CN103405085B - The processing technology of a kind of Lin's grass and the dual-purpose seat of bamboo mat compound and product - Google Patents

The processing technology of a kind of Lin's grass and the dual-purpose seat of bamboo mat compound and product Download PDF

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CN103405085B
CN103405085B CN201310349015.4A CN201310349015A CN103405085B CN 103405085 B CN103405085 B CN 103405085B CN 201310349015 A CN201310349015 A CN 201310349015A CN 103405085 B CN103405085 B CN 103405085B
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lin
grass
dual
bamboo mat
mat
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CN103405085A (en
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李惠明
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NINGBO YINZHOU LIMING CRAFTWORKS CO Ltd
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NINGBO YINZHOU LIMING CRAFTWORKS CO Ltd
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Abstract

The invention provides a kind of Lin grass and the processing technology of the dual-purpose seat of bamboo mat compound, after this processing technology comprises the steps: a, the harvesting of Lin's grass, successively carry out drying, black bag protects look, selected, sofening treatment, then be woven into tatami rush main body; B, whole seat, disinfection, press polish, cutting, computer embroidery are carried out to tatami rush main body; C, culm is processed into bamboo cane, after oven dry, is woven into bamboo mat main body; D, by the bottom surface of tatami rush main body environment-friendlyadhesive adhesive glue glue spraying equably, tiling last layer gauze liner, the upper bamboo mat main body of tiling, obtain Lin's grass and the dual-purpose seat semi-finished product of bamboo mat compound; E, the two rule collocation of employing, mat corner is that flange process is carried out in corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of bamboo mat compound.Processing technology of the present invention is simple, environmental protection, and obtained Lin's grass and the dual-purpose seat of bamboo mat compound not only have the good performance such as ventilative, wear-resisting, antistatic, and are rich in good feel, glossiness, aesthetic feeling and class sense, and practicality is good.

Description

The processing technology of a kind of Lin's grass and the dual-purpose seat of bamboo mat compound and product
Technical field
The present invention relates to a kind of processing method of household articles, particularly relate to processing technology and the product of a kind of Lin grass and the dual-purpose seat of bamboo mat compound, belong to technical field of textile processing.
Background technology
Summer temp is high, and mat naturally becomes people and to relieve summer heat summer indispensable daily necessities of enjoying the cool, and all will use mat during a lot of people's rest.At present, on market, the kind of mat gets more and more, and comprises straw mat, bamboo mat, cow leather mat, linolenic summer sleeping mat, rattan seat etc.Wherein, the rattan mat products of environmental protection becomes the home decoration fashion of a new round gradually.Bamboo mat in the market and bamboo fibre seat are the mats of feeling nice and cool the most, but easily catch cold and cause GI disease, are not suitable for old man, child and weak people and use; On market, pattern is the most attractive in appearance beautiful, quality softness be the mat of sub-grass, flax class, but this kind of mat selection is natural not, is through reprocessing process, the techniques such as sterilizing requires very high, be not suitable for allergic person and use; Rattan seat on market is tough and tensile fine and smooth, and weaving is tight, durable in use, but needs to expend the resources such as rattan material, not only can welding, and manufacturing procedure is more complicated, and cost is higher.
And the grass blade of Lin's grass is round and smooth elongated, even thickness, the thin core of wall is dredged, soft or hard appropriateness, and fiber is long, high resilience, and pull resistance is good, lovely luster, and delicate fragrance is strong, is one of splendid natural green string.Tatami rush selection is natural, do not use dye soil, dyestuff, integrate the advantages such as the softness of nice and cool, the sub-grass of bamboo mat is light, cool warm in nature and, be well suited for infant, old man and physique difference person to use, infant's nervous system is not yet reached maturity, and body heat regulation function is weak, poor to cold and hot adaptive faculty, tatami rush just can play good regulating action.
Summary of the invention
The object of the present invention is to provide a kind of processing technology of processing simple Lin grass and the dual-purpose seat of bamboo mat compound, described processing technology comprises the steps:
After a, the harvesting of Lin's grass, first dry in drying baker, then carry out black bag guarantor look, Lin's grass after selected guarantor's look, then squirts softening with water by Lin's grass, and Lin's straw plaited after softening is made into tatami rush main body;
B, by after whole for tatami rush main body seat, first carry out disinfection, press polish process, then according to the length of mat and widely carry out cutting to tatami rush main body, after cutting, carry out computer embroidery;
C, culm is processed into bamboo cane, after bamboo cane being dried in drying baker, obtains bamboo mat main body by machine knits;
D, by the bottom surface of tatami rush main body environment-friendlyadhesive adhesive glue glue spraying equably, tiling last layer gauze liner, bamboo mat main body in tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of bamboo mat compound;
E, the mat cutting even width is arranged in Lin's grass and the half-finished surrounding of the dual-purpose seat of bamboo mat compound, with mat cloth, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of bamboo mat compound, make mat cloth symmetrical in the above and below of mat, compacting, then two rule collocation is adopted, mat corner is that flange process is carried out in corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of bamboo mat compound.
The present invention selects strong but pliable in texture Lin's straw plaited to be made into mat main body, tatami rush not only has ventilation, wet, refrigerant effect is done in moisture absorption, adjustment, have the effect regulating humidity: absorb water in air part during humidity height simultaneously, discharge moisture content when humidity is low, its wettability power is cotton three times; Lin's grass also has the function purified air: natural Lin's grass can purify harmful nitrogen dioxide, makes air more pure and fresh, also has the function of antibacterial and deodouring, is highly resistant to bacterium, removes peculiar smell.And bamboo mat is one the pleasantlyest cool in mat.Processing technology of the present invention is simple and convenient, the reagent used in process is all environment-friendly type reagent, as the disinfectant in disinfection process, the glue etc. of bonding mat main body and gauze, these are different from conventional chemical Prof. Du Yucang disinfectant and glue, can not be volatilized toxic and harmful, is applicable to very much family and uses.Harvested Lin's grass is first dried by the present invention, then carries out black bag guarantor look, and to ensure that light is shown in by tatami rush, chance wind can not fade, Lin's grass then choosing high-quality weaves, press polish after disinfection, obtains Lin of the present invention grass and the dual-purpose seat of bamboo mat compound with bamboo mat compound.Obtained compound mat one side is soft, fluffy ventilative, as snug as a bug in a rug, can keep the drying of appropriateness summer, and make the skin of people feel abnormal comfortable, Winter protection is functional, and has adjustment air, the effect enhanced metabolism; The bamboo mat cool and comfortable of another side, uses very convenient.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of bamboo mat compound, as preferably, the bake out temperature of the drying baker described in step a is 65 DEG C ~ 70 DEG C.
At above-mentioned Lin's grass with the processing technology of the dual-purpose seat of bamboo mat compound, as preferably, during disinfection process described in step b, disinfectant used is the one in chlorine-containing disinfectant, ozone, methyl hydantoin compounds, double-chain quaternary ammonium salt, iodine-containing disinfectant, alcohol disinfectant, disinfectant phenolic.Disinfectant used is environment-friendlydisinfectant disinfectant, not containing toxicant, does not affect human body.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of bamboo mat compound, as preferably, the pressure of the press polish process described in step b is 100 ~ 200kgf/cm 2, calendering temperature is 120 DEG C ~ 180 DEG C, and the press polish time is 0.2min ~ 1min.Tatami rush after press polish process can form the light top layer of one deck densification, makes tatami rush not only increase glossiness, aesthetic feeling and class sense, also add the toughness of tatami rush.Calendering temperature is higher, tatami rush water content can be made too low, fiber brittle, reduce its service life; And pressure is excessive, extensibility, the pliability of tatami rush then can be deteriorated.Consolidate invention through experimental study, by the Stress control during press polish process of tatami rush in compound tatami rush processing technology at 110 ~ 190kgf/cm 2between, calendering temperature is controlled between 120 DEG C ~ 180 DEG C, by press polish time controling between 0.2min ~ 1min.
Further preferably, the pressure of described press polish process is 120 ~ 180kgf/cm 2, calendering temperature is 140 DEG C ~ 160 DEG C, and the press polish time is 0.2min ~ 0.8min.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of bamboo mat compound, as preferably, the bamboo cane described in step c is wide is 2.5mm ~ 4mm, and thick is 0.35mm ~ 0.5mm.If bamboo cane is narrow, the bamboo mat produced has mesh, as sieve; If bamboo cane is wide, the bamboo mat density produced is excessive, and increase the load of equipment, the dishes served at a feast is just uneven.If the thickness of bamboo cane is excessive, not only can causes and inconvenience during tatami rush Compound Machining, also can reduce the gas permeability of the dual-purpose seat of compound.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of bamboo mat compound, as preferably, the bake out temperature of drying baker described in step c is 50 DEG C ~ 70 DEG C.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of bamboo mat compound, as preferably, the Environment-friendlyglue glue described in steps d is the one in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.Described natural rubber glue adopts the common method preparing rubber cement to obtain after the white latex paint that rubber tree secretes is added one or more of single hydrocarbyl sulfonic, (gathering) oxygen ethene alkyl ether sulfonic acid or alkyl benzene sulphonic again after supersolidification, drying.After white latex adds one or more of single hydrocarbyl sulfonic, (gathering) oxygen ethene alkyl ether sulfonic acid or alkyl benzene sulphonic, its mobility improves, and bonds more even when being used as binding agent.And the stable system of silica, aluminium oxide, zinc oxide, titanium oxide sol, half a year more than can be deposited, and viscosity is little, permeance property is strong, is applied in fabric, can generates gel after treatment at fabric face, form the three-dimensional network of loose structure, thus give fabric specific performance, and bond firmly with fiber surface, there is good durability.
Further preferably, described Environment-friendlyglue glue is natural rubber glue.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of bamboo mat compound, as preferably, the mat cloth described in step e is the one in nylon, fiber cloth, cotton, and the width of mat cloth is 8 ~ 12cm.Together with Lin of the present invention grass adopts with the dual-purpose seat of bamboo mat compound inward, two rules are outward arranged in pairs or groups together, and according to the suitable two rules of the color selecting of mat and bound edge, make mat more attractive in appearance, firm.Mat corner subangle is corner, 45 degree of oblique angles, and mat longitude and latitude in pullling not easily is deviate from, and mat is more firm.Mat cloth can select the mat cloth of different colours to carry out bound edge according to the demand of collocation, mat not only can be made more firm, also can increase the overall aesthetic of mat, thus meet the various Aesthetics of consumer.
Another object of the present invention is to provide a kind of Lin grass and the dual-purpose seat of bamboo mat compound, and described Lin's grass and the dual-purpose seat of bamboo mat compound are woven into the processing technology step of the dual-purpose seat of bamboo mat compound by above-mentioned Lin's grass.
The present invention has the following advantages:
1, Lin's grass of the present invention is simple with the processing technology of the dual-purpose seat of bamboo mat compound, and the glue of employing is Environment-friendlyglue glue, not only free from environmental pollution, does not also have harmful effect to human body.
2, Lin's grass of the present invention adopts the techniques such as sterilizing, press polish process, bound edge with the processing technology of the dual-purpose seat of bamboo mat compound, the mat that processing is obtained not only has the good performance such as ventilative, wear-resisting, antistatic, and is rich in good feel, glossiness, aesthetic feeling and class sense.
3, the present invention processes the mat obtained and not only can two-sidedly be used alternatingly throughout the year, and firmly, long service life.
Accompanying drawing explanation
Fig. 1 is the cross-sectional schematic of Lin of the present invention grass and the dual-purpose seat of bamboo mat compound.
Fig. 2 is the structural representation in tatami rush face of the present invention.
Fig. 3 is the structural representation in bamboo mat face of the present invention.
In figure, 1, tatami rush main body; 2, bamboo mat main body; 3, environmental protection glue-line; 4, gauze layer; 5, bound edge.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
Please refer to Fig. 1, Fig. 1 is the cross-sectional schematic of Lin of the present invention grass and the dual-purpose seat of bamboo mat compound.Fig. 2 is the structural representation in tatami rush face of the present invention.Fig. 3 is the structural representation in bamboo mat face of the present invention.In Fig. 1, Lin's grass of the present invention draws together tatami rush main body 1, bamboo mat main body 2, environmental protection glue-line 3, gauze layer 4 and bound edge 5 with the dual-purpose mats of bamboo mat compound.
Tatami rush main body 1, is formed by Lin's straw plaited.Lin's grass is strong but pliable in texture, make after mat soft, fluffy ventilative through flattening, as snug as a bug in a rug, Lin's grass has adjustment humidity simultaneously: absorb water in air part during humidity height, and discharge moisture content when humidity is low, its wettability power is cotton three times; Lin's grass also has the function purified air: natural Lin's grass can purify harmful nitrogen dioxide, makes air more pure and fresh, also has the function of antibacterial and deodouring, is highly resistant to bacterium, removes peculiar smell.
Bamboo mat main body 2 is the bamboo canes be processed into by culm, obtains bamboo mat main body 2 after bamboo cane being dried in drying baker by machine knits.
Environmental protection glue-line 3 is by cemented together to tatami rush main body 1 and bamboo mat main body 2.Environment-friendlyadhesive adhesive glue used is the one in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.
Gauze layer 4 is bondd by environment-friendlyadhesive adhesive glue with Lin's grass main body 1, bamboo mat main body 2, mainly makes Lin's grass and the dual-purpose seat of bamboo mat compound bond more tight, more firmly.
Bound edge 5 to make Lin's grass more attractive in appearance, firm with the dual-purpose seat of bamboo compound.Bound edge 5 adopts together inward, together two rules collocation outward, and corner is corner, 45 degree of oblique angles.Mat cloth is preferably the one in nylon, fiber cloth, cotton, and the width of mat cloth is 8 ~ 12cm.
Embodiment 1
After the harvesting of Lin's grass, be dry under the condition of 65 DEG C at bake out temperature in drying baker, and carry out black bag guarantor look; Lin's grass after selected guarantor's look, removes sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, is squirted by Lin's grass, Lin's straw plaited after softening is made into tatami rush main body with water;
After whole for tatami rush main body seat, carrying out disinfection sterilization with ozone, is 150kgf/cm at pressure 2, temperature is with carrying out press polish process 0.5min in special calender at 150 DEG C, then carries out cutting according to mat 150cm*200cm specification to tatami rush main body, carries out computer embroidery after cutting;
Be processed into by culm wide for 3.0mm, thick be the bamboo cane of 0.40mm, is obtain bamboo mat main body by machine knits after oven dry in the drying baker of 60 DEG C by bamboo cane at bake out temperature;
By the bottom surface of tatami rush main body natural rubber glue glue spraying equably, tiling last layer gauze liner, bamboo mat main body on tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of bamboo mat compound;
The cotton cutting even width and be about 12cm is placed in Lin's grass and the half-finished surrounding of the dual-purpose seat of bamboo mat compound, with cotton, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of bamboo mat compound, cotton is made all to be about 6cm in the above and below symmetry of mat, compacting, then flange process is carried out, adopt two rule collocation, corner is corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of bamboo mat compound.
Embodiment 2
After the harvesting of Lin's grass, be dry under the condition of 70 DEG C at bake out temperature in drying baker, and carry out black bag guarantor look; Lin's grass after selected guarantor's look, removes sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, is squirted by Lin's grass, Lin's straw plaited after softening is made into tatami rush main body with water;
After whole for tatami rush main body seat, carrying out disinfection sterilization with double-chain quaternary ammonium salt, is 120kgf/cm at pressure 2, temperature is with carrying out press polish process 0.2min in special calender at 120 DEG C, then carries out cutting according to mat 180cm*200cm specification to tatami rush main body, carries out computer embroidery after cutting;
Be processed into by culm wide for 2.5mm, thick be the bamboo cane of 0.35mm, is obtain bamboo mat main body by machine knits after oven dry in the drying baker of 50 DEG C by bamboo cane at bake out temperature;
By the bottom surface of tatami rush main body zinc oxide colloidal sol glue spraying equably, tiling last layer gauze liner, bamboo mat main body on tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of bamboo mat compound;
Be that the nylon of 8cm is placed in Lin's grass and the half-finished surrounding of the dual-purpose seat of bamboo mat compound by cutting even width, with nylon, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of bamboo mat compound, nylon is made all to be about 4cm in the above and below symmetry of mat, compacting, then flange process is carried out, adopt two rule collocation, corner is corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of bamboo mat compound.
Embodiment 3
After the harvesting of Lin's grass, be dry under the condition of 68 DEG C at bake out temperature in drying baker, and carry out black bag guarantor look; Lin's grass after selected guarantor's look, removes sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, is squirted by Lin's grass, Lin's straw plaited after softening is made into tatami rush main body with water;
After whole for tatami rush main body seat, carrying out disinfection sterilization with iodine-containing disinfectant, is 180kgf/cm at pressure 2, temperature is with carrying out press polish process 0.8min in special calender at 160 DEG C, then carries out cutting according to mat 200cm*200cm specification to tatami rush main body, carries out computer embroidery after cutting;
Be processed into by culm wide for 4.0mm, thick be the bamboo cane of 0.5mm, is obtain bamboo mat main body by machine knits after oven dry in the drying baker of 70 DEG C by bamboo cane at bake out temperature;
By the bottom surface of tatami rush main body silica sol glue spraying equably, tiling last layer gauze liner, bamboo mat main body on tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of bamboo mat compound;
Fibre placement Lin Yu grass and the half-finished surrounding of the dual-purpose seat of bamboo mat compound that even width is 10cm will be cut, by fiber cloth, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of bamboo mat compound, fiber cloth is made all to be about 5cm in the above and below symmetry of mat, compacting, then flange process is carried out, adopt two rule collocation, corner is corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of bamboo mat compound.
Lin's grass of table 1: embodiment of the present invention 1-3 and the Performance comparision of the dual-purpose seat of bamboo mat compound and common mat
As can be seen from Table 1, the Lin grass obtained by processing technology of the present invention is all better with the dual-purpose seat gas permeability of bamboo mat compound, the feature of environmental protection, wearability, comfortableness, is also rich in good aesthetic feeling, feel, class sense, has the higher market competitiveness.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.

Claims (9)

1. a processing technology for Lin's grass and the dual-purpose seat of bamboo mat compound, it is characterized in that, described processing technology comprises the steps:
After a, the harvesting of Lin's grass, first dry in drying baker, then carry out black bag guarantor look, Lin's grass after selected guarantor's look, squirts softening with water by Lin's grass, and Lin's straw plaited after softening is made into tatami rush main body;
B, by after whole for tatami rush main body seat, first carry out disinfection, press polish process, then according to the length of mat and widely carry out cutting to tatami rush main body, carry out computer embroidery after cutting, the pressure of wherein said press polish process is 100 ~ 200kgf/cm 2, calendering temperature is 120 DEG C ~ 180 DEG C, and the press polish time is 0.2min ~ 1min;
C, culm is processed into bamboo cane, after bamboo cane being dried in drying baker, obtains bamboo mat main body by machine knits;
D, by the bottom surface of tatami rush main body environment-friendlyadhesive adhesive glue glue spraying equably, tiling last layer gauze liner, bamboo mat main body in tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of bamboo mat compound;
E, the mat cutting even width is arranged in Lin's grass and the half-finished surrounding of the dual-purpose seat of bamboo mat compound, with mat cloth, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of bamboo mat compound, make mat cloth symmetrical in the above and below of mat, compacting, then two rule collocation is adopted, mat corner is that flange process is carried out in corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of bamboo mat compound.
2. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of bamboo mat compound, it is characterized in that, the bake out temperature of the drying baker described in step a is 65 DEG C ~ 70 DEG C.
3. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of bamboo mat compound, it is characterized in that, during disinfection process described in step b, disinfectant used is the one in chlorine-containing disinfectant, ozone, methyl hydantoin compounds, double-chain quaternary ammonium salt, iodine-containing disinfectant, alcohol disinfectant, disinfectant phenolic.
4. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of bamboo mat compound, it is characterized in that, the pressure of the press polish process described in step b is 120 ~ 180kgf/cm 2, calendering temperature is 140 DEG C ~ 160 DEG C, and the press polish time is 0.2min ~ 0.8min.
5. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of bamboo mat compound, it is characterized in that, the bamboo cane described in step c is wide is 2.5mm ~ 4.0mm, and thick is 0.35mm ~ 0.5mm.
6. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of bamboo mat compound, it is characterized in that, the bake out temperature of drying baker described in step c is 50 DEG C ~ 70 DEG C.
7. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of bamboo mat compound, it is characterized in that, the environment-friendlyadhesive adhesive glue described in steps d is the one in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.
8. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of bamboo mat compound, it is characterized in that, the mat cloth described in step e is the one in nylon, fiber cloth, cotton, and the width of mat cloth is 8cm ~ 12cm.
9. Lin's grass and the dual-purpose seat of bamboo mat compound, is characterized in that, described Lin's grass and the dual-purpose seat of bamboo mat compound are woven into the processing technology step of the dual-purpose seat of bamboo mat compound by Lin's grass described in claim 1 ~ 8 any one.
CN201310349015.4A 2013-08-09 2013-08-09 The processing technology of a kind of Lin's grass and the dual-purpose seat of bamboo mat compound and product Expired - Fee Related CN103405085B (en)

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CN109397434B (en) * 2017-08-18 2021-04-13 阜南县润杨家居有限公司 Composite sub-straw mat

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Publication number Priority date Publication date Assignee Title
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CN201691524U (en) * 2010-02-10 2011-01-05 长沙市欧林雅家纺有限责任公司 Bamboo-straw double-surface mat
CN201790418U (en) * 2010-03-10 2011-04-13 上海红富士家纺有限公司 Dual-purpose mat-rush silk mat
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