CN103243588A - Method for dyeing terylene textile at high temperature and under high pressure - Google Patents
Method for dyeing terylene textile at high temperature and under high pressure Download PDFInfo
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- 238000004043 dyeing Methods 0.000 title claims abstract description 135
- 238000000034 method Methods 0.000 title claims abstract description 75
- 239000004753 textile Substances 0.000 title claims abstract description 55
- 229920004933 Terylene® Polymers 0.000 title 1
- 239000005020 polyethylene terephthalate Substances 0.000 title 1
- 229920000728 polyester Polymers 0.000 claims abstract description 131
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 78
- 239000000975 dye Substances 0.000 claims abstract description 75
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 66
- 239000000986 disperse dye Substances 0.000 claims abstract description 42
- 239000003960 organic solvent Substances 0.000 claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 29
- 239000000835 fiber Substances 0.000 claims abstract description 28
- 238000005406 washing Methods 0.000 claims description 107
- 239000000243 solution Substances 0.000 claims description 61
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 60
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 52
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 30
- 230000001476 alcoholic effect Effects 0.000 claims description 24
- 239000000344 soap Substances 0.000 claims description 24
- 238000003756 stirring Methods 0.000 claims description 23
- 239000004744 fabric Substances 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 19
- 239000002759 woven fabric Substances 0.000 claims description 18
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims description 13
- 239000001632 sodium acetate Substances 0.000 claims description 13
- 235000017281 sodium acetate Nutrition 0.000 claims description 13
- 239000002270 dispersing agent Substances 0.000 claims description 12
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 11
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 11
- 239000011259 mixed solution Substances 0.000 claims description 11
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 11
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 10
- 239000011734 sodium Substances 0.000 claims description 10
- 229910052708 sodium Inorganic materials 0.000 claims description 10
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 9
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 9
- 239000002736 nonionic surfactant Substances 0.000 claims description 9
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 9
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 9
- 239000007853 buffer solution Substances 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 3
- 239000000872 buffer Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 229920001732 Lignosulfonate Polymers 0.000 claims 1
- 150000001450 anions Chemical class 0.000 claims 1
- 239000004094 surface-active agent Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 230000007547 defect Effects 0.000 abstract description 3
- 231100000252 nontoxic Toxicity 0.000 abstract description 3
- 230000003000 nontoxic effect Effects 0.000 abstract description 3
- 238000007639 printing Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000001035 drying Methods 0.000 description 13
- 239000003945 anionic surfactant Substances 0.000 description 8
- 229920005552 sodium lignosulfonate Polymers 0.000 description 7
- 239000002608 ionic liquid Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000006184 cosolvent Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 229940117389 dichlorobenzene Drugs 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- YDEXUEFDPVHGHE-GGMCWBHBSA-L disodium;(2r)-3-(2-hydroxy-3-methoxyphenyl)-2-[2-methoxy-4-(3-sulfonatopropyl)phenoxy]propane-1-sulfonate Chemical compound [Na+].[Na+].COC1=CC=CC(C[C@H](CS([O-])(=O)=O)OC=2C(=CC(CCCS([O-])(=O)=O)=CC=2)OC)=C1O YDEXUEFDPVHGHE-GGMCWBHBSA-L 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- ULSIYEODSMZIPX-UHFFFAOYSA-N phenylethanolamine Chemical compound NCC(O)C1=CC=CC=C1 ULSIYEODSMZIPX-UHFFFAOYSA-N 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 230000017260 vegetative to reproductive phase transition of meristem Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
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Abstract
本发明涉及一种涤纶纺织品高温高压染色的方法,属于纺织印染加工领域。本发明的染色方法,采用高比例醇类有机溶剂和少量水与分散染料混合而成的染液在高温高压条件下对涤纶纺织品进行染色,既能够较好的提高分散染料的分散性能,增加染料的利用率和对纤维的上染率,避免色花、色斑、条花等染疵,同时又能够降低染色难度,改善染色效果,提高染色质量。解决了传统涤纶纺织品高温高压染色工艺过程中染色困难和匀染性差且用水量大和污染严重的问题。本发明采用的醇类有机溶剂安全无毒且易于回收循环利用,不仅大大降低了染色过程中水的用量,而且减少了废液的排出,安全节能,清洁环保。The invention relates to a method for high-temperature and high-pressure dyeing of polyester textiles, belonging to the field of textile printing and dyeing processing. The dyeing method of the present invention adopts the dye solution mixed with a high proportion of alcohol organic solvent and a small amount of water and disperse dyes to dye polyester textiles under high temperature and high pressure conditions, which can better improve the dispersibility of disperse dyes and increase the The utilization rate of fiber and the dyeing rate of fibers can avoid dyeing defects such as colored flowers, stains, and stripes. At the same time, it can reduce the difficulty of dyeing, improve the dyeing effect, and improve the dyeing quality. It solves the problems of difficult dyeing, poor level dyeing, large water consumption and serious pollution in the traditional high-temperature and high-pressure dyeing process of polyester textiles. The alcohol organic solvent used in the invention is safe, non-toxic and easy to recycle, not only greatly reduces the water consumption in the dyeing process, but also reduces the discharge of waste liquid, is safe, energy-saving, clean and environmentally friendly.
Description
技术领域 technical field
本发明涉及一种涤纶纺织品高温高压染色的方法,属于纺织印染加工领域。 The invention relates to a method for high-temperature and high-pressure dyeing of polyester textiles, belonging to the field of textile printing and dyeing processing.
背景技术 Background technique
常规涤纶高温高压染色的方法是在温度高于100℃的密闭染色设备中进行的,属于一种湿热染色方法。这种方法通常是在水中进行的。一方面,由于染色机械性能、染色时升温速度以及使用分散染料性能的优劣等因素,会使染料的分散性能下降,染料产生二次凝聚或因染料的相容性差而使染物造成色花、色斑、条花等染疵,影响质量。另一方面,由于在整个染色工程中需要消耗大量的水资源而使得染色对环境的污染严重,染色完毕后的废水回收困难,成本较高。 The conventional polyester high-temperature and high-pressure dyeing method is carried out in a closed dyeing device with a temperature higher than 100 ° C, which belongs to a damp heat dyeing method. This method is usually performed in water. On the one hand, due to factors such as dyeing mechanical properties, heating speed during dyeing, and the performance of disperse dyes, the dispersibility of the dye will be reduced, the dye will undergo secondary aggregation, or the dye will cause color and flowering due to poor compatibility of the dye. Dyeing defects such as stains and stripes will affect the quality. On the other hand, due to the need to consume a large amount of water resources in the entire dyeing process, the dyeing has serious environmental pollution, and it is difficult to recycle the waste water after dyeing, and the cost is relatively high.
为此,很多研究者开始研究改善涤纶高温高压染色的性能和涤纶无水或少水染色的技术。 For this reason, many researchers began to study the technology of improving the performance of polyester high temperature and high pressure dyeing and polyester anhydrous or less water dyeing.
公开杂志《天津纺织科技》,公开日期2007年第2期名称为《超声波在涤纶织物染色中的应用》中提到的超声波应用于涤纶织物染色的方法,虽然此方法确实能够将分散染料的聚集体打碎,使分散体更加稳定,加速分散染料在纤维内部的扩散速度,但是其的不足之处在于没有从根本上解决涤纶染色过程中出现的色花等问题,而且超声波在涤纶染色中的应用工艺复杂,条件苛刻,成本高,难以实现工业化,而且此方法也没有解决染色过程中用水量大的问题。 The open magazine "Tianjin Textile Science and Technology", the second issue of 2007 titled "Application of Ultrasonic Waves in Polyester Fabric Dyeing" mentioned the method of applying ultrasonic waves to polyester fabric dyeing, although this method can indeed gather disperse dyes. The body is smashed to make the dispersion more stable and accelerate the diffusion speed of the disperse dye inside the fiber, but its shortcoming is that it does not fundamentally solve the problems such as color flowers in the polyester dyeing process, and the ultrasonic wave in the polyester dyeing process The application process is complicated, the conditions are harsh, the cost is high, and it is difficult to realize industrialization, and this method does not solve the problem of large water consumption in the dyeing process.
中国专利公开号CN1970881A,公开日期2007年5月30日,发明创造的名称为一种低温等离子体结合共溶剂涤纶染色方法,该申请案公开了一种涤纶染色的方法。虽然它采用的先用低温等离子体结合共溶剂处理涤纶再染色的方法确实可以实现涤纶的常压低温染色和节约能源的作用,但是其不足之处是此方法工艺复杂,所用的共溶剂由苯甲醇、氯苯、二氯苯等组成,这些多为有毒物质,且回收困难。 Chinese Patent Publication No. CN1970881A, date of publication May 30, 2007, the name of the invention is a low-temperature plasma combined with co-solvent polyester dyeing method, the application discloses a polyester dyeing method. Although the method of treating polyester with low-temperature plasma combined with co-solvent before dyeing can indeed achieve the effect of normal-pressure low-temperature dyeing and energy saving of polyester, its disadvantage is that the process is complicated, and the co-solvent used is composed of benzene Methanol, chlorobenzene, dichlorobenzene, etc., which are mostly toxic substances and difficult to recycle.
中国专利申请公布号CN102776790A,申请公布日期2012年7月10日,发明创造的名称为一种分散染料无水染色方法,该申请案公开了一种分散染料对涤纶染色的方法。虽然它采用的用离子液体作为溶剂溶解分散染料从而对涤纶染色和染色完后用醇等有机溶剂对离子液体和染料进行回收的方法确实起到了无污染和清洁的作用,但是其不足之处在于回收离子液体的成本较高,且该离子液体较为昂贵,需要添加润湿剂等试剂。 Chinese patent application publication number CN102776790A, the application publication date is July 10, 2012, and the name of the invention is a method for anhydrous dyeing of disperse dyes. The application discloses a method for dyeing polyester with disperse dyes. Although it uses ionic liquid as a solvent to dissolve disperse dyes to dye polyester and use alcohol and other organic solvents to recover ionic liquids and dyes after dyeing, it does play a pollution-free and clean role, but its shortcomings are The cost of recovering the ionic liquid is relatively high, and the ionic liquid is relatively expensive, and reagents such as wetting agents need to be added.
中国专利申请公布号CN102140765,申请公布日期2011年8月3日,发明创造的名称为涤纶织物高效快速染色不清洗工艺及其使用方法,该申请案公布了一种涤纶染色后不用清洗的方法。虽然它采用的工艺确实可以起到降低残液COD值和无需清洗的作用,节约了能量。但其不足之处在于该方法在染色过程中并没有大大降低水的用量,在染色过程中可能会出现色花等现象。 Chinese patent application publication number CN102140765, the application publication date is August 3, 2011, and the name of the invention is the high-efficiency and rapid dyeing non-cleaning process of polyester fabric and its application method. The application discloses a method for non-cleaning after polyester dyeing. Although the process it adopts can indeed reduce the COD value of the residual liquid and eliminate the need for cleaning, it saves energy. But its shortcoming is that this method does not greatly reduce the amount of water used in the dyeing process, and phenomena such as color flowers may appear in the dyeing process.
中国专利公开号CN1132288A,公开日期1996年10月2日,发明创造的名称为一种改善涤纶高温高压染色匀染性的新工艺,该申请案公开了一种提高涤纶高温高压染色匀染性的工艺,虽然它采用的通过改善染色工艺以达到提高匀染性的方法确实起到了使染色产品色泽均匀的效果。但是,其不足之处是该工艺只是立足于工艺技术本身,没有解决用水量大的问题。 Chinese Patent Publication No. CN1132288A, date of publication is October 2, 1996. The name of the invention is a new process for improving the levelness of polyester high-temperature and high-pressure dyeing. The application discloses a method for improving the levelness of polyester high-temperature and high-pressure dyeing. process, although the method it adopts to improve the level dyeing property by improving the dyeing process does have the effect of making the color of the dyed product uniform. However, its shortcoming is that the process is only based on the process technology itself, and does not solve the problem of large water consumption.
发明内容 Contents of the invention
针对上述问题,为了改善涤纶纺织品高温高压的染色效果和减少染色工艺过程中的用水量,本发明的目的在于提供一种采用改变涤纶纺织品高温高压染色工艺中染液和洗涤液配置的方法,通过将高比例醇类有机溶剂和少量水与分散染料混合而成的染液对涤纶纺织品进行高温高压染色,并且用醇类有机溶剂和少量水混合而成的洗涤液对染色后的涤纶纺织品进行洗涤。 In view of the above problems, in order to improve the high temperature and high pressure dyeing effect of polyester textiles and reduce the water consumption in the dyeing process, the purpose of the present invention is to provide a method for changing the configuration of dyeing liquor and washing liquid in the high temperature and high pressure dyeing process of polyester textiles, through Dyeing polyester textiles with high-temperature and high-pressure dyeing liquid mixed with a high proportion of alcoholic organic solvents and a small amount of water and disperse dyes, and washing the dyed polyester textiles with a washing liquid mixed with alcoholic organic solvents and a small amount of water .
为了实现上述目的,本发明的技术解决方案为: In order to achieve the above object, the technical solution of the present invention is:
一种涤纶纺织品高温高压染色的方法,包括涤纶纺织品高温高压染色工艺中的染液配制、染色、洗涤液配制、洗涤和后处理: A method for high-temperature and high-pressure dyeing of polyester textiles, comprising dye liquor preparation, dyeing, washing liquid preparation, washing and post-treatment in the high-temperature and high-pressure dyeing process of polyester textiles:
所述的涤纶纺织品高温高压染色工艺中的染液配制是指将分散染料、分散剂和酸缓冲剂置于醇类有机溶剂和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:30~1:60,醇类有机溶剂和水的体积比为95%~50%:5%~50%,分散染料的浓度为涤纶纺织品质量的1%~5%,分散剂的浓度为0.5~2g/L,酸缓冲剂的浓度为1~3g/L。 The dye liquor preparation in the high-temperature and high-pressure dyeing process of polyester textiles refers to placing disperse dyes, dispersants and acid buffers in a mixture of alcoholic organic solvents and water, and mixing them evenly to prepare a dye liquor. The bath ratio of the liquid is 1:30~1:60, the volume ratio of the alcoholic organic solvent to water is 95%~50%:5%~50%, and the concentration of the disperse dye is 1%~5% of the mass of the polyester textile. The concentration of dispersant is 0.5~2g/L, and the concentration of acid buffer is 1~3g/L.
所述的涤纶纺织品高温高压染色工艺中的洗涤液配制是指将皂片和碳酸钠置于醇类有机溶剂和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:25~1:35,醇类有机溶剂和水的体积比为95%~50%:5%~50%,皂片的浓度为1~3g/L,碳酸钠的浓度为1~3g/L。 The preparation of the washing solution in the high temperature and high pressure dyeing process of polyester textiles refers to placing soap flakes and sodium carbonate in the mixed solution of alcohol organic solvent and water, stirring evenly to prepare the washing solution, wherein the liquor ratio of the washing solution is 1:25~1:35, the volume ratio of alcohol organic solvent and water is 95%~50%:5%~50%, the concentration of soap flakes is 1~3g/L, and the concentration of sodium carbonate is 1~3g /L.
所述的涤纶纺织品为涤纶散纤维或涤纶纱线或涤纶机织物或涤纶针织物中的一种。 The polyester textile is one of polyester loose fibers or polyester yarns or polyester woven fabrics or polyester knitted fabrics.
所述的醇类有机溶剂为乙醇或异丙醇中的一种。 The alcoholic organic solvent is one of ethanol or isopropanol.
所述的分散剂为木质素磺酸钠或酚醛缩合物磺酸钠或非离子型表面活性剂或阴离子型表面活性剂中的一种。 The dispersant is one of sodium lignosulfonate or phenolic condensate sodium sulfonate or nonionic surfactant or anionic surfactant.
所述的酸缓冲剂为醋酸钠或磷酸二氢铵或硫酸铵中的一种。 The acid buffer is one of sodium acetate, ammonium dihydrogen phosphate or ammonium sulfate.
由于采用了以上技术方案,本发明的技术特点在于:本发明的技术方案是采用改变涤纶纺织品高温高压染色工艺中染液和洗涤液配置的方法,通过将高比例醇类有机溶剂和少量水与分散染料混合而成的染液对涤纶纺织品进行高温高压染色,并且用醇类有机溶剂和少量水混合而成的洗涤液对染色后的涤纶纺织品进行洗涤。由于醇类有机溶剂的分子比水大,所以当温度高于涤纶的玻璃化温度时,醇类有机溶剂会使得涤纶无定形区分子链活动所产生的容纳染料分子的孔隙增大,这样,溶解在染液中的染料就会进人涤纶,涤纶表面的染料会以分子形式向纤维内部扩散上染。此时,染料也因温度升高而加速分子运动,由分散状态变为溶解状或可溶化状态,而向纤维无定形区扩散,直至染料被纤维吸附和染料从纤维上解吸两者速率达到相等,染色达到平衡才完成染色过程。由于分散剂在醇类有机溶剂中对染料所起到的作用,使得醇类有机溶剂中的分散染料在分散剂的作用下由晶体颗粒溶解呈单分子而聚集在纤维表面,染料单分子越微细化,染色的匀染度就越好。染料分子中的分散剂能在纤维表面形成一层界面膜,使附着在纤维表面的染料分子逐步扩散进入纤维内部,因而能够很好的避免由于瞬染而引起的色花等现象,从而改善了染色效果。醇类有机溶剂的加入使得染液表面张力下降,涤纶染色难度降低,醇类有机溶剂还使得染色和洗涤过程中水量大大的减小,而且醇类有机溶剂无毒,可以实现涤纶的封闭式循环染色,染色完毕后的醇类有机溶剂还可以通过回收系统回收循环利用。因此,本发明解决了传统涤纶纺织品高温高压染色工艺过程中染色困难和匀染性差且用水量大和污染严重的问题。 Due to the adoption of the above technical scheme, the technical features of the present invention are: the technical scheme of the present invention adopts the method of changing the configuration of dyeing liquor and washing liquid in the high-temperature and high-pressure dyeing process of polyester textiles, by combining a high proportion of alcoholic organic solvent and a small amount of water with The dyeing solution mixed with disperse dyes is used for high temperature and high pressure dyeing of polyester textiles, and the dyed polyester textiles are washed with a washing solution mixed with alcohol organic solvents and a small amount of water. Since the molecules of alcoholic organic solvents are larger than water, when the temperature is higher than the glass transition temperature of polyester, alcoholic organic solvents will increase the pores that accommodate dye molecules generated by the molecular chain activity of the amorphous region of polyester, so that the dissolved The dye in the dye solution will enter the polyester, and the dye on the surface of the polyester will diffuse and dye into the fiber in molecular form. At this time, the dye also accelerates the molecular motion due to the increase in temperature, changes from the dispersed state to the dissolved or soluble state, and diffuses to the amorphous region of the fiber until the dye is adsorbed by the fiber and the rate of desorption of the dye from the fiber is equal. , The dyeing process is completed when the dyeing reaches equilibrium. Due to the effect of the dispersant on the dye in the alcoholic organic solvent, the disperse dye in the alcoholic organic solvent is dissolved by the crystal particle and aggregated on the surface of the fiber under the action of the dispersant. The finer the single molecule of the dye is The better the dyeing levelness is. The dispersant in the dye molecule can form a layer of interfacial film on the surface of the fiber, so that the dye molecule attached to the fiber surface can gradually diffuse into the inside of the fiber, so it can well avoid the phenomenon of color flower caused by instant dyeing, thereby improving the staining effect. The addition of alcoholic organic solvents reduces the surface tension of the dye solution and reduces the difficulty of polyester dyeing. The alcoholic organic solvents also greatly reduce the amount of water in the process of dyeing and washing. Moreover, the alcoholic organic solvents are non-toxic and can realize the closed cycle of polyester. Dyeing, alcohol organic solvents after dyeing can also be recovered and recycled through the recovery system. Therefore, the invention solves the problems of difficult dyeing, poor level dyeing, large water consumption and serious pollution in the traditional high-temperature and high-pressure dyeing process of polyester textiles.
本发明的涤纶高温高压染色的方法,既能够较好的提高分散染料的分散性能,增加染料的利用率和对纤维的上染率,避免色花、色斑、条花等染疵,同时又能够降低染色难度,改善染色效果,提高染色质量。本发明的方法采用的醇类有机溶剂安全无毒且易于回收循环利用,不仅大大降低染色过程中水的用量,而且减少了废液的排出,安全节能,清洁环保。 The method for polyester high-temperature and high-pressure dyeing of the present invention can better improve the dispersing properties of disperse dyes, increase the utilization rate of dyes and the dyeing rate to fibers, avoid dyeing defects such as color spots, stains, and stripes, and simultaneously It can reduce the dyeing difficulty, improve the dyeing effect and improve the dyeing quality. The alcoholic organic solvent used in the method of the invention is safe, non-toxic and easy to recycle, not only greatly reduces the amount of water used in the dyeing process, but also reduces the discharge of waste liquid, which is safe, energy-saving, clean and environmentally friendly.
具体实施方式 Detailed ways
下面结合具体实施例对本发明进行具体详细描述。 Below in conjunction with specific embodiment the present invention is described in detail.
一种涤纶纺织品高温高压染色的方法,所染色的涤纶纺织品为涤纶散纤维或涤纶纱线或涤纶机织物或涤纶针织物中的一种。涤纶纺织品高温高压染色的方法具体步骤如下: A method for dyeing polyester textiles under high temperature and high pressure. The polyester textiles to be dyed are polyester loose fibers or polyester yarns, polyester woven fabrics or polyester knitted fabrics. The specific steps of the method for high temperature and high pressure dyeing of polyester textiles are as follows:
a 染液配制 a Dye preparation
将分散染料、分散剂和酸缓冲剂置于醇类有机溶剂和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:30~1:60,醇类有机溶剂和水的体积比为95%~50%:5%~50%,分散染料的浓度为涤纶纺织品质量的1%~5%,分散剂的浓度为0.5~2g/L,酸缓冲剂的浓度为1~3g/L。醇类有机溶剂为乙醇或异丙醇中的一种。分散剂为木质素磺酸钠或酚醛缩合物磺酸钠或非离子型表面活性剂或阴离子型表面活性剂中的一种。酸缓冲剂为醋酸钠或磷酸二氢铵或硫酸铵中的一种。 Put disperse dyes, dispersants and acid buffers in a mixture of alcoholic organic solvents and water, stir evenly to prepare a dyeing solution, wherein the bath ratio of the dyeing solution is 1:30~1:60, alcoholic organic solvents The volume ratio of solvent and water is 95%~50%:5%~50%, the concentration of disperse dye is 1%~5% of the quality of polyester textile, the concentration of dispersant is 0.5~2g/L, the concentration of acid buffer 1~3g/L. The alcoholic organic solvent is one of ethanol or isopropanol. The dispersant is one of sodium lignosulfonate or phenolic condensate sodium sulfonate or nonionic surfactant or anionic surfactant. The acid buffer is one of sodium acetate or ammonium dihydrogen phosphate or ammonium sulfate.
b 染色 b staining
将染液和涤纶纺织品置于高温高压染色机中,然后将染液以1~2℃/分钟的速度升温至120~130℃,染色时间为25~35分钟。 Place the dye liquor and polyester textiles in a high-temperature and high-pressure dyeing machine, then raise the temperature of the dye liquor to 120-130°C at a rate of 1-2°C/min, and the dyeing time is 25-35 minutes.
c 洗涤液配制 c Washing solution preparation
将皂片和碳酸钠置于醇类有机溶剂和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:25~1:35,醇类有机溶剂和水的体积比为95%~50%:5%~50%,皂片的浓度为1~3g/L,碳酸钠的浓度为1~3g/L。醇类有机溶剂为乙醇或异丙醇中的一种。 Put the soap flakes and sodium carbonate in the mixed solution of alcoholic organic solvent and water, stir evenly and prepare washing liquid, wherein, the bath ratio of the washing liquid is 1:25~1:35, the alcoholic organic solvent and water The volume ratio is 95%~50%:5%~50%, the concentration of soap flakes is 1~3g/L, and the concentration of sodium carbonate is 1~3g/L. The alcoholic organic solvent is one of ethanol or isopropanol.
d 洗涤 d washing
将染色完毕后的涤纶纺织品放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。 The polyester textile after dyeing is put into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes.
e 后处理 e Post-processing
将洗涤后的涤纶纺织品烘干,烘干温度为80℃。 The polyester textiles after washing are dried, and the drying temperature is 80°C.
具体实施例 specific embodiment
实施例一: Embodiment one:
按上述工艺步骤:选用1g涤纶散纤维作为待染色的纺织品。将分散染料、木质素磺酸钠和醋酸钠置于醇类有机溶剂和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:60,乙醇和水的体积比为95%:5%,分散染料的浓度为涤纶散纤维质量的5%,木质素磺酸钠的浓度为2g/L,醋酸钠的浓度为3g/L。将染液和涤纶纺织品置于高温高压染色机中,然后将染液以2℃/分钟的速度升温至130℃,染色时间为35分钟。将皂片和碳酸钠置于乙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:35,乙醇和水的体积比为95%:5%,皂片的浓度为3g/L,碳酸钠的浓度为3g/L。将染色完毕后的涤纶散纤维放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶散纤维烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester loose fiber as the textile to be dyed. Put disperse dyes, sodium lignosulfonate and sodium acetate in a mixture of alcoholic organic solvents and water, stir evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:60, the volume of ethanol and water The ratio is 95%:5%, the concentration of disperse dye is 5% of the mass of polyester bulk fiber, the concentration of sodium lignosulfonate is 2g/L, and the concentration of sodium acetate is 3g/L. The dye liquor and polyester textiles are placed in a high-temperature and high-pressure dyeing machine, and then the dye liquor is heated to 130° C. at a speed of 2° C./min, and the dyeing time is 35 minutes. Soap flakes and sodium carbonate are placed in the mixed solution of ethanol and water, and the washing liquid is prepared after stirring evenly, wherein, the bath ratio of the washing liquid is 1:35, and the volume ratio of ethanol and water is 95%:5%. The concentration of the tablet is 3g/L, and the concentration of sodium carbonate is 3g/L. Put the polyester loose fiber after dyeing into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The washed polyester loose fiber is dried, and the drying temperature is 80°C.
实施例二: Embodiment two:
按上述工艺步骤:选用1g涤纶散纤维作为待染色的纺织品。将分散染料、酚醛缩合物磺酸钠和磷酸二氢铵置于异丙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:30,异丙醇和水的体积比为50%:50%,分散染料的浓度为涤纶散纤维的1%,酚醛缩合物磺酸钠的浓度为0.5g/L,磷酸二氢铵的浓度为1g/L。将染液和涤纶散纤维置于高温高压染色机中,然后将染液以1℃/分钟的速度升温至120℃,染色时间为25分钟。将皂片和碳酸钠置于异丙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:25,异丙醇和水的体积比为50%:50%,皂片的浓度为1g/L,碳酸钠的浓度为1g/L。将染色完毕后的涤纶散纤维放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶散纤维烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester loose fiber as the textile to be dyed. Put disperse dyes, phenolic condensate sodium sulfonate and ammonium dihydrogen phosphate in a mixture of isopropanol and water, stir evenly and prepare a dye solution, wherein the bath ratio of the dye solution is 1:30, isopropanol and water The volume ratio is 50%:50%, the concentration of disperse dye is 1% of polyester bulk fiber, the concentration of phenolic condensate sodium sulfonate is 0.5g/L, and the concentration of ammonium dihydrogen phosphate is 1g/L. Place the dyeing liquor and polyester loose fibers in a high-temperature and high-pressure dyeing machine, then raise the temperature of the dyeing liquor to 120°C at a rate of 1°C/min, and the dyeing time is 25 minutes. Put the soap flakes and sodium carbonate in the mixed solution of isopropanol and water, stir it evenly and prepare the washing solution, wherein the bath ratio of the washing solution is 1:25, and the volume ratio of isopropanol and water is 50%:50% , the concentration of soap flakes is 1g/L, and the concentration of sodium carbonate is 1g/L. Put the polyester loose fiber after dyeing into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The washed polyester loose fiber is dried, and the drying temperature is 80°C.
实施例三: Embodiment three:
按上述工艺步骤:选用1g涤纶散纤维作为待染色的纺织品。将分散染料、非离子型表面活性剂和硫酸铵置于乙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:45,乙醇和水的体积比为70%:30%,分散染料的浓度为涤纶散纤维质量的3%,非离子型表面活性剂的浓度为1g/L,硫酸铵的浓度为2g/L。将染液和涤纶散纤维置于高温高压染色机中,然后将染液以1.5℃/分钟的速度升温至125℃,染色时间为30分钟。将皂片和碳酸钠置于乙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:30,乙醇和水的体积比为70%:30%,皂片的浓度为2g/L,碳酸钠的浓度为2g/L。将染色完毕后的涤纶散纤维放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶纺织品烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester loose fiber as the textile to be dyed. Disperse dyes, non-ionic surfactants and ammonium sulfate are placed in a mixture of ethanol and water, stirred evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:45, and the volume ratio of ethanol and water is 70%:30%, the concentration of disperse dye is 3% of the mass of polyester bulk fiber, the concentration of nonionic surfactant is 1g/L, and the concentration of ammonium sulfate is 2g/L. Place the dye liquor and polyester loose fibers in a high-temperature and high-pressure dyeing machine, then raise the temperature of the dye liquor to 125°C at a rate of 1.5°C/min, and the dyeing time is 30 minutes. Soap flakes and sodium carbonate are placed in the mixed solution of ethanol and water, and the washing liquid is prepared after stirring evenly, wherein, the bath ratio of the washing liquid is 1:30, and the volume ratio of ethanol and water is 70%:30%. The concentration of the tablet is 2g/L, and the concentration of sodium carbonate is 2g/L. Put the polyester loose fiber after dyeing into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The polyester textiles after washing are dried, and the drying temperature is 80°C.
实施例四: Embodiment four:
按上述工艺步骤:选用1g涤纶纱线作为待染色的纺织品。将分散染料、阴离子型表面活性剂和醋酸钠置于异丙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:60,异丙醇和水的体积比为95%:5%,分散染料的浓度为涤纶纱线的5%,阴离子型表面活性剂的浓度为2g/L,醋酸钠的浓度为3g/L。将染液和涤纶纱线置于高温高压染色机中,然后将染液以2℃/分钟的速度升温至130℃,染色时间为35分钟。将皂片和碳酸钠置于乙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:35,醇类有机溶剂和水的体积比为95%:5%,皂片的浓度为3g/L,碳酸钠的浓度为3g/L。将染色完毕后的涤纶纱线放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶纱线烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester yarn as the textile to be dyed. Put disperse dyes, anionic surfactants and sodium acetate in a mixture of isopropanol and water, stir evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:60, and the volume ratio of isopropanol to water It is 95%: 5%, the concentration of disperse dye is 5% of polyester yarn, the concentration of anionic surfactant is 2g/L, and the concentration of sodium acetate is 3g/L. The dye liquor and the polyester yarn are placed in a high-temperature and high-pressure dyeing machine, and then the dye liquor is heated up to 130° C. at a speed of 2° C./min, and the dyeing time is 35 minutes. Soap flakes and sodium carbonate are placed in the mixture of ethanol and water, stirred evenly, and then prepared into a washing liquid, wherein, the bath ratio of the washing liquid is 1:35, and the volume ratio of the alcoholic organic solvent to water is 95%:5 %, the concentration of soap flakes is 3g/L, and the concentration of sodium carbonate is 3g/L. The polyester yarn after dyeing is put into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The polyester yarn after washing is dried, and the drying temperature is 80°C.
实施例五: Embodiment five:
按上述工艺步骤:选用1g涤纶纱线作为待染色的纺织品。将分散染料、木质素磺酸钠和醋酸钠置于乙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:30,乙醇和水的体积比为50%:50%,分散染料的浓度为涤纶纱线质量的1%,木质素磺酸钠的浓度为0.5g/L,醋酸钠的浓度为1g/L。将染液和涤纶纱线置于高温高压染色机中,然后将染液以1℃/分钟的速度升温至120℃,染色时间为25分钟。将皂片和碳酸钠置于乙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:25,乙醇和水的体积比为50%:50%,皂片的浓度为1g/L,碳酸钠的浓度为1g/L。将染色完毕后的涤纶纱线放入洗涤液中洗涤,洗涤温度为95℃, 洗涤时间为10分钟。将洗涤后的涤纶纱线烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester yarn as the textile to be dyed. Put disperse dyes, sodium lignosulfonate and sodium acetate in a mixture of ethanol and water, stir evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:30, and the volume ratio of ethanol and water is 50 %: 50%, the concentration of disperse dye is 1% of the quality of polyester yarn, the concentration of sodium lignosulfonate is 0.5g/L, and the concentration of sodium acetate is 1g/L. Place the dyeing solution and polyester yarn in a high-temperature and high-pressure dyeing machine, then raise the temperature of the dyeing solution to 120° C. at a rate of 1° C./min, and the dyeing time is 25 minutes. Soap flakes and sodium carbonate are placed in the mixed solution of ethanol and water, and the washing liquid is prepared after stirring evenly, wherein, the bath ratio of the washing liquid is 1:25, and the volume ratio of ethanol and water is 50%:50%. The concentration of the tablet is 1g/L, and the concentration of sodium carbonate is 1g/L. The polyester yarn after dyeing is put into the washing solution for washing, the washing temperature is 95°C, and the washing time is 10 minutes. The polyester yarn after washing is dried, and the drying temperature is 80°C.
实施例六: Embodiment six:
按上述工艺步骤:选用1g涤纶纱线作为待染色的纺织品。将分散染料、酚醛缩合物磺酸钠和磷酸二氢铵置于异丙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:50,异丙醇和水的体积比为60%:40%,分散染料的浓度为涤纶纱线质量的3%,酚醛缩合物磺酸钠的浓度为1g/L,磷酸二氢铵的浓度为2g/L。将染液和涤纶纱线置于高温高压染色机中,然后将染液以1.5℃/分钟的速度升温至125℃,染色时间为30分钟。将皂片和碳酸钠置于异丙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:30,异丙醇和水的体积比为60%:40%,皂片的浓度为2g/L,碳酸钠的浓度为2g/L。将染色完毕后的涤纶纱线放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶纺织品烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester yarn as the textile to be dyed. Put disperse dyes, phenolic condensate sodium sulfonate and ammonium dihydrogen phosphate in a mixture of isopropanol and water, stir evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:50, isopropanol and water The volume ratio is 60%:40%, the concentration of disperse dye is 3% of the quality of polyester yarn, the concentration of phenolic condensate sodium sulfonate is 1g/L, and the concentration of ammonium dihydrogen phosphate is 2g/L. The dye liquor and polyester yarn are placed in a high-temperature and high-pressure dyeing machine, and then the dye liquor is heated up to 125° C. at a rate of 1.5° C./minute, and the dyeing time is 30 minutes. Put soap flakes and sodium carbonate in a mixture of isopropanol and water, stir evenly, and prepare a washing liquid, wherein the bath ratio of the washing liquid is 1:30, and the volume ratio of isopropanol and water is 60%:40% , the concentration of soap flakes is 2g/L, and the concentration of sodium carbonate is 2g/L. The polyester yarn after dyeing is put into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The polyester textiles after washing are dried, and the drying temperature is 80°C.
实施例七: Embodiment seven:
按上述工艺步骤:选用1g涤纶机织物作为待染色的纺织品。将分散染料、非离子型表面活性剂和硫酸铵置于乙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:60,乙醇和水的体积比为95%:5%,分散染料的浓度为涤纶机织物质量的5%,非离子型表面活性剂的浓度为2g/L,硫酸铵的浓度为3g/L。将染液和涤纶机织物置于高温高压染色机中,然后将染液以2℃/分钟的速度升温至130℃,染色时间为35分钟。将皂片和碳酸钠置于乙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:35,乙醇和水的体积比为95%:5%,皂片的浓度为3g/L,碳酸钠的浓度为3g/L。将染色完毕后的涤纶机织物放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶机织物烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester woven fabric as the textile to be dyed. Disperse dyes, non-ionic surfactants and ammonium sulfate are placed in a mixture of ethanol and water, stirred evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:60, and the volume ratio of ethanol and water is 95%: 5%, the concentration of disperse dye is 5% of the quality of polyester woven fabric, the concentration of nonionic surfactant is 2g/L, and the concentration of ammonium sulfate is 3g/L. The dye liquor and the polyester woven fabric are placed in a high-temperature and high-pressure dyeing machine, and then the dye liquor is heated up to 130° C. at a rate of 2° C./min, and the dyeing time is 35 minutes. Soap flakes and sodium carbonate are placed in the mixed solution of ethanol and water, and after stirring evenly, it is prepared into a washing liquid, wherein, the bath ratio of the washing liquid is 1:35, and the volume ratio of ethanol and water is 95%:5%. The concentration of the tablet is 3g/L, and the concentration of sodium carbonate is 3g/L. Put the polyester woven fabric after dyeing into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The polyester woven fabric after washing is dried, and the drying temperature is 80°C.
实施例八: Embodiment eight:
按上述工艺步骤:选用1g涤纶机织物作为待染色的纺织品。将分散染料、阴离子型表面活性剂和醋酸钠置于异丙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:30,异丙醇和水的体积比为50%:50%,分散染料的浓度为涤纶机织物质量的1%,阴离子型表面活性剂的浓度为0.5g/L,醋酸钠的浓度为1g/L。将染液和涤纶机织物置于高温高压染色机中,然后将染液以1℃/分钟的速度升温至120℃,染色时间为25分钟。将皂片和碳酸钠置于异丙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:25,异丙醇和水的体积比为50%:50%,皂片的浓度为1g/L,碳酸钠的浓度为1g/L。将染色完毕后的涤纶机织物放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶机织物烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester woven fabric as the textile to be dyed. Put disperse dyes, anionic surfactants and sodium acetate in a mixture of isopropanol and water, stir evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:30, and the volume ratio of isopropanol to water It is 50%:50%, the concentration of disperse dye is 1% of the mass of polyester woven fabric, the concentration of anionic surfactant is 0.5g/L, and the concentration of sodium acetate is 1g/L. The dye liquor and polyester woven fabric are placed in a high temperature and high pressure dyeing machine, then the dye liquor is heated to 120°C at a rate of 1°C/min, and the dyeing time is 25 minutes. Put the soap flakes and sodium carbonate in the mixed solution of isopropanol and water, stir it evenly and prepare the washing solution, wherein the bath ratio of the washing solution is 1:25, and the volume ratio of isopropanol and water is 50%:50% , the concentration of soap flakes is 1g/L, and the concentration of sodium carbonate is 1g/L. Put the polyester woven fabric after dyeing into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The polyester woven fabric after washing is dried, and the drying temperature is 80°C.
实施例九: Embodiment nine:
按上述工艺步骤:选用1g涤纶机织物作为待染色的纺织品。将分散染料、木质素磺酸钠和磷酸二氢铵置于乙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:50,乙醇和水的体积比为70%:30%,分散染料的浓度为涤纶机织物质量的3%,木质素磺酸钠的浓度为1g/L,磷酸二氢铵的浓度为2g/L。将染液和涤纶机织物置于高温高压染色机中,然后将染液以1.5℃/分钟的速度升温至125℃,染色时间为30分钟。将皂片和碳酸钠置于乙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:30,乙醇和水的体积比为70%:30%,皂片的浓度为2g/L,碳酸钠的浓度为2g/L。将染色完毕后的涤纶机织物放入洗涤液中洗涤,洗涤温度为95℃, 洗涤时间为10分钟。将洗涤后的涤纶机织物烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester woven fabric as the textile to be dyed. Put disperse dyes, sodium lignin sulfonate and ammonium dihydrogen phosphate in the mixture of ethanol and water, stir evenly to prepare a dye solution, wherein the liquor ratio of the dye solution is 1:50, and the volume ratio of ethanol and water It is 70%:30%, the concentration of disperse dye is 3% of the quality of polyester woven fabric, the concentration of sodium lignosulfonate is 1g/L, and the concentration of ammonium dihydrogen phosphate is 2g/L. The dye liquor and the polyester woven fabric are placed in a high-temperature and high-pressure dyeing machine, and then the dye liquor is heated up to 125° C. at a speed of 1.5° C./min, and the dyeing time is 30 minutes. Soap flakes and sodium carbonate are placed in the mixed solution of ethanol and water, and the washing liquid is prepared after stirring evenly, wherein, the bath ratio of the washing liquid is 1:30, and the volume ratio of ethanol and water is 70%:30%. The concentration of the tablet is 2g/L, and the concentration of sodium carbonate is 2g/L. Put the polyester woven fabric after dyeing into the washing solution for washing, the washing temperature is 95°C, and the washing time is 10 minutes. The polyester woven fabric after washing is dried, and the drying temperature is 80°C.
实施例十: Embodiment ten:
按上述工艺步骤:选用1g涤纶针织物作为待染色的纺织品。将分散染料、酚醛缩合物磺酸钠和硫酸铵置于异丙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:60,异丙醇和水的体积比为95%:5%,分散染料的浓度为涤纶针织物质量的5%,酚醛缩合物磺酸钠的浓度为2g/L,硫酸铵的浓度为3g/L。将染液和涤纶纺织品置于高温高压染色机中,然后将染液以2℃/分钟的速度升温至130℃,染色时间为35分钟。将皂片和碳酸钠置于异丙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:35,异丙醇和水的体积比为95%:5%,皂片的浓度为3g/L,碳酸钠的浓度为3g/L。将染色完毕后的涤纶针织物放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶针织物烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester knitted fabric as the textile to be dyed. Put disperse dyes, phenolic condensate sodium sulfonate and ammonium sulfate in a mixture of isopropanol and water, stir evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:60, the volume of isopropanol and water The ratio is 95%:5%, the concentration of disperse dye is 5% of the mass of polyester knitted fabric, the concentration of phenolic condensate sodium sulfonate is 2g/L, and the concentration of ammonium sulfate is 3g/L. The dye liquor and polyester textiles are placed in a high-temperature and high-pressure dyeing machine, and then the dye liquor is heated to 130° C. at a speed of 2° C./min, and the dyeing time is 35 minutes. Put soap flakes and sodium carbonate in a mixture of isopropanol and water, stir well and prepare a washing solution, wherein the bath ratio of the washing solution is 1:35, and the volume ratio of isopropanol and water is 95%:5% , the concentration of soap flakes is 3g/L, and the concentration of sodium carbonate is 3g/L. The polyester knitted fabric after dyeing is put into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The polyester knitted fabric after washing is dried, and the drying temperature is 80°C.
实施例十一: Embodiment eleven:
按上述工艺步骤:选用1g涤纶针织物作为待染色的纺织品。将分散染料、非离子型表面活性剂和醋酸钠置于乙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:30,乙醇和水的体积比为50%:50%,分散染料的浓度为涤纶针织物质量的1%,非离子型表面活性剂的浓度为0.5g/L,醋酸钠的浓度为1g/L。将染液和涤纶针织物置于高温高压染色机中,然后将染液以1℃/分钟的速度升温至120℃,染色时间为25分钟。将皂片和碳酸钠置于乙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:25,乙醇和水的体积比为50%:50%,皂片的浓度为1g/L,碳酸钠的浓度为1g/L。将染色完毕后的涤纶针织物放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶针织物烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester knitted fabric as the textile to be dyed. Disperse dyes, nonionic surfactants and sodium acetate are placed in a mixture of ethanol and water, stirred evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:30, and the volume ratio of ethanol and water is 50%:50%, the concentration of disperse dye is 1% of the mass of polyester knitted fabric, the concentration of nonionic surfactant is 0.5g/L, and the concentration of sodium acetate is 1g/L. Place the dye liquor and polyester knitted fabric in a high-temperature and high-pressure dyeing machine, then raise the temperature of the dye liquor to 120°C at a rate of 1°C/min, and the dyeing time is 25 minutes. Soap flakes and sodium carbonate are placed in the mixed solution of ethanol and water, and the washing liquid is prepared after stirring evenly, wherein, the bath ratio of the washing liquid is 1:25, and the volume ratio of ethanol and water is 50%:50%. The concentration of the tablet is 1g/L, and the concentration of sodium carbonate is 1g/L. The polyester knitted fabric after dyeing is put into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The polyester knitted fabric after washing is dried, and the drying temperature is 80°C.
实施例十二: Embodiment 12:
按上述工艺步骤:选用1g涤纶针织物作为待染色的纺织品。将分散染料、阴离子型表面活性剂和磷酸二氢铵置于异丙醇和水的混合液中,搅拌均匀后配制成染液,其中,染液的浴比为1:50,异丙醇和水的体积比为70%:30%,分散染料的浓度为涤纶针织物质量的1%~5%,阴离子型表面活性剂的浓度为1g/L,磷酸二氢铵的浓度为2g/L。将染液和涤纶针织物置于高温高压染色机中,然后将染液以1.5℃/分钟的速度升温至125℃,染色时间为30分钟。将皂片和碳酸钠置于异丙醇和水的混合液中,搅拌均匀后配制成洗涤液,其中,洗涤液的浴比为1:30,异丙醇和水的体积比为70%:30%,皂片的浓度为2g/L,碳酸钠的浓度为2g/L。将染色完毕后的涤纶针织物放入洗涤液中洗涤,洗涤温度为95℃,洗涤时间为10分钟。将洗涤后的涤纶针织物烘干,烘干温度为80℃。 According to the above process steps: select 1g of polyester knitted fabric as the textile to be dyed. Disperse dyes, anionic surfactants and ammonium dihydrogen phosphate are placed in a mixture of isopropanol and water, stirred evenly to prepare a dye solution, wherein the bath ratio of the dye solution is 1:50, and the ratio of isopropanol and water The volume ratio is 70%:30%, the concentration of disperse dye is 1%~5% of the mass of polyester knitted fabric, the concentration of anionic surfactant is 1g/L, and the concentration of ammonium dihydrogen phosphate is 2g/L. Place the dye liquor and polyester knitted fabric in a high-temperature and high-pressure dyeing machine, then raise the temperature of the dye liquor to 125°C at a rate of 1.5°C/min, and the dyeing time is 30 minutes. Put soap flakes and sodium carbonate in a mixture of isopropanol and water, stir evenly and prepare a washing solution, wherein the bath ratio of the washing solution is 1:30, and the volume ratio of isopropanol and water is 70%:30% , the concentration of soap flakes is 2g/L, and the concentration of sodium carbonate is 2g/L. The polyester knitted fabric after dyeing is put into the washing solution for washing, the washing temperature is 95° C., and the washing time is 10 minutes. The polyester knitted fabric after washing is dried, and the drying temperature is 80°C. the
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| CN104695238A (en) * | 2015-03-11 | 2015-06-10 | 西安工程大学 | Dispersed dye in-situ mineralization and deep water conservation emission reduction dyeing aftertreatment method and additive |
| CN104862999A (en) * | 2015-05-15 | 2015-08-26 | 浙江映山红纺织科技有限公司 | Technology for dyeing polyester yarn by disperse dyes and dyeing equipment adopting technology |
| CN105648802A (en) * | 2016-03-25 | 2016-06-08 | 太仓市锦达印染有限公司 | High-temperature high-pressure dyeing technology of polyester fabric |
| CN106868893A (en) * | 2017-02-16 | 2017-06-20 | 山东如意科技集团有限公司 | A kind of ethanol is with dyeing technique |
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| CN107503195B (en) * | 2017-07-12 | 2019-03-19 | 石狮市万峰盛漂染织造有限公司 | A kind of dyeing waste water dyeing inorganic agent and preparation method thereof |
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| CN109722923A (en) * | 2018-12-18 | 2019-05-07 | 郎溪远华纺织有限公司 | A kind of terylene disperse dyes original position mineralising dyeing |
| CN111826972A (en) * | 2020-06-08 | 2020-10-27 | 武汉纺织大学 | A kind of fast dyeing method of polyester textile |
| CN111826972B (en) * | 2020-06-08 | 2022-06-03 | 武汉纺织大学 | A kind of fast dyeing method of polyester textile |
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