艺技术领域,具体涉及一种控制锻态316LN钢锻造裂纹萌生的方法。 The invention belongs to the technical field of forging technology, and in particular relates to a method for controlling the initiation of forging cracks in forged 316LN steel.
背景技术 Background technique
目前国内外解决316LN钢锻造裂纹的方法是多火次小变形量高温慢锻,即在1200℃±20℃开始锻造,应变速率在10-3数量级,每次变形量小,由变形引起的附加拉应力也小,这样就避免了表面裂纹的产生。但是这样做的缺点是:始锻温度高,能耗高;每次变形量小,火次多,能耗高,变形周期长,成本高,效率低,经济效益低。 At present, the method to solve the forging cracks of 316LN steel at home and abroad is high-temperature slow forging with multiple fires and small deformations, that is, forging starts at 1200°C±20°C, the strain rate is on the order of 10 -3 , and the amount of deformation each time is small. The tensile stress is also small, thus avoiding the generation of surface cracks. However, the disadvantages of this method are: high initial forging temperature, high energy consumption; small amount of deformation each time, many fire times, high energy consumption, long deformation cycle, high cost, low efficiency, and low economic benefit.
发明内容 Contents of the invention
本发明目的是针对现有技术存在的缺点,提供一种控制316LN钢锻造裂纹萌生的新方法,可降低能耗、缩短成形周期、降低成本、提高生产效率和经济效益。 The purpose of the present invention is to provide a new method for controlling the initiation of forging cracks in 316LN steel against the shortcomings of the prior art, which can reduce energy consumption, shorten the forming cycle, reduce costs, and improve production efficiency and economic benefits.
本发明目的是这样实现的: The object of the invention is achieved in that way:
根据申请号为201310024108.X,名称为“一种预测锻态钢锻造裂纹萌生的方法”中所述临界变形量曲面可以推知:临界变形量的变化规律是临界变形量随温度的升高而减小,随应变速率的增大而增大。故可推知采用“低温快锻”的方法亦可控制锻态316LN钢锻造裂纹萌生,其特征是:在对锻态316LN钢进行锻造时,始锻温度为1000℃±20℃-1100℃±20℃,应变速率在10-2-10-1数量级进行锻造。 According to the critical deformation surface described in the application number 201310024108.X, titled "A Method for Predicting the Initiation of Forging Cracks in Forged Steel", it can be deduced that the change law of the critical deformation is that the critical deformation decreases with the increase of temperature. small and increases with the increase of strain rate. Therefore, it can be deduced that the method of "low temperature fast forging" can also control the forging crack initiation of forged 316LN steel. ℃, strain rate in the order of 10 -2 -10 -1 for forging.
本发明的优点及积极效果是:采用低温快锻的方法,可以增加每火次的变形量,这样总的变形火次少,降低能耗,缩短成形周期,降低成本、提高生产效率和经济效益。再者,始锻温度降低,能耗低,成本低。同时采用本发明所述的方法,同样不会产生裂纹,满足工件的性能要求。 The advantages and positive effects of the present invention are: the method of fast forging at low temperature can increase the amount of deformation per firing, so that the total number of deformation firings is less, energy consumption is reduced, forming cycle is shortened, costs are reduced, production efficiency and economic benefits are improved . Furthermore, the initial forging temperature is reduced, the energy consumption is low, and the cost is low. Simultaneously, by adopting the method described in the present invention, no cracks will be produced, and the performance requirements of the workpiece can be met.
具体实施方式 Detailed ways
以锻态316LN钢平砧镦粗为例,采用“高温慢锻”方法,如始锻温度为1200℃±20℃,应变速率为0.005s-1时,其临界变形量为0.58左右,而采用本发明所述的“低温快锻”方法,如始锻温度为1000℃±20℃, 应变速率为0.5s-1时,其临界变形量为0.755左右。可见采用本发明的“低温快锻”方法每次变形量为现有技术 “高温慢锻”方法的1.3( )倍,这样变形火次就会大大降低,能耗降低,成形周期缩短,成本降低、效率和经济效益大大提高。同时采用本发明所述的方法,同样不会产生裂纹,满足工件的性能要求。 Taking the upsetting of forged 316LN steel flat anvil as an example, the "high temperature slow forging" method is adopted. For example, when the initial forging temperature is 1200°C±20°C and the strain rate is 0.005s -1 , the critical deformation is about 0.58. In the "low temperature fast forging" method of the present invention, if the initial forging temperature is 1000°C±20°C and the strain rate is 0.5s -1 , the critical deformation is about 0.755. It can be seen that adopting the "low temperature fast forging" method of the present invention, the amount of deformation each time is 1.3 ( ) times, so that the number of deformation fires will be greatly reduced, the energy consumption will be reduced, the forming cycle will be shortened, the cost will be reduced, and the efficiency and economic benefits will be greatly improved. Simultaneously, by adopting the method described in the present invention, no cracks will be produced, and the performance requirements of the workpiece can be met.
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| CN2013101276993A CN103192013A (en) | 2013-04-15 | 2013-04-15 | Method for controlling forging state 316LN steel forging crack initiation |
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| CN2013101276993A CN103192013A (en) | 2013-04-15 | 2013-04-15 | Method for controlling forging state 316LN steel forging crack initiation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114226619A (en) * | 2021-12-07 | 2022-03-25 | 太原科技大学 | A Construction Method of Forging Process Window for Large Shaft Forgings |
Citations (5)
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|---|---|---|---|---|
| JP2003277899A (en) * | 2002-03-25 | 2003-10-02 | Kurimoto Ltd | Magnesium alloy member and its production method |
| CN1488457A (en) * | 2002-07-19 | 2004-04-14 | ͨ�õ�����˾ | Isothermal Forging of Nickel-based Superalloys in Air |
| JP2010131621A (en) * | 2008-12-03 | 2010-06-17 | Kobe Steel Ltd | Method for predicting occurrence of forging crack and method for forging |
| CN101758159A (en) * | 2009-11-27 | 2010-06-30 | 贵州安大航空锻造有限责任公司 | Near isothermal forging method for whole titanium alloy disc shaft forgeable piece |
| CN102091751A (en) * | 2010-12-03 | 2011-06-15 | 太原科技大学 | Control method for 316 LN steel heavy-forging forging crystalline grain |
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- 2013-04-15 CN CN2013101276993A patent/CN103192013A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003277899A (en) * | 2002-03-25 | 2003-10-02 | Kurimoto Ltd | Magnesium alloy member and its production method |
| CN1488457A (en) * | 2002-07-19 | 2004-04-14 | ͨ�õ�����˾ | Isothermal Forging of Nickel-based Superalloys in Air |
| JP2010131621A (en) * | 2008-12-03 | 2010-06-17 | Kobe Steel Ltd | Method for predicting occurrence of forging crack and method for forging |
| CN101758159A (en) * | 2009-11-27 | 2010-06-30 | 贵州安大航空锻造有限责任公司 | Near isothermal forging method for whole titanium alloy disc shaft forgeable piece |
| CN102091751A (en) * | 2010-12-03 | 2011-06-15 | 太原科技大学 | Control method for 316 LN steel heavy-forging forging crystalline grain |
Non-Patent Citations (2)
| Title |
|---|
| 张义帅: ""316LN不锈钢锻造裂纹分析及工艺控制"", 《中国优秀硕士学位论文全文数据库(电子期刊),工程科技Ⅰ辑》, no. 10, 15 October 2011 (2011-10-15), pages 022 - 138 * |
| 潘品李等: ""核电主管道用钢316LN高温变形性能研究"", 《中国机械工程》, vol. 23, no. 11, 15 June 2012 (2012-06-15), pages 1354 - 1359 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114226619A (en) * | 2021-12-07 | 2022-03-25 | 太原科技大学 | A Construction Method of Forging Process Window for Large Shaft Forgings |
| CN114226619B (en) * | 2021-12-07 | 2023-06-16 | 太原科技大学 | Construction method of forging process window of large shaft forging |
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Application publication date: 20130710 |
