CN103215685B - Preparation method of completely-biodegradable aliphatic copolyester monofilament - Google Patents

Preparation method of completely-biodegradable aliphatic copolyester monofilament Download PDF

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CN103215685B
CN103215685B CN201310146895.5A CN201310146895A CN103215685B CN 103215685 B CN103215685 B CN 103215685B CN 201310146895 A CN201310146895 A CN 201310146895A CN 103215685 B CN103215685 B CN 103215685B
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aliphatic copolyester
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monofilament
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antimony
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CN103215685A (en
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王秀华
钱杨
巫晓华
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Zhejiang Sci Tech University ZSTU
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Abstract

本发明公开了一种可完全生物降解脂肪族共聚酯单丝的制备方法,包括如下步骤:1)制备脂肪族共聚酯熔体:以丁二酸和乙二醇为原料,季戊四醇为改性单体,并加入锑系催化剂,在打浆釜内打成浆料;将上述浆料连续稳定输送至反应釜中进行酯化反应制得酯化物;再将上述制得的酯化物采用泵输送到缩聚工段进行缩聚制得脂肪族共聚酯熔体;2)制备脂肪族共聚酯单丝:将步骤1)制得的脂肪族共聚酯熔体通过熔体输送设备,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,制得可完全生物降解脂肪族共聚酯单丝。本发明具有流程短、成本低、熔体质量稳定、纺丝性能优良,制得的单丝各项物理指标均能满足使用要求。The invention discloses a preparation method of completely biodegradable aliphatic copolyester monofilament, comprising the following steps: 1) preparing aliphatic copolyester melt: using succinic acid and ethylene glycol as raw materials, pentaerythritol as modified Add antimony-based catalysts to form a slurry in the beating tank; transport the above-mentioned slurry to the reactor continuously and stably for esterification reaction to obtain esterified products; then transport the above-mentioned esterified products by pumps Go to the polycondensation section for polycondensation to obtain aliphatic copolyester melt; 2) Preparation of aliphatic copolyester monofilament: pass the aliphatic copolyester melt prepared in step 1) through the melt conveying equipment, and measure, spray The filament is extruded, cooled and solidified in a cooling water tank, and then subjected to multi-stage stretching and heat setting to obtain a fully biodegradable aliphatic copolyester monofilament. The invention has the advantages of short process, low cost, stable melt quality and excellent spinning performance, and all physical indexes of the prepared monofilament can meet the use requirements.

Description

一种可完全生物降解脂肪族共聚酯单丝的制备方法A kind of preparation method of completely biodegradable aliphatic copolyester monofilament

技术领域technical field

本发明涉及一种可完全生物降解脂肪族共聚酯单丝的制备方法,特别是一种连续聚合、熔体直纺可完全生物降解脂肪族共聚酯单丝的制备方法,属于化学纤维领域。The present invention relates to a preparation method of fully biodegradable aliphatic copolyester monofilament, in particular to a preparation method of continuous polymerization and melt direct spinning fully biodegradable aliphatic copolyester monofilament, belonging to the field of chemical fibers .

背景技术Background technique

随着环境问题的日益突出,可生物降解材料越来越受到世界各国的关注。脂肪族聚酯主链中含有易水解的酯键,且主链柔顺,很容易在微生物的作用下通过酶的催化而发生降解,其作为环境友好材料已成为世界范围内研究开发的热点。其中已成功产业化的有聚乳酸(PLA)、聚己内酯(PCL)和脂肪族二元醇酸聚酯等,如聚丁二酸丁二醇酯(PBS)作为一类典型的生物降解脂肪族聚酯,由于其综合性能优异,性价比合理而备受青睐,近几年发展较快,是当前国内外研究和开发最多、技术相对成熟、产业化规模最大的生物降解材料,也是进入市场最早的品种之一,主要用于生产包装、薄膜、农林水产和土木资材等,实现可完全生物降解,减小对环境的污染。但同时因其生产成本较高,加上熔点较低,使得在高温纺丝条件下的熔体强度较低,因此纺丝性能较差,严重阻碍了其在纤维领域的应用。With the increasingly prominent environmental problems, biodegradable materials have attracted more and more attention from all over the world. The main chain of aliphatic polyester contains ester bonds that are easy to hydrolyze, and the main chain is flexible, and it is easy to degrade under the action of microorganisms through enzyme catalysis. As an environmentally friendly material, it has become a research and development hotspot worldwide. Among them, polylactic acid (PLA), polycaprolactone (PCL) and aliphatic dihydric alkyd polyester have been successfully industrialized, such as polybutylene succinate (PBS) as a typical biodegradable Aliphatic polyester is favored due to its excellent comprehensive performance and reasonable cost performance. It has developed rapidly in recent years. It is currently the biodegradable material with the most research and development at home and abroad, relatively mature technology and the largest industrialization scale. It is also the biodegradable material entering the market. One of the earliest varieties, mainly used in the production of packaging, film, agricultural, forestry and aquatic products, and civil engineering materials, etc., to achieve complete biodegradability and reduce environmental pollution. But at the same time, due to its high production cost and low melting point, the melt strength under high temperature spinning conditions is low, so the spinning performance is poor, which seriously hinders its application in the fiber field.

聚丁二酸乙二醇酯(PES)聚酯是PBS聚酯的同系列聚合物,也是结晶性聚合物,其熔点约为104℃,玻璃化温度约为-12.5℃,结晶速度较快,热稳定性较好,可生物降解,且生产成本低于PBS。有关PES聚酯的合成,相关文献也有报道。如以丁二酸酐和环氧乙烷为原料进行开环聚合,得到了相对分子质量较高的PES,但因环氧乙烷的毒性较大,容易污染环境并危害操作人员的身体健康,需要很严格的控制反应。以十氢萘为溶剂,通过溶液聚合合成了较高相对分子量的聚丁二酸乙二醇酯PES,但溶液聚合反应速度较慢,以及需要对溶剂回收处理,生产成本较高,难以得到实际应用。此外,报道通过熔融缩聚法合成出PES,但其缩聚反应时间过长。专利申请号:200810132792.2,专利名称为:一种聚丁二酸乙二醇酯制备方法,以丁二酸(SA)和乙二醇(EG)为原料,以溶液聚合的方法先制得预聚体,然后通过扩链的方法制得高分子量的PES,用于塑料生产,但该方法存在需溶剂回收、反应时间长等不足。尽管国内外对PES的研究刚刚开始,尚未有商业化产品的推出,但无论从原料来源上,还是从PES的性能和成本角度而言,PES均是一类极具潜力的环境友好性聚酯。Polyethylene succinate (PES) polyester is a polymer of the same series as PBS polyester, and it is also a crystalline polymer. Its melting point is about 104°C, its glass transition temperature is about -12.5°C, and its crystallization speed is relatively fast. It has good thermal stability, is biodegradable, and has lower production costs than PBS. The synthesis of PES polyester has also been reported in relevant literature. For example, succinic anhydride and ethylene oxide are used as raw materials for ring-opening polymerization to obtain PES with a relatively high molecular weight. However, due to the high toxicity of ethylene oxide, it is easy to pollute the environment and endanger the health of operators. Very tightly controlled responses. Using decahydronaphthalene as a solvent, polyethylene succinate PES with a relatively high relative molecular weight was synthesized by solution polymerization, but the reaction speed of solution polymerization was slow, and the solvent recovery treatment was required, the production cost was high, and it was difficult to obtain practical application. In addition, it was reported that PES was synthesized by melt polycondensation, but the polycondensation reaction time was too long. Patent application number: 200810132792.2, patent name: a preparation method of polyethylene succinate, using succinic acid (SA) and ethylene glycol (EG) as raw materials, and preparing prepolymer by solution polymerization , and then obtain high-molecular-weight PES by chain extension, which is used for plastic production, but this method has the disadvantages of solvent recovery and long reaction time. Although the research on PES has just started at home and abroad, and no commercial products have been launched yet, PES is a kind of environmentally friendly polyester with great potential, no matter from the source of raw materials, or from the perspective of PES performance and cost. .

因此,克服上述PES的制备方法中存在的工艺流程复杂、生产成本高、切片结晶干燥难、重新熔融后分子量下降大、熔体强度低,难以满足高速纺丝的工艺加工要求等不足,是本发明突破的重点。Therefore, to overcome the complex process flow, high production cost, difficult drying of slice crystallization, large molecular weight drop after remelting, low melt strength, and difficulty in meeting the processing requirements of high-speed spinning etc. in the preparation method of PES mentioned above The focus of invention breakthroughs.

发明的内容content of the invention

本发明的目的在于提供了一种可完全生物降解脂肪族共聚酯单丝的制备方法,具有流程短、成本低、熔体质量稳定、纺丝性能优良,制得的单丝各项物理指标均能满足使用要求,最终产品可在使用废弃后,被自然界的微生物或酶分解为二氧化碳和水,是一种可完全生物降解高分子材料。The purpose of the present invention is to provide a preparation method of aliphatic copolyester monofilament that can be completely biodegradable, which has the advantages of short process, low cost, stable melt quality, excellent spinning performance, and various physical indicators of the obtained monofilament. All can meet the requirements of use, and the final product can be decomposed into carbon dioxide and water by microorganisms or enzymes in nature after being used and discarded. It is a completely biodegradable polymer material.

为达到上述目的,本发明的技术方案是:For achieving the above object, technical scheme of the present invention is:

一种可完全生物降解脂肪族共聚酯单丝的制备方法,包括如下步骤:1)制备脂肪族共聚酯熔体:以丁二酸和乙二醇为原料,季戊四醇为改性单体,并加入锑系催化剂,在打浆釜内打成浆料;将上述浆料连续稳定输送至反应釜中进行酯化反应制得酯化物;再将上述制得的酯化物采用泵输送到缩聚工段进行缩聚制得脂肪族共聚酯熔体;2)制备脂肪族共聚酯单丝:将步骤1)制得的脂肪族共聚酯熔体通过熔体输送设备,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,制得可完全生物降解脂肪族共聚酯单丝。A method for preparing a fully biodegradable aliphatic copolyester monofilament, comprising the following steps: 1) preparing an aliphatic copolyester melt: using succinic acid and ethylene glycol as raw materials, pentaerythritol as a modified monomer, And add an antimony-based catalyst, beat into a slurry in the beating tank; continuously and stably transport the above slurry to the reactor for esterification to obtain an esterified product; then use a pump to transport the above-mentioned esterified product to the polycondensation section for Polycondensation to obtain aliphatic copolyester melt; 2) Preparation of aliphatic copolyester monofilament: pass the aliphatic copolyester melt prepared in step 1) through the melt conveying equipment, and measure and extrude through the spinneret , cooled and solidified in a cooling water tank, and then multi-stage stretched and heat-set to obtain a fully biodegradable aliphatic copolyester monofilament.

所述的步骤1)具体为以丁二酸和乙二醇为原料,季戊四醇为改性单体,并加入锑系催化剂,在打浆釜内打成浆料;将上述浆料连续稳定输送至酯化-Ⅰ反应釜中,控制压力为0.12MPa,温度为200.0℃,反应时间为2.5小时;再将酯化-Ⅰ反应釜反应结束后的物料送入酯化-Ⅱ反应釜中,并加入稳定剂,控制温度为210℃,反应时间为0.5小时,控制酯化率为97.0%~98.5%;再将上述制得的的酯化物采用泵输送到缩聚工段进行缩聚反应,反应温度为225~240℃,真空度为10~0.1KPa,反应时间小于200min,制得数均分子量大于5万的脂肪族共聚酯熔体。The step 1) is specifically to use succinic acid and ethylene glycol as raw materials, pentaerythritol as a modified monomer, and add an antimony catalyst to make a slurry in a beating kettle; continuously and stably transport the above slurry to the ester In the Esterification-I reactor, the pressure is controlled at 0.12MPa, the temperature is 200.0°C, and the reaction time is 2.5 hours; then the materials after the reaction in the Esterification-I reactor are sent into the Esterification-II reactor, and stabilized agent, the temperature is controlled at 210°C, the reaction time is 0.5 hours, and the esterification rate is controlled at 97.0% to 98.5%; then the esterified product prepared above is pumped to the polycondensation section for polycondensation reaction, and the reaction temperature is 225 to 240 ℃, the degree of vacuum is 10-0.1KPa, the reaction time is less than 200min, and the aliphatic copolyester melt with the number average molecular weight greater than 50,000 is prepared.

所述的步骤1)中丁二酸与乙二醇的摩尔比为1:1.05~1.25;所述的季戊四醇与丁二酸的摩尔百分比为0.1~0.3%;所述的季戊四醇配制成季戊四醇占乙二醇的摩尔百分比为5%的溶液;所述的锑系催化剂与丁二酸的重量百分比为500PPM;所述的稳定剂与丁二酸的重量百分比为200PPM。In the step 1), the molar ratio of succinic acid to ethylene glycol is 1:1.05-1.25; the molar percentage of pentaerythritol and succinic acid is 0.1-0.3%; The molar percentage of diol is 5% solution; the weight percentage of the antimony-based catalyst and succinic acid is 500PPM; the weight percentage of the stabilizer and succinic acid is 200PPM.

所述的步骤1)中锑系催化剂采用乙二醇锑、三氧化二锑或醋酸锑(均为江西二源化工有限责任公司提供)中的一种;所述的稳定剂采用磷酸三苯酯(为江西二源化工有限责任公司提供)、亚磷酸(为江西二源化工有限责任公司提供)、磷酸三甲酯(为江西二源化工有限责任公司提供)中的一种。The antimony-based catalyst in step 1) uses one of antimony ethylene glycol, antimony trioxide or antimony acetate (all provided by Jiangxi Eryuan Chemical Co., Ltd.); the stabilizer uses triphenyl phosphate (provided for Jiangxi Eryuan Chemical Co., Ltd.), phosphorous acid (provided for Jiangxi Eryuan Chemical Co., Ltd.), trimethyl phosphate (provided for Jiangxi Eryuan Chemical Co., Ltd.).

所述的锑系催化剂优选乙二醇锑;所述的稳定剂优选磷酸三苯酯。The antimony-based catalyst is preferably antimony glycol; the stabilizer is preferably triphenyl phosphate.

所述的步骤2)中熔体输送管道的温度为200~210℃;纺丝箱体温度为220~240℃;冷却水温度为10~30℃;牵伸温度为40~50℃;热定型温度为50~70℃;牵伸倍数为4.5~5.5;卷绕速度为50~200m/min;制得的可完全生物降解脂肪族共聚酯单丝的单丝纤度为50~250dtex。The temperature of the melt conveying pipeline in the step 2) is 200-210°C; the temperature of the spinning box is 220-240°C; the temperature of the cooling water is 10-30°C; the drawing temperature is 40-50°C; The temperature is 50-70° C.; the draw ratio is 4.5-5.5; the winding speed is 50-200 m/min; and the monofilament fineness of the prepared completely biodegradable aliphatic copolyester monofilament is 50-250 dtex.

本发明的有益效果是:本发明所提供的一种可完全生物降解脂肪族共聚酯单丝的制备方法,针对现有技术的不足,采用熔融缩聚法,以丁二酸和乙二醇为原料,季戊四醇为改性单体,以锑系为催化剂、磷酸酯类为稳定剂,在常规的连续法聚酯装置上制备出高分子量的PES共聚酯;再将合成的共聚酯,直接通过熔体输送管道,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,制得可完全生物降解脂肪族共聚酯单丝。本发明具有以下优点:1)通过引入四官能度的季戊四醇,改变了一般熔融缩聚法合成PES反应时间过长的不足,同时季戊四醇的引入,相当于在分子中引入长支链,提高了熔体强度,改善高速纺丝时的加工性和纤维力学性能;2)采用连续聚合法生产改性共聚酯,进一步提高了产品的质量、降低了生产成本;3)采用熔体直接纺丝,避免了因PES熔点低,水分不易去除,造成熔融纺丝时粘度降太大的问题,而且生产成本明显下降;4)具有流程短、成本低、熔体质量稳定、纺丝性能优良,制得的单丝各项物理指标均能满足使用要求,最终产品可在使用废弃后,被自然界的微生物或酶分解为二氧化碳和水,是一种可完全生物降解的高分子材料。The beneficial effect of the present invention is: the preparation method of a kind of fully biodegradable aliphatic copolyester monofilament provided by the present invention, in view of the deficiencies in the prior art, adopts melt polycondensation method, uses succinic acid and ethylene glycol as Raw material, pentaerythritol as modified monomer, antimony series as catalyst and phosphoric acid ester as stabilizer, high molecular weight PES copolyester is prepared on conventional continuous polyester equipment; then the synthesized copolyester is directly Through the melt conveying pipeline, it is metered, extruded through the spinneret, cooled and solidified in the cooling water tank, and then multi-stage stretched and heat-set to obtain a fully biodegradable aliphatic copolyester monofilament. The present invention has the following advantages: 1) By introducing pentaerythritol with tetrafunctionality, the shortcoming of too long reaction time for synthesizing PES by general melt polycondensation method is changed. Strength, improving the processability and fiber mechanical properties during high-speed spinning; 2) Using continuous polymerization to produce modified copolyester, further improving product quality and reducing production costs; 3) Using melt direct spinning to avoid Due to the low melting point of PES, the water is not easy to remove, resulting in the problem of too much viscosity drop during melt spinning, and the production cost is significantly reduced; 4) It has short process, low cost, stable melt quality, and excellent spinning performance. All physical indicators of the monofilament can meet the requirements of use, and the final product can be decomposed into carbon dioxide and water by microorganisms or enzymes in nature after being used and discarded. It is a completely biodegradable polymer material.

具体实施方式Detailed ways

实施例1Example 1

本实施例所指一种可完全生物降解脂肪族共聚酯单丝的制备方法,包括如下步骤:1)制备脂肪族共聚酯熔体:在连续聚酯设备上,将摩尔比为1:1.25的丁二酸与乙二醇,占丁二酸的摩尔百分比为0.1的改性单体季戊四醇(季戊四醇配制成季戊四醇占EG的摩尔百分比5%的溶液)加入打浆釜中,同时打浆釜内加入500ppm(占丁二酸的重量百分比)的锑系催化剂乙二醇锑,在打浆釜内打成浆料;将上述浆料连续稳定输送至酯化-Ⅰ反应釜中,控制压力为0.12MPa,温度为200.0℃,反应时间为2.5小时;再将酯化-Ⅰ反应釜反应结束后的物料送入酯化-Ⅱ反应釜中,并加入占丁二酸重量百分比200PPM的稳定剂磷酸三苯酯,控制温度为210℃,反应时间为0.5小时,控制酯化率为97.8%;再将上述制得的酯化物采用泵输送到缩聚工段进行缩聚反应,反应温度为235~240℃,真空度为10~0.1KPa,反应时间为197min,制得数均分子量大于5万的脂肪族共聚酯熔体。2)制备脂肪族共聚酯单丝:在相应的熔体直纺长丝生产设备上,将步骤1)制得的脂肪族共聚酯熔体通过熔体输送设备,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,控制熔体输送设备(管道)的温度为200℃;纺丝箱体温度为220℃;冷却水温度30℃;牵伸温度40℃;热定型温度50℃;牵伸倍数4.5;卷绕速度50m/min;制得的可完全生物降解脂肪族共聚酯单丝的单丝纤度为50dtex。The preparation method of a completely biodegradable aliphatic copolyester monofilament referred to in this embodiment comprises the following steps: 1) preparing the aliphatic copolyester melt: on continuous polyester equipment, the molar ratio is 1: 1.25% of succinic acid and ethylene glycol, and the modified monomer pentaerythritol (pentaerythritol is formulated into a solution in which pentaerythritol accounts for 5% of the molar percentage of EG) with a molar percentage of succinic acid of 0.1 is added to the beating tank, and at the same time, the beating tank is added 500ppm (accounting for the weight percent of succinic acid) antimony-based catalyst ethylene glycol antimony is beaten into a slurry in the beating tank; the above-mentioned slurry is continuously and stably transported to the esterification-I reactor, and the pressure is controlled at 0.12MPa. The temperature is 200.0°C, and the reaction time is 2.5 hours; then the materials after the reaction in the esterification-I reactor are sent to the esterification-II reactor, and a stabilizer triphenyl phosphate accounting for 200PPM by weight of succinic acid is added , the control temperature is 210°C, the reaction time is 0.5 hours, and the esterification rate is controlled to be 97.8%; then the above-mentioned esterified product is transported to the polycondensation section by a pump for polycondensation reaction, the reaction temperature is 235-240°C, and the vacuum degree is 10-0.1KPa, the reaction time is 197min, and the aliphatic copolyester melt with the number average molecular weight greater than 50,000 is prepared. 2) Preparation of aliphatic copolyester monofilament: on the corresponding melt direct spinning filament production equipment, the aliphatic copolyester melt prepared in step 1) is passed through the melt conveying equipment, and is metered, spinneret Extrusion, cooling and solidification in the cooling water tank, and then multi-stage stretching and heat setting, the temperature of the melt conveying equipment (pipeline) is controlled at 200°C; the temperature of the spinning box is 220°C; the temperature of the cooling water is 30°C; The temperature is 40°C; the heat setting temperature is 50°C; the draft ratio is 4.5; the winding speed is 50m/min;

通过本实施例制得的可完全生物降解脂肪族共聚酯的特性粘度、熔点、数均分子量见表1;通过本实施例制得的可完全生物降解脂肪族共聚酯单丝的纺丝操作性能、断裂强度、断裂伸长率见表2。The intrinsic viscosity, melting point and number average molecular weight of the fully biodegradable aliphatic copolyester obtained by this embodiment are shown in Table 1; the spinning of the fully biodegradable aliphatic copolyester monofilament obtained by this embodiment See Table 2 for operational performance, breaking strength, and elongation at break.

通过本实施例提供的一种可完全生物降解脂肪族共聚酯单丝的制备方法,针对现有技术的不足,采用熔融缩聚法,以丁二酸和乙二醇为原料,季戊四醇为改性单体,以锑系为催化剂、磷酸酯类为稳定剂,在常规的连续法聚酯装置上制备出高分子量的PES共聚酯;再将合成的共聚酯,直接通过熔体输送管道,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,制得可完全生物降解脂肪族共聚酯单丝。具有以下优点:1)通过引入四官能度的季戊四醇,改变了一般熔融缩聚法合成PES反应时间过长的不足,同时季戊四醇的引入,相当于在分子中引入长支链,提高了熔体强度,改善高速纺丝时的加工性和纤维力学性能;2)采用连续聚合法生产改性共聚酯,进一步提高了产品的质量、降低了生产成本;3)采用熔体直接纺丝,避免了因PES熔点低,水分不易去除,造成熔融纺丝时粘度降太大的问题,而且生产成本明显下降;4)具有流程短、成本低、熔体质量稳定、纺丝性能优良,制得的单丝各项物理指标均能满足使用要求,最终产品可在使用废弃后,被自然界的微生物或酶分解为二氧化碳和水,是一种可完全生物降解的高分子材料。Through the preparation method of a completely biodegradable aliphatic copolyester monofilament provided in this example, in view of the deficiencies in the prior art, the melt polycondensation method is adopted, with succinic acid and ethylene glycol as raw materials, and pentaerythritol as a modification Monomer, with antimony series as catalyst and phosphate ester as stabilizer, high molecular weight PES copolyester is prepared on conventional continuous polyester equipment; then the synthesized copolyester is directly passed through the melt conveying pipeline, After metering, spinneret extrusion, cooling and solidification in a cooling water tank, and then multi-stage stretching and heat setting, a completely biodegradable aliphatic copolyester monofilament is obtained. It has the following advantages: 1) By introducing pentaerythritol with tetrafunctionality, it has changed the shortcoming of too long reaction time for synthesis of PES by the general melt polycondensation method. Improve the processability and fiber mechanical properties during high-speed spinning; 2) The continuous polymerization method is used to produce modified copolyester, which further improves the quality of the product and reduces the production cost; 3) The direct spinning of the melt avoids the PES has a low melting point, and the moisture is not easy to remove, which causes the problem of too much viscosity drop during melt spinning, and the production cost is significantly reduced; 4) It has short process, low cost, stable melt quality, excellent spinning performance, and the obtained monofilament All physical indicators can meet the requirements of use. The final product can be decomposed into carbon dioxide and water by microorganisms or enzymes in nature after being used and discarded. It is a completely biodegradable polymer material.

实施例2Example 2

本实施例所指一种可完全生物降解脂肪族共聚酯单丝的制备方法,包括如下步骤:1)制备脂肪族共聚酯熔体:在连续聚酯设备上,将摩尔比为1:1.15的丁二酸与乙二醇,占丁二酸的摩尔百分比为0.2%的改性单体季戊四醇(季戊四醇配制成季戊四醇占EG的摩尔百分比5%的溶液)加入打浆釜中,同时打浆釜内加入500ppm(占丁二酸的重量百分比)的锑系催化剂三氧化二锑,在打浆釜内打成浆料;将上述浆料连续稳定输送至酯化-Ⅰ反应釜中,控制压力为0.12MPa,温度为200.0℃,反应时间为2.5小时;再将酯化-Ⅰ反应釜反应结束后的物料送入酯化-Ⅱ反应釜中,并加入占丁二酸重量百分比200PPM的稳定剂亚磷酸,控制温度为210℃,反应时间为0.5小时,测得酯化率为98.1%;再将上述制得的酯化物采用泵输送到缩聚工段进行缩聚反应,反应温度为230~235℃,真空度为10~0.1KPa,反应时间为185min,制得数均分子量大于5万的脂肪族共聚酯熔体。2)制备脂肪族共聚酯单丝:在相应的熔体直纺长丝生产设备上,将步骤1)制得的脂肪族共聚酯熔体通过熔体输送设备,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,控制熔体输送设备(管道)的温度为205℃;纺丝箱体温度为230℃;冷却水温度20℃;牵伸温度45℃;热定型温度60℃;牵伸倍数5.0;卷绕速度125m/min;制得的可完全生物降解脂肪族共聚酯单丝的单丝纤度为150dtex。The preparation method of a completely biodegradable aliphatic copolyester monofilament referred to in this embodiment comprises the following steps: 1) preparing the aliphatic copolyester melt: on continuous polyester equipment, the molar ratio is 1: 1.15 succinic acid and ethylene glycol, the modified monomer pentaerythritol (pentaerythritol is formulated into a solution in which pentaerythritol accounts for 5% of the molar percentage of EG) accounting for 0.2% of the molar percentage of succinic acid is added to the beating tank, and at the same time Add 500ppm (accounting for the weight percentage of succinic acid) of antimony-based catalyst antimony trioxide, and make a slurry in the beating kettle; continuously and stably transport the above slurry to the esterification-I reactor, and control the pressure at 0.12MPa , the temperature is 200.0°C, and the reaction time is 2.5 hours; then the material after the reaction in the esterification-I reactor is sent into the esterification-II reactor, and the stabilizer phosphorous acid accounting for 200PPM of succinic acid weight percentage is added, The control temperature is 210°C, the reaction time is 0.5 hours, and the esterification rate is measured to be 98.1%. Then, the esterified product prepared above is pumped to the polycondensation section for polycondensation reaction. The reaction temperature is 230-235°C, and the vacuum degree is 10-0.1KPa, the reaction time is 185min, and the aliphatic copolyester melt with the number average molecular weight greater than 50,000 is prepared. 2) Preparation of aliphatic copolyester monofilament: on the corresponding melt direct spinning filament production equipment, the aliphatic copolyester melt prepared in step 1) is passed through the melt conveying equipment, and is metered, spinneret Extrusion, cooling and solidification in the cooling water tank, and then multi-stage stretching and heat setting, the temperature of the melt conveying equipment (pipeline) is controlled at 205°C; the temperature of the spinning box is 230°C; the temperature of the cooling water is 20°C; The temperature is 45°C; the heat setting temperature is 60°C; the draft ratio is 5.0; the winding speed is 125m/min;

通过本实施例制得的可完全生物降解脂肪族共聚酯的特性粘度、熔点、数均分子量见表1;通过本实施例制得的可完全生物降解脂肪族共聚酯单丝的纺丝操作性能、断裂强度、断裂伸长率见表2。The intrinsic viscosity, melting point and number average molecular weight of the fully biodegradable aliphatic copolyester obtained by this embodiment are shown in Table 1; the spinning of the fully biodegradable aliphatic copolyester monofilament obtained by this embodiment See Table 2 for operational performance, breaking strength, and elongation at break.

通过本实施例提供的一种可完全生物降解脂肪族共聚酯单丝的制备方法,针对现有技术的不足,采用熔融缩聚法,以丁二酸和乙二醇为原料,季戊四醇为改性单体,以锑系为催化剂、磷酸酯类为稳定剂,在常规的连续法聚酯装置上制备出高分子量的PES共聚酯;再将合成的共聚酯,直接通过熔体输送管道,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,制得可完全生物降解脂肪族共聚酯单丝。具有以下优点:1)通过引入四官能度的季戊四醇,改变了一般熔融缩聚法合成PES反应时间过长的不足,同时季戊四醇的引入,相当于在分子中引入长支链,提高了熔体强度,改善高速纺丝时的加工性和纤维力学性能;2)采用连续聚合法生产改性共聚酯,进一步提高了产品的质量、降低了生产成本;3)采用熔体直接纺丝,避免了因PES熔点低,水分不易去除,造成熔融纺丝时粘度降太大的问题,而且生产成本明显下降;4)具有流程短、成本低、熔体质量稳定、纺丝性能优良,制得的单丝各项物理指标均能满足使用要求,最终产品可在使用废弃后,被自然界的微生物或酶分解为二氧化碳和水,是一种可完全生物降解的高分子材料。Through the preparation method of a completely biodegradable aliphatic copolyester monofilament provided in this example, in view of the deficiencies in the prior art, the melt polycondensation method is adopted, with succinic acid and ethylene glycol as raw materials, and pentaerythritol as a modification Monomer, with antimony series as catalyst and phosphate ester as stabilizer, high molecular weight PES copolyester is prepared on conventional continuous polyester equipment; then the synthesized copolyester is directly passed through the melt conveying pipeline, After metering, spinneret extrusion, cooling and solidification in a cooling water tank, and then multi-stage stretching and heat setting, a completely biodegradable aliphatic copolyester monofilament is obtained. It has the following advantages: 1) By introducing pentaerythritol with tetrafunctionality, it has changed the shortcoming of too long reaction time for synthesis of PES by the general melt polycondensation method. Improve the processability and fiber mechanical properties during high-speed spinning; 2) The continuous polymerization method is used to produce modified copolyester, which further improves the quality of the product and reduces the production cost; 3) The direct spinning of the melt avoids the PES has a low melting point, and the moisture is not easy to remove, which causes the problem of too much viscosity drop during melt spinning, and the production cost is significantly reduced; 4) It has short process, low cost, stable melt quality, excellent spinning performance, and the obtained monofilament All physical indicators can meet the requirements of use. The final product can be decomposed into carbon dioxide and water by microorganisms or enzymes in nature after being used and discarded. It is a completely biodegradable polymer material.

实施例3Example 3

本实施例所指一种可完全生物降解脂肪族共聚酯单丝的制备方法,包括如下步骤:1)制备脂肪族共聚酯熔体:在连续聚酯设备上,将摩尔比为1:1.05的丁二酸与乙二醇,占丁二酸的摩尔百分比为0.3%的改性单体季戊四醇(季戊四醇配制成季戊四醇占EG的摩尔百分比5%的溶液)加入打浆釜中,同时打浆釜内加入500ppm(占丁二酸的重量百分比)的锑系催化剂醋酸锑,在打浆釜内打成浆料;将上述浆料连续稳定输送至酯化-Ⅰ反应釜中,控制压力为0.12MPa,温度为200.0℃,反应时间为2.5小时;再将酯化-Ⅰ反应釜反应结束后的物料送入酯化-Ⅱ反应釜中,并加入占丁二酸重量百分比200PPM的稳定剂磷酸三甲酯,控制温度为210℃,反应时间为0.5小时,控制酯化率为98.5%;再将上述制得的酯化物采用泵输送到缩聚工段进行缩聚反应,反应温度为225~230℃,真空度为10~0.1KPa,反应时间为175min,制得数均分子量大于5万的可完全生物降解脂肪族共聚酯熔体。2)制备脂肪族共聚酯单丝:在相应的熔体直纺长丝生产设备上,将步骤1)制得的脂肪族共聚酯熔体通过熔体输送设备,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,控制熔体输送设备(管道)的温度为210℃;纺丝箱体温度为240℃;冷却水温度10℃;牵伸温度50℃;热定型温度70℃;牵伸倍数5.5;卷绕速度200m/min;制得的可完全生物降解脂肪族共聚酯单丝的单丝纤度为250dtex。The preparation method of a completely biodegradable aliphatic copolyester monofilament referred to in this embodiment comprises the following steps: 1) preparing the aliphatic copolyester melt: on continuous polyester equipment, the molar ratio is 1: 1.05 succinic acid and ethylene glycol, 0.3% of the molar percentage of succinic acid and modified monomer pentaerythritol (pentaerythritol is formulated into a solution in which pentaerythritol accounts for 5% of the molar percentage of EG) is added to the beating tank, and at the same time Add 500ppm (accounting for the weight percent of succinic acid) of antimony-based catalyst antimony acetate, and make a slurry in the beating kettle; continuously and stably transport the above slurry to the esterification-I reaction kettle, control the pressure at 0.12MPa, and the temperature The temperature is 200.0°C, and the reaction time is 2.5 hours; then the material after the reaction in the esterification-I reactor is sent into the esterification-II reactor, and a stabilizer trimethyl phosphate accounting for 200PPM by weight of succinic acid is added, The control temperature is 210°C, the reaction time is 0.5 hours, and the esterification rate is controlled to be 98.5%; then the esterified product prepared above is pumped to the polycondensation section for polycondensation reaction, the reaction temperature is 225-230°C, and the vacuum degree is 10 ~0.1KPa, the reaction time is 175min, and a completely biodegradable aliphatic copolyester melt with a number average molecular weight greater than 50,000 is prepared. 2) Preparation of aliphatic copolyester monofilament: on the corresponding melt direct spinning filament production equipment, the aliphatic copolyester melt prepared in step 1) is passed through the melt conveying equipment, and is metered, spinneret Extrusion, cooling and solidification in the cooling water tank, and then multi-stage stretching and heat setting, the temperature of the melt conveying equipment (pipeline) is controlled at 210°C; the temperature of the spinning box is 240°C; the temperature of the cooling water is 10°C; The temperature is 50°C; the heat setting temperature is 70°C; the draft ratio is 5.5; the winding speed is 200m/min;

通过本实施例制得的可完全生物降解脂肪族共聚酯的特性粘度、熔点、数均分子量见表1;通过本实施例制得的可完全生物降解脂肪族共聚酯单丝的纺丝操作性能、断裂强度、断裂伸长率见表2。The intrinsic viscosity, melting point and number average molecular weight of the fully biodegradable aliphatic copolyester obtained by this embodiment are shown in Table 1; the spinning of the fully biodegradable aliphatic copolyester monofilament obtained by this embodiment See Table 2 for operational performance, breaking strength, and elongation at break.

通过本实施例提供的一种可完全生物降解脂肪族共聚酯单丝的制备方法,针对现有技术的不足,采用熔融缩聚法,以丁二酸和乙二醇为原料,季戊四醇为改性单体,以锑系为催化剂、磷酸酯类为稳定剂,在常规的连续法聚酯装置上制备出高分子量的PES共聚酯;再将合成的共聚酯,直接通过熔体输送管道,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,制得可完全生物降解脂肪族共聚酯单丝。具有以下优点:1)通过引入四官能度的季戊四醇,改变了一般熔融缩聚法合成PES反应时间过长的不足,同时季戊四醇的引入,相当于在分子中引入长支链,提高了熔体强度,改善高速纺丝时的加工性和纤维力学性能;2)采用连续聚合法生产改性共聚酯,进一步提高了产品的质量、降低了生产成本;3)采用熔体直接纺丝,避免了因PES熔点低,水分不易去除,造成熔融纺丝时粘度降太大的问题,而且生产成本明显下降;4)具有流程短、成本低、熔体质量稳定、纺丝性能优良,制得的单丝各项物理指标均能满足使用要求,最终产品可在使用废弃后,被自然界的微生物或酶分解为二氧化碳和水,是一种可完全生物降解的高分子材料。Through the preparation method of a completely biodegradable aliphatic copolyester monofilament provided in this example, in view of the deficiencies in the prior art, the melt polycondensation method is adopted, with succinic acid and ethylene glycol as raw materials, and pentaerythritol as a modification Monomer, with antimony series as catalyst and phosphate ester as stabilizer, high molecular weight PES copolyester is prepared on conventional continuous polyester equipment; then the synthesized copolyester is directly passed through the melt conveying pipeline, After metering, spinneret extrusion, cooling and solidification in a cooling water tank, and then multi-stage stretching and heat setting, a completely biodegradable aliphatic copolyester monofilament is obtained. It has the following advantages: 1) By introducing pentaerythritol with tetrafunctionality, it has changed the shortcoming of too long reaction time for synthesis of PES by the general melt polycondensation method. Improve the processability and fiber mechanical properties during high-speed spinning; 2) The continuous polymerization method is used to produce modified copolyester, which further improves the quality of the product and reduces the production cost; 3) The direct spinning of the melt avoids the PES has a low melting point, and the moisture is not easy to remove, which causes the problem of too much viscosity drop during melt spinning, and the production cost is significantly reduced; 4) It has short process, low cost, stable melt quality, excellent spinning performance, and the obtained monofilament All physical indicators can meet the requirements of use. The final product can be decomposed into carbon dioxide and water by microorganisms or enzymes in nature after being used and discarded. It is a completely biodegradable polymer material.

比较实施例1Comparative Example 1

1)制备脂肪族共聚酯熔体:在连续聚酯设备上,将摩尔比为1:1.25的丁二酸与乙二醇加入打浆釜中,同时打浆釜内加入500ppm(占丁二酸的重量百分比)的锑系催化剂乙二醇锑,在打浆釜内打成浆料;将上述浆料连续稳定输送至酯化-Ⅰ反应釜中,控制压力为0.12MPa,温度为200.0℃,反应时间为2.5小时;再将酯化-Ⅰ反应釜反应结束后的物料送入酯化-Ⅱ反应釜中,并加入占丁二酸重量百分比200PPM的稳定剂磷酸三苯酯,控制温度为210℃,反应时间为0.5小时,控制酯化率为97.8%;再将上述制得的酯化物采用泵输送到缩聚工段进行缩聚反应,反应温度为235~240℃,真空度为10~0.1KPa,反应时间为247min,制得可完全生物降解脂肪族共聚酯。2)制备脂肪族共聚酯单丝:在相应的熔体直纺长丝生产设备上,将步骤1)制得的脂肪族共聚酯熔体通过熔体输送设备,经计量、喷丝头挤出、冷却水槽中冷却固化,然后经多级拉伸和热定型,控制熔体输送设备(管道)的温度为200℃;纺丝箱体温度为220℃;冷却水温度30℃;牵伸温度40℃;热定型温度50℃;牵伸倍数4.5;卷绕速度50m/min;制得的可完全生物降解脂肪族共聚酯单丝的单丝纤度为50dtex。1) Preparation of aliphatic copolyester melt: On the continuous polyester equipment, add succinic acid and ethylene glycol with a molar ratio of 1:1.25 into the beating kettle, and add 500ppm (accounting for succinic acid) into the beating kettle at the same time % by weight) antimony-based catalyst ethylene glycol antimony is beaten into a slurry in the beating tank; the above-mentioned slurry is continuously and stably transported to the esterification-I reactor, the control pressure is 0.12MPa, the temperature is 200.0°C, and the reaction time is It was 2.5 hours; then the material after the reaction in the esterification-I reactor was sent into the esterification-II reactor, and the stabilizer triphenyl phosphate accounting for 200PPM by weight of succinic acid was added, and the controlled temperature was 210°C. The reaction time is 0.5 hours, and the esterification rate is controlled to 97.8%; the above-mentioned esterified product is pumped to the polycondensation section for polycondensation reaction. It took 247min to obtain a completely biodegradable aliphatic copolyester. 2) Preparation of aliphatic copolyester monofilament: on the corresponding melt direct spinning filament production equipment, the aliphatic copolyester melt prepared in step 1) is passed through the melt conveying equipment, and is metered, spinneret Extrusion, cooling and solidification in the cooling water tank, and then multi-stage stretching and heat setting, the temperature of the melt conveying equipment (pipeline) is controlled at 200°C; the temperature of the spinning box is 220°C; the temperature of the cooling water is 30°C; The temperature is 40°C; the heat setting temperature is 50°C; the draft ratio is 4.5; the winding speed is 50m/min;

通过本比较实施例制得的可完全生物降解脂肪族共聚酯的特性粘度、熔点、数均分子量见表1;通过本实施例制得的可完全生物降解脂肪族共聚酯单丝的纺丝操作性能、断裂强度、断裂伸长率见表2。The intrinsic viscosity, melting point, and number average molecular weight of the fully biodegradable aliphatic copolyester obtained by this comparative example are shown in Table 1; The operating performance, breaking strength and elongation at break of silk are shown in Table 2.

比较实施例2Comparative Example 2

1)制备脂肪族共聚酯熔体:在连续聚酯设备上,将摩尔比为1:1.15的丁二酸与乙二醇,占丁二酸的摩尔百分比为0.2%的改性单体季戊四醇(季戊四醇配制成季戊四醇占EG的摩尔百分比5%的溶液)加入打浆釜中,同时打浆釜内加入500ppm(占丁二酸的重量百分比)的锑系催化剂三氧化二锑,在打浆釜内打成浆料;将上述浆料连续稳定输送至酯化-Ⅰ反应釜中,控制压力为0.12MPa,温度为200.0℃,反应时间为2.5小时;再将酯化-Ⅰ反应釜反应结束后的物料送入酯化-Ⅱ反应釜中,并加入占丁二酸重量百分比200PPM的稳定剂亚磷酸,控制温度为210℃,反应时间为0.5小时,测得酯化率为98.1%;再将上述制得的酯化物采用泵输送到缩聚工段进行缩聚反应,反应温度为230~235℃,真空度为10~0.1KPa,反应时间为185min,制得数均分子量大于5万的脂肪族共聚酯熔体。2)将步骤1)制得的脂肪族共聚酯熔体经水冷、切粒,制得切片粒子,再将切片干燥并在常规切片纺单丝设备上进行熔融纺丝;切片在65℃下干燥24小时,纺丝箱体温度为230℃,冷却水温度20℃;牵伸温度45℃;热定型温度60℃;牵伸倍数5.0;卷绕速度125m/min;制得的可完全生物降解脂肪族共聚酯单丝的单丝纤度为150dtex。1) Preparation of aliphatic copolyester melt: On continuous polyester equipment, succinic acid and ethylene glycol with a molar ratio of 1:1.15, and a modified monomer pentaerythritol with a molar percentage of 0.2% of succinic acid (Pentaerythritol is formulated into a solution in which pentaerythritol accounts for 5% of the molar percentage of EG) into the beating kettle, and at the same time, 500ppm (accounting for succinic acid) antimony-based catalyst antimony trioxide is added to the beating kettle, and it is beaten into a beating kettle. Slurry: The above slurry is continuously and stably transported to the Esterification-I Reactor, the control pressure is 0.12MPa, the temperature is 200.0°C, and the reaction time is 2.5 hours; then the materials after the reaction in the Esterification-I Reactor are sent to Put it into the esterification-II reaction kettle, and add stabilizer phosphorous acid accounting for 200PPM of succinic acid weight percent, control temperature is 210 ℃, reaction time is 0.5 hour, and record esterification rate is 98.1%; The esterified product is pumped to the polycondensation section for polycondensation reaction. The reaction temperature is 230-235°C, the vacuum degree is 10-0.1KPa, and the reaction time is 185min. The aliphatic copolyester melt with a number average molecular weight of more than 50,000 is produced. . 2) The aliphatic copolyester melt obtained in step 1) is water-cooled and pelletized to obtain sliced particles, and then the slices are dried and melt-spun on a conventional slice spinning monofilament equipment; the slices are spun at 65°C Dry for 24 hours, spin box temperature is 230°C, cooling water temperature is 20°C; drawing temperature is 45°C; heat setting temperature is 60°C; drafting ratio is 5.0; winding speed is 125m/min; The monofilament fineness of the aliphatic copolyester monofilament is 150dtex.

比较实施例2中因干燥条件不易控制,无油丝的粘度下降至0.647dl/g,纺丝时飘丝增加,力学性能下降。In Comparative Example 2, because the drying conditions are not easy to control, the viscosity of the oil-free yarn drops to 0.647dl/g, the floating yarn increases during spinning, and the mechanical properties decrease.

通过本比较实施例制得的可完全生物降解脂肪族共聚酯的特性粘度、熔点、数均分子量见表1;通过本实施例制得的可完全生物降解脂肪族共聚酯单丝的纺丝操作性能、断裂强度、断裂伸长率见表2。The intrinsic viscosity, melting point, and number average molecular weight of the fully biodegradable aliphatic copolyester obtained by this comparative example are shown in Table 1; The operating performance, breaking strength and elongation at break of silk are shown in Table 2.

实施例1-3以及比较实施例1、2中分子量的测定采用PL公司凝胶色谱仪(GPC),氯仿为流动相,浓度为0.3%,流速1ml/min,温度40℃,标准样为窄分布的聚苯乙烯。特性黏度参照GB/T14190-93标准,以氯仿为溶剂进行测试。实施例1-3以及比较实施例1、2中脂肪族共聚酯熔体的合成条件与结果见表1;实施例1-3以及比较实施例1、2中可完全生物降解脂肪族共聚酯预取向丝(POY)长丝(120dtex/48fPOY)制备条件与结果见表2。Embodiment 1-3 and comparative example 1, the mensuration of molecular weight in comparative example 1, 2 adopts gel chromatograph (GPC) of PL company, and chloroform is mobile phase, concentration is 0.3%, flow velocity 1ml/min, temperature 40 ℃, standard sample is narrow Distributed polystyrene. Intrinsic viscosity is tested with reference to GB/T14190-93 standard, using chloroform as solvent. The synthesis conditions and results of the aliphatic copolyester melt in Examples 1-3 and Comparative Examples 1 and 2 are shown in Table 1; in Examples 1-3 and Comparative Examples 1 and 2, the aliphatic copolymer can be completely biodegradable The preparation conditions and results of ester pre-oriented yarn (POY) filament (120dtex/48fPOY) are shown in Table 2.

如表1所示,实施例1~3可以看到,本发明得到的PES通过添加季戊四醇使缩聚反应的时间缩短,生产效率提高,同时得到的PES分子量较高;而不添加戊四醇的比较实施例1,则缩聚反应的时间大大延长,而且得到的PES分子量较低。As shown in Table 1, it can be seen from Examples 1 to 3 that the PES obtained by the present invention shortens the time of polycondensation reaction by adding pentaerythritol, improves production efficiency, and simultaneously obtains a higher molecular weight of PES; the comparison without adding pentaerythritol Embodiment 1, then the time of polycondensation reaction prolongs greatly, and the PES molecular weight that obtains is lower.

如表2所示,通过实施例1~3可以看到,用表1实施例1~3得到的PES共聚酯,通过熔体直纺制得的单丝,可纺性和纤维物理指标优良;比较实施例1与实施例1的不同之处即制备PES共聚酯时不添加季戊四醇,即使通过表2比较实施例1的熔体直纺技术,也无法很好的满足后加工及性能要求,可纺性和纤维物理指标较差。比较实施例2与实施例2制备PES共聚酯方法相同,后续通过切片纺制得的单丝,可纺性和纤维物理指标较差。As shown in Table 2, it can be seen from Examples 1 to 3 that using the PES copolyesters obtained in Examples 1 to 3 in Table 1, the monofilaments obtained by melt direct spinning have excellent spinnability and fiber physical indicators. The difference between Comparative Example 1 and Example 1 is that no pentaerythritol is added during the preparation of PES copolyester, even if the melt direct spinning technology of Example 1 is compared by Table 2, it cannot satisfy post-processing and performance requirements well , poor spinnability and fiber physical indicators. The method for preparing PES copolyester in Comparative Example 2 is the same as in Example 2, and the monofilaments obtained by chip spinning later have poor spinnability and fiber physical indicators.

表1Table 1

表2Table 2

Claims (4)

1. oneplant the preparation method of completely-biodegradaliphatic aliphatic copolyester monofilament, it is characterized in that comprising the steps: 1) prepare aliphatic copolyester melt: with succinic acid and ethylene glycol for raw material, pentaerythrite is modified monomer, and adds antimony-based catalyst, in making beating still, break into slurry; Above-mentioned slurry continous-stable is delivered in reactor and carries out esterification and obtain carboxylate; Adopt transport pump to carry out polycondensation to polycondensation workshop section above-mentioned obtained carboxylate again and obtain aliphatic copolyester melt; 2) aliphatic copolyester monofilament is prepared: by aliphatic copolyester melt obtained for step 1) by melt Conveying equipment, through metering, spinning head extrudes, cooling curing in bosh, then through multistage stretching and HEAT SETTING, obtained completely-biodegradaliphatic aliphatic copolyester monofilament; Described step 1) is specially with succinic acid and ethylene glycol for raw material, and pentaerythrite is modified monomer, and adds antimony-based catalyst, in making beating still, break into slurry; Be delivered to by above-mentioned slurry continous-stable in esterification-I reactor, controlled pressure is 0.12MPa, and temperature is 200.0 DEG C, and the reaction time is 2.5 hours; Material after the reaction of esterification-I reactor being terminated again is sent in esterification-II reactor, and adds stabilizing agent, and control temperature is 210 DEG C, and the reaction time is 0.5 hour, and controlling esterification yield is 97.0% ~ 98.5%; Adopt transport pump to carry out polycondensation reaction to polycondensation workshop section above-mentioned obtained carboxylate again, reaction temperature is 225 ~ 240 DEG C, and vacuum is 10 ~ 0.1KPa, and the reaction time is less than 200min, the aliphatic copolyester melt that obtained number-average molecular weight is greater than 50,000; Described step 2) in the temperature of melt Conveying pipeline be 200 ~ 210 DEG C; Spinning body temperature is 220 ~ 240 DEG C; Cooling water temperature is 10 ~ 30 DEG C; Drawing temperature is 40 ~ 50 DEG C; Heat setting temperature is 50 ~ 70 DEG C; Drafting multiple is 4.5 ~ 5.5; Winding speed is 50 ~ 200 m/min; The filament number of obtained completely-biodegradaliphatic aliphatic copolyester monofilament is 50 ~ 250dtex.
2. the preparation method of a kind of completely-biodegradaliphatic aliphatic copolyester monofilament according to claim 1, is characterized in that the mol ratio of succinic acid and ethylene glycol in described step 1) is 1:1.05 ~ 1.25; Described pentaerythrite and the molar percentage of succinic acid are 0.1 ~ 0.3%; It is the solution of 5% that described pentaerythrite is made into the molar percentage that pentaerythrite accounts for ethylene glycol in advance; Described antimony-based catalyst and the percentage by weight of succinic acid are 500PPM; Described stabilizing agent and the percentage by weight of succinic acid are 200PPM.
3. the preparation method of a kind of completely-biodegradaliphatic aliphatic copolyester monofilament according to claim 1 and 2, is characterized in that in described step 1), antimony-based catalyst adopts the one in antimony glycol, antimonous oxide or antimony acetate; Described stabilizing agent adopts the one in triphenyl phosphate, phosphorous acid, trimethyl phosphate.
4. the preparation method of a kind of completely-biodegradaliphatic aliphatic copolyester monofilament according to claim 3, is characterized in that described antimony-based catalyst is antimony glycol; Described stabilizing agent is triphenyl phosphate.
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CN101498058A (en) * 2009-02-24 2009-08-05 江苏盛虹化纤有限公司 Superfine flat terylene low stretch yarn and production process thereof
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