CN103255639A - A kind of environment-friendly polyurethane leather, preparation method and product thereof - Google Patents

A kind of environment-friendly polyurethane leather, preparation method and product thereof Download PDF

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CN103255639A
CN103255639A CN2013101374943A CN201310137494A CN103255639A CN 103255639 A CN103255639 A CN 103255639A CN 2013101374943 A CN2013101374943 A CN 2013101374943A CN 201310137494 A CN201310137494 A CN 201310137494A CN 103255639 A CN103255639 A CN 103255639A
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杨小波
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Into Plastic Products (dongguan) Co Ltd
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Jinjiang Mingao Textile Science & Technology Co ltd
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Abstract

一种环保聚氨酯革,包括超纤无纺布、覆盖在所述无纺布上的底层,以及覆盖在所述底层上的面层、聚氯乙烯发泡层、水性粘接层,半聚氨酯革半成品发泡压花后、采用三版表处机进行表面处理,水性表处剂的上浆量为40~60g/m2,干燥温度和时间分别为140~150℃,60~90s,表处后的革坯经揉纹、干燥、量尺后即得成品,所述面层中包括4层涂层,分别为:粘结层、第一中间层、第二中间层、表面层,环保聚氨酯革广泛应用于鞋、沙发、服装革、箱包革和家具与室内装饰用革上。An environmentally friendly polyurethane leather comprises a microfiber non-woven fabric, a bottom layer covering the non-woven fabric, a surface layer covering the bottom layer, a polyvinyl chloride foaming layer, and a water-based adhesive layer. After the semi-polyurethane leather semi-finished product is foamed and embossed, a three-plate surface treatment machine is used for surface treatment. The sizing amount of the water-based surface treatment agent is 40-60g/ m2 , and the drying temperature and time are 140-150°C and 60-90s respectively. The leather blank after surface treatment is kneaded, dried, and measured to obtain a finished product. The surface layer comprises 4 coating layers, namely: an adhesive layer, a first intermediate layer, a second intermediate layer, and a surface layer. The environmentally friendly polyurethane leather is widely used in shoes, sofas, clothing leather, luggage leather, and furniture and interior decoration leather.

Description

一种环保聚氨酯革、制备方法及其制品A kind of environment-friendly polyurethane leather, preparation method and product thereof

技术领域 technical field

本发明涉及人工皮革领域,具体涉及一种环保聚氨酯革、制备方法及其制品。 The invention relates to the field of artificial leather, in particular to an environment-friendly polyurethane leather, a preparation method and a product thereof.

背景技术 Background technique

随着社会的发展,人类生活水平的提高,对于消费品的要求越来越高,天然皮革正是其中一种热点消费品。由于受到自然条件的制约和世界各国对保护动物的意识加强,天然皮革正在逐年减少,为了能够替代这种天然皮革,合成革被发明出来。  With the development of society and the improvement of human living standards, the requirements for consumer goods are getting higher and higher, and natural leather is one of the hot consumer goods. Due to the constraints of natural conditions and the increasing awareness of animal protection in countries around the world, natural leather is decreasing year by year. In order to replace this natural leather, synthetic leather was invented. the

我国是世界聚氯乙烯(PVC)人造革生产和消费大国,其产能和产量分别占世界的73%和69%。半PU革是PVC革的升级产品,其特点是表层为PU,底层是PVC,既具有PU革良好的手感、外观、透气、透湿和表面易处理特性,又具有PVC革经久耐用、价格低廉的优势,市场竞争力强,已广泛用于生产箱包、服装、鞋类、家具、体育用品等领域,已占人造皮革产量的30-40%。  my country is the world's largest producer and consumer of polyvinyl chloride (PVC) artificial leather, and its production capacity and output account for 73% and 69% of the world's total respectively. Semi-PU leather is an upgraded product of PVC leather. It is characterized by PU on the surface and PVC on the bottom. It not only has the good feel, appearance, breathability, moisture permeability and easy surface treatment of PU leather, but also has the durability and low price of PVC leather. Advantages, strong market competitiveness, has been widely used in the production of luggage, clothing, footwear, furniture, sporting goods and other fields, accounting for 30-40% of the production of artificial leather. the

但人造革、半PU革行业也面临着环境污染的严峻挑战。人造革、半PU革生产线上的废气污染物主要来自于溶剂型表处剂、面层树脂、粘胶剂中的有机溶剂的无序排放,这些溶剂有二甲基甲酰胺(DMF)、甲苯、乙酸乙酯、乙酸丁酯、丁酮和甲缩醛等。根据测算,每1条半PU革生产线,每年排放DMF 10.2吨,每年排放甲苯50.8吨,每年排放丁酮50.80吨,排放DOP 1.32吨,乙酸酯类溶剂24.5吨。因此,人造革行业长期面临着环境治理成本高、资源浪费严重、环境污染严峻的挑战,如何开发水性浆料替代传统的溶剂型浆料,是维护人造革产业可持续发展的关键。  However, the artificial leather and semi-PU leather industries are also facing severe challenges of environmental pollution. The exhaust gas pollutants in artificial leather and semi-PU leather production lines mainly come from the disorderly discharge of organic solvents in solvent-based surface treatments, surface layer resins, and adhesives. These solvents include dimethylformamide (DMF), toluene, Ethyl acetate, butyl acetate, butanone and methylal, etc. According to calculations, every one and a half PU leather production lines emits 10.2 tons of DMF, 50.8 tons of toluene, 50.80 tons of butanone, 1.32 tons of DOP and 24.5 tons of acetate solvents per year. Therefore, the artificial leather industry has long faced the challenges of high environmental governance costs, serious waste of resources, and severe environmental pollution. How to develop water-based slurries to replace traditional solvent-based slurries is the key to maintaining the sustainable development of the artificial leather industry. the

目前,人造革的生产方法中,涂布法(包括直接涂布法和转移涂层法)是人造革的主要制造方法。在涂布法PVC革的制造过程中,需要溶剂型表处树脂、溶剂型面层树脂和溶剂粘接胶(胶含量25-30%,70-75%为有机溶剂),表处树脂赋予皮革增光、消光和各种效应功能,用量约40-60g/m2;面层树脂主要提供半PU革的面层,用量约60-80g/m2;粘接胶用来粘接PVC膜和基布(压延法一般不需要),用量约80-100g/m2。传统的表处树脂、面层树脂和粘合胶以溶剂型的PU或丙烯酸为主,有机溶剂易燃易爆、气味大、毒性大,既存在安全隐患,又危害工作者身心健康。  At present, in the production method of artificial leather, coating method (comprising direct coating method and transfer coating method) is the main manufacturing method of artificial leather. In the manufacturing process of coated PVC leather, solvent-based surface resin, solvent-based surface layer resin and solvent adhesive (glue content 25-30%, 70-75% organic solvent) are required. Brightening, extinction and various effect functions, the dosage is about 40-60g/m 2 ; the surface layer resin mainly provides the surface layer of semi-PU leather, the dosage is about 60-80g/m 2 ; the adhesive glue is used to bond the PVC film and the base Cloth (calendering method is generally not required), the dosage is about 80-100g/m 2 . Traditional surface resins, surface resins and adhesives are mainly solvent-based PU or acrylic. Organic solvents are flammable, explosive, smelly, and toxic, which not only poses safety hazards, but also endangers the physical and mental health of workers.

近年来,随着人们生活水平的提高,人们对革制品的生态性提出了更高的要求。在欧美,对人造革、半PU革,特别是家装内饰革、汽车内饰革、服装革、家具革等提出了零甲醛、零偶氮、零重金属的要求,同时要求VOC(挥发性有机溶剂含量)≤5mmg/Kg(革)。 因此,传统的基于溶剂树脂的半PU革制造方法是无法满足生态环境友好的制革要求。  In recent years, with the improvement of people's living standards, people have put forward higher requirements for the ecology of leather products. In Europe and the United States, the requirements of zero formaldehyde, zero azo, and zero heavy metals have been put forward for artificial leather and semi-PU leather, especially home interior leather, automotive interior leather, clothing leather, and furniture leather. At the same time, VOC (volatile organic solvents) are required Content) ≤ 5mmg/Kg (leather). Therefore, the traditional semi-PU leather manufacturing method based on solvent resin cannot meet the requirements of eco-friendly tanning. the

发明内容 Contents of the invention

有鉴于此,本发明解决的技术问题在于,提供一种环保聚氨酯革,从源头消除有机溶剂污染,节约有机溶剂资源,消除安全隐患,改善工作环境,提升了半PU革的生态等级和国际市场竞争力。 In view of this, the technical problem solved by the present invention is to provide an environmentally friendly polyurethane leather that eliminates organic solvent pollution from the source, saves organic solvent resources, eliminates potential safety hazards, improves the working environment, and improves the ecological level of semi-PU leather and the international market. Competitiveness.

本发明的目的由以下技术措施实现,其中所述原料份数除特别说明外,均为重量份数。 The object of the present invention is achieved by the following technical measures, wherein the parts of raw materials are parts by weight unless otherwise specified.

一种环保聚氨酯革,包括超纤无纺布、覆盖在所述无纺布上的底层,以及覆盖在所述底层上的面层、聚氯乙烯发泡层、水性粘接层,其特征在于:半聚氨酯革半成品发泡压花后、采用三版表处机进行表面处理,水性表处剂的上浆量为40~60g/m2,干燥温度和时间分别为140~150℃,60~90s,表处后的革坯经揉纹、干燥、量尺后即得成品,所述面层中包括4层涂层,分别为: A kind of environment-friendly polyurethane leather, comprises microfiber non-woven fabric, the bottom layer that covers on described non-woven fabric, and the surface layer that covers on described bottom layer, polyvinyl chloride foam layer, water-based adhesive layer, it is characterized in that : After foaming and embossing the semi-finished polyurethane leather semi-finished product, use a three-version surface treatment machine for surface treatment. The sizing amount of the water-based surface treatment agent is 40-60g/m 2 , and the drying temperature and time are 140-150°C, 60-90s , the leather base after the surface treatment gets the finished product after kneading, drying, and measuring. The surface layer includes 4 layers of coatings, which are respectively:

粘结层,覆盖在所述底层的上面,所述粘结层的浆料按重量份包括如下原料: The bonding layer is covered on the bottom layer, and the slurry of the bonding layer includes the following raw materials in parts by weight:

第一水性聚氨酯树脂80-100份、水10-20份、水性助剂0-5份; 80-100 parts of the first water-based polyurethane resin, 10-20 parts of water, 0-5 parts of water-based additives;

第一中间层,覆盖在所述粘结层的上面,所述第一中间层的浆料按重量份包括如下原料: The first intermediate layer is covered on the adhesive layer, and the slurry of the first intermediate layer includes the following raw materials in parts by weight:

第二水性聚氨酯树脂80-100份、水20-30份、水性助剂0-5份; 80-100 parts of the second water-based polyurethane resin, 20-30 parts of water, 0-5 parts of water-based additives;

第二中间层,覆盖在所述第一中间层的上面,所述第二中间层的浆料按重量份包括如下原料: The second intermediate layer is covered on the first intermediate layer, and the slurry of the second intermediate layer includes the following raw materials in parts by weight:

第三水性聚氨酯树脂80-100份、水20-30份、水性助剂0-5份; 80-100 parts of the third water-based polyurethane resin, 20-30 parts of water, 0-5 parts of water-based additives;

表面层,覆盖在所述第二中间层的上面,所述表面层的浆料按重量份包括如下原料; A surface layer is covered on the second middle layer, and the slurry of the surface layer includes the following raw materials in parts by weight;

第四水性聚氨酯树脂80-100份、水30-40份、水性助剂0-5份; 80-100 parts of the fourth water-based polyurethane resin, 30-40 parts of water, 0-5 parts of water-based additives;

所述聚氯乙烯发泡层浆料按重量份包括如下原料: The polyvinyl chloride foam layer slurry includes the following raw materials in parts by weight:

将邻苯二甲酸二辛酯10~20份、聚氯乙烯粉100份、色粉2~5份、偶氮二甲酰胺发泡剂5~15份、硬脂酸盐2~4份混合均匀,配成发泡层浆料 Mix 10-20 parts of dioctyl phthalate, 100 parts of polyvinyl chloride powder, 2-5 parts of toner, 5-15 parts of azodicarbonamide foaming agent, and 2-4 parts of stearate , made into foam layer slurry

所述聚氯乙烯发泡层浆料按重量份包括如下原料: The polyvinyl chloride foam layer slurry includes the following raw materials in parts by weight:

所述水性粘接层按重量份包括如下原料: Described aqueous bonding layer comprises following raw material by weight:

将水性胶粘剂100份、水性增稠剂0.5~0.8份混合均匀,水性流平剂0.2~0.4份,配成粘度为4500~5000mPa.s的水性胶粘剂; Mix 100 parts of water-based adhesive, 0.5-0.8 parts of water-based thickener, and 0.2-0.4 parts of water-based leveling agent to prepare a water-based adhesive with a viscosity of 4500-5000 mPa.s;

所述水性表处剂按重量份包括如下原料: Described water-based surface treatment agent comprises following raw material by weight part:

将水性聚氨酯光油100份、水性增稠剂0.5~0.8份,水性流平剂0.2~0.4份,水性交联剂2~5份,手感改良剂2~5份混合均匀,配成粘度为1000~1500mPa.s的水性表处剂。 Mix 100 parts of water-based polyurethane varnish, 0.5-0.8 parts of water-based thickener, 0.2-0.4 parts of water-based leveling agent, 2-5 parts of water-based cross-linking agent, and 2-5 parts of hand feeling improver, and mix well to make a viscosity of 1000 ~1500mPa.s water-based surface treatment agent.

所述第一水性聚氨酯树脂是模量为25-35kg/cm2,分子量为0.5×105-0.6×105Mr的聚氨酯树脂;所述第二水性聚氨酯树脂是模量为55-65kg/cm2,分子量为0.6×105-0.7×105的聚氨酯树脂;所述第三水性聚氨酯树脂是模量为55-65kg/cm2,分子量为0.6×105-0.7×105的聚氨酯树脂;所述第四水性聚氨酯树脂是模量为65-75kg/cm2,分子量0.7×105-0.8×105的聚氨酯树脂。 The first water-based polyurethane resin is a polyurethane resin with a modulus of 25-35 kg/cm 2 and a molecular weight of 0.5×10 5 -0.6×10 5 Mr; the second water-based polyurethane resin has a modulus of 55-65 kg/cm 2. A polyurethane resin with a molecular weight of 0.6×10 5 -0.7×10 5 ; the third waterborne polyurethane resin is a polyurethane resin with a modulus of 55-65 kg/cm 2 and a molecular weight of 0.6×10 5 -0.7×10 5 ; The fourth waterborne polyurethane resin is a polyurethane resin with a modulus of 65-75 kg/cm 2 and a molecular weight of 0.7×10 5 -0.8×10 5 .

所述水性助剂为水性增稠剂、水性流平剂、水性消泡剂中的一种或多种。 The water-based auxiliary agent is one or more of water-based thickeners, water-based leveling agents, and water-based defoamers.

所述胶粘剂为耐水、耐溶剂性优良的二苯基甲烷二异氰酸酯、甲苯二异氰酸酯、异佛尔酮二异氰酸酯或二环己基甲烷二异氰酸酯型水性聚氨酯中的任一种。 The adhesive is any one of diphenylmethane diisocyanate, toluene diisocyanate, isophorone diisocyanate or dicyclohexylmethane diisocyanate waterborne polyurethane with excellent water resistance and solvent resistance.

所述水性交联剂为聚碳化二亚胺、聚氮丙啶、环氧树脂或封端型水基聚氨酯中的任一种。 The water-based crosslinking agent is any one of polycarbodiimide, polyethylenimine, epoxy resin or blocked water-based polyurethane.

所述发泡为将半成品放入烘箱发泡,温度区间分为三段,前段180℃~185℃,中段190℃~195℃,后段200℃~210℃,发泡时间为120~150s。 The foaming is to put the semi-finished product into an oven for foaming. The temperature range is divided into three sections, the front section is 180°C-185°C, the middle section is 190°C-195°C, and the rear section is 200°C-210°C. The foaming time is 120-150s.

本发明具有如下优点:  The present invention has the following advantages:

本发明生产的半聚氨酯革手感柔软,舒适,透气、透湿,产品革中VOC含量低于5mmg/kg,其它性能均达到或优于行业标准。  The semi-polyurethane leather produced by the invention is soft, comfortable, air-permeable and moisture-permeable, the VOC content in the product leather is lower than 5mmg/kg, and other performances are all up to or better than the industry standard. the

采用水性材料替代溶剂型材料从源头消除有机溶剂造成的环境污染,节省大量有机溶剂资源,消除了火灾隐患,显著改善劳动者工作环境,有利于行业的可持续发展。  The use of water-based materials instead of solvent-based materials eliminates environmental pollution caused by organic solvents from the source, saves a lot of organic solvent resources, eliminates fire hazards, significantly improves the working environment of laborers, and is conducive to the sustainable development of the industry. the

水性材料替代溶剂型材料,满足了欧盟生态半PU革要求,提高了半PU革产品生 态等级和国际市场竞争力。  Water-based materials replace solvent-based materials, which meet the requirements of the European Union for ecological semi-PU leather, and improve the ecological grade and international market competitiveness of semi-PU leather products. the

具体实施方案 specific implementation plan

下面通过实施例对本发明进行具体描述。有必要在此指出的是本实施例只用于对本发明进行进一步说明,不能理解为对本发明保护范围的限制,该领域的技术熟练人员可以根据上述发明的内容作出一些非本质的改进和调整。 The present invention is specifically described below by way of examples. It is necessary to point out that this embodiment is only used to further illustrate the present invention, and should not be construed as limiting the protection scope of the present invention. Those skilled in the art can make some non-essential improvements and adjustments according to the content of the above invention.

实施例1 Example 1

在本发明的一种典型实施方式中,一种环保聚氨酯革,包括超纤无纺布、覆盖在无纺布上的底层,以及覆盖在底层上的面层,其中,面层包括至少4层由浆料涂刮形成的涂层,各浆料中包括:水性聚氨酯、水、以及水性助剂。 In a typical embodiment of the present invention, a kind of environment-friendly polyurethane leather comprises microfiber non-woven fabric, the bottom layer covered on the non-woven fabric, and the surface layer covered on the bottom layer, wherein, the surface layer includes at least 4 layers A coating formed by squeegeeing of slurry, each slurry includes: water-based polyurethane, water, and water-based additives.

优选地,上述超纤环保水性合成革中,面层中包括4层涂层,分别为:粘结层、第一中间层、第二中间层以及表面层。粘结层覆盖在底层的上面,粘结层的浆料按重量份包括如下原料:第一水性聚氨酯树脂80-100份、水10-20份、水性助剂0-5份;第一中间层覆盖在粘结层的上面,第一中间层的浆料按重量份包括如下原料:第二水性聚氨酯树脂80-100份、水 20-30份、水性助剂0-5份;第二中间层覆盖在第一中间层的上面,第二中间层的浆料按重量份包括如下原料:第三水性聚氨酯树脂80-100份、水20-30份、水性助剂0-5份;表面层覆盖在第二中间层的上面,表面层的浆料按重量份包括如下原料;第四水性聚氨酯树脂80-100份、水30-40份、水性助剂0-5份。优选地,上述超纤环保水性合成革中粘结层浆料的粘度为5000-5500CPS;第一中间层浆料的粘度为3000-3500CPS;第二中间层浆料的粘度为2000-2500CPS;表面层浆料的粘度为1000-1500CPS。  Preferably, in the above-mentioned ultrafiber environment-friendly water-based synthetic leather, the surface layer includes 4 layers of coatings, which are respectively: an adhesive layer, a first middle layer, a second middle layer and a surface layer. The adhesive layer is covered on the bottom layer, and the slurry of the adhesive layer includes the following raw materials in parts by weight: 80-100 parts of the first water-based polyurethane resin, 10-20 parts of water, 0-5 parts of water-based additives; the first intermediate layer Covering on the bonding layer, the slurry of the first middle layer includes the following raw materials by weight: 80-100 parts of the second water-based polyurethane resin, 20-30 parts of water, 0-5 parts of water-based additives; the second middle layer Covering on the top of the first intermediate layer, the slurry of the second intermediate layer includes the following raw materials in parts by weight: 80-100 parts of the third water-based polyurethane resin, 20-30 parts of water, 0-5 parts of water-based additives; the surface layer covers On the second intermediate layer, the slurry of the surface layer includes the following raw materials by weight: 80-100 parts of the fourth water-based polyurethane resin, 30-40 parts of water, and 0-5 parts of water-based additives. Preferably, the viscosity of the adhesive layer slurry in the above-mentioned ultrafiber environment-friendly water-based synthetic leather is 5000-5500CPS; the viscosity of the first intermediate layer slurry is 3000-3500CPS; the viscosity of the second intermediate layer slurry is 2000-2500CPS; the surface The viscosity of the layer slurry is 1000-1500CPS. the

优选地,上述水性助剂为水性增稠剂、水性流平剂、水性消泡剂中的一种或多种。这种水性增稠剂、水性流平剂、和/或水性消泡剂原料以及用量的选择是本领域技术人员能够经过合理的分析能够得到的,在此不详述。  Preferably, the above-mentioned water-based additives are one or more of water-based thickeners, water-based leveling agents, and water-based defoamers. The choice of raw materials and dosage of the water-based thickener, water-based leveling agent, and/or water-based defoamer can be obtained by those skilled in the art through reasonable analysis, and will not be described in detail here. the

优选地,上述制备方法中干法贴面进一步包括以下步骤:表面层的制备,包括以下步骤: 将第四水性聚氨酯树脂高速搅拌30-60min后,在温度为50-70℃下,加入水性助剂,再搅拌15-20min后,加水调制成粘度为1000-1500CPS的表面层浆料,将表面层浆料无间隙涂刮在载体面上,形成1-2丝的涂层,烘干,形成表面层;第二中间层的制备,包括以下步骤:将第三水性聚氨酯树脂高速搅拌30-60min后,在温度为50-70℃下,加入水性助剂,再搅拌15-20min后,加入水调制成粘度为2000-2500CPS的第二中间层浆料,将第二中间层浆料涂刮在表面层上,形成8-12丝的涂层,烘干形成第二中间层;第一中间层的制备,包括以下步骤:将第二水性聚氨酯树脂高速搅拌30-60min后,在温度为50-70℃下,加入水性助剂,再搅拌15-20min后,加入水调制成粘度为3000-3500CPS的第一中间层浆料,将第一中间层浆料涂刮在第二中间层上,形成8-12丝的涂层,烘干形成第一中间层;粘结层的制备,包括以下步骤:将第一水性聚氨酯树脂高速搅拌30-60min后,在温度为50-70℃下,加入水性助剂,再搅拌15-20min后,加入水调制成粘度为5000-5500CPS的浆料,将粘结层浆料涂刮在中间层上,形成8-12丝的粘结层。  Preferably, the dry veneer in the above preparation method further includes the following steps: the preparation of the surface layer includes the following steps: After the fourth water-based polyurethane resin is stirred at high speed for 30-60 minutes, at a temperature of 50-70 ° C, add a water-based auxiliary After stirring for another 15-20 minutes, add water to adjust the surface layer slurry with a viscosity of 1000-1500CPS, apply the surface layer slurry on the carrier surface without gaps, form a coating of 1-2 wires, dry, and form The surface layer; the preparation of the second intermediate layer comprises the following steps: after stirring the third water-based polyurethane resin at high speed for 30-60 minutes, at a temperature of 50-70°C, adding water-based additives, stirring for 15-20 minutes, adding water Prepare the second middle layer slurry with a viscosity of 2000-2500CPS, apply the second middle layer slurry on the surface layer to form a coating of 8-12 filaments, and dry to form the second middle layer; the first middle layer The preparation includes the following steps: after stirring the second water-based polyurethane resin at high speed for 30-60 minutes, at a temperature of 50-70°C, adding water-based additives, stirring for 15-20 minutes, adding water to adjust the viscosity to 3000-3500CPS The first intermediate layer slurry is coated and scraped on the second intermediate layer by the first intermediate layer slurry to form a coating of 8-12 wires, and dried to form the first intermediate layer; the preparation of the bonding layer includes the following steps : After stirring the first water-based polyurethane resin at a high speed for 30-60 minutes, add water-based additives at a temperature of 50-70°C, and stir for 15-20 minutes, then add water to prepare a slurry with a viscosity of 5000-5500CPS. The knot layer slurry is applied and scraped on the middle layer to form a bonding layer of 8-12 filaments. the

在本发明中,如果加入的水性助剂包括水性流平剂、水性增稠剂以及水性消泡剂的话,先同时加入水性流平剂和水性增稠剂,搅拌15-20分钟后,加入水性消泡剂,高速搅拌2-3分钟,静止10-15分钟,以便减少浆料中的气泡,增强所制备的涂层的强度。  In the present invention, if the added water-based additives include water-based leveling agent, water-based thickener and water-based defoamer, first add the water-based leveling agent and water-based thickener at the same time, after stirring for 15-20 minutes, add the water-based Defoamer, stir at high speed for 2-3 minutes, stand still for 10-15 minutes, so as to reduce the air bubbles in the slurry and enhance the strength of the prepared coating. the

在本发明中,上述各层浆料制成后还可以进行过滤,可以通过采用200目的过滤网过滤2-3便,以使得浆料中颗粒细腻均匀,增强所制备的合成革的手感。  In the present invention, the above-mentioned layers of slurry can also be filtered after being prepared, and can be filtered for 2-3 times by using a 200-mesh filter screen, so that the particles in the slurry are fine and uniform, and the hand feeling of the prepared synthetic leather is enhanced. the

采用这种制备方法,各种浆料混合的均匀,生成的涂层强度好,有利于制备出高品质的合成革。  By adopting this preparation method, various slurries are mixed evenly, and the resulting coating has good strength, which is beneficial to the preparation of high-quality synthetic leather. the

优选地,上述干法贴面进一步包括以下步骤:表面层的制备过程中,烘干的步骤进一步包括:将涂刮有表面层浆料的载体面以8-9m/min的速度运行,分别经过65-75℃、75-85℃温度段,优选为70℃、80℃温度段进行逐步升温烘干,每个温度段的长度为3m,风机转速为300转/分钟;第二中间层的制备过程中,烘干的步骤进一步包括:将涂刮有第二中间层浆料的载体面以8-9m/min的速度运行,分别经过65-75℃、70-80℃、75-85℃、80-90℃温度段,优选为70℃、75℃、80℃、85℃温度段进行逐步升温烘干,每个温度段的长度为4m,风机转速为400转/分钟;第一中间层的制备过程中,烘干的步骤进一步包括:将涂刮由第一中间层浆料的载体面以8-9m/min的速度运行,分别经过70-80℃、75-85℃、80-90℃、85-95℃,优选为75℃、80℃、85℃、90℃温度段段进行逐步升温烘干,每个温度段的长度为4m,风机转速为500转/分钟;  Preferably, the above-mentioned dry veneer further includes the following steps: in the preparation process of the surface layer, the step of drying further includes: running the carrier surface coated with the surface layer slurry at a speed of 8-9m/min, passing through 65-75°C, 75-85°C temperature section, preferably 70°C, 80°C temperature section for gradual heating and drying, the length of each temperature section is 3m, and the fan speed is 300 rpm; the preparation of the second intermediate layer In the process, the step of drying further includes: running the carrier surface coated with the second intermediate layer slurry at a speed of 8-9m/min, and passing through 65-75°C, 70-80°C, 75-85°C, 80-90°C temperature section, preferably 70°C, 75°C, 80°C, 85°C temperature section for gradual heating and drying, the length of each temperature section is 4m, and the fan speed is 400 rpm; the first middle layer In the preparation process, the step of drying further includes: running the scraper from the carrier surface of the first intermediate layer slurry at a speed of 8-9m/min, and passing through 70-80°C, 75-85°C, 80-90°C respectively , 85-95°C, preferably 75°C, 80°C, 85°C, and 90°C temperature sections for gradual heating and drying, the length of each temperature section is 4m, and the fan speed is 500 rpm;

这种逐步升温烘干的方式,有利于使得不容易成膜的水性聚氨酯树脂逐渐成膜,每一层涂层都得到良好的成膜特性,更有利于制备出高品质的合成革。而且这些温度要求都是现有合成革生产设备所能够达到的范围,可以采用现有的合成革生产设备直接生产这种水性合成革,减少了设备成本。  This method of gradually raising the temperature and drying is conducive to gradually forming a film of the water-based polyurethane resin that is not easy to form a film, and each layer of coating has good film-forming properties, which is more conducive to the preparation of high-quality synthetic leather. Moreover, these temperature requirements are within the reach of existing synthetic leather production equipment, and the existing synthetic leather production equipment can be used to directly produce this water-based synthetic leather, reducing equipment costs. the

实施例2 Example 2

水性聚氨酯面层浆料的制备  Preparation of water-based polyurethane surface layer slurry

将模量30的水性面层用聚氨酯100份、水性黑色色浆20份,水性流平剂Silok Leveling8255,0.2份、水性消泡剂Foamex800,0.1份、水性增稠剂COSIE FT-835,0.3份、聚碳化二亚胺交联剂按2份混合均匀,配成粘度为2500mPa.s(温度25℃,以下同)面层浆料,过滤备用;  Use 100 parts of polyurethane for the water-based surface layer with a modulus of 30, 20 parts of water-based black color paste, 0.2 parts of water-based leveling agent Silok Leveling8255, 0.1 part of water-based defoamer Foamex800, and 0.3 parts of water-based thickener COSIE FT-835 , The polycarbodiimide cross-linking agent is mixed evenly in 2 parts, and the surface layer slurry with a viscosity of 2500mPa.s (temperature 25°C, the same below) is prepared, and filtered for later use;

PVC发泡层浆料的制备  Preparation of PVC foam layer slurry

将邻苯二甲酸二辛酯20份、聚氯乙烯粉100份、色粉5份、偶氮二甲酰胺(AC)发泡剂15份、硬脂酸盐4份混合均匀,配成发泡层浆料;  Mix 20 parts of dioctyl phthalate, 100 parts of polyvinyl chloride powder, 5 parts of toner, 15 parts of azodicarbonamide (AC) foaming agent, and 4 parts of stearate to form a foam layer slurry;

水性胶粘剂的制备  Preparation of water-based adhesive

将水性聚氨酯粘胶剂100份、水性增稠剂COSIE FT-835,0.5份混合均匀,流平剂Silok Leveling8255,0.2份,配成粘度为5000mPa.s的水性胶粘剂;  Mix 100 parts of water-based polyurethane adhesive, 0.5 part of water-based thickener COSIE FT-835, and 0.2 part of leveling agent Silok Leveling8255 to prepare a water-based adhesive with a viscosity of 5000mPa.s;

水性表处剂的制备  Preparation of water-based surface treatment agent

将模量60MPa的水性聚氨酯光油100份、水性增稠剂COSIE FT-835,0.5份混合均匀,水性流平剂Silok Leveling8255,0.2份,水性聚氮丙啶交联剂2.5份,对氨基苯甲酸正丙酯手感剂5份,配成粘度为1200mPa.s水性表处剂,过滤备用;  Mix 100 parts of water-based polyurethane varnish with a modulus of 60MPa, 0.5 parts of water-based thickener COSIE FT-835, 0.2 parts of water-based leveling agent Silok Leveling8255, 2.5 parts of water-based polyaziridine crosslinking agent, p-aminobenzene 5 parts of n-propyl formate feel agent, made into a water-based surface treatment agent with a viscosity of 1200mPa.s, filtered for standby;

半PU革坯革的制造  Manufacture of semi-PU leather crust

涂刮面层  Scratch surface

采用直涂方法,将水性聚氨酯面层浆料涂刮在离型纸上,涂层厚度控制0.07mm,然后放入烘箱中干燥,烘箱温度区间和干燥时间分别设置为90℃,60s;120℃,30s;  Using the direct coating method, apply the water-based polyurethane surface layer slurry on the release paper, control the thickness of the coating to 0.07mm, and then put it in an oven to dry. The temperature range and drying time of the oven are respectively set to 90°C, 60s; 120°C ,30s;

涂刮PVC发泡层  Scratch PVC foam layer

在面层基础上涂刮PVC发泡层浆料,涂层厚度控制在0.14mm,然后放入烘箱中塑化,烘箱温度区间和塑化时间设置分别为150℃,塑化时间60s;  Scrape the PVC foam layer slurry on the surface layer, control the thickness of the coating at 0.14mm, and then put it into the oven for plasticization. The temperature range and plasticization time of the oven are set to 150°C, and the plasticization time is 60s;

涂刮粘接层  Scratch adhesive layer

在发泡层上涂刮粘接胶,粘接层厚度控制0.07mm,进入烘箱,于温度110℃烘90s至半干,然后与基布贴合,纸、革分离;  Apply scraping adhesive on the foam layer, the thickness of the adhesive layer is controlled to 0.07mm, enter the oven, bake at 110°C for 90s until semi-dry, and then attach it to the base cloth, and separate the paper and leather;

发泡  Foaming

将上述半成品放入烘箱发泡,温度区间分为三段,前段180℃,中段190℃,后段210℃,发泡时间为120s。  Put the above semi-finished product into the oven for foaming. The temperature range is divided into three sections, the front section is 180°C, the middle section is 190°C, and the rear section is 210°C. The foaming time is 120s. the

将发泡后的半成品按经常规工艺压纹,然后采用三版表处机进行表处,表处剂的上浆量控制在40g/m2,干燥温度和时间分别为140℃,90s,表处后的革坯经常规揉纹、干燥、量尺后即得成品。  The foamed semi-finished product is embossed according to the conventional process, and then the three-plate surface treatment machine is used for surface treatment. The sizing amount of the surface treatment agent is controlled at 40g/m 2 , and the drying temperature and time are respectively 140°C and 90s. The final leather blank is finished by conventional kneading, drying and measuring.

Claims (9)

1. an environment-friendly polyurethane is removed from office, comprise super fine nonwoven fabric, cover the bottom on the described nonwoven fabric, and cover surface layer, foam polyvinyl chloride layer, water-based adhesive linkage on the described bottom, it is characterized in that: after the half polyurethane leather semi-finished product foaming embossing, adopt three editions table place machines to carry out surface treatment, the starching amount of water-based table place's agent is 40~60g/m 2, baking temperature and time are respectively 140~150 ℃, 60~90s, and the leather base behind the table place gets product after rubbing line, drying, gage, comprises 4 layers of coating in the described surface layer, is respectively:
Tack coat, cover described bottom above, the slurry of described tack coat comprises following raw material by weight:
First waterborne polyurethane resin 80-100 part, water 10-20 part, aqueous promoter 0-5 part;
First intermediate layer, cover described tack coat above, the slurry in described first intermediate layer comprises following raw material by weight:
Second waterborne polyurethane resin 80-100 part, water 20-30 part, aqueous promoter 0-5 part;
Second intermediate layer, cover described first intermediate layer above, the slurry in described second intermediate layer comprises following raw material by weight:
The 3rd waterborne polyurethane resin 80-100 part, water 20-30 part, aqueous promoter 0-5 part;
Superficial layer, cover described second intermediate layer above, the slurry of described superficial layer comprises following raw material by weight;
The 4th waterborne polyurethane resin 80-100 part, water 30-40 part, aqueous promoter 0-5 part;
Described foam polyvinyl chloride layer slurry comprises following raw material by weight:
10~20 parts of dioctyl phthalates, 100 parts in polyvinyl chloride powder, 2~5 parts of toners, 5~15 parts of azodicarbonamide foaming agents, stearate are mixed for 2~4 parts, be made into the foaming layer slurry
Described foam polyvinyl chloride layer slurry comprises following raw material by weight:
Described water-based adhesive linkage comprises following raw material by weight:
100 parts of aqueous adhesives, water-based thickener are mixed for 0.5~0.8 part, and 0.2~0.4 part of water-based levelling agent is made into the aqueous adhesive that viscosity is 4500~5000mPa.s;
Described water-based table place's agent comprises following raw material by weight:
With 100 parts of aqueous polyurethane gloss oil, 0.5~0.8 part of water-based thickener, 0.2~0.4 part of water-based levelling agent, 2~5 parts of water cross-linking agents, the feel modifying agent mixes for 2~5 parts, and being made into viscosity is water-based table place's agent of 1000~1500mPa.s.
2. a kind of environment-friendly polyurethane according to claim 1 is removed from office, and it is characterized in that: described first waterborne polyurethane resin is that modulus is 25-35kg/cm 2, molecular weight is 0.5 * 10 5-0.6 * 10 5The polyurethane resin of Mr; Described second waterborne polyurethane resin is that modulus is 55-65kg/cm 2, molecular weight is 0.6 * 10 5-0.7 * 10 5Polyurethane resin; Described the 3rd waterborne polyurethane resin is that modulus is 55-65kg/cm 2, molecular weight is 0.6 * 10 5-0.7 * 10 5Polyurethane resin; Described the 4th waterborne polyurethane resin is that modulus is 65-75kg/cm 2, molecular weight 0.7 * 10 5-0.8 * 10 5Polyurethane resin.
3. a kind of environment-friendly polyurethane according to claim 1 is removed from office, and it is characterized in that: described aqueous promoter is one or more in water-based thickener, water-based levelling agent, the water-based defoamer.
4. a kind of environment-friendly polyurethane leather according to claim 1 is characterized in that: adhesive is any in water-fast, that solvent resistance is good methyl diphenylene diisocyanate, toluene di-isocyanate(TDI), isophorone diisocyanate or the dicyclohexyl methyl hydride diisocyanate type aqueous polyurethane.
5. a kind of environment-friendly polyurethane according to claim 1 is removed from office, and it is characterized in that: water cross-linking agent is any in polycarbodiimide, polyaziridine, epoxy resin or the end-sealed type water-based polyurethane.
6. a kind of environment-friendly polyurethane according to claim 1 is removed from office, and it is characterized in that: described foaming is for putting into semi-finished product the baking oven foaming, and temperature range is divided into three sections, 180 ℃~185 ℃ of leading portions, 190 ℃~195 ℃ in stage casing, 200 ℃~210 ℃ of back segments, foamed time is 120~150s.
7. a kind of environment-friendly polyurethane leather according to claim 1 is used for dressing leather aspect in clothing leather, luggage leather, upper leather, sofa artificial leather or the house ornamentation.
8. one kind prepares the method that a kind of environment-friendly polyurethane as claimed in claim 1 is removed from office, it is characterized in that preparation process is: with 100 parts of polyurethane of water-based surface layer, 20 parts of the aqueous black mill bases of modulus 30, water-based levelling agent Silok Leveling8255,0.2 part, water-based defoamer Foamex800,0.1 part, water-based thickener COSIE FT-835,0.3 part, polycarbodiimide crosslinkers mix by 2 parts, being made into viscosity is the 2500mPa. surface layer slurry, filters standby; 20 parts of dioctyl phthalates, 100 parts in polyvinyl chloride powder, 5 parts of toners, 15 parts of Celogen Az (AC) blowing agents, stearate are mixed for 4 parts, be made into the foaming layer slurry; With 100 parts of aqueous polyurethane adhesives, water-based thickener COSIE FT-835,0.5 part mixes, and levelling agent Silok Leveling8255, is made into the aqueous adhesive that viscosity is 5000mPa.s by 0.2 part; 100 parts of aqueous polyurethane gloss oil, water-based thickener COSIE FT-835 with modulus 60MPa, 0.5 part mixes, water-based levelling agent Silok Leveling8255,0.2 part, 2.5 parts of water-based polyaziridine crosslinking agents, 5 parts of p-aminobenzoic acid n-propyl hand feeling agents, being made into viscosity is the place's agent of 1200mPa.s water-based table, filters standby; Adopt straight coating method, the aqueous polyurethane surface layer slurry is coated with scrapes on release liners, coating layer thickness control 0.07mm, it is dry to put into baking oven then, and oven temperature is interval and be set to 90 ℃ drying time respectively, 60s; 120 ℃, 30s; Be coated with on the surface layer basis and scrape PVC foaming layer slurry, coating layer thickness is controlled at 0.14mm, puts into baking oven then and plastifies, and the interval and fusion time setting of oven temperature is respectively 150 ℃, fusion time 60s; Be coated with in foaming layer and scrape bonded adhesives, thickness of adhibited layer control 0.07mm enters baking oven,, fits with base cloth then to half-dried in 110 ℃ of bakings of temperature 90s, and paper, leather separate; Above-mentioned semi-finished product are put into the baking oven foaming, and temperature range is divided into three sections, 180 ℃ of leading portions, 190 ℃ in stage casing, 210 ℃ of back segments, foamed time are 120s, by through conventional technology embossing, adopt three editions table place machines to show the place then the semi-finished product after the foaming, the starching amount control of table place agent is at 40g/m 2, baking temperature and time are respectively 140 ℃, 90s, and the leather base behind the table place gets product after routine is rubbed line, drying, gage.
9. the application of environment-friendly polyurethane leather as claimed in claim 1 on footwear, sofa, clothing leather, luggage leather and furniture and indoor decoration leather.
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CN103710995A (en) * 2013-12-11 2014-04-09 江西铭川科技实业有限公司 Water-based synthetic leather, and production line and production method thereof
CN104213429A (en) * 2014-09-26 2014-12-17 安徽安利合成革股份有限公司 Production method of dry-type compound sofa furniture leather
CN104294669A (en) * 2014-10-08 2015-01-21 安徽安利合成革股份有限公司 Production method of environmental-friendly furniture sofa leather with low DMF (Dimethyl Formamide) content
CN104452325A (en) * 2014-11-18 2015-03-25 安徽安利合成革股份有限公司 Production method of high-permeability furniture leather
CN104532474A (en) * 2014-12-11 2015-04-22 无锡双象超纤材料股份有限公司 Manufacturing method of imitated cow top layer leather oily leather
CN105568707A (en) * 2015-12-22 2016-05-11 福建华夏合成革有限公司 Wear-resistant artificial leather
CN105671988A (en) * 2016-03-31 2016-06-15 华伦皮塑(苏州)有限公司 Preparation method of dry-sheepskin-imitated polyurethane sofa leather
CN105671971A (en) * 2016-03-10 2016-06-15 华伦皮塑(苏州)有限公司 Preparation method of multifunctional composite breathable imitation leather
CN106283682A (en) * 2016-10-24 2017-01-04 何英伦 A kind of novel fabric formula and manufacture method
CN106702753A (en) * 2016-12-30 2017-05-24 广西鑫深科技有限公司 Wear-resistant leather and preparation method thereof
CN106811981A (en) * 2016-12-06 2017-06-09 广东天安新材料股份有限公司 Leather and its preparation method
CN106948183A (en) * 2017-02-28 2017-07-14 佛山市高明威仕达塑料有限公司 A kind of super abrasive aqueous coating PVC leather and processing technology
CN107904975A (en) * 2017-12-11 2018-04-13 福建宝利特科技股份有限公司 One kind inhales line or embossing artificial leather and preparation method thereof
CN108164742A (en) * 2017-12-26 2018-06-15 浙江圣奥家具制造有限公司 A kind of generation technique of spray mo(u)lding sofa
CN109267352A (en) * 2018-09-04 2019-01-25 温州大学新材料与产业技术研究院 A kind of high solid low viscosity mirror face synthetic leather inorganic agent and preparation method thereof
CN110306352A (en) * 2019-07-30 2019-10-08 浙江百得利制革有限公司 A kind of preparation process of double-face leather clothing leather
CN110644255A (en) * 2019-10-31 2020-01-03 安徽安利材料科技股份有限公司 Waterborne foaming velvet solvent-free composite polyurethane synthetic leather for sofa and preparation method thereof
CN110983805A (en) * 2019-12-27 2020-04-10 福建宝利特科技股份有限公司 Corrosion-resistant and wear-resistant artificial leather and preparation method thereof
CN111350079A (en) * 2018-12-21 2020-06-30 日华化学株式会社 Method for producing leather material
CN111809404A (en) * 2020-07-07 2020-10-23 世联汽车内饰(苏州)有限公司 Waterborne polyurethane composite leather and preparation method thereof
CN113604924A (en) * 2021-08-21 2021-11-05 石俭平 Polyurethane-coated moulding yarn and fabric
CN113882165A (en) * 2021-10-12 2022-01-04 世联汽车内饰(苏州)有限公司 Anti-corrosion PU synthetic leather and preparation method thereof
CN114687219A (en) * 2020-12-30 2022-07-01 贝内克-长顺汽车内饰材料(张家港)有限公司 Polyurethane glue and leather prepared from same

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CN102383316A (en) * 2011-08-15 2012-03-21 浙江科一合成革有限公司 Micro-fiber environment-friendly water-base synthetic leather and preparation method thereof
CN102433765A (en) * 2011-11-09 2012-05-02 四川大学 Manufacturing method of environment-friendly semi-polyurethane leather

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Cited By (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103710995B (en) * 2013-12-11 2016-08-17 江西铭川科技实业有限公司 Waterborne synthetic leather and production line, production method
CN103710995A (en) * 2013-12-11 2014-04-09 江西铭川科技实业有限公司 Water-based synthetic leather, and production line and production method thereof
CN104213429A (en) * 2014-09-26 2014-12-17 安徽安利合成革股份有限公司 Production method of dry-type compound sofa furniture leather
CN104213429B (en) * 2014-09-26 2016-08-24 安徽安利材料科技股份有限公司 A kind of production method of dry type combined sofa furniture leather
CN104294669A (en) * 2014-10-08 2015-01-21 安徽安利合成革股份有限公司 Production method of environmental-friendly furniture sofa leather with low DMF (Dimethyl Formamide) content
CN104452325A (en) * 2014-11-18 2015-03-25 安徽安利合成革股份有限公司 Production method of high-permeability furniture leather
CN104532474A (en) * 2014-12-11 2015-04-22 无锡双象超纤材料股份有限公司 Manufacturing method of imitated cow top layer leather oily leather
CN104532474B (en) * 2014-12-11 2017-05-03 无锡双象超纤材料股份有限公司 Manufacturing method of imitated cow top layer leather oily leather
CN105568707A (en) * 2015-12-22 2016-05-11 福建华夏合成革有限公司 Wear-resistant artificial leather
CN105568707B (en) * 2015-12-22 2017-10-27 福建华夏合成革有限公司 A kind of wear-resistant artificial leather
CN105671971A (en) * 2016-03-10 2016-06-15 华伦皮塑(苏州)有限公司 Preparation method of multifunctional composite breathable imitation leather
CN105671988A (en) * 2016-03-31 2016-06-15 华伦皮塑(苏州)有限公司 Preparation method of dry-sheepskin-imitated polyurethane sofa leather
CN106283682A (en) * 2016-10-24 2017-01-04 何英伦 A kind of novel fabric formula and manufacture method
CN106811981A (en) * 2016-12-06 2017-06-09 广东天安新材料股份有限公司 Leather and its preparation method
CN106702753A (en) * 2016-12-30 2017-05-24 广西鑫深科技有限公司 Wear-resistant leather and preparation method thereof
CN106948183A (en) * 2017-02-28 2017-07-14 佛山市高明威仕达塑料有限公司 A kind of super abrasive aqueous coating PVC leather and processing technology
CN107904975A (en) * 2017-12-11 2018-04-13 福建宝利特科技股份有限公司 One kind inhales line or embossing artificial leather and preparation method thereof
CN108164742A (en) * 2017-12-26 2018-06-15 浙江圣奥家具制造有限公司 A kind of generation technique of spray mo(u)lding sofa
CN108164742B (en) * 2017-12-26 2020-08-11 浙江圣奥家具制造有限公司 Production process of spray-molded sofa
CN109267352A (en) * 2018-09-04 2019-01-25 温州大学新材料与产业技术研究院 A kind of high solid low viscosity mirror face synthetic leather inorganic agent and preparation method thereof
CN111350079A (en) * 2018-12-21 2020-06-30 日华化学株式会社 Method for producing leather material
CN110306352A (en) * 2019-07-30 2019-10-08 浙江百得利制革有限公司 A kind of preparation process of double-face leather clothing leather
CN110644255A (en) * 2019-10-31 2020-01-03 安徽安利材料科技股份有限公司 Waterborne foaming velvet solvent-free composite polyurethane synthetic leather for sofa and preparation method thereof
CN110644255B (en) * 2019-10-31 2022-06-21 安徽安利材料科技股份有限公司 Waterborne foaming velvet solvent-free composite polyurethane synthetic leather for sofa and preparation method thereof
CN110983805A (en) * 2019-12-27 2020-04-10 福建宝利特科技股份有限公司 Corrosion-resistant and wear-resistant artificial leather and preparation method thereof
CN110983805B (en) * 2019-12-27 2022-03-25 福建宝利特科技股份有限公司 Corrosion-resistant and wear-resistant artificial leather and preparation method thereof
CN111809404A (en) * 2020-07-07 2020-10-23 世联汽车内饰(苏州)有限公司 Waterborne polyurethane composite leather and preparation method thereof
CN114687219A (en) * 2020-12-30 2022-07-01 贝内克-长顺汽车内饰材料(张家港)有限公司 Polyurethane glue and leather prepared from same
CN113604924A (en) * 2021-08-21 2021-11-05 石俭平 Polyurethane-coated moulding yarn and fabric
CN113882165A (en) * 2021-10-12 2022-01-04 世联汽车内饰(苏州)有限公司 Anti-corrosion PU synthetic leather and preparation method thereof

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