CN103192575A - Membrane sticking mechanism and membrane tearing machine applying it - Google Patents
Membrane sticking mechanism and membrane tearing machine applying it Download PDFInfo
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Abstract
本发明公开了一种粘膜机构及应用其的撕膜机,该粘膜机构包括滚轮组件、升降机构、粘膜夹手组件,滚轮组件设在升降机构下方,在升降机构的带动进行上下位移;粘膜夹手组件设于滚轮组件的一侧,用于夹持滚轮组件所粘起的膜片。本发明采用特殊的粘膜姿态完成护膜的粘起、夹紧、脱膜过程。该机构与现有撕膜机构相比,仅用两个移动部件就实现了保护膜的粘膜功能,极大简化了粘膜机构的机械结构,省去了粘膜带,收带扭力电机等辅助部件,使运行可靠性得到大幅提高,维护工作量降低;且并不降低粘膜成功率,仅仅需要在一定的撕膜量后更换粘膜双面胶即可,更换粘膜双面胶的过程比更换撕膜胶带的过程更简单快速;同时,降低了整个撕膜机的整体成本。
The invention discloses a mucous membrane mechanism and a film tearing machine using the same. The mucous membrane mechanism includes a roller assembly, a lifting mechanism, and a mucous membrane clamping hand assembly. The roller assembly is arranged under the lifting mechanism and is driven by the lifting mechanism to move up and down; The hand assembly is arranged on one side of the roller assembly, and is used for clamping the film adhered by the roller assembly. The invention adopts the special posture of the mucous membrane to complete the process of sticking, clamping and stripping the protective film. Compared with the existing film tearing mechanism, this mechanism realizes the mucous membrane function of the protective film with only two moving parts, greatly simplifies the mechanical structure of the mucous membrane mechanism, and saves the auxiliary parts such as the mucous membrane belt and the take-up torque motor. The operation reliability is greatly improved, and the maintenance workload is reduced; and the success rate of the mucous membrane is not reduced. It is only necessary to replace the mucous membrane double-sided tape after a certain amount of tearing off the film. The process is simpler and faster; at the same time, the overall cost of the entire film tearing machine is reduced.
Description
技术领域 technical field
本发明涉及撕膜的技术领域,具体地讲,是指一种粘膜机构及应用其的撕膜机。The present invention relates to the technical field of tearing film, in particular, refers to a mucous membrane mechanism and a film tearing machine using it.
背景技术 Background technique
液晶显示器面板表面所贴合的偏光片具有保护胶膜,用以保护偏光片在作业的过程中不易受到碰撞而损坏,另一方面,也同时避免工作环境中空气的微粒或尘埃掉落于偏光片上的问题。传统的偏光片的撕膜方式,采用人工撕膜,效率较低,而且一肌人工手动撕膜的工作环境洁净度较低,在偏光片的保护胶膜撕除之后,悬浮于空气中的微粒或尘埃容易掉落于偏光片上,从而导致液晶显示器面板的品质不佳。The polarizer attached to the surface of the LCD panel has a protective film to protect the polarizer from being damaged by collision during operation. On the other hand, it also prevents particles or dust in the air from falling on the polarizer in the working environment on-chip problem. The traditional method of tearing the film of the polarizer uses manual tearing, which is inefficient, and the cleanliness of the working environment of manual tearing of the film is relatively low. After the protective film of the polarizer is torn off, the particles suspended in the air Or dust is easy to fall on the polarizer, resulting in poor quality of the LCD panel.
现有的撕膜机,其粘膜机构一般都是使用撕膜胶带缠绕于粘膜滚轮上,撕膜胶带两端分别缠绕于送带轮和收带轮上,并设置若干胶带导向惰轮来约束胶带的输送。收带轮要使用扭矩电机,发带轮要设置抱闸机构。其缺点是:胶带进给机构复杂,胶带容易断裂,粘膜机构笨重,加工部件繁多,成本高。In the existing film tearing machine, its mucous membrane mechanism is generally wound on the mucous membrane roller with tear-off tape, and the two ends of the tear-off tape are respectively wound on the feed pulley and the take-up pulley, and a number of tape guide idlers are set to constrain the tape delivery. The take-up pulley will use a torque motor, and the hair pulley will be provided with a brake mechanism. Its disadvantages are: the tape feeding mechanism is complicated, the tape is easy to break, the mucous membrane mechanism is bulky, there are many processing parts, and the cost is high.
发明内容 Contents of the invention
本发明的主要目的在于提供一种粘膜机构,其可克服现有的缺陷,结构简单,运行可靠。The main purpose of the present invention is to provide a mucous membrane mechanism, which can overcome existing defects, has a simple structure and is reliable in operation.
本发明的另一目的在于提供一种撕膜机,其运行可靠,维护工作量低,成本低。Another object of the present invention is to provide a film tearing machine with reliable operation, low maintenance workload and low cost.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种粘膜机构,其包括滚轮组件、升降机构、粘膜夹手组件,所述的滚轮组件设在所述的升降机构下方,在所述的升降机构的带动进行上下位移;所述的粘膜夹手组件设于所述的滚轮组件的一侧,用于夹持所述的滚轮组件所粘起的膜片。A mucous membrane mechanism, which includes a roller assembly, a lifting mechanism, and a mucous membrane clamping hand assembly. The roller assembly is arranged below the lifting mechanism, and is driven by the lifting mechanism to move up and down; the mucous membrane clamping hand The assembly is arranged on one side of the roller assembly, and is used for clamping the film adhered by the roller assembly.
优选地,上述的粘膜夹手组件包括撕膜固定夹手及粘膜活动夹手组件,所述的粘膜活动夹手组件相对所述的撕膜固定夹手做前后运动。Preferably, the above-mentioned mucosal gripper assembly includes a fixed gripper for tearing film and a movable gripper for mucosa, and the movable gripper for mucosa moves back and forth relative to the fixed gripper for tearing film.
优选地,上述的粘膜活动夹手组件包括活动夹手及滑轴,所述的活动夹手与滑轴固设,所述的活动夹手在所述的滑轴的带动下相对所述的撕膜固定夹手进行前后移动。Preferably, the above-mentioned mucous membrane movable gripper assembly includes a movable gripper and a sliding shaft, and the movable gripper and the sliding shaft are fixed, and the described movable gripper is driven by the sliding shaft relative to the tearing Membrane fixed gripper for forward and backward movement.
优选地,上述的滚轮组件包括滚轮轴及滚轮,所述的滚轮套设在所述的滚轮轴上,在所述的滚轮轴上自由转动,所述的滚轮轴固设在所述的升降机构上。Preferably, the above-mentioned roller assembly includes a roller shaft and a roller, the roller is sleeved on the roller shaft and freely rotates on the roller shaft, and the roller shaft is fixed on the lifting mechanism superior.
优选地,上述的升降机构的垂直方向上设有滑槽。Preferably, a chute is provided in the vertical direction of the above-mentioned lifting mechanism.
上述的粘膜机构,其还进一步包括有膜检测件,所述的膜检测件设于所述的粘膜夹手组件,用于检测膜的粘起高度。The above-mentioned mucous membrane mechanism further includes a film detection part, and the film detection part is arranged in the mucous membrane gripper assembly, and is used for detecting the sticking height of the film.
优选地,上述的膜检测件为检测传感器,所述的粘膜夹手组件上设有开孔,所述的检测传感器设于所述的开孔。Preferably, the above-mentioned film detection member is a detection sensor, and the mucous membrane gripper assembly is provided with an opening, and the detection sensor is provided in the opening.
一种撕膜机,其包括:其包括有撕膜平台、撕膜驱动机构、撕膜运动机构,其还进一步包括有上述权利要求1~7任一所述的粘膜机构,所述的粘膜机构设于所述的撕膜运动机构上,所述的撕膜驱动机构,带动所述的撕膜运动机构在所述的撕膜平台上运动。A film tearing machine, which includes: it includes a film tearing platform, a film tearing drive mechanism, a film tearing movement mechanism, and it further includes the mucosal mechanism according to any one of claims 1 to 7, the mucosal mechanism Set on the tearing film moving mechanism, the tearing film driving mechanism drives the tearing film moving mechanism to move on the tearing film platform.
采用上述技术方案后,使用时,先将本粘膜机构位于状态,此时,粘膜轮升降机构位于上部止点,粘膜夹手组件,处于打开姿态。开始撕膜时,由撕膜运动机构将本粘膜组件移动到被撕膜的膜片左下角,停止于被撕膜膜片上方几毫米位置;然后,升降机构下行,带动粘膜滚轮向下,使粘膜滚轮压到膜片左下角;然后,粘膜组件整体沿着被撕膜的对角线向后移动,被撕膜的上层护膜的一角会被粘膜滚轮粘起;当粘膜滚轮被粘起一定高度后,粘膜组件停止沿被撕膜的对角线移动,粘膜夹手组件将被撕起的护膜的一角进行夹持,然后粘膜滚轮在升降机构的带动下上行至上止点,粘于粘膜滚轮上的保护膜会脱离粘膜滚轮,完成脱膜,此时,粘膜夹手组件紧紧将膜夹住,然后,继续完成后续的撕膜过程。本发明废弃撕膜胶带,使用高粘性双面不干胶缠绕于粘膜滚轮的外周,并采用特殊的粘膜姿态完成护膜的粘起、夹紧、脱膜过程。该机构与现有撕膜机构相比,仅用两个移动部件就实现了保护膜的粘膜功能,极大简化了粘膜机构的机械结构,省去了粘膜带,收带扭力电机等辅助部件,使运行可靠性得到大幅提高,维护工作量降低;且并不降低粘膜成功率,仅仅需要在一定的撕膜量后更换粘膜双面胶即可,更换粘膜双面胶的过程比更换撕膜胶带的过程更简单快速;同时,降低了整个撕膜机的整体成本。After adopting the above-mentioned technical scheme, when in use, first place the mucous membrane mechanism in the state, at this moment, the mucous membrane wheel lifting mechanism is located at the upper dead point, and the mucous membrane clamping hand assembly is in an open posture. When the film is torn off, the film moving mechanism moves the mucosal assembly to the lower left corner of the film to be torn, and stops at a position a few millimeters above the film to be torn; The mucosal roller presses to the lower left corner of the diaphragm; then, the mucosal assembly as a whole moves backward along the diagonal of the torn film, and a corner of the upper protective film of the torn film will be stuck by the mucosal roller; when the mucosal roller is stuck up, a certain After the height is reached, the mucosal component stops moving along the diagonal of the torn membrane, and the mucosal clamping hand component clamps a corner of the torn membrane, and then the mucosal roller is driven by the lifting mechanism to go up to the top dead center and stick to the mucosa The protective film on the roller will be detached from the mucosal roller to complete the film removal. At this time, the mucosal clamping hand assembly tightly clamps the film, and then continues to complete the subsequent film tearing process. The discarded film tearing tape of the present invention uses high-viscosity double-sided self-adhesive to wrap around the outer periphery of the mucous membrane roller, and adopts a special mucous membrane attitude to complete the process of sticking, clamping and removing the membrane. Compared with the existing film tearing mechanism, this mechanism realizes the mucous membrane function of the protective film with only two moving parts, greatly simplifies the mechanical structure of the mucous membrane mechanism, and saves the auxiliary parts such as the mucous membrane belt and the take-up torque motor. The operation reliability is greatly improved, and the maintenance workload is reduced; and the success rate of the mucous membrane is not reduced. It is only necessary to replace the double-sided adhesive tape after a certain amount of tearing off the film. The process is simpler and faster; at the same time, the overall cost of the entire film tearing machine is reduced.
附图说明 Description of drawings
图1是本发明粘膜机构初始状态的结构示意图。Fig. 1 is a structural schematic diagram of the initial state of the mucosal mechanism of the present invention.
图2是本发明粘膜机构的左视图。Figure 2 is a left side view of the mucosal mechanism of the present invention.
图3是本发明撕膜机开始撕膜状态的结构示意图。Fig. 3 is a schematic structural view of the film tearing machine of the present invention at the beginning of film tearing.
图4是图3的局部放大图。FIG. 4 is a partially enlarged view of FIG. 3 .
图5是本发明粘膜机构把膜粘起的结构示意图。Fig. 5 is a schematic diagram of the structure of the mucous membrane mechanism of the present invention sticking the membrane.
图6是本发明粘膜机构把膜夹紧的结构示意图。Fig. 6 is a schematic diagram of the structure of the mucous membrane mechanism clamping the membrane according to the present invention.
图7是本发明粘膜机构的滚轮脱膜的结构示意图。Fig. 7 is a structural schematic diagram of the roller stripping of the mucous membrane mechanism of the present invention.
具体实施方式 Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
参考图1-7所示,本发明公开了一种粘膜机构,其包括:滚轮组件1、升降机构2、粘膜夹手组件3、膜检测件4及粘膜安装块5,其中:Referring to Figures 1-7, the present invention discloses a mucous membrane mechanism, which includes: a roller assembly 1, a
滚轮组件1包括滚轮轴11、滚轮12,滚轮12套设在滚轮轴11上,可在滚轮轴11上自由转动。The roller assembly 1 includes a
升降机构2,其包括升降气缸21、升降块22及升降气缸座23,升降气缸21固设在升降气缸座23上,且升降气缸21与升降块22相连,在本实施例中,升降气缸座23上设有滑块231,升降块22的底端中间设有安装板221,安装板221上设有通孔(图中未示中),滚轮轴11的一端穿过该通孔,通过螺母与安装板221固设,滚轮12套设在滚轮轴11的另一端,安装好后,滚轮12位于升降机构2的下端。升降块22上还设有滑槽222,通过该滑槽222,升降块22可在升降气缸座23的带动下,在滑块231上进行垂直方向的上下位移。
粘膜夹手组件3,包括撕膜固定夹手31及粘膜活动夹手组件32,撕膜固定夹手31安装在升降气缸21上,其位于滚轮12的一侧。撕膜固定夹手31上与滚轮12相对应的位置,设有开孔311。The mucous membrane gripper assembly 3 includes a
粘膜活动夹手组件32,包括活动夹手321、滑轴322及夹手气缸323,夹手气缸323设于粘膜安装块5上,其上设有滑孔3231,滑轴322位于滑孔3231中,活动夹手321与滑轴322固设,在夹手气缸323的带动下,滑轴322带动活动夹手321相对撕膜固定夹手31进行前后移动。The mucous membrane
膜检测件4,其用于检测膜的粘起高度,其设于撕膜固定夹手31的开孔311内。在本实施例中,该膜检测件4为检测传感器。The
升降组件2固设在粘膜安装块5上,The
本发明还公开了一种撕膜机,其包括有撕膜平台、撕膜驱动机构、撕膜运动机构及上述的粘膜机构,其中:The invention also discloses a film tearing machine, which includes a film tearing platform, a film tearing drive mechanism, a film tearing movement mechanism and the above-mentioned mucosal mechanism, wherein:
上述的粘膜机构,其固设撕膜运动机构上。所述的粘膜机构设于所述的撕膜运动机构上,所述的撕膜驱动机构,带动所述的撕膜运动机构在所述的撕膜平台上运动。The above-mentioned mucous membrane mechanism is fixed on the film tearing moving mechanism. The mucous membrane mechanism is arranged on the tearing film moving mechanism, and the tearing film driving mechanism drives the tearing film moving mechanism to move on the tearing film platform.
上述的撕膜运动机构的侧面,设有与所述的粘膜活动夹手组件的滑轴所配合的滑孔,所述的撕膜运动机构驱动所述的粘膜活动夹手组件在水平方向进行前后滑动。The side of the above-mentioned tearing film moving mechanism is provided with a sliding hole matched with the sliding shaft of the mucous membrane movable gripper assembly, and the described tearing film moving mechanism drives the described mucosal movable gripper assembly to move forward and backward in the horizontal direction. slide.
使用时,图1为其初始状态,此时,升降机构2位于上部止点,活动夹手321呈现打开姿态。然后开始撕膜,参考图3所示,在撕膜运动机构(图中未示出)的驱动下,使升降机构2向下移动,滚轮12位于被撕膜的膜片A的左下角,停止于被撕腊膜片A上方几毫米位置。参考图5所示,撕膜运动机构继续驱动升降机构2下行,带动滚轮12向下,使滚轮12压到膜片A的左下角。然后,整个粘膜机构在撕膜机的撕膜运动机构的带动下,沿着被撕膜片A的对角线向后移动,被撕膜的上层护膜的一角会被滚轮12粘起。然后,参考图6所示,当粘膜滚轮12被粘起一定高度后,会被膜检测传感器4检测到,此时粘膜机构停止沿被撕膜的对角线移动,此时,活动夹手321后退,将被撕起的护膜的一角压到撕膜固定夹手31上,然后,参考图7所示,粘膜滚轮12在升降机构2的带动下,上行至上止点,粘于粘膜滚轮1上的保护膜会脱离粘膜滚轮12,完成脱膜,至此护膜已经被撕膜固定夹手31和粘膜活动夹手32紧紧夹住。然后,在撕膜机的作用下,可以完成后续的撕膜过程。When in use, FIG. 1 is its initial state. At this time, the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (8)
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| CN104608463A (en) * | 2015-01-08 | 2015-05-13 | 深圳市联得自动化装备股份有限公司 | Film stripping device |
| CN104647876A (en) * | 2015-01-29 | 2015-05-27 | 苏州光宝康电子有限公司 | Adhesive-tape-free rapid film stripping mechanism |
| CN104960314A (en) * | 2015-07-30 | 2015-10-07 | 昆山精讯电子技术有限公司 | Film tearing device and film tearing method |
| CN105437723A (en) * | 2015-12-18 | 2016-03-30 | 苏州康鸿电子科技有限公司 | Automatic film peeling machine and film peeling method thereof |
| CN105437724A (en) * | 2015-12-29 | 2016-03-30 | 广州达意隆包装机械股份有限公司 | Device for automatically tearing gum film |
| CN106144734A (en) * | 2016-08-10 | 2016-11-23 | 深圳市联合东创科技有限公司 | Peel off insides device and the method peeling off insides |
| CN106571483A (en) * | 2016-11-03 | 2017-04-19 | 东莞市骏智机电科技有限公司 | Film tearing machine |
| CN108263698A (en) * | 2018-03-30 | 2018-07-10 | 青岛元启智能机器人科技有限公司 | A kind of automatic film tearing device |
| CN109483594A (en) * | 2018-11-16 | 2019-03-19 | 中国矿业大学 | A kind of film peeling self-cleaning explosion-proof camera device and cleaning method for coal mine robot |
| CN110126437A (en) * | 2019-07-01 | 2019-08-16 | 苏州凌云视界智能设备有限责任公司 | A kind of liquid crystal display coat peeling unit |
| CN111633970A (en) * | 2020-05-15 | 2020-09-08 | 博众精工科技股份有限公司 | Demoulding hold-down mechanism |
| CN112297585A (en) * | 2020-09-24 | 2021-02-02 | 崔治权 | Automatic film tearing mechanism of liquid crystal display panel |
| CN113086333A (en) * | 2021-05-10 | 2021-07-09 | 博众精工科技股份有限公司 | Film tearing device |
| CN115872014A (en) * | 2022-11-30 | 2023-03-31 | 深圳市世宗自动化设备有限公司 | Flexible sheet material film tearing mechanism and flexible sheet material assembling equipment |
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| CN103586825B (en) * | 2013-11-12 | 2015-10-07 | 苏州博众精工科技有限公司 | One takes off film device automatically |
| CN103586825A (en) * | 2013-11-12 | 2014-02-19 | 苏州博众精工科技有限公司 | Automatic film uncovering device |
| CN104608463A (en) * | 2015-01-08 | 2015-05-13 | 深圳市联得自动化装备股份有限公司 | Film stripping device |
| CN104647876A (en) * | 2015-01-29 | 2015-05-27 | 苏州光宝康电子有限公司 | Adhesive-tape-free rapid film stripping mechanism |
| CN104960314A (en) * | 2015-07-30 | 2015-10-07 | 昆山精讯电子技术有限公司 | Film tearing device and film tearing method |
| CN105437723A (en) * | 2015-12-18 | 2016-03-30 | 苏州康鸿电子科技有限公司 | Automatic film peeling machine and film peeling method thereof |
| CN105437724A (en) * | 2015-12-29 | 2016-03-30 | 广州达意隆包装机械股份有限公司 | Device for automatically tearing gum film |
| CN106144734B (en) * | 2016-08-10 | 2018-06-26 | 深圳市联合东创科技有限公司 | Remove insides device and the method for removing insides |
| CN106144734A (en) * | 2016-08-10 | 2016-11-23 | 深圳市联合东创科技有限公司 | Peel off insides device and the method peeling off insides |
| CN106571483A (en) * | 2016-11-03 | 2017-04-19 | 东莞市骏智机电科技有限公司 | Film tearing machine |
| CN108263698A (en) * | 2018-03-30 | 2018-07-10 | 青岛元启智能机器人科技有限公司 | A kind of automatic film tearing device |
| CN109483594A (en) * | 2018-11-16 | 2019-03-19 | 中国矿业大学 | A kind of film peeling self-cleaning explosion-proof camera device and cleaning method for coal mine robot |
| CN109483594B (en) * | 2018-11-16 | 2020-06-12 | 中国矿业大学 | A kind of film peeling self-cleaning explosion-proof camera device and cleaning method for coal mine robot |
| CN110126437A (en) * | 2019-07-01 | 2019-08-16 | 苏州凌云视界智能设备有限责任公司 | A kind of liquid crystal display coat peeling unit |
| CN111633970A (en) * | 2020-05-15 | 2020-09-08 | 博众精工科技股份有限公司 | Demoulding hold-down mechanism |
| CN112297585A (en) * | 2020-09-24 | 2021-02-02 | 崔治权 | Automatic film tearing mechanism of liquid crystal display panel |
| CN113086333A (en) * | 2021-05-10 | 2021-07-09 | 博众精工科技股份有限公司 | Film tearing device |
| CN113086333B (en) * | 2021-05-10 | 2022-07-01 | 博众精工科技股份有限公司 | Film tearing device |
| CN115872014A (en) * | 2022-11-30 | 2023-03-31 | 深圳市世宗自动化设备有限公司 | Flexible sheet material film tearing mechanism and flexible sheet material assembling equipment |
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