CN103437195B - Sewing-free hot melt adhesive TPU-PU leather and preparation method thereof - Google Patents
Sewing-free hot melt adhesive TPU-PU leather and preparation method thereof Download PDFInfo
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- CN103437195B CN103437195B CN201310360221.5A CN201310360221A CN103437195B CN 103437195 B CN103437195 B CN 103437195B CN 201310360221 A CN201310360221 A CN 201310360221A CN 103437195 B CN103437195 B CN 103437195B
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/18—Catalysts containing secondary or tertiary amines or salts thereof
- C08G18/20—Heterocyclic amines; Salts thereof
- C08G18/2009—Heterocyclic amines; Salts thereof containing one heterocyclic ring
- C08G18/2018—Heterocyclic amines; Salts thereof containing one heterocyclic ring having one nitrogen atom in the ring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/4009—Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
- C08G18/4018—Mixtures of compounds of group C08G18/42 with compounds of group C08G18/48
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/4205—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups
- C08G18/4208—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups
- C08G18/4211—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols
- C08G18/4216—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols from mixtures or combinations of aromatic dicarboxylic acids and aliphatic dicarboxylic acids and dialcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6603—Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/6607—Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/001—Release paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/12—Coating on the layer surface on paper layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/748—Releasability
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2170/00—Compositions for adhesives
- C08G2170/20—Compositions for hot melt adhesives
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
本发明提出一种新型的免车缝的热熔胶TPU-PU皮革及其制备方法,热熔胶TPU-PU皮革包括离型纸、热熔胶膜、TPU膜和干式PU膜,离型纸包括纸底层、粘结层、塑料层、过渡层和离型层,热熔胶原料由聚酯多元醇、二异氰酸酯、聚醚多元醇和若干添加剂组成,TPU原料由聚合物多元醇、1,4-环己烷二异氰酸酯、扩链剂以及若干功能助剂组成,PU原料由聚酯二元醇、直链二醇、异氰酸酯、TDI三聚体、二甲基甲酰胺、丁酮、黑色砂以及若干功能助剂组成。本发明通过对离型纸、热熔胶粘合剂、TPU及PU膜从原料组份上进行创新,所制得的免车缝TPU-PU皮革具有粘贴牢固、持久耐用、材质环保、对人体无任何隐形伤害等技术优势。
The invention proposes a novel sewing-free hot-melt adhesive TPU-PU leather and a preparation method thereof. The hot-melt adhesive TPU-PU leather includes a release paper, a hot-melt adhesive film, a TPU film and a dry PU film. Paper includes paper bottom layer, adhesive layer, plastic layer, transition layer and release layer. The raw material of hot melt adhesive is composed of polyester polyol, diisocyanate, polyether polyol and several additives. The raw material of TPU is composed of polymer polyol, 1, Composed of 4-cyclohexane diisocyanate, chain extender and several functional additives, PU raw materials are polyester diol, linear diol, isocyanate, TDI trimer, dimethylformamide, butanone, black sand And several functional additives. The invention innovates the raw material components of release paper, hot-melt adhesive, TPU and PU film, and the prepared sewing-free TPU-PU leather has the characteristics of firm adhesion, durability, environmental protection, and no harm to the human body. Any technical advantages such as stealth damage.
Description
技术领域technical field
本发明涉及皮革材料技术领域,更具体的涉及一种免车缝的热熔胶TPU-PU皮革及其制备方法。The invention relates to the technical field of leather materials, in particular to a sewing-free hot-melt adhesive TPU-PU leather and a preparation method thereof.
背景技术Background technique
现有技术中,在中外的制衣、制鞋、箱包、手袋、座椅、军工等产品生产行业,所有制品贴附的面料,都是采用传统的针缝方式来驳接完成。这种生产方式,不仅劳动强度大、生产成本高,更由于产品受外力作用线缝处容易断裂、撕口和脱皮等问题,严重影响产品的使用寿命和质量,消费成本也明显增大。还因为目前所有的产品面料大多采用的是PVC皮革,而PVC材料本身含有聚氯乙烯和乙基己基胺等有毒原素,对人体有致癌作用,使用极不安全,而且现有技术中在皮革贴服中所用到的多半都是工业用的液体胶水、固体胶,这些熔胶材料具有多半都具有毒性,而且在弹性、耐酸、耐碱、耐水洗、耐干洗、抗张力、接着力等性能方面具有一定缺陷,并是不理想的环保粘合材料。In the prior art, in the production industries of garments, shoes, bags, handbags, seats, military industry, etc. at home and abroad, the fabrics attached to all products are all spliced by traditional stitching methods. This production method not only has high labor intensity and high production cost, but also has problems such as easy fracture, tearing and peeling at the seam of the product under the action of external force, which seriously affects the service life and quality of the product, and the consumption cost is also significantly increased. Also because most of the current product fabrics are made of PVC leather, and the PVC material itself contains toxic elements such as polyvinyl chloride and ethylhexylamine, which is carcinogenic to the human body and is extremely unsafe to use. Most of the glue used in the pasting is industrial liquid glue and solid glue. Most of these melt glue materials are toxic, and they have good properties such as elasticity, acid resistance, alkali resistance, washing resistance, dry cleaning resistance, tension resistance, and adhesion. Aspects have certain defects, and are not ideal environmental protection adhesive materials.
发明内容Contents of the invention
本发明基于上述技术问题,提出一种新型的免车缝的热熔胶TPU-PU皮革及其制备方法,通过对皮革各层原料从组份上进行创新,结合本公司长期的生产实践经验,最终形成本发明所述的免车缝TPU-PU皮革,可直接贴合在各种物品上,并具有粘贴牢固、持久耐用、材质环保、对人体无任何隐形伤害等技术优势,从根本上解决了车缝驳接以及现有工业胶在皮革产品应用中带来的各种不良因素。Based on the above technical problems, the present invention proposes a new type of sewing-free hot-melt adhesive TPU-PU leather and its preparation method. By innovating the raw materials of each layer of leather from the components, combined with the company's long-term production practice experience, Finally, the sewing-free TPU-PU leather of the present invention is formed, which can be directly attached to various items, and has technical advantages such as firm adhesion, durability, environmental protection, and no invisible harm to the human body, fundamentally solving the problem of It eliminates various adverse factors caused by seam splicing and the application of existing industrial glue in leather products.
本发明解决上述技术问题的技术方案如下:The technical scheme that the present invention solves the problems of the technologies described above is as follows:
一种免车缝的热熔胶TPU-PU皮革,包括离型纸、涂覆于离型纸上的热熔胶、粘贴于热熔胶上的TPU膜和与所述TPU膜对压粘贴的干式PU膜;其中所述离型纸包括纸底层A1、粘结层A2、塑料层A3、过渡层A4和离型层A5,所述塑料层A3通过粘结层A2粘接于所述纸底层A1上,所述过渡层A4设置于所述塑料层A3,所述离型层A5设置于所述过渡层A4,所述粘结层A2为水性聚丙烯涂布层,使用量为每平方米5-8克,厚度为0.8-4微米,所述塑料层A3为厚度在18-25微米间的聚对苯二甲酸乙二醇酯膜,所述过渡层A4由62-68重量份的无机粒子、32-36重量份的硅丙乳液、3-5重量份的脂肪酸甲酯磺酸钠、2-4重量份的十二烷基二甲基苄基氯化铵和45-55重量份的水混合搅拌制备而成,且成膜厚度在15-20微米,所述离型层A5的厚度为20-25微米且由58-65重量份的聚丙烯、26-34重量份的聚4-甲基-1-戊烯、6-9重量份的乙烯基硅油、1-2重量份的2,2′-亚甲基-双-(4,6二叔丁基苯氧基)磷酸钠和0.1-0.8重量份的叔丁基过氧化苯甲酸酯制备而成;其中所述热熔胶由60-70重量份的聚酯多元醇、15-20重量份的二异氰酸酯、3-5重量份的聚醚多元醇、0.8-1.5重量份的催化剂、0.5-1.2重量份的扩链剂、1.5-1.8重量份抗氧化剂、4-6重量份的增粘树脂、2-4重量份的阻燃剂、2-4重量份的增韧剂制备而成,所述的聚酯多元醇通过低分子量脂肪族二元醇与脂肪族二元羧酸、芳香族二元羧酸在100-260℃下缩聚反应而制备成分子量为2000-6000的端羟基聚酯二醇,所述脂肪族二元羧酸选自己二酸、富马酸、马来酸或辛二酸,所述芳香族二元羧酸选自邻苯二甲酸、对苯二甲酸或间苯二甲酸,所述脂肪族二元醇选自乙二醇、二甘醇、丙二醇、甲基丙二醇、1,4-丁二醇、1,6-己二醇、1,3-丁二醇、1,5戊二醇或十二烷基己二醇;所述二异氰酸酯采用4,4′-二苯基甲烷二异氰酸酯或1,6-六亚甲基二异氰酸酯;所述聚醚多元醇选自聚四氢呋喃醚二醇或氧化丙烯共聚二醇;所述催化剂选择二月桂酸二丁基锡、三乙醇胺或双吗啉基二乙基醚中的一种或几种;所述扩链剂选择1,6-己二醇、甲基丙二醇、1,4-丁二醇中的一种;所述抗氧化剂选择2,6-三级丁基-4-甲基苯酚或四{β-(3,5-三级丁基-4-羟基苯基)丙酸}季戊四醇酯,所述增粘树脂选自聚乙烯-醋酸乙烯共聚物、端羟基热塑性聚酯、氢化松香树脂的一种或几种;所述阻燃剂的组成按质量百分比计为:30%-70%的熔融指数0.5-15.0克/10分钟的聚丙烯、5%-25%的熔融指数0.01-2.0克/10分钟的聚乙烯、20%-40%的选自粉末状滑石、高岭石、绢云母、二氧化硅以及硅藻土中至少一种的无机填料、5%-35%的选自十溴二苯基醚、十二氯十二氢二甲桥苯唑环辛烯或其混合物的有机阻燃卤化物;所述增韧剂由聚乙烯弹性体、线型聚乙烯、聚丙烯和防老化剂原料混合挤出而成;其中制备所述TPU膜的TPU原料的组成为:60-70重量份的聚合物多元醇,选自分子量为1000的聚四氢呋喃醚二醇、分子量为3000的聚己二酸乙二醇丁二醇酯多元醇中的一种或多种;30-35重量份的1,4-环己烷二异氰酸酯;4-9重量份的扩链剂,所述扩链剂为1,4-丁二醇;3-5重量份的碳化二亚胺类耐水解剂;1-3重量份的、平均粒度小于或等于4微米的十溴二苯基乙烷混合微量煅制二氧化硅的有机卤化物阻燃剂;0.2-0.8重量份的抗氧剂,所述抗氧剂为β-(4-羟基-3,5-二叔丁基苯基)丙酸正十八碳醇酯、四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯和二[(2,4-二叔丁基苯基)亚磷酸]季戊四醇酯中的至少一种;0.1-0.5重量份的二(2,2,6,6-四甲基-4-哌啶基)葵二酸酯受阻胺类光稳定剂;0.4-0.8重量份的蒙旦蜡和/或芥酸酰胺蜡类润滑剂;0.05-0.2重量份的钛系或铋系催化剂;其中制备所述干式PU膜的PU原料组成为:55-70%的主剂、20-37%的丁酮、3-10%的黑色砂、0.5-1%的叔丁基过氧化氢、0.8-1%的由钙类填充剂组成的雾面剂、0.6-0.9%的由芳香族硅油组成的耐磨剂、0.2-0.6%的苯并三唑类紫外线吸收剂和0.5-1.2%的由金属粉末或导电炭黑组成的防静电剂,所述主剂自身的组成为:12-28%的聚酯二元醇、1-5%的直链二醇、6-18%的二苯基甲烷-4,4′-二异氰酸酯、1-3%的TDI三聚体,20-70%的二甲基甲酰胺、0-30%的丁酮、2-6%的丙烯酸羟乙酯,各组分均按质量百分比计。A kind of sewing-free hot-melt adhesive TPU-PU leather, comprising a release paper, a hot-melt adhesive coated on the release paper, a TPU film pasted on the hot-melt adhesive, and an adhesive bonded against the TPU film. Dry PU film; wherein the release paper includes a paper bottom layer A1, an adhesive layer A2, a plastic layer A3, a transition layer A4 and a release layer A5, and the plastic layer A3 is bonded to the paper by an adhesive layer A2 On the bottom layer A1, the transition layer A4 is arranged on the plastic layer A3, the release layer A5 is arranged on the transition layer A4, the adhesive layer A2 is a water-based polypropylene coating layer, and the usage amount is per square 5-8 grams per meter, with a thickness of 0.8-4 microns, the plastic layer A3 is a polyethylene terephthalate film with a thickness of 18-25 microns, and the transition layer A4 consists of 62-68 parts by weight of Inorganic particles, 32-36 parts by weight of silicon acrylic emulsion, 3-5 parts by weight of sodium fatty acid methyl ester sulfonate, 2-4 parts by weight of dodecyl dimethyl benzyl ammonium chloride and 45-55 parts by weight It is prepared by mixing and stirring with water, and the thickness of the film is 15-20 microns. The thickness of the release layer A5 is 20-25 microns and is composed of 58-65 parts by weight of polypropylene, 26-34 parts by weight of poly4 -Methyl-1-pentene, 6-9 parts by weight of vinyl silicone oil, 1-2 parts by weight of 2,2'-methylene-bis-(4,6 di-tert-butylphenoxy)sodium phosphate and 0.1-0.8 parts by weight of tert-butyl peroxybenzoate; wherein said hot-melt adhesive consists of 60-70 parts by weight of polyester polyol, 15-20 parts by weight of diisocyanate, 3-5 Parts by weight of polyether polyol, 0.8-1.5 parts by weight of catalyst, 0.5-1.2 parts by weight of chain extender, 1.5-1.8 parts by weight of antioxidant, 4-6 parts by weight of tackifying resin, 2-4 parts by weight of Flame retardant, 2-4 parts by weight of the toughening agent, the polyester polyol is prepared by low molecular weight aliphatic dihydric alcohol and aliphatic dicarboxylic acid, aromatic dicarboxylic acid at 100-260 Polycondensation reaction at ℃ to prepare hydroxyl-terminated polyester diol with a molecular weight of 2000-6000, the aliphatic dicarboxylic acid is selected from adipic acid, fumaric acid, maleic acid or suberic acid, and the aromatic dicarboxylic acid The carboxylic acid is selected from phthalic acid, terephthalic acid or isophthalic acid, and the aliphatic dihydric alcohol is selected from ethylene glycol, diethylene glycol, propylene glycol, methyl propylene glycol, 1,4-butanediol , 1,6-hexanediol, 1,3-butanediol, 1,5-pentanediol or dodecylhexanediol; the diisocyanate uses 4,4'-diphenylmethane diisocyanate or 1 , 6-hexamethylene diisocyanate; the polyether polyol is selected from polytetrahydrofuran ether glycol or propylene oxide copolymerized glycol; the catalyst is selected from dibutyltin dilaurate, triethanolamine or bismorpholino diethyl One or several ethers; the chain extender is selected from 1,6-hexanediol, methyl propylene glycol, and 1,4-butanediol; the antioxidant is selected from 2,6-tertiary Butyl-4-methylphenol or tetrakis{β-(3,5-tertiary butyl-4-hydroxyphenyl)propionate}pentaerythritol ester, the tackifying resin Grease is selected from one or more of polyethylene-vinyl acetate copolymers, hydroxyl-terminated thermoplastic polyesters, and hydrogenated rosin resins; the composition of the flame retardant is calculated by mass percentage: 30%-70% melt index 0.5- 15.0 g/10 min of polypropylene, 5%-25% of polyethylene with a melt index of 0.01-2.0 g/10 min, 20%-40% of powdered talc, kaolinite, sericite, silica And at least one inorganic filler in diatomaceous earth, 5%-35% of organic flame retardant halides selected from decabromodiphenyl ether, dodecachlorododecahydrodimethyloxazocyclooctene or a mixture thereof ; The toughening agent is formed by mixing and extruding polyethylene elastomer, linear polyethylene, polypropylene and anti-aging agent raw materials; wherein the composition of the TPU raw material for preparing the TPU film is: 60-70 parts by weight of polymerized Polyhydric alcohol, selected from one or more of polytetrahydrofuran ether glycol with a molecular weight of 1000 and polyethylene adipate butylene glycol ester polyol with a molecular weight of 3000; 30-35 parts by weight of 1,4 - cyclohexane diisocyanate; 4-9 parts by weight of chain extender, the chain extender is 1,4-butanediol; 3-5 parts by weight of carbodiimide hydrolysis resistance agent; 1-3 parts by weight 0.2-0.8 parts by weight of decabromodiphenylethane mixed with a small amount of fumed silica as an organic halide flame retardant with an average particle size less than or equal to 4 microns; the antioxidant is β -(4-Hydroxy-3,5-di-tert-butyl-phenyl)propionate n-octadecyl, tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]pentaerythritol At least one of bis[(2,4-di-tert-butylphenyl)phosphite]pentaerythritol ester; 0.1-0.5 parts by weight of bis(2,2,6,6-tetramethyl-4-piper Pyridyl) sebacate hindered amine light stabilizer; 0.4-0.8 parts by weight of montan wax and/or erucamide wax lubricant; 0.05-0.2 parts by weight of titanium or bismuth catalyst; wherein the prepared The PU raw material composition of the dry PU film is: 55-70% of the main agent, 20-37% of methyl ethyl ketone, 3-10% of black sand, 0.5-1% of tert-butyl hydroperoxide, 0.8-1 % of fogging agent composed of calcium filler, 0.6-0.9% of anti-wear agent composed of aromatic silicone oil, 0.2-0.6% of benzotriazole ultraviolet absorber and 0.5-1.2% of metal powder or the antistatic agent composed of conductive carbon black, the main agent itself is composed of: 12-28% polyester diol, 1-5% straight-chain diol, 6-18% diphenylmethane- 4,4'-diisocyanate, 1-3% TDI trimer, 20-70% dimethylformamide, 0-30% methyl ethyl ketone, 2-6% hydroxyethyl acrylate, each component All are calculated by mass percentage.
进一步的根据本发明所述的热熔胶TPU-PU皮革,其中所述离型纸的过渡层中的无机粒子的组成包括粒径为0.5-0.8微米且占无机粒子总含量25%的粘土、粒径在1-2微米且占无机粒子总含量的60%的硫酸钡粉末和粒径在3-5微米且占无机粒子总含量的15%的碳酸钙;其中所述离型层中的乙烯基硅油的结构式为:式中R1和R3为-CH3,R2为-CH=CH2,m取值范围为2000~3000,n取值范围为3~6。Further according to the hot-melt adhesive TPU-PU leather of the present invention, wherein the composition of the inorganic particles in the transition layer of the release paper includes clay with a particle size of 0.5-0.8 micron and accounting for 25% of the total content of the inorganic particles, Barium sulfate powder with a particle size of 1-2 microns and accounting for 60% of the total content of inorganic particles and calcium carbonate with a particle size of 3-5 microns and accounting for 15% of the total content of inorganic particles; wherein the ethylene in the release layer The structural formula of base silicone oil is: In the formula, R1 and R3 are -CH3, R2 is -CH=CH2, the range of m is 2000-3000, and the range of n is 3-6.
进一步的根据本发明所述的热熔胶TPU-PU皮革,其中所述粘结层A2的厚度为2.5微米,所述塑料层A3的厚度为20微米,所述过渡层A4厚度的为15微米,所述离型层A5的厚度为25微米,所述过渡层的制备原料为无机粒子65重量份、硅丙乳液35重量份、脂肪酸甲酯磺酸钠4重量份、十二烷基二甲基苄基氯化铵重量3份和水50重量份;所述离型层的制备原料为60重量份的聚丙烯、30重量份的聚4-甲基-1-戊烯、8重量份的乙烯基硅油、1.5重量份的2,2′-亚甲基-双-(4,6二叔丁基苯氧基)磷酸钠和0.5重量份的叔丁基过氧化苯甲酸酯,所述乙烯基硅油的结构式中R1和R3为-CH3,R2为-CH=CH2,m=2500,n=4。Further according to the hot melt adhesive TPU-PU leather of the present invention, wherein the thickness of the bonding layer A2 is 2.5 microns, the thickness of the plastic layer A3 is 20 microns, and the thickness of the transition layer A4 is 15 microns , the thickness of the release layer A5 is 25 microns, and the preparation raw materials of the transition layer are 65 parts by weight of inorganic particles, 35 parts by weight of silicon-acrylic emulsion, 4 parts by weight of sodium fatty acid methyl ester sulfonate, dimethyl dodecyl 3 parts by weight of benzyl ammonium chloride and 50 parts by weight of water; the raw materials for the preparation of the release layer are 60 parts by weight of polypropylene, 30 parts by weight of poly-4-methyl-1-pentene, 8 parts by weight of Vinyl silicone oil, 1.5 parts by weight of 2,2'-methylene-bis-(4,6 di-tert-butylphenoxy) sodium phosphate and 0.5 parts by weight of tert-butyl peroxybenzoate, the Structural formula of vinyl silicone oil Among them, R1 and R3 are -CH3, R2 is -CH=CH2, m=2500, n=4.
进一步的根据本发明所述的热熔胶TPU-PU皮革,其中所述热熔胶的制备原料组成为:65重量份的聚酯多元醇、18重量份的二异氰酸酯、4重量份的聚醚多元醇、1重量份的催化剂、1重量份的扩链剂、1.6重量份抗氧化剂、5重量份的增粘树脂、3重量份的阻燃剂、3重量份的增韧剂;所述增韧剂按重量计由31%的聚乙烯弹性体、19%的线型聚乙烯、49%的聚丙烯和1%的防老化剂原料混合挤出而成;所述阻燃剂由50重量%的熔融指数5克/10分钟的聚丙烯、20重量%的熔融指数0.8克/10分钟的聚乙烯、20重量%的粉末状滑石和高岭石混合的无机填料、10重量%的十溴二苯基醚和十二氯十二氢二甲桥苯唑环辛烯混合的有机卤化物组成。Further according to the hot melt adhesive TPU-PU leather of the present invention, wherein the preparation raw materials of the hot melt adhesive consist of: 65 parts by weight of polyester polyol, 18 parts by weight of diisocyanate, 4 parts by weight of polyether The catalyst of polyol, 1 weight part, the chain extender of 1 weight part, the tackifying resin of 1.6 weight parts antioxidant, the tackifying resin of 5 weight parts, the flame retardant of 3 weight parts, the toughening agent of 3 weight parts; The toughening agent is mixed and extruded by 31% polyethylene elastomer, 19% linear polyethylene, 49% polypropylene and 1% antiaging agent raw materials by weight; the flame retardant is formed by 50% by weight Polypropylene with a melt index of 5 g/10 minutes, 20% by weight of polyethylene with a melt index of 0.8 g/10 minutes, 20% by weight of powdered talc and kaolinite mixed inorganic fillers, 10% by weight of decabromodi Composed of organic halides mixed with phenyl ether and dodecachlorododecahydrodimethyloxazolidine.
进一步的根据本发明所述的热熔胶TPU-PU皮革,其中所述TPU原料的组成为65重量份的分子量为3000的聚己二酸乙二醇丁二醇酯多元醇、0.6重量份的β-(4-羟基-3,5-二叔丁基苯基)丙酸正十八碳醇酯抗氧剂、0.3重量份的二(2,2,6,6-四甲基-4-哌啶基)葵二酸酯光稳定剂、0.6重量份的芥酸酰胺蜡类润滑剂、4重量份的碳化二亚胺类耐水解剂、32重量份且温度在60℃的1,4-环己烷二异氰酸酯、6重量份的1,4-丁二醇扩链剂、0.1重量份的铋系催化剂、2重量份的十溴二苯基乙烷混合微量煅制二氧化硅的有机卤化物阻燃剂。Further according to the hot melt adhesive TPU-PU leather of the present invention, wherein the composition of the TPU raw material is 65 parts by weight of polyethylene adipate polybutylene adipate polyol with a molecular weight of 3000, 0.6 parts by weight of β-(4-hydroxy-3,5-di-tert-butylphenyl) n-octadecyl propionate antioxidant, 0.3 parts by weight of bis(2,2,6,6-tetramethyl-4- piperidinyl) sebacate light stabilizer, 0.6 parts by weight of erucamide wax lubricant, 4 parts by weight of carbodiimide hydrolysis resistance agent, 32 parts by weight of 1,4- Organohalogenation of cyclohexane diisocyanate, 6 parts by weight of 1,4-butanediol chain extender, 0.1 parts by weight of bismuth catalyst, and 2 parts by weight of decabromodiphenylethane mixed with trace amount of fumed silica flame retardants.
进一步的根据本发明所述的热熔胶TPU-PU皮革,其中所述PU原料的组成按质量百分比计为:60%的主剂、30%的丁酮、6%的黑色砂、0.8%的叔丁基过氧化氢、0.8%的雾面剂、0.8%的耐磨剂、0.6%的紫外线吸收剂和1%的防静电剂,其中所述主剂自身的组成按质量百分比计为:20%的聚酯二元醇、10%的丁酮、50%的二甲基甲酰胺、3%的直链二醇、12%的二苯基甲烷-4,4′-二异氰酸酯、2%的TDI三聚体和3%的丙烯酸羟乙酯。Further according to the hot melt adhesive TPU-PU leather of the present invention, wherein the composition of the PU raw material is calculated by mass percentage: 60% of the main agent, 30% of methyl ethyl ketone, 6% of black sand, 0.8% of Tertiary butyl hydroperoxide, 0.8% matting agent, 0.8% wear-resistant agent, 0.6% ultraviolet absorber and 1% antistatic agent, wherein the composition of the main agent itself is calculated by mass percentage: 20% % of polyester diol, 10% of butanone, 50% of dimethylformamide, 3% of linear diol, 12% of diphenylmethane-4,4'-diisocyanate, 2% of TDI trimer and 3% hydroxyethyl acrylate.
进一步的根据本发明所述的热熔胶TPU-PU皮革,其中所述热熔胶TPU-PU皮革的拉伸强度为横向34.2kgf,纵向29.2kgf;所述热熔胶TPU-PU皮革的撕裂强度为经向6.1kgf;纬向5.2kgf;所述热熔胶TPU-PU皮革的粘接强度大于等于3.0Kg/25㎜;所述热熔胶TPU-PU皮革的伸长率大于等于600%;所述热熔胶TPU-PU皮革的邵尔硬度大于等于98。Further according to the hot-melt adhesive TPU-PU leather of the present invention, wherein the tensile strength of the hot-melt adhesive TPU-PU leather is 34.2kgf in the transverse direction and 29.2kgf in the longitudinal direction; the tearing strength of the hot-melt adhesive TPU-PU leather is The cracking strength is 6.1kgf in the warp direction; 5.2kgf in the weft direction; the bonding strength of the hot-melt adhesive TPU-PU leather is greater than or equal to 3.0Kg/25㎜; the elongation of the hot-melt adhesive TPU-PU leather is greater than or equal to 600 %; The Shore hardness of the hot melt adhesive TPU-PU leather is greater than or equal to 98.
一种免车缝的热熔胶TPU-PU皮革的制备方法,其特征在于,所述方法包括以下步骤:A kind of preparation method of the hot-melt adhesive TPU-PU leather of exempting from sewing, it is characterized in that, described method comprises the following steps:
(一)制备离型纸(1) Preparation of release paper
(1)、选择纸底层A1,并在所述纸底层A1上涂布厚度为0.8-4微米的水性聚丙烯粘结层A2,然后在所述粘结层A2上粘贴厚度为18-25微米的由聚对苯二甲酸乙二醇酯膜形成的塑料层A3,然后固化一定时间;(1) Select the paper bottom layer A1, and coat the water-based polypropylene adhesive layer A2 with a thickness of 0.8-4 microns on the paper bottom layer A1, and then paste the adhesive layer A2 with a thickness of 18-25 microns A plastic layer A3 formed of a polyethylene terephthalate film, which is then cured for a certain period of time;
(2)、将3-5重量份的脂肪酸甲酯磺酸钠倒入45-55重量份的水中,搅拌均匀,然后倒入62-68重量份且由粘土、硫酸钡粉末和碳酸钙粉末混合制成的无机粒子,并高速搅拌将其分散均匀,接着在分散好的浆料里加入32-36重量份的硅丙乳液,用玻璃棒将溶液混合均匀后将2-4重量份的十二烷基二甲基苄基氯化铵添加在其中,继续搅拌均匀,制成过渡层涂布液;(2) Pour 3-5 parts by weight of sodium fatty acid methyl ester sulfonate into 45-55 parts by weight of water, stir well, then pour 62-68 parts by weight and mix with clay, barium sulfate powder and calcium carbonate powder The prepared inorganic particles are stirred at high speed to disperse them evenly, then add 32-36 parts by weight of silicon acrylic emulsion into the dispersed slurry, mix the solution evenly with a glass rod, and then add 2-4 parts by weight of twelve Alkyl dimethyl benzyl ammonium chloride is added therein, and the stirring is continued to make a transition layer coating solution;
(3)、在塑料层A3上使用刮刀均匀涂布所述过渡层涂布液,并于80℃下加热30秒固化成膜,控制膜厚在15-20微米,然后将成膜后的过渡层A4在120℃、线压力150KN/m、车速10m/min的条件下进行压光处理;(3) Use a scraper to uniformly coat the transition layer coating liquid on the plastic layer A3, and heat at 80°C for 30 seconds to solidify to form a film, control the film thickness at 15-20 microns, and then apply the transition layer after film formation Layer A4 is calendered under the conditions of 120°C, line pressure 150KN/m, and vehicle speed 10m/min;
(4)、将58-65重量份的聚丙烯、26-34重量份的聚4-甲基-1-戊烯和6-9重量份的乙烯基硅油混合均匀后加热至90℃,保温2小时后加入1-2重量份的2,2′-亚甲基-双-(4,6二叔丁基苯氧基)磷酸钠和0.1-0.8重量份的叔丁基过氧化苯甲酸酯并混合均匀,然后通过挤出机挤出涂覆于所述过渡层A4的表面形成离型层A5,控制厚度在20-25微米;(4) Mix 58-65 parts by weight of polypropylene, 26-34 parts by weight of poly-4-methyl-1-pentene and 6-9 parts by weight of vinyl silicone oil, heat to 90°C and keep warm for 2 After 1 hour, add 1-2 parts by weight of 2,2′-methylene-bis-(4,6 di-tert-butylphenoxy)sodium phosphate and 0.1-0.8 parts by weight of tert-butyl peroxybenzoate and mix evenly, then extrude and coat the surface of the transition layer A4 through an extruder to form a release layer A5, and control the thickness at 20-25 microns;
(二)、制备热熔胶原料(2) Preparation of hot melt adhesive raw materials
(1)、将60-70重量份的聚酯多元醇、3-5重量份的聚醚多元醇、1.5-1.8重量份的抗氧化剂和4-6重量份的增粘树脂置于反应釜中,加热至120~140℃,在搅拌混合下真空脱水1.5~2h,真空度小于0.05MPa,然后降温至70~75℃;其中所述聚酯多元醇为通过低分子量脂肪族二元醇与脂肪族二元羧酸、芳香族二元羧酸在100-260℃下缩聚反应而制备成分子量为2000-6000的端羟基聚酯二醇,所述聚醚多元醇选自聚四氢呋喃醚二醇、氧化丙烯共聚二醇中的一种,所述抗氧化剂选自2,6-三级丁基-4-甲基苯酚或四{β-(3,5-三级丁基-4-羟基苯基)丙酸}季戊四醇酯,所述增粘树脂选自聚乙烯-醋酸乙烯共聚物、端羟基热塑性聚酯、氢化松香树脂的一种或几种;(1) Put 60-70 parts by weight of polyester polyol, 3-5 parts by weight of polyether polyol, 1.5-1.8 parts by weight of antioxidant and 4-6 parts by weight of tackifying resin in the reactor , heated to 120-140°C, vacuum dehydrated for 1.5-2 hours under stirring and mixing, the vacuum degree is less than 0.05MPa, and then cooled to 70-75°C; wherein the polyester polyol is obtained by low molecular weight aliphatic diol and fat The polycondensation reaction of aromatic dicarboxylic acids and aromatic dicarboxylic acids at 100-260°C prepares hydroxyl-terminated polyester diols with a molecular weight of 2000-6000, and the polyether polyols are selected from polytetrahydrofuran ether diols, A kind of in oxypropylene copolyethylene glycol, described antioxidant is selected from 2,6-tertiary butyl-4-methylphenol or tetra{β-(3,5-tertiary butyl-4-hydroxyphenyl ) pentaerythritol propionate, wherein the tackifying resin is selected from one or more of polyethylene-vinyl acetate copolymer, hydroxyl-terminated thermoplastic polyester, and hydrogenated rosin resin;
(2)、在氮气保护下,将15-20重量份的二异氰酸酯和0.8-1.5重量份的催化剂加入到步骤(1)的反应产物中,并在85~95℃反应1-1.5h;其中所述二异氰酸酯采用4,4′-二苯基甲烷二异氰酸酯或1,6-六亚甲基二异氰酸酯中的一种,所述催化剂选择二月桂酸二丁基锡、三乙醇胺或双吗啉基二乙基醚中的一种或几种;(2) Under nitrogen protection, add 15-20 parts by weight of diisocyanate and 0.8-1.5 parts by weight of catalyst to the reaction product of step (1), and react at 85-95°C for 1-1.5 hours; The diisocyanate adopts one of 4,4'-diphenylmethane diisocyanate or 1,6-hexamethylene diisocyanate, and the catalyst selects dibutyltin dilaurate, triethanolamine or bismorpholino diisocyanate. One or more of ethyl ethers;
(3)、在氮气保护下,将0.5-1.2重量份的扩链剂、2-4重量份的阻燃剂、2-4重量份的增韧剂加入到步骤(2)的反应产物中,并在75~85℃搅拌反应45min-1.0h;其中所述扩链剂选择1,6-己二醇、甲基丙二醇、1,4-丁二醇中的一种,所述阻燃剂由聚丙烯、聚乙烯、无机填料和有机阻燃卤化物组成;所述增韧剂选择聚烯烃增韧剂;(3) Under nitrogen protection, add 0.5-1.2 parts by weight of chain extender, 2-4 parts by weight of flame retardant, and 2-4 parts by weight of toughening agent into the reaction product of step (2), And stir and react at 75-85°C for 45min-1.0h; wherein the chain extender is selected from one of 1,6-hexanediol, methylpropanediol, and 1,4-butanediol, and the flame retardant is composed of It is composed of polypropylene, polyethylene, inorganic filler and organic flame retardant halide; the toughening agent is polyolefin toughening agent;
(4)、在通入氮气保护条件下出料,熟化冷却后形成为热熔胶原料;(4) Discharging under nitrogen protection conditions, aging and cooling to form hot melt adhesive raw materials;
(三)、制备TPU原料(3) Preparation of TPU raw materials
(1)、将60-70重量份的聚合物多元醇置于反应釜中,并加热至80-90℃,所述聚合物多元醇为分子量为1000的聚四氢呋喃醚二醇和/或分子量为3000的聚己二酸乙二醇丁二醇酯多元醇,然后加入0.2-0.8重量份的抗氧剂、0.1-0.5重量份的二(2,2,6,6-四甲基-4-哌啶基)葵二酸酯受阻胺类光稳定剂、0.4-0.8重量份的蒙旦蜡和/或芥酸酰胺蜡类润滑剂和3-5重量份的碳化二亚胺类耐水解剂,充分搅拌后得到聚合物多元醇混合溶液,其中所述抗氧剂为β-(4-羟基-3,5-二叔丁基苯基)丙酸正十八碳醇酯、四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯和二[(2,4-二叔丁基苯基)亚磷酸]季戊四醇酯中的至少一种;(1) Put 60-70 parts by weight of polymer polyol in the reaction kettle and heat it to 80-90°C. The polymer polyol is polytetrahydrofuran ether diol with a molecular weight of 1000 and/or a molecular weight of 3000 polyethylene adipate polybutylene glycol ester polyol, then add 0.2-0.8 parts by weight of antioxidant, 0.1-0.5 parts by weight of two (2,2,6,6-tetramethyl-4-piper Pyridyl) sebacate hindered amine light stabilizer, 0.4-0.8 parts by weight of montan wax and/or erucamide wax lubricant and 3-5 parts by weight of carbodiimide hydrolysis-resistant agent, fully After stirring, a polymer polyol mixed solution is obtained, wherein the antioxidant is β-(4-hydroxy-3,5-di-tert-butylphenyl) n-octadecyl propionate, tetrakis[β-(3 , at least one of 5-di-tert-butyl-4-hydroxyphenyl)propionate]pentaerythritol ester and bis[(2,4-di-tert-butylphenyl)phosphite]pentaerythritol ester;
(2)、向所述聚合物多元醇混合溶液中加入30-35重量份的、温度在55-65℃的1,4-环己烷二异氰酸酯,搅拌混合后得到初步反应混合物;(2) Add 30-35 parts by weight of 1,4-cyclohexane diisocyanate at a temperature of 55-65°C to the polymer polyol mixed solution, stir and mix to obtain a preliminary reaction mixture;
(3)、保持上述反应混合物的温度并加入4-9重量份的1,4-丁二醇扩链剂和0.05-0.2重量份的钛系或铋系催化剂,并控制温度在150-210℃、压力4-8MPa反应1h左右;(3) Keep the temperature of the above reaction mixture and add 4-9 parts by weight of 1,4-butanediol chain extender and 0.05-0.2 parts by weight of titanium or bismuth catalyst, and control the temperature at 150-210 °C , The pressure is 4-8MPa and the reaction is about 1h;
(4)、当反应熔体温度达到180-210℃间时,加入1-3重量份的且平均粒度小于或等于4微米的由十溴二苯基乙烷混合微量煅制二氧化硅的有机卤化物阻燃剂,反应预定时间后进行脱水、干燥和熟化,得到热塑性聚氨酯弹性体原料;(4) When the temperature of the reaction melt reaches 180-210°C, add 1-3 parts by weight of an organic compound made of decabromodiphenylethane mixed with a small amount of fumed silica with an average particle size of less than or equal to 4 microns. Halide flame retardant, dehydration, drying and curing after a predetermined reaction time to obtain thermoplastic polyurethane elastomer raw materials;
(四)、制备PU原料(4) Preparation of PU raw materials
(1)制备主剂:将12-28%的聚酯二元醇、0-30%的丁酮、20-70%的二甲基甲酰胺、1-5%的直链二醇放入反应锅内常温搅拌20-40分钟,混合均匀后,在常温下将6-18%的二苯基甲烷-4,4′-二异氰酸酯放入反应锅内后,加热升温并使其在70-80℃下反应1-3小时后,再加入1-3%的TDI三聚体,在60-80℃下反应1-3小时后,逐步降温至40-50℃后,加入2-6%的丙烯酸羟乙酯,搅拌0.5小时后降温排料,制得所述主剂;(1) Prepare the main ingredient: put 12-28% polyester diol, 0-30% butanone, 20-70% dimethylformamide, and 1-5% linear diol into the reaction Stir in the pot at room temperature for 20-40 minutes, after mixing evenly, put 6-18% diphenylmethane-4,4'-diisocyanate into the reaction pot at room temperature, heat up and make it at 70-80 After reacting at ℃ for 1-3 hours, add 1-3% TDI trimer, react at 60-80℃ for 1-3 hours, gradually cool down to 40-50℃, add 2-6% acrylic acid Hydroxyethyl ester, cooling and discharging after stirring for 0.5 hours, to obtain the main agent;
(2)将55-70%的主剂、20-37%的丁酮、3-10%的黑色砂、0.5-1%的叔丁基过氧化氢、0.8-1%的雾面剂、0.6-0.9%的耐磨剂、0.2-0.6%的紫外线吸收剂、0.5-1.2%的防静电剂混合后,于高速分散机分散10-20分钟,静置消泡4小时后制得PU原料;(2) Mix 55-70% of the main agent, 20-37% of methyl ethyl ketone, 3-10% of black sand, 0.5-1% of tert-butyl hydroperoxide, 0.8-1% of fogging agent, 0.6 -0.9% anti-wear agent, 0.2-0.6% ultraviolet absorber, 0.5-1.2% antistatic agent are mixed, dispersed in a high-speed disperser for 10-20 minutes, and left to defoam for 4 hours to obtain PU raw materials;
(五)、贴合制备免车缝热熔胶TPU-PU皮革(5) Lamination and preparation of sewing-free hot melt adhesive TPU-PU leather
(1)、准备通过上述步骤制备的离型纸、热熔胶原料、TPU原料和PU原料,并将离型纸置于相关设备中铺平;(1) Prepare the release paper, hot melt adhesive raw materials, TPU raw materials and PU raw materials prepared through the above steps, and place the release paper in related equipment to lay flat;
(2)、将步骤(二)制备的热熔胶原料经挤出机处理成胶料,胶料送入150度温度的挤出机熔融成糊状,再由挤出机模头挤出后流延到所述离形纸上,然后经对压轮对压—冷却—卷取,形成热熔胶膜;(2) Process the hot-melt adhesive raw material prepared in step (2) into a rubber material through an extruder, and the rubber material is sent to the extruder at a temperature of 150 degrees to melt into a paste, and then extruded by the extruder die Casting onto the release paper, and then press against the pressing wheel—cooling—rolling to form a hot melt adhesive film;
(3)、将步骤(三)所制备的TPU原料挤出成TPU膜,并与上述热熔胶膜分别置于两个送料架上,使热熔胶膜和TPU膜同时进入设置有恒温的高低对压轮中进行对压,对压轮的温度在160℃以上,从而使熔点低的热熔胶在高低对压轮对压时瞬间与TPU膜粘合为一体,冷却后形成附有热熔胶的TPU薄膜;(3) Extrude the TPU raw material prepared in step (3) into a TPU film, and place it on two feeding racks with the above hot melt adhesive film, so that the hot melt adhesive film and TPU film enter the thermostatic chamber at the same time. The pressure is carried out in the high and low pressure rollers, and the temperature of the pressure rollers is above 160°C, so that the hot melt adhesive with a low melting point is instantly bonded to the TPU film when the high and low pressure rollers are pressed against each other, and after cooling, it forms a bond with heat. Melt TPU film;
(4)、将步骤(四)所制备的PU原料淋到离型纸上,由送料架带动附有PU料的离型纸运行,分别经刮刀和烤箱将PU原料充分刮平和烘烤至微干后制成干式PU膜;(4) Pour the PU raw material prepared in step (4) onto the release paper, and the release paper with the PU material is driven by the feeding rack, and the PU raw material is fully scraped and baked to a slight degree by a scraper and an oven respectively. Dry to make dry PU film;
(5)、将干式PU膜通过上胶后与步骤(3)制得的附有热熔胶的TPU薄膜同时被送进花纹对压轮中对压成型,然后通过冷却装置快速冷却后卷取,制得本发明所述由干式PU膜+TPU膜+热熔胶膜的多层结构的热熔胶免车缝TPU-PU皮革。(5) After gluing the dry PU film and the TPU film with hot melt adhesive prepared in step (3), it is sent to the patterned counter-pressing wheel at the same time, and then it is quickly cooled by the cooling device and rolled up. Take, and obtain the hot-melt adhesive-free sewing TPU-PU leather of the multi-layer structure of dry PU film+TPU film+hot-melt adhesive film according to the present invention.
进一步的根据本发明所述的热熔胶TPU-PU皮革制备方法,其中制备离型纸的步骤(一)中:所述过渡层的制备原料为无机粒子65重量份、硅丙乳液35重量份、脂肪酸甲酯磺酸钠4重量份、十二烷基二甲基苄基氯化铵3重量份和水50重量份,所述无机粒子的具体组成为:粘土粒径为0.5-0.8微米且含量为25%、硫酸钡粉末粒径在1-2微米且含量为60%、碳酸钙粉末粒径在3-5微米且含量为15%;所述离型层的制备原料为60重量份的聚丙烯、30重量份的聚4-甲基-1-戊烯、8重量份的乙烯基硅油、1.5重量份的2,2′-亚甲基-双-(4,6二叔丁基苯氧基)磷酸钠和0.5重量份的叔丁基过氧化苯甲酸酯,所述乙烯基硅油的结构式中R1和R3为-CH3,R2为-CH=CH2,m=2500,n=4。Further according to the method for preparing hot-melt adhesive TPU-PU leather according to the present invention, in the step (1) of preparing release paper: the raw materials for preparing the transition layer are 65 parts by weight of inorganic particles and 35 parts by weight of silicon-acrylic emulsion , 4 parts by weight of sodium fatty acid methyl ester sulfonate, 3 parts by weight of dodecyl dimethyl benzyl ammonium chloride and 50 parts by weight of water, the specific composition of the inorganic particles is: the clay particle diameter is 0.5-0.8 micron and The content is 25%, the particle size of barium sulfate powder is 1-2 microns and the content is 60%, the particle size of calcium carbonate powder is 3-5 microns and the content is 15%; the preparation raw material of the release layer is 60 parts by weight of Polypropylene, 30 parts by weight of poly-4-methyl-1-pentene, 8 parts by weight of vinyl silicone oil, 1.5 parts by weight of 2,2'-methylene-bis-(4,6 di-tert-butylbenzene Oxygen) sodium phosphate and 0.5 parts by weight of tert-butyl peroxybenzoate, the structural formula of the vinyl silicone oil wherein R1 and R3 are -CH 3 , R2 is -CH=CH 2 , m=2500, n=4.
进一步的根据本发明所述的热熔胶TPU-PU皮革制备方法,其中步骤(二)中制备聚酯多元醇的脂肪族二元羧酸选自己二酸、富马酸、马来酸或辛二酸,芳香族二元羧酸选自邻苯二甲酸、对苯二甲酸或间苯二甲酸,脂肪族二元醇选自乙二醇、二甘醇、丙二醇、甲基丙二醇、1,4-丁二醇、1,6-己二醇、1,3-丁二醇、1,5戊二醇或十二烷基己二醇;所述阻燃剂的具体组成为:30-70重量%的熔融指数0.5-15.0克/10分钟的聚丙烯、5-25重量%的熔融指数0.01-2.0克/10分钟的聚乙烯、20-30重量%的选自粉末状滑石、高岭石、绢云母、二氧化硅以及硅藻土中的至少一种无机填料、5-15重量%选自十溴二苯基醚、十二氯十二氢二甲桥苯唑环辛烯或其混合物的有机阻燃卤化物;所述增韧剂由聚乙烯弹性体、线型聚乙烯、聚丙烯PP和防老化剂原料混合后挤出而成,各原料所占质量百分数为:聚乙烯弹性体31%、线型聚乙烯19%、聚丙烯49%、防老化剂1%。Further according to the method for preparing hot melt adhesive TPU-PU leather according to the present invention, wherein the aliphatic dicarboxylic acid for preparing polyester polyol in step (2) is selected from adipic acid, fumaric acid, maleic acid or octane Diacid, aromatic dicarboxylic acid selected from phthalic acid, terephthalic acid or isophthalic acid, aliphatic dihydric alcohol selected from ethylene glycol, diethylene glycol, propylene glycol, methyl propylene glycol, 1,4 -butanediol, 1,6-hexanediol, 1,3-butanediol, 1,5 pentanediol or dodecyl hexanediol; the specific composition of the flame retardant is: 30-70 wt. % of polypropylene with a melt index of 0.5-15.0 grams/10 minutes, 5-25% by weight of polyethylene with a melt index of 0.01-2.0 grams/10 minutes, 20-30% by weight of powdery talc, kaolinite, At least one inorganic filler in sericite, silicon dioxide and diatomaceous earth, 5-15% by weight selected from decabromodiphenyl ether, dodecachlorododecahydrodimethyloxazocyclooctene or a mixture thereof Organic flame retardant halides; the toughening agent is extruded by mixing polyethylene elastomer, linear polyethylene, polypropylene PP and anti-aging agent raw materials, and the mass percentage of each raw material is: polyethylene elastomer 31 %, linear polyethylene 19%, polypropylene 49%, anti-aging agent 1%.
进一步的根据本发明所述的热熔胶TPU-PU皮革制备方法,其中所述步骤(三)中TPU原料的组成为65重量份的分子量为3000的聚己二酸乙二醇丁二醇酯多元醇、0.6重量份的β-(4-羟基-3,5-二叔丁基苯基)丙酸正十八碳醇酯抗氧剂、0.3重量份的二(2,2,6,6-四甲基-4-哌啶基)葵二酸酯光稳定剂、0.6重量份的芥酸酰胺蜡类润滑剂、4重量份的碳化二亚胺类耐水解剂、32重量份且温度在60℃的1,4-环己烷二异氰酸酯、6重量份的1,4-丁二醇扩链剂、0.1重量份的铋系催化剂、2重量份的十溴二苯基乙烷混合微量煅制二氧化硅的有机卤化物阻燃剂。Further according to the hot melt adhesive TPU-PU leather preparation method of the present invention, wherein the composition of the TPU raw material in the step (3) is 65 parts by weight of polyethylene adipate with a molecular weight of 3000 Polyol, 0.6 parts by weight of β-(4-hydroxy-3,5-di-tert-butylphenyl) n-octadecyl propionate antioxidant, 0.3 parts by weight of bis(2,2,6,6 -tetramethyl-4-piperidinyl) sebacate light stabilizer, 0.6 parts by weight of erucamide wax lubricant, 4 parts by weight of carbodiimide hydrolysis-resistant agent, 32 parts by weight and temperature at 1,4-cyclohexane diisocyanate at 60°C, 6 parts by weight of 1,4-butanediol chain extender, 0.1 part by weight of bismuth catalyst, and 2 parts by weight of decabromodiphenylethane Organohalide flame retardant for making silica.
进一步的根据本发明所述的热熔胶TPU-PU皮革制备方法,其中所述步骤(四)中PU原料的组成按质量百分比计为:60%的主剂、30%的丁酮、6%的黑色砂、0.8%的叔丁基过氧化氢、0.8%的雾面剂、0.8%的耐磨剂、0.6%的紫外线吸收剂和1%的防静电剂,其中所述主剂自身的组成按质量百分比计为:20%的聚酯二元醇、10%的丁酮、50%的二甲基甲酰胺、3%的直链二醇、12%的二苯基甲烷-4,4′-二异氰酸酯、2%的TDI三聚体和3%的丙烯酸羟乙酯。Further according to the method for preparing hot-melt adhesive TPU-PU leather according to the present invention, wherein the composition of the PU raw material in the step (4) is calculated by mass percentage: 60% of the main agent, 30% of methyl ethyl ketone, 6% of Black sand, 0.8% tert-butyl hydroperoxide, 0.8% fogging agent, 0.8% wear-resistant agent, 0.6% ultraviolet absorber and 1% antistatic agent, wherein the composition of the main agent itself Calculated by mass percentage: 20% polyester diol, 10% butanone, 50% dimethylformamide, 3% linear diol, 12% diphenylmethane-4,4' - Diisocyanate, 2% TDI Trimer and 3% Hydroxyethyl Acrylate.
本发明的主要技术特点和技术效果在于:The main technical characteristics and technical effects of the present invention are:
(1)采用了创新设计的多层结构离型纸,尤其是其中多功能层和离型层的创新设计,使得本发明所提供的离型纸应用于皮革制品中具有异常优异的理化性能,且与热熔胶之间的粘结强度高、固化时间快,属于高品质皮革中的理想基材。(1) The innovatively designed multi-layer structure release paper, especially the innovative design of the multi-functional layer and the release layer, makes the release paper provided by the present invention have exceptionally excellent physical and chemical properties when applied to leather products, And it has high bonding strength with hot melt adhesive and fast curing time, which is an ideal base material for high-quality leather.
(2)采用了独创的低熔点热熔胶,它是一种可塑性强的粘合剂,可取代工业用的液体胶水和固体胶及PU胶,具有环保、无毒无副作用等优点,作为理想的环保粘合材料,本发明的热熔胶具有低熔点、弹力高、耐酸、耐碱、耐水洗、耐干洗、抗张力强、接着力强、融点低等性能(2) The original low-melting point hot-melt adhesive is adopted, which is a kind of adhesive with strong plasticity, which can replace industrial liquid glue, solid glue and PU glue. It has the advantages of environmental protection, non-toxic and no side effects, etc. Environmentally friendly adhesive materials, the hot melt adhesive of the present invention has properties such as low melting point, high elasticity, acid resistance, alkali resistance, water washing resistance, dry cleaning resistance, strong tensile strength, strong adhesion, and low melting point.
(3)所采用的TPU薄膜和PU膜通过原料上的创新改进,克服了现有TPU和PU的诸多缺陷,不但拥有橡胶及普通塑料的大部分特性,而且还拥有优良的综合物理及化学性能,可作为完全代替PVC、PU人造革及其它皮革面料。(3) The TPU film and PU film used have overcome many defects of the existing TPU and PU through the innovation and improvement of raw materials. They not only have most of the characteristics of rubber and ordinary plastics, but also have excellent comprehensive physical and chemical properties. , can be used as a complete substitute for PVC, PU artificial leather and other leather fabrics.
(4)本发明所提供的免车缝的热熔胶TPU-PU皮革,在高温190度的情况下都不会发生质变,非常容易与布料、橡(塑)胶皮料、木质等材料表面粘合,可广泛应用在制衣、鞋类、手袋、箱包、座椅、建筑装饰等生产制造行业,而且贴合后的产品耐水洗、干洗,产品具有耐磨、耐热、耐曲折的性能,本发明所采用的热熔胶及TPU原料所含原素,经SGS检测,具有生物医学性能,无毒、无味、无过敏反应,产品极其环保、无污染作用,是二十一世纪极具理想的环保贴合面料之一。(4) The sewing-free hot-melt adhesive TPU-PU leather provided by the present invention will not change qualitatively at a high temperature of 190 degrees, and it is very easy to stick to the surface of materials such as cloth, rubber (plastic) leather, and wood. It can be widely used in the manufacturing industries of clothing, footwear, handbags, luggage, seats, architectural decoration, etc., and the products after lamination are resistant to washing and dry cleaning, and the products have the properties of wear resistance, heat resistance and bending resistance. The elements contained in the hot melt adhesive and TPU raw materials used in the present invention have been tested by SGS and have biomedical properties, are non-toxic, tasteless, and have no allergic reactions. The products are extremely environmentally friendly and non-polluting, and are ideal for the 21st century. One of the most environmentally friendly fit fabrics.
附图说明Description of drawings
附图1为将本发明所述热熔胶挤出至离型纸上形成热熔胶膜的示意图;Accompanying drawing 1 is the schematic diagram that hot-melt adhesive of the present invention is extruded to form hot-melt adhesive film on release paper;
附图2为附图1所示热熔胶膜与TPU膜压合后的产品示意图;Accompanying drawing 2 is the product schematic diagram after hot-melt adhesive film and TPU film lamination shown in accompanying drawing 1;
附图3为本发明所述免车缝的热熔胶TPU-PU皮革的膜层结构示意图;Accompanying drawing 3 is the film structure schematic diagram of the hot-melt adhesive TPU-PU leather of exempting from sewing according to the present invention;
附图4为应用于本发明中的离型纸的结构示意图;Accompanying drawing 4 is the structural representation of the release paper applied in the present invention;
图中A1-纸底层、A2-粘结层、A3-塑料层、A4-过渡层、A5-离型层;In the figure, A1-paper bottom layer, A2-adhesive layer, A3-plastic layer, A4-transition layer, A5-release layer;
图中S1-离型纸、S2-热熔胶膜、S3-TPU膜、S4-干式PU膜。In the figure, S1-release paper, S2-hot melt adhesive film, S3-TPU film, S4-dry PU film.
具体实施方式Detailed ways
以下对本发明的技术方案进行详细的描述,以使本领域技术人员能够更加清楚的理解本发明的方案,但并不因此限制本发明的保护范围。这里需要首先说明的是:本发明中多数原料物质的组成成份以“重量份”计量配比,这种“重量份”仅表示每种物质内部的组份配比量关系,与质量百分比类似,并不代表实际的使用质量,也就是说不同物质的某些组份可能具有相同或相近的重量份,但并不意味着这些组份在各物质中具有相同或相近的质量含量。The technical solution of the present invention is described in detail below, so that those skilled in the art can understand the solution of the present invention more clearly, but the protection scope of the present invention is not limited thereby. What needs to be explained first here is that the composition of most raw materials in the present invention is measured in "parts by weight", and this "parts by weight" only represents the relationship between the proportions of components inside each material, similar to mass percentages, It does not represent the actual mass used, which means that some components of different substances may have the same or similar weight parts, but it does not mean that these components have the same or similar mass content in each substance.
首先对本发明所述免车缝的热熔胶TPU-PU皮革的成型产品及其制备方法进行描述。本发明所述热熔胶TPU-PU皮革的成型产品包括离型纸S1、涂覆于离型纸S1上的热熔胶膜S2、粘贴于热熔胶膜S2上的TPU膜S3和压合于TPU膜S3上的干式PU膜S4。First, the molded product of the sewing-free hot-melt adhesive TPU-PU leather of the present invention and its preparation method are described. The molded product of the hot melt adhesive TPU-PU leather of the present invention comprises a release paper S1, a hot melt adhesive film S2 coated on the release paper S1, a TPU film S3 pasted on the hot melt adhesive film S2 and a press bonded Dry PU film S4 on TPU film S3.
本发明所述免车缝的热熔胶TPU-PU皮革的制备采取多层贴合的方法,具体包括以下步骤:The preparation of the sewing-free hot melt adhesive TPU-PU leather of the present invention adopts the method of multi-layer bonding, specifically comprises the following steps:
步骤一、制备离型纸S1、热熔胶原料、TPU原料和PU原料,这些原料属于本公司独创的,也是本发明的主要发明点之一,在后面会详细的给出其原料配方和制备方法。Step 1. Prepare release paper S1, hot melt adhesive raw materials, TPU raw materials and PU raw materials. These raw materials belong to our company's original creation and are also one of the main invention points of the present invention. The raw material formula and preparation will be given in detail later method.
步骤二、将所制备的热熔胶原材料经挤出机并被处理成胶料,胶料送入高达150度温度的挤出机熔融成糊状,再由挤出机模头挤出后流延到起隔离作用的离形纸上,然后经对压轮对压—冷却—卷取,形成无车缝热熔胶膜S2,如附图1所示;Step 2. The prepared hot-melt collagen material is processed into a rubber material through an extruder, and the rubber material is sent to an extruder at a temperature of up to 150 degrees to be melted into a paste, and then extruded by the extruder die to flow Extend to the release paper which plays the role of isolation, and then press against the pressing wheel-cool-coil to form a seamless hot-melt adhesive film S2, as shown in Figure 1;
步骤三、将所制备的TPU原料挤出成TPU膜S3,并将成卷的热熔胶膜S2和TPU膜S3分别置于两个送料架上,使热熔胶膜S2和TPU膜S3同时进入设置有恒温的高低对压轮中进行对压,对压轮的温度在160℃以上,使热熔胶在高低对压轮对压时瞬间与TPU粘合为一体,形成附有热熔胶的TPU膜S3,如附图2所示;Step 3. Extrude the prepared TPU raw material into TPU film S3, and place the rolls of hot melt adhesive film S2 and TPU film S3 on two feeding racks respectively, so that the hot melt adhesive film S2 and TPU film S3 enter simultaneously The high and low pressure rollers with constant temperature are set for pressure, and the temperature of the pressure rollers is above 160°C, so that the hot melt adhesive is instantly bonded with the TPU when the high and low pressure rollers are pressed against each other, forming a hot melt adhesive TPU film S3, as shown in accompanying drawing 2;
步骤四、将所制备的PU原料淋到离型纸S1上,由送料架带动附有PU料的离型纸S1运行,分别经刮刀和烤箱将PU原料充分刮平和烘烤至微干后制成干式PU膜S4;Step 4. Pour the prepared PU raw material onto the release paper S1, and the release paper S1 with the PU material is driven by the feeding frame to run, and the PU raw material is fully scraped and baked to slightly dry by a scraper and an oven respectively. into dry PU film S4;
步骤五、将干式PU膜S4通过上胶后与附有热熔胶的TPU膜S3同时被送进花纹对压轮中对压成型,然后通过冷却装置快速冷却后卷取,制得本发明所述由干式PU膜+TPU膜+热熔胶膜的多层结构的免车缝热熔胶TPU-PU皮革。Step 5. After gluing, the dry PU film S4 and the TPU film S3 attached with hot melt adhesive are simultaneously sent to the pattern counter-pressing wheel for pressure forming, and then quickly cooled by the cooling device and then coiled to obtain the present invention. The sewing-free hot-melt adhesive TPU-PU leather with a multi-layer structure of dry PU film+TPU film+hot-melt adhesive film.
本发明的的关健技术包括:高粘性热熔胶的配方、TPU、PU薄膜的关键配方以及其中各种功能外加剂(母粒)的选择和作为基材的离型纸S1的制备。由于TPU(热塑性聚氨酯弹性体Thermoplastic polyurethane)和PU(Polyurethane,聚氨基甲酸酯,也称:聚氨酯),属于环保材料,而且由于PU原料只需要简单修改配方,便可获得不同的密度、弹性、刚性等物理性能,属于很好的装饰配方材料,本发明结合长期的生产实践并经过大量的试验,创新的提出一种新型的聚氨酯热熔胶和TPU/PU材料,通过改变配方组份和添加剂,结合数学模型和实践验证,利用多组实验数据采集从而确定各组分之间的影响因子,并通过理论计算出最佳配比,并将最后的配方应用于试验,验证后所得到的本发明的产品具有更好的粘接性、抗撕裂性、耐磨性、耐高温性等多重物理性能。The key technology of the present invention includes: the formulation of high-viscosity hot melt adhesive, the key formulation of TPU and PU film, the selection of various functional additives (masterbatch) and the preparation of release paper S1 as the base material. Because TPU (thermoplastic polyurethane) and PU (polyurethane, polyurethane, also known as: polyurethane) are environmentally friendly materials, and because the PU raw material only needs to modify the formula simply, it can obtain different density, elasticity, Rigidity and other physical properties are very good decorative formula materials. This invention combines long-term production practice and a large number of tests to innovatively propose a new type of polyurethane hot melt adhesive and TPU/PU material. By changing the formula components and additives , combined with mathematical models and practical verification, using multiple sets of experimental data collection to determine the impact factors between components, and calculate the optimal ratio through theory, and apply the final formula to the test, the obtained product after verification The invented product has multiple physical properties such as better adhesion, tear resistance, abrasion resistance and high temperature resistance.
应用于本发明的离型纸S1的组成及制备如下:The composition and preparation of release paper S1 applied to the present invention are as follows:
如附图4所示,本发明所提供的离型纸S1具有多层结构,具体包括纸底层A1,在所述纸底层A1上通过粘结层A2粘接有塑料层A3,在所述塑料层A3上设置有过渡层A4,在所述过渡层A4上设置有离型层A5。具体所述的塑料层A3为聚对苯二甲酸乙二醇酯膜(即PET膜),厚度为18-25微米,优选20微米。所述粘结层A2粘接所述纸底层A1和所述聚对苯二甲酸乙二醇酯膜A3,所述粘结层A2为水性聚丙烯(PP)涂布层,使用量为每平方米5-8克,厚度为0.8-4微米,优选每平方米6克,厚度为1-2.5微米。所述的过渡层A4组成包括无机粒子、硅丙乳液、脂肪酸甲酯磺酸钠、十二烷基二甲基苄基氯化铵和水,各组分的重量份数为:无机粒子62-68份,硅丙乳液32-36份,脂肪酸甲酯磺酸钠3-5份,十二烷基二甲基苄基氯化铵2-4份,水45-55份;其中无机粒子的组成包括粒径为0.5-0.8微米、占无机粒子总含量25%的粘土,粒径在1-2微米、占无机粒子总含量的60%的硫酸钡粉末和粒径在3-5微米、占无机粒子总含量的15%的碳酸钙。所述过渡层A4的制备过程为上述重量份的脂肪酸甲酯磺酸钠倒入上述重量份的水中,搅拌均匀,将无机粒子所包括的粘土、硫酸钡粉末和碳酸钙混合均匀后按照上述重量份倒入上述搅拌溶液中,使用高速搅拌将其分散均匀,在分散好的浆料里加入上述重量份的硅丙乳液,用玻璃棒将溶液混合均匀,再将上述重量份的十二烷基二甲基苄基氯化铵添加在其中,继续搅拌均匀,制成过渡层涂布液。然后在所述塑料层A3上使用刮刀均匀涂布所述过渡层涂布液,并于80℃下加热30秒固化成膜,膜厚15-20微米,然后将成膜后的过渡层A4在120℃,线压力150KN/m,车速10m/min条件下进行压光处理,压光处理后减少了过渡层中的微小空穴,使膜层变得更加光滑,得到更加致密平滑的表面状态,更加有利于其上离型层的铺设,而且过渡层平整的表面使得最终离型层表面具有镜面平整度,保证了最终皮革产品的表面状态和光泽度。所述过渡层的设置保证了离型纸S1整体具有防渗透性能和表面的平滑,其中的硅丙乳液经过加热固化,能形成致密的薄膜,能够有效阻隔溶剂对纸基的渗透作用,而且硅丙乳液形成的薄膜还具有很好的耐溶剂性,将溶剂施加其上不会出现溶解破坏薄膜以及其他基材的情况,而且经过过渡层有效的掩盖了纸底层A1和塑料层A3表面的粗糙状态,保证了离型层表面以及离型纸S1整体的平滑性,这种离型纸S1表面状态的平滑非常有利于提高以离型纸S1为基础的整个皮革产品的平滑光泽度。所述过渡层A4上设置的上述离型层A5的组成包括:58-65重量份的聚丙烯、26-34重量份的聚4-甲基-1-戊烯、6-9重量份的乙烯基硅油、1-2重量份的2,2′-亚甲基-双-(4,6二叔丁基苯氧基)磷酸钠和0.1-0.8重量份的叔丁基过氧化苯甲酸酯,其中所述乙烯基硅油的结构式为:As shown in accompanying drawing 4, the release paper S1 provided by the present invention has a multi-layer structure, specifically includes a paper bottom layer A1, and a plastic layer A3 is bonded on the paper bottom layer A1 through an adhesive layer A2, and the plastic layer A3 is bonded on the paper bottom layer A1. A transition layer A4 is disposed on the layer A3, and a release layer A5 is disposed on the transition layer A4. Specifically, the plastic layer A3 is a polyethylene terephthalate film (ie PET film) with a thickness of 18-25 microns, preferably 20 microns. The bonding layer A2 bonds the paper bottom layer A1 and the polyethylene terephthalate film A3, and the bonding layer A2 is a water-based polypropylene (PP) coating layer, and the usage amount is per square 5-8 grams per meter, with a thickness of 0.8-4 microns, preferably 6 grams per square meter, with a thickness of 1-2.5 microns. The composition of the transition layer A4 includes inorganic particles, silicon acrylic emulsion, sodium fatty acid methyl ester sulfonate, dodecyl dimethyl benzyl ammonium chloride and water, and the parts by weight of each component are: inorganic particles 62- 68 parts, 32-36 parts of silicon acrylic emulsion, 3-5 parts of sodium fatty acid methyl ester sulfonate, 2-4 parts of dodecyl dimethyl benzyl ammonium chloride, 45-55 parts of water; the composition of inorganic particles Including clay with a particle size of 0.5-0.8 microns, accounting for 25% of the total inorganic particle content, barium sulfate powder with a particle size of 1-2 microns, accounting for 60% of the total inorganic particle content, and barium sulfate powder with a particle size of 3-5 microns, accounting for inorganic particles 15% of the total particle content of calcium carbonate. The preparation process of the transition layer A4 is that the sodium fatty acid methyl ester sulfonate of the above weight part is poured into the water of the above weight part, stirred evenly, and the clay, barium sulfate powder and calcium carbonate included in the inorganic particles are mixed uniformly according to the above weight Pour one part into the above stirring solution, use high-speed stirring to disperse it evenly, add the above-mentioned part by weight of silicone acrylic emulsion into the dispersed slurry, mix the solution evenly with a glass rod, and then add the above-mentioned part by weight of dodecyl Add dimethyl benzyl ammonium chloride therein, continue to stir evenly, and make a transition layer coating liquid. Then use a scraper to evenly coat the transition layer coating solution on the plastic layer A3, and heat at 80° C. for 30 seconds to solidify into a film with a film thickness of 15-20 microns, and then the film-formed transition layer A4 on the Calendering treatment is carried out at 120°C, linear pressure 150KN/m, and vehicle speed 10m/min. After calendering treatment, the tiny holes in the transition layer are reduced, the film layer becomes smoother, and a denser and smoother surface state is obtained. It is more conducive to the laying of the release layer on it, and the smooth surface of the transition layer makes the surface of the final release layer have mirror flatness, ensuring the surface state and gloss of the final leather product. The setting of the transition layer ensures that the release paper S1 as a whole has anti-permeability and smooth surface, and the silicon-acrylic emulsion can form a dense film after heating and curing, which can effectively block the penetration of the solvent on the paper base, and the silicone The film formed by the acrylic emulsion also has good solvent resistance, and the solvent will not dissolve and damage the film and other substrates when applied to it, and the transition layer can effectively cover the surface roughness of the paper bottom layer A1 and the plastic layer A3 The state ensures the smoothness of the surface of the release layer and the release paper S1 as a whole. The smoothness of the surface state of the release paper S1 is very conducive to improving the smoothness and glossiness of the entire leather product based on the release paper S1. The composition of the release layer A5 set on the transition layer A4 includes: 58-65 parts by weight of polypropylene, 26-34 parts by weight of poly-4-methyl-1-pentene, 6-9 parts by weight of ethylene base silicone oil, 1-2 parts by weight of 2,2′-methylene-bis-(4,6 di-tert-butylphenoxy) sodium phosphate and 0.1-0.8 parts by weight of tert-butyl peroxybenzoate , wherein the structural formula of the vinyl silicone oil is:
式中R1和R3为-CH3,R2为-CH=CH2,m取值范围为2000~3000,n取值范围为3~6。所述离型层的制备过程为将上述重量份的聚丙烯、聚4-甲基-1-戊烯和乙烯基硅油混合均匀后加热至90℃,保温2小时后加入1-2重量份的2,2′-亚甲基-双-(4,6二叔丁基苯氧基)磷酸钠和0.1-0.8重量份的叔丁基过氧化苯甲酸酯并混合均匀,然后通过挤出机挤出涂覆于过渡层A4的表面,控制离型层的厚度在20-25微米。这种离型层中通过2,2′-亚甲基-双-(4,6二叔丁基苯氧基)磷酸钠和叔丁基过氧化苯甲酸酯加快引发聚烯烃的双键与乙烯基硅油的双键的交联反应,且其中的聚烯烃含量加多,由于聚烯烃与聚氨酯等的亲和性较好,因此具有这种离型层的离型纸S1与含有聚氨酯的热熔胶粘合后的产品性能较好。通过上述方法制备得到应用于本发明中的离型纸S1,这种离型纸S1经过试验非常适合于本发明所述热熔胶以及PU膜的涂覆,优选的本发明所述离型纸S1的厚度在80-100微米,但并不以此为限,可根据实际需要调节。 In the formula, R1 and R3 are -CH 3 , R2 is -CH=CH 2 , the range of m is 2000-3000, and the range of n is 3-6. The preparation process of the release layer is to mix the above weight parts of polypropylene, poly 4-methyl-1-pentene and vinyl silicone oil evenly, heat to 90°C, and add 1-2 parts by weight of Sodium 2,2′-methylene-bis-(4,6-di-tert-butylphenoxy)phosphate and 0.1-0.8 parts by weight of tert-butyl peroxybenzoate and mixed well, then passed through the extruder Extrusion coating on the surface of the transition layer A4, control the thickness of the release layer at 20-25 microns. In this release layer, 2,2′-methylene-bis-(4,6 di-tert-butylphenoxy)sodium phosphate and tert-butyl peroxybenzoate are used to accelerate the initiation of the double bond and bond of polyolefin The cross-linking reaction of the double bond of vinyl silicone oil, and the content of polyolefin in it increases, because the affinity between polyolefin and polyurethane is better, so the release paper S1 with this release layer and the heat containing polyurethane The product performance after melt adhesive bonding is better. The release paper S1 applied in the present invention is prepared by the above-mentioned method. This release paper S1 is very suitable for the coating of the hot melt adhesive and PU film of the present invention through testing, and the preferred release paper of the present invention The thickness of S1 is 80-100 microns, but not limited thereto, and can be adjusted according to actual needs.
挤出在上述离形纸上的热熔胶的原料组份包括:The raw material components of the hot melt adhesive extruded on the above-mentioned release paper include:
60-70重量份的聚酯多元醇、15-20重量份的二异氰酸酯、3-5重量份的聚醚多元醇、.8-1.5重量份的催化剂、0.5-1.2重量份的扩链剂、1.5-1.8重量份抗氧化剂、4-6重量份的增粘树脂、2-4重量份的阻燃剂、2-4重量份的增韧剂。60-70 parts by weight of polyester polyol, 15-20 parts by weight of diisocyanate, 3-5 parts by weight of polyether polyol, 8-1.5 parts by weight of catalyst, 0.5-1.2 parts by weight of chain extender, 1.5-1.8 parts by weight of antioxidant, 4-6 parts by weight of tackifying resin, 2-4 parts by weight of flame retardant, and 2-4 parts by weight of toughening agent.
所述聚酯多元醇通过低分子量脂肪族二元醇与脂肪族二元羧酸、芳香族二元羧酸在100-260℃下缩聚反应而制备成分子量为2000-6000的端羟基聚酯二醇。所述的脂肪族二元羧酸包括己二酸、富马酸、马来酸或辛二酸;所述的芳香族二元羧酸包括邻苯二甲酸、对苯二甲酸或间苯二甲酸;所述的脂肪族二元醇包括乙二醇、二甘醇、丙二醇、甲基丙二醇、1,4-丁二醇、1,6-己二醇、1,3-丁二醇、1,5戊二醇或十二烷基己二醇。The polyester polyol is prepared into a hydroxyl-terminated polyester diol with a molecular weight of 2000-6000 through the polycondensation reaction of low-molecular-weight aliphatic diols, aliphatic dicarboxylic acids, and aromatic dicarboxylic acids at 100-260°C. alcohol. The aliphatic dicarboxylic acid includes adipic acid, fumaric acid, maleic acid or suberic acid; the aromatic dicarboxylic acid includes phthalic acid, terephthalic acid or isophthalic acid ; The aliphatic dihydric alcohols include ethylene glycol, diethylene glycol, propylene glycol, methyl propylene glycol, 1,4-butanediol, 1,6-hexanediol, 1,3-butanediol, 1, 5 pentanediol or dodecyl hexanediol.
所述二异氰酸酯采用4,4′-二苯基甲烷二异氰酸酯、1,6-六亚甲基二异氰酸酯中的一种;The diisocyanate adopts one of 4,4'-diphenylmethane diisocyanate and 1,6-hexamethylene diisocyanate;
所述聚醚多元醇选自聚四氢呋喃醚二醇、氧化丙烯共聚二醇中的一种;The polyether polyol is selected from one of polytetrahydrofuran ether glycol and oxypropylene copolymerized glycol;
所述催化剂选择二月桂酸二丁基锡、三乙醇胺或双吗啉基二乙基醚中的一种或几种;The catalyst is selected from one or more of dibutyltin dilaurate, triethanolamine or bismorpholino diethyl ether;
所述扩链剂选择1,6-己二醇、甲基丙二醇、1,4-丁二醇中的一种;The chain extender is selected from one of 1,6-hexanediol, methylpropanediol, and 1,4-butanediol;
所述抗氧化剂选自2,6-三级丁基-4-甲基苯酚或四{β-(3,5-三级丁基-4-羟基苯基)丙酸}季戊四醇酯;The antioxidant is selected from 2,6-tertiary butyl-4-methylphenol or tetrakis {β-(3,5-tertiary butyl-4-hydroxyphenyl) propionate} pentaerythritol ester;
所述增粘树脂选自聚乙烯-醋酸乙烯共聚物、端羟基热塑性聚酯、氢化松香树脂的一种或几种;The tackifying resin is selected from one or more of polyethylene-vinyl acetate copolymer, hydroxyl-terminated thermoplastic polyester, and hydrogenated rosin resin;
所述阻燃剂的具体组成为:30-70重量%的熔融指数0.5-15.0克/10分钟的聚丙烯、5-25重量%的熔融指数0.01-2.0克/10分钟的聚乙烯、20-30重量%的选自粉末状滑石、高岭石、绢云母、二氧化硅以及硅藻土中的至少一种无机填料、5-15重量%选自十溴二苯基醚、十二氯十二氢二甲桥苯唑环辛烯或其混合物的有机阻燃卤化物。The specific composition of the flame retardant is: 30-70% by weight of polypropylene with a melt index of 0.5-15.0 g/10 minutes, 5-25% by weight of polyethylene with a melt index of 0.01-2.0 g/10 minutes, 20- 30% by weight of at least one inorganic filler selected from powdered talc, kaolinite, sericite, silicon dioxide and diatomaceous earth, 5-15% by weight selected from decabromodiphenyl ether, dodecachlorodeca Organic flame retardant halides of dihydrodimethyloxazocyclooctene or mixtures thereof.
所述增韧剂选择聚烯烃增韧剂,其中由PE(聚乙烯)弹性体、线型聚乙烯、聚丙烯(PP)和防老化剂原料混合后挤出而成,各原料所占质量百分数为:PE(聚乙烯)弹性体31%、线型聚乙烯19%、聚丙烯(PP)49%、防老化剂1%。The toughening agent is a polyolefin toughening agent, which is extruded after mixing PE (polyethylene) elastomer, linear polyethylene, polypropylene (PP) and anti-aging agent raw materials, and the mass percentage of each raw material is It is: PE (polyethylene) elastomer 31%, linear polyethylene 19%, polypropylene (PP) 49%, anti-aging agent 1%.
上述热熔胶的具体制备过程为:The concrete preparation process of above-mentioned hot melt adhesive is:
(1)按上述重量份将60-70重量份的聚酯多元醇、3-5重量份的聚醚多元醇、1.5-1.8重量份抗氧化剂和4-6重量份的增粘树脂置于反应釜中,加热至120~140℃,在搅拌混合下真空脱水1.5~2h,真空度小于0.05MPa,然后降温至70~75℃;(1) Put 60-70 parts by weight of polyester polyol, 3-5 parts by weight of polyether polyol, 1.5-1.8 parts by weight of antioxidant and 4-6 parts by weight of tackifying resin in the reaction according to the above weight parts In the kettle, heat to 120-140°C, vacuum dehydrate for 1.5-2 hours under stirring and mixing, the vacuum degree is less than 0.05MPa, and then cool down to 70-75°C;
(2)在氮气保护下,将15-20重量份的二异氰酸酯和0.8-1.5重量份的催化剂加入到步骤(1)的反应产物中,并在85~95℃反应1-1.5h;(2) Under nitrogen protection, add 15-20 parts by weight of diisocyanate and 0.8-1.5 parts by weight of catalyst to the reaction product of step (1), and react at 85-95°C for 1-1.5 hours;
(3)在氮气保护下,将0.5-1.2重量份的扩链剂、2-4重量份的阻燃剂、2-4重量份的增韧剂加入到步骤(2)的反应产物中,并在75~85℃搅拌反应45min-1.0h;(3) Under nitrogen protection, 0.5-1.2 parts by weight of chain extender, 2-4 parts by weight of flame retardant, and 2-4 parts by weight of toughening agent are added to the reaction product of step (2), and Stir the reaction at 75-85°C for 45min-1.0h;
(4)在通入氮气保护条件下出料,熟化一定时间后形成为应用于本发明中的热熔胶原料,并被送入挤出机中,由挤出机模头挤出流延至附图2所示离型纸S1上。(4) The material is discharged under the protection condition of nitrogen gas, and after being matured for a certain period of time, it is formed into the hot-melt adhesive raw material used in the present invention, and is sent into the extruder, and is extruded by the die head of the extruder to the attached As shown in Figure 2, on the release paper S1.
本发明中用于成型TPU膜S3的TPU原料组成为:The TPU raw material that is used for molding TPU film S3 among the present invention consists of:
60-70重量份的聚合物多元醇;所述聚合物多元醇为分子量为1000的聚四氢呋喃醚二醇、分子量为3000的聚己二酸乙二醇丁二醇酯多元醇中的一种或多种;30-35重量份的1,4-环己烷二异氰酸酯;4-9重量份的扩链剂,所述扩链剂为1,4-丁二醇;3-5重量份的耐水解剂,具体为碳化二亚胺类耐水解剂;1-3重量份的阻燃剂,所述阻燃剂为十溴二苯基乙烷混合微量煅制二氧化硅的有机卤化物阻燃剂,平均粒度小于或等于4微米;0.2-0.8重量份的抗氧剂,所述抗氧剂为β-(4-羟基-3,5-二叔丁基苯基)丙酸正十八碳醇酯、四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯和二[(2,4-二叔丁基苯基)亚磷酸]季戊四醇酯中的至少一种;0.1-0.5重量份的受阻胺类光稳定剂,具体为二(2,2,6,6-四甲基-4-哌啶基)葵二酸酯;0.4-0.8重量份的蒙旦蜡和/或芥酸酰胺蜡类润滑剂;0.05-0.2重量份的钛系或铋系催化剂。60-70 parts by weight of polymer polyol; the polymer polyol is one of polytetrahydrofuran ether glycol with a molecular weight of 1000, polyethylene adipate butylene glycol adipate polyol with a molecular weight of 3000 or Various; 30-35 parts by weight of 1,4-cyclohexane diisocyanate; 4-9 parts by weight of chain extender, the chain extender is 1,4-butanediol; 3-5 parts by weight of water-resistant decomposing agent, specifically carbodiimide hydrolysis-resistant agent; 1-3 parts by weight of the flame retardant, the flame retardant is decabromodiphenylethane mixed with a trace amount of fumed silica organic halide flame retardant agent, the average particle size is less than or equal to 4 microns; 0.2-0.8 parts by weight of antioxidant, the antioxidant is β-(4-hydroxy-3,5-di-tert-butylphenyl) propionic acid n-octadecyl Alcohol esters, tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]pentaerythritol ester and bis[(2,4-di-tert-butylphenyl)phosphite]pentaerythritol ester At least one; 0.1-0.5 parts by weight of hindered amine light stabilizers, specifically bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate; 0.4-0.8 parts by weight of Montan wax and/or erucamide wax lubricant; 0.05-0.2 parts by weight of titanium or bismuth catalyst.
通过上述原料制备用于成型薄膜的热塑性聚氨酯弹性体TPU的具体方法如下:The specific method for preparing thermoplastic polyurethane elastomer TPU for forming film by above-mentioned raw materials is as follows:
(1)首先将上述重量份的聚合物多元醇中置于反应釜中,并加热至80-90℃,然后加入上述重量份的抗氧剂、受阻胺类光稳定剂、润滑剂和耐水解剂,充分搅拌后得到聚合物多元醇混合溶液。(1) First, put the above weight of polymer polyol in the reaction kettle, and heat it to 80-90°C, then add the above weight of antioxidant, hindered amine light stabilizer, lubricant and hydrolysis resistance agent, after fully stirring to obtain a polymer polyol mixed solution.
(2)向所述聚合物多元醇混合溶液中加入上述重量份的、温度在55-65℃的1,4-环己烷二异氰酸酯搅拌混合后得到初步反应混合物;(2) adding the above-mentioned parts by weight of 1,4-cyclohexane diisocyanate at a temperature of 55-65° C. to the polymer polyol mixed solution, stirring and mixing to obtain a preliminary reaction mixture;
(3)保持上述反应混合物的温度并加入上述重量份的1,4-丁二醇扩链剂和催化剂,并控制温度在150-210℃、压力4-8MPa反应1h左右。(3) Keep the temperature of the above reaction mixture and add the above weight parts of 1,4-butanediol chain extender and catalyst, and control the temperature at 150-210°C and the pressure of 4-8MPa to react for about 1h.
(4)当反应熔体温度达到180-210℃间时,加入上述重量份的阻燃剂,反应预定时间后进行脱水、干燥和熟化,即得到热塑性聚氨酯弹性体原料。(4) When the temperature of the reaction melt reaches 180-210°C, add the flame retardant in the above parts by weight, dehydrate, dry and mature after a predetermined reaction time to obtain thermoplastic polyurethane elastomer raw materials.
应用于上述热塑性聚氨酯弹性体原料制备的装置可为现有技术中熟知的单螺杆混合装置、同向双螺杆连续反应挤出机、干燥设备等。所制得的热塑性聚氨酯弹性体原料再次被送入挤出机中挤出TPU膜S3。The devices used in the preparation of the above-mentioned thermoplastic polyurethane elastomer raw materials may be single-screw mixing devices, co-rotating twin-screw continuous reaction extruders, drying equipment, etc. well known in the prior art. The obtained thermoplastic polyurethane elastomer raw material is fed into the extruder again to extrude the TPU film S3.
本发明所述干式PU膜S4的原料及制备Raw material and preparation of dry PU film S4 of the present invention
用于形成干式PU膜S4的PU原料组成用重量百分比计为:55-70%的主剂、20-37%的丁酮、3-10%的黑色砂、0.5-1%的叔丁基过氧化氢、0.8-1%的由钙类填充剂组成的雾面剂、0.6-0.9%的由芳香族硅油组成的耐磨剂、0.2-0.6%的苯并三唑类紫外线吸收剂、0.5-1.2%的由金属粉末或导电炭黑组成的防静电剂;所述主剂自身的组成(重量百分比)又为:12-28%的聚酯二元醇、1-5%的直链二醇、6-18%的二苯基甲烷-4,4′-二异氰酸酯、1-3%的TDI三聚体,20-70%的二甲基甲酰胺、0-30%的丁酮、2-6%的丙烯酸羟乙酯。The PU raw material composition used to form the dry PU film S4 is calculated by weight percentage: 55-70% of the main agent, 20-37% of methyl ethyl ketone, 3-10% of black sand, 0.5-1% of tert-butyl Hydrogen peroxide, 0.8-1% fogging agent composed of calcium filler, 0.6-0.9% anti-wear agent composed of aromatic silicone oil, 0.2-0.6% benzotriazole ultraviolet absorber, 0.5 -1.2% antistatic agent composed of metal powder or conductive carbon black; the composition (weight percentage) of the main agent itself is: 12-28% polyester diol, 1-5% linear diol Alcohol, 6-18% diphenylmethane-4,4'-diisocyanate, 1-3% TDI trimer, 20-70% dimethylformamide, 0-30% methyl ethyl ketone, 2 -6% hydroxyethyl acrylate.
通过上述物质制备干式PU膜S4的方法:The method for preparing dry PU film S4 by the above-mentioned substances:
(1)制备主剂:将12-28%的聚酯二元醇、0-30%的丁酮、20-70%的二甲基甲酰胺、1-5%的直链二醇放入反应锅内常温搅拌20-40分钟,混合均匀后,在常温下将6-18%的二苯基甲烷-4,4′-二异氰酸酯放入反应锅内后,加热升温并使其在70-80℃下反应1-3小时后,再加入1-3%的TDI三聚体,在60-80℃下反应1-3小时后,逐步降温至40-50℃后,加入2-6%的丙烯酸羟乙酯,搅拌0.5小时后降温排料,制得所述主剂;(1) Prepare the main ingredient: put 12-28% polyester diol, 0-30% butanone, 20-70% dimethylformamide, and 1-5% linear diol into the reaction Stir in the pot at room temperature for 20-40 minutes, after mixing evenly, put 6-18% diphenylmethane-4,4'-diisocyanate into the reaction pot at room temperature, heat up and make it at 70-80 After reacting at ℃ for 1-3 hours, add 1-3% TDI trimer, react at 60-80℃ for 1-3 hours, gradually cool down to 40-50℃, add 2-6% acrylic acid Hydroxyethyl ester, cooling and discharging after stirring for 0.5 hours, to obtain the main agent;
(2)将55-70%的主剂、20-37%的丁酮、3-10%的黑色砂、0.5-1%的叔丁基过氧化氢、0.8-1%的雾面剂、0.6-0.9%的耐磨剂、0.2-0.6%的紫外线吸收剂、0.5-1.2%的防静电剂混合后,于高速分散机分散10-20分钟,静置消泡4小时后淋到离型纸S1上,由送料架带动附有PU料的离型纸S1运行,分别经刮刀和烤箱将PU原料充分刮平和烘烤至微干后制成干式PU膜S4。(2) Mix 55-70% of the main agent, 20-37% of methyl ethyl ketone, 3-10% of black sand, 0.5-1% of tert-butyl hydroperoxide, 0.8-1% of fogging agent, 0.6 -0.9% anti-wear agent, 0.2-0.6% UV absorber, 0.5-1.2% antistatic agent, after mixing, disperse in high-speed disperser for 10-20 minutes, let stand for 4 hours for defoaming, then pour onto release paper On S1, the release paper S1 with PU material is driven by the feeding rack, and the PU material is fully scraped and baked to slightly dry by a scraper and an oven respectively to make a dry PU film S4.
将上述干式PU膜S4通过上胶后与附有前述热熔胶的TPU膜S3同时被送进花纹对压轮中对压成型,冷却后制得本发明所述由干式PU膜S4+TPU膜S3+热熔胶膜S2的多层结构的免车缝热熔胶TPU-PU皮革。After the above-mentioned dry PU film S4 is glued and the TPU film S3 attached with the aforementioned hot-melt adhesive is simultaneously sent to the pattern counter-pressing wheel for pressure molding, after cooling, the dry-type PU film S4+TPU film of the present invention is obtained. S3 + hot-melt adhesive film S2 multi-layer structure of sewing-free hot-melt adhesive TPU-PU leather.
最后对通过上述方法制得的本发明的无车缝热熔胶TPU-PU皮革的主要性能进行了检测,检测结果如下:Finally, the main performance of the seamless hot-melt adhesive TPU-PU leather of the present invention obtained by the above method is detected, and the detection results are as follows:
1、软硬度:65~70/A;1. Hardness: 65~70/A;
2、拉伸强度:横向34.2kgf,纵向29.2kgf;2. Tensile strength: transverse 34.2kgf, longitudinal 29.2kgf;
3、撕裂强度:经向6.1kgf;纬向5.2kgf;3. Tear strength: warp direction 6.1kgf; weft direction 5.2kgf;
4、磨耗强度:在9Kpa的压力下,磨650转后无磨损现象;4. Abrasion strength: under the pressure of 9Kpa, there is no abrasion phenomenon after grinding for 650 revolutions;
5、粘接强度:≥3.0Kg/25㎜。5. Adhesive strength: ≥3.0Kg/25㎜.
6、伸长率:≥600%;6. Elongation: ≥600%;
7、邵尔硬度:≥98。7. Shore hardness: ≥98.
与同类型产品的主要性能对比如下:The main performance comparison with similar products is as follows:
因此本发明所制得的无车缝热熔胶TPU-PU皮革,通过创新的配方并制作离型纸S1、热熔胶、TPU膜S3以及干式PU,尤其是采用特制配方的聚氨酯热熔胶与TPU膜S3贴合,使得最终皮革产品的拉伸强度、撕裂强度、磨耗强度、粘接强度、表面光泽度等性能均得到大幅提升,即使在高温190度的情况下都不会发生质变,能够广泛应用在制衣、鞋类、手袋、箱包、座椅、建筑装饰等生产制造行业。而且本公司结合长期创新实践提出的本发明所述“新型免车缝的热熔胶TPU-PU皮革”在国内外未见相关的文献报道,属世界首创。Therefore, the non-sewing hot-melt adhesive TPU-PU leather obtained by the present invention is made of release paper S1, hot-melt adhesive, TPU film S3 and dry PU through an innovative formula, especially polyurethane hot-melt with a special formula. The glue is bonded with the TPU film S3, so that the tensile strength, tear strength, abrasion strength, adhesive strength, surface gloss and other properties of the final leather product are greatly improved, even at a high temperature of 190 degrees. Qualitative change, can be widely used in manufacturing industries such as clothing, footwear, handbags, bags, seats, architectural decoration, etc. Moreover, the "new type of sewing-free hot-melt adhesive TPU-PU leather" proposed by the company in combination with long-term innovation practice has not been reported in relevant literature at home and abroad, and it is the first in the world.
实施例1Example 1
以下给出本发明的一个优选实施方式。A preferred embodiment of the present invention is given below.
通过以下方式制备本发明所述免车缝的热熔胶TPU-PU皮革。The sewing-free hot-melt adhesive TPU-PU leather of the present invention is prepared in the following manner.
一、制备离型纸S11. Preparation of release paper S1
选择纸底层A1,并在所述纸底层A1上涂布厚度为2.5微米的水性聚丙烯(PP)粘结层A2,然后在所述粘结层A2上粘贴厚度为20微米的聚对苯二甲酸乙二醇酯膜A3并固化一定时间。然后按照无机粒子65重量份、硅丙乳液35重量份、脂肪酸甲酯磺酸钠4重量份、十二烷基二甲基苄基氯化铵重量3份和水50重量份制备过渡层涂布液,并使用刮刀均匀涂布在所述聚对苯二甲酸乙二醇酯膜A3上,并进行固化和压光处理成厚度为15微米的过渡层A4,最后在所述过渡层A4上挤出涂覆厚度为25微米离型层A5,所述离型层的组成包括:60重量份的聚丙烯、30重量份的聚4-甲基-1-戊烯、8重量份的乙烯基硅油、1.5重量份的2,2′-亚甲基-双-(4,6二叔丁基苯氧基)磷酸钠和0.5重量份的叔丁基过氧化苯甲酸酯,所述乙烯基硅油的结构式为:Select the paper bottom layer A1, and on the paper bottom layer A1, coat a water-based polypropylene (PP) adhesive layer A2 with a thickness of 2.5 microns, and then stick a polyterephthalene with a thickness of 20 microns on the adhesive layer A2 Ethylene glycol formate film A3 and cured for a certain time. Then prepare the transition layer coating according to 65 parts by weight of inorganic particles, 35 parts by weight of silicon-acrylic emulsion, 4 parts by weight of sodium fatty acid methyl ester sulfonate, 3 parts by weight of dodecyl dimethyl benzyl ammonium chloride and 50 parts by weight of water Liquid, and uniformly coated on the polyethylene terephthalate film A3 with a doctor blade, and cured and calendered to form a transition layer A4 with a thickness of 15 microns, and finally extruded on the transition layer A4 Coating thickness is 25 micron release layer A5, and the composition of described release layer comprises: the polypropylene of 60 parts by weight, the poly-4-methyl-1-pentene of 30 parts by weight, the vinyl silicone oil of 8 parts by weight , 1.5 parts by weight of 2,2'-methylene-bis-(4,6 di-tert-butylphenoxy) sodium phosphate and 0.5 parts by weight of tert-butyl peroxybenzoate, the vinyl silicone oil The structural formula is:
其中R1和R3为-CH3,R2为-CH=CH2,m约2500,n=4。从而制备得到作为本发明所述皮革基材的离型纸S1。Wherein R1 and R3 are -CH 3 , R2 is -CH=CH 2 , m is about 2500, n=4. Thus, the release paper S1 as the leather substrate of the present invention was prepared.
二、制备聚氨酯热熔胶原料Second, the preparation of polyurethane hot melt adhesive raw materials
(1)将65重量份的聚酯多元醇、4重量份的聚醚多元醇、1.6重量份抗氧化剂和5重量份的增粘树脂置于反应釜中,加热至120℃,在搅拌混合下真空脱水1.5h,真空度小于0.05MPa,然后降温至70℃;(1) Put 65 parts by weight of polyester polyol, 4 parts by weight of polyether polyol, 1.6 parts by weight of antioxidant and 5 parts by weight of tackifying resin in a reaction kettle, heat to 120°C, and mix under stirring Vacuum dehydration for 1.5h, the vacuum degree is less than 0.05MPa, then lower the temperature to 70°C;
(2)在氮气保护下,将18重量份的二异氰酸酯和1重量份的催化剂加入到步骤(1)的反应产物中,并在85℃反应1.5h;(2) Under nitrogen protection, add 18 parts by weight of diisocyanate and 1 part by weight of catalyst to the reaction product of step (1), and react at 85°C for 1.5h;
(3)在氮气保护下,将1重量份的扩链剂、3重量份的阻燃剂、3重量份的增韧剂加入到步骤(2)的反应产物中,并在85℃搅拌反应1.0h;(3) Under the protection of nitrogen, add 1 weight part of chain extender, 3 weight parts of flame retardant, and 3 weight parts of toughening agent to the reaction product of step (2), and stir the reaction at 85 °C for 1.0 h;
(4)在通入氮气保护条件下出料,熟化一定时间后形成聚氨酯热熔胶原料。(4) Discharge under nitrogen protection conditions, and form polyurethane hot melt adhesive raw materials after aging for a certain period of time.
其中所述聚酯多元醇通过低分子量脂肪族二元醇与脂肪族二元羧酸、芳香族二元羧酸在180-240℃下缩聚反应而制备的端羟基聚酯二醇,其中的脂肪族二元羧酸选自己二酸、富马酸;其中的芳香族二元羧酸选自邻苯二甲酸、对苯二甲酸,其中的脂肪族二元醇选自乙二醇、1,3-丁二醇、1,5戊二醇或十二烷基己二醇。所述二异氰酸酯采用4,4′-二苯基甲烷二异氰酸酯;所述聚醚多元醇采用聚四氢呋喃醚二醇;所述催化剂选择双吗啉基二乙基醚;所述扩链剂选择1,6-己二醇;所述抗氧化剂选择四{β-(3,5-三级丁基-4-羟基苯基)丙酸}季戊四醇酯;所述增粘树脂选择氢化松香树脂;所述阻燃剂由:50重量%的熔融指数5g/10min的聚丙烯、20重量%的熔融指数0.8g/10min的聚乙烯、20重量%的粉末状滑石和高岭石混合的无机填料、10重量%的十溴二苯基醚和十二氯十二氢二甲桥苯唑环辛烯混合物的有机卤化物阻燃剂组成。所述增韧剂选择聚烯烃增韧剂,其中由PE(聚乙烯)弹性体、线型聚乙烯、聚丙烯(PP)和防老化剂原料混合后挤出而成:PE(聚乙烯)弹性体31%、线型聚乙烯19%、聚丙烯(PP)49%、防老化剂1%。Wherein the polyester polyol is a hydroxyl-terminated polyester diol prepared by polycondensation of low molecular weight aliphatic diols, aliphatic dicarboxylic acids, and aromatic dicarboxylic acids at 180-240°C. The aromatic dicarboxylic acid is selected from adipic acid and fumaric acid; the aromatic dicarboxylic acid is selected from phthalic acid and terephthalic acid, and the aliphatic dihydric alcohol is selected from ethylene glycol, 1,3 - butanediol, 1,5 pentanediol or dodecylhexanediol. The diisocyanate adopts 4,4'-diphenylmethane diisocyanate; the polyether polyol adopts polytetrahydrofuran ether diol; the catalyst selects bismorpholino diethyl ether; the chain extender selects 1 , 6-hexanediol; the antioxidant selects four {β-(3,5-tertiary butyl-4-hydroxyphenyl) propionate} pentaerythritol ester; the tackifying resin selects hydrogenated rosin resin; the Flame retardant consists of: 50% by weight of polypropylene with a melt index of 5g/10min, 20% by weight of polyethylene with a melt index of 0.8g/10min, 20% by weight of powdered talc and kaolinite mixed inorganic filler, 10% by weight % organic halide flame retardant composed of decabromodiphenyl ether and dodecachlorododecahydrodimethyloxazolidine mixture. The toughening agent is polyolefin toughening agent, which is extruded after mixing PE (polyethylene) elastomer, linear polyethylene, polypropylene (PP) and anti-aging agent raw materials: PE (polyethylene) elastic Body 31%, linear polyethylene 19%, polypropylene (PP) 49%, anti-aging agent 1%.
三、制备TPU原料3. Preparation of TPU raw materials
(1)将65重量份的分子量为3000的聚己二酸乙二醇丁二醇酯多元醇置于反应釜中,并加热至90℃,然后加入0.6重量份的β-(4-羟基-3,5-二叔丁基苯基)丙酸正十八碳醇酯抗氧剂、0.3重量份的二(2,2,6,6-四甲基-4-哌啶基)葵二酸酯光稳定剂、0.6重量份的芥酸酰胺蜡类润滑剂、4重量份的碳化二亚胺类耐水解剂,充分搅拌后得到聚合物多元醇混合溶液。(1) Put 65 parts by weight of polyethylene adipate polybutylene adipate polyol with a molecular weight of 3000 in a reaction kettle and heat it to 90°C, then add 0.6 parts by weight of β-(4-hydroxy- 3,5-di-tert-butylphenyl) propionate n-octadecyl alcohol ester antioxidant, 0.3 parts by weight of bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacic acid The ester light stabilizer, 0.6 parts by weight of erucamide wax lubricant, and 4 parts by weight of carbodiimide hydrolysis-resistant agent are fully stirred to obtain a polymer polyol mixed solution.
(2)向所述聚合物多元醇混合溶液中加入32重量份的、温度在60℃的1,4-环己烷二异氰酸酯搅拌混合后得到初步反应混合物;(2) adding 32 parts by weight of 1,4-cyclohexane diisocyanate at a temperature of 60° C. to the polymer polyol mixed solution, stirring and mixing to obtain a preliminary reaction mixture;
(3)保持上述反应混合物的温度并加入6重量份的1,4-丁二醇扩链剂和0.1重量份的铋系催化剂,并控制温度在180-210℃、压力6MPa反应1h左右。(3) Keep the temperature of the above reaction mixture and add 6 parts by weight of 1,4-butanediol chain extender and 0.1 part by weight of bismuth-based catalyst, and control the temperature at 180-210 °C and the pressure of 6 MPa for about 1 hour.
(4)当反应熔体温度达到200℃间时,加入2重量份的十溴二苯基乙烷混合微量煅制二氧化硅的有机卤化物阻燃剂,反应预定时间后进行脱水、干燥和熟化,即得到热塑性聚氨酯弹性体原料。(4) When the temperature of the reaction melt reaches 200°C, add 2 parts by weight of decabromodiphenylethane mixed with a small amount of organic halide flame retardant of fumed silica, and perform dehydration, drying and After aging, the thermoplastic polyurethane elastomer raw material is obtained.
四、制备干式PU膜S44. Preparation of dry PU film S4
(1)制备主剂:按质量百分比将20%的聚酯二元醇、10%的丁酮、50%的二甲基甲酰胺、3%的直链二醇放入反应锅内常温搅拌30分钟,混合均匀后,在常温下将12%的二苯基甲烷-4,4′-二异氰酸酯放入反应锅内后,加热升温并使其在80℃下反应2小时后,再加入2%的TDI三聚体,在80℃下反应2小时后,逐步降温至40℃后,加入3%的丙烯酸羟乙酯,搅拌0.5小时后降温排料,制得所述主剂;(1) Prepare the main ingredient: put 20% polyester diol, 10% butanone, 50% dimethylformamide, and 3% linear diol into the reaction pot by mass percentage and stir at room temperature for 30 Minutes, after mixing evenly, put 12% diphenylmethane-4,4'-diisocyanate into the reaction pot at room temperature, heat up and let it react at 80°C for 2 hours, then add 2% The TDI trimer was reacted at 80°C for 2 hours, then gradually cooled to 40°C, 3% hydroxyethyl acrylate was added, stirred for 0.5 hours, then cooled and discharged to obtain the main agent;
(2)将60%的所述主剂、30%的丁酮、6%的黑色砂、0.8%的叔丁基过氧化氢、0.8%的雾面剂、0.8%的耐磨剂、0.6%的紫外线吸收剂、1%的防静电剂混合后,于高速分散机分散20分钟,静置消泡4小时后淋到离型纸S1上,由送料架带动附有PU料的离型纸S1运行,分别经刮刀和烤箱将PU原料充分刮平和烘烤至微干后制成干式PU膜S4。(2) Mix 60% of the main agent, 30% of methyl ethyl ketone, 6% of black sand, 0.8% of tert-butyl hydroperoxide, 0.8% of fogging agent, 0.8% of anti-wear agent, 0.6% After mixing the ultraviolet absorber and 1% antistatic agent, disperse in a high-speed disperser for 20 minutes, let it stand for 4 hours to defoam, and pour it on the release paper S1, and the release paper S1 with PU material is driven by the feeding rack After running, the PU raw material is fully scraped and baked by scraper and oven respectively until it is slightly dry to make a dry PU film S4.
五、贴合制备免车缝热熔胶TPU-PU皮革5. Lamination and preparation of sewing-free hot melt adhesive TPU-PU leather
(1)、准备通过上述方法制备的离型纸S1、热熔胶原料、TPU原料和PU原料,并将离型纸S1置于相关设备中铺平;(1) Prepare the release paper S1, hot melt adhesive raw materials, TPU raw materials and PU raw materials prepared by the above method, and place the release paper S1 in related equipment to lay flat;
(2)、将所制备的热熔胶原料经挤出机处理成胶料,胶料送入高达150度温度的挤出机熔融成糊状,再由挤出机模头挤出后流延到所述离形纸上,然后经对压轮对压—冷却—卷取,形成附图1所示热熔胶膜S2;(2) Process the prepared hot-melt adhesive raw material into a rubber material through an extruder, and the rubber material is sent to the extruder at a temperature of up to 150 degrees to melt into a paste, and then extruded by the extruder die and then cast onto the release paper, and then pressed against the pressure roller—cooled—coiled to form the hot melt adhesive film S2 shown in Figure 1;
(3)、将所制备的TPU原料同样挤出成TPU膜S3,并与步骤(2)中成卷的热熔胶膜S2分别置于两个送料架上,使热熔胶膜S2和TPU膜S3同时进入设置有恒温的高低对压轮中进行对压,对压轮的温度在160℃以上,从而使熔点低的热熔胶在高低对压轮对压时瞬间与TPU膜S3粘合为一体,冷却后形成附有热熔胶膜的TPU膜S3,如附图2所示;(3) Extrude the prepared TPU raw material into TPU film S3, and place the rolled hot melt adhesive film S2 on two feeding racks respectively, so that the hot melt adhesive film S2 and TPU The film S3 enters the high and low pressure rollers with a constant temperature for pressure at the same time. The temperature of the pressure rollers is above 160°C, so that the hot melt adhesive with a low melting point is instantly bonded to the TPU film S3 when the high and low pressure rollers are pressed against each other. As a whole, after cooling, a TPU film S3 with a hot melt adhesive film is formed, as shown in Figure 2;
(4)、将所制备的PU原料淋到离型纸S1上,由送料架带动附有PU料的离型纸S1运行,分别经刮刀和烤箱将PU原料充分刮平和烘烤至微干后制成干式PU膜S4;(4) Pour the prepared PU raw material onto the release paper S1, and the release paper S1 with the PU material is driven by the feeding frame to run, and the PU raw material is fully scraped and baked until slightly dry by a scraper and an oven respectively Made into dry PU film S4;
(5)、将干式PU膜S4通过上胶后与步骤(3)制得的附有热熔胶的TPU膜S3同时被送进花纹对压轮中对压成型,然后通过冷却装置快速冷却后卷取,制得本发明所述由干式PU膜S4+TPU膜S3+热熔胶膜S2的多层结构的热熔胶免车缝TPU-PU皮革。(5) After gluing the dry PU film S4 and the TPU film S3 with hot melt adhesive prepared in step (3), it is sent to the pattern counter-pressing wheel for compression molding, and then quickly cooled by the cooling device After winding, the hot-melt adhesive-free sewing TPU-PU leather with a multi-layer structure of dry PU film S4+TPU film S3+hot-melt adhesive film S2 according to the present invention is obtained.
以上仅是对本发明的优选实施方式进行了描述,并不将本发明的技术方案限制于此,本领域技术人员在本发明的主要技术构思的基础上所作的任何公知变形都属于本发明所要保护的技术范畴,本发明具体的保护范围以权利要求书的记载为准。The above is only a description of the preferred implementation of the present invention, and does not limit the technical solution of the present invention to this. Any known deformation made by those skilled in the art on the basis of the main technical concept of the present invention belongs to the protection of the present invention. The technical category of the present invention, the specific protection scope of the present invention shall be determined by the description of the claims.
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| PCT/CN2014/079497 WO2015021814A1 (en) | 2013-08-16 | 2014-06-09 | Sewing-free hot melt adhesive tpu-pu leather and preparation method thereof |
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