CN103469334B - A kind of preparation method of fluorine-containing PBT polyester POY fiber - Google Patents
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Abstract
本发明涉及一种含氟PBT聚酯POY纤维的制备方法,包括含氟PBT聚酯熔体的制备和含氟PBT聚酯POY纤维的制备;在含氟PBT聚酯熔体的制备工艺中采用四氟对苯二甲酸和1,4-丁二醇作为原料并加入抑制剂制备得到含氟PBT聚酯熔体,将熔体直接挤出或制成切片经螺杆熔融挤出、冷却、上油和卷绕制得含氟PBT聚酯POY纤维。本发明所得的新型含氟PBT聚酯POY纤维单丝纤度为0.5~3.0dtex;断裂强度为2.0~3.5cN/dtex;断裂伸长率为90~130%。由于氟原子的引入,改善了聚酯POY纤维的超疏水、憎水憎油、防污方面性能,在防水服,耐脏的工作服以及某些特殊行业的工作服制造中有巨大的前景。The invention relates to a method for preparing fluorine-containing PBT polyester POY fibers, comprising the preparation of fluorine-containing PBT polyester melts and the preparation of fluorine-containing PBT polyester POY fibers; Tetrafluoroterephthalic acid and 1,4-butanediol are used as raw materials and inhibitors are added to prepare fluorine-containing PBT polyester melt, which is directly extruded or made into slices, melted and extruded by a screw, cooled, and oiled And winding made fluorine-containing PBT polyester POY fiber. The monofilament fineness of the novel fluorine-containing PBT polyester POY fiber obtained by the invention is 0.5-3.0 dtex; the breaking strength is 2.0-3.5 cN/dtex; the breaking elongation is 90-130%. Due to the introduction of fluorine atoms, the superhydrophobic, oil-repellent and anti-fouling properties of polyester POY fiber are improved, and it has great prospects in the manufacture of waterproof clothing, dirt-resistant work clothes and work clothes in some special industries.
Description
技术领域technical field
本发明涉及一种含氟PBT聚酯POY纤维的制备方法,特别是涉及一种苯环上的氢被氟取代的含氟PBT聚酯POY纤维的制备方法。The invention relates to a preparation method of fluorine-containing PBT polyester POY fiber, in particular to a preparation method of fluorine-containing PBT polyester POY fiber in which the hydrogen on the benzene ring is replaced by fluorine.
背景技术Background technique
聚酯是目前人类使用最为广泛的合成高聚物之一,早在二十世纪40年代就合成出了苯二甲酸乙二醇酯(PET),并发现其具有优异的性能,而广泛的应用于纺织、包装、医疗卫生、汽车、电子电器、安全防护、环境保护等领域。预取向丝POY,是指未经拉伸但可直接进行拉伸变形加工的原丝,要求POY丝能够长时间存放,并具有一定的结构稳定性和可加工性。POY丝在加工过程中一般不会出现生头困难、成品丝毛丝、强度偏低以及染色布均匀的情况。其工艺具有纺丝绕卷速度高,绕卷筒子硬度高、重量大、便宜运输的优点;并且纺丝过程中存放稳定性好,适宜DTY加工。Polyester is currently one of the most widely used synthetic polymers. As early as the 1940s, ethylene phthalate (PET) was synthesized and found to have excellent properties, and it is widely used In textile, packaging, medical and health, automobile, electronic appliances, safety protection, environmental protection and other fields. Pre-oriented yarn POY refers to the raw yarn that has not been stretched but can be directly stretched and deformed. It is required that the POY yarn can be stored for a long time and has certain structural stability and processability. During the processing of POY yarn, there are generally no problems such as difficulty in spinning, finished silk wool, low strength and uniform dyed cloth. The process has the advantages of high spinning winding speed, high hardness, heavy weight and cheap transportation; and good storage stability during spinning, suitable for DTY processing.
聚对苯二甲酸丁二醇酯(PBT)是一种结晶性线型饱和聚酯,具有耐高温、耐湿、电绝缘性能好、耐油、耐化学腐蚀、成型快等特点。其在工业中的一些应用实例显示出其在某些方面无可替代的优越性,现它已成为继聚酰胺(PA)、聚碳酸酯(PC)、聚甲醛(POM)和改性聚苯醚(MPPO)之后的第五大通用工程塑料,广泛应用于汽车工业、电子电器工业、食品医疗器械、包装材料、环境工程、通讯设备、运动休闲器械等。随着对PBT结构和性能的研究不断深化,不仅开发出不同级别、不同类型的工程塑料,如高冲击的、耐热的、阻燃的等,而且使它在合成纤维方面的应用越来越受重视。PBT纤维弹性优越,手感柔软,染色方便,兼有涤纶、锦纶、氨纶三者的优点。Polybutylene terephthalate (PBT) is a crystalline linear saturated polyester, which has the characteristics of high temperature resistance, humidity resistance, good electrical insulation performance, oil resistance, chemical corrosion resistance, and fast molding. Some of its application examples in the industry have shown its irreplaceable superiority in some aspects, and now it has become the next-generation polyamide (PA), polycarbonate (PC), polyoxymethylene (POM) and modified polyphenylene The fifth largest general-purpose engineering plastic after ether (MPPO), it is widely used in the automobile industry, electronic and electrical industry, food and medical equipment, packaging materials, environmental engineering, communication equipment, sports and leisure equipment, etc. With the continuous deepening of research on the structure and performance of PBT, not only have different grades and types of engineering plastics been developed, such as high-impact, heat-resistant, flame-retardant, etc., but also make its application in synthetic fibers more and more valued. PBT fiber has excellent elasticity, soft hand feeling, easy dyeing, and has the advantages of polyester, nylon and spandex.
随着社会的进步,人民生活水平的提高,对聚酯纤维的差别化、功能化需要越来越高。因此聚酯的改性也变得尤为的重要,聚酯改性目的除了对普通聚酯性能进行优化外,主要是通过改性手段赋予新型聚酯差别化的功能性特征。例如:抗静电、阻燃、吸湿排汗、防污防臭等。目前,聚酯主要新品种有:抗静电聚酯、高强耐磨聚酯、仿棉超软聚酯、超疏水性聚酯、抗污聚酯等。With the progress of society and the improvement of people's living standards, the demand for the differentiation and functionalization of polyester fibers is getting higher and higher. Therefore, the modification of polyester has become particularly important. The purpose of polyester modification is not only to optimize the performance of ordinary polyester, but also to endow new polyester with differentiated functional characteristics through modification means. For example: antistatic, flame retardant, moisture wicking, antifouling and deodorant, etc. At present, the main new varieties of polyester are: antistatic polyester, high-strength wear-resistant polyester, cotton-like supersoft polyester, superhydrophobic polyester, antifouling polyester, etc.
目前,通过在聚合物中引入氟原子,从而改善材料的表面性能,如疏水疏油性及防污性等,以及赋予聚酯材料各种功能。由于含氟聚合物通常具有低表面能、低摩擦系数和不粘附性,灰尘污物难于附着等特性,因此含氟聚合物的抗污耐磨性好。而当前含氟聚合物以氟代烯烃类聚合物为主(例如:聚四氟乙烯、聚偏氟乙烯、全氟乙烯丙烯共聚物、乙烯-四氟乙烯共聚物等);含氟聚氨酯、含氟聚醚、含氟聚酯等的研究则相对滞后。At present, by introducing fluorine atoms into polymers, the surface properties of materials, such as hydrophobicity, oil repellency and anti-fouling properties, etc. are improved, and various functions are endowed to polyester materials. Because fluoropolymers usually have low surface energy, low coefficient of friction and non-adhesion, dust and dirt are difficult to adhere to, etc., so fluoropolymers have good anti-fouling and abrasion resistance. The current fluorine-containing polymers are mainly fluoroolefin polymers (for example: polytetrafluoroethylene, polyvinylidene fluoride, perfluoroethylene propylene copolymer, ethylene-tetrafluoroethylene copolymer, etc.); Research on fluoropolyethers and fluoropolyesters is relatively lagging behind.
许多学者对含氟化合物改性聚酯进行了研究,并取得了一定的成果。目前含氟化合物改性聚酯的方式主要是通过加入含氟封端剂,或者加入含氟二元醇、含氟二元酸等含氟化合物作为第三单体来改性聚酯。中国专利CN101139434A中采用含氟封端剂的加入,间苯二甲酸二甲酯和丁二醇采用酯交换法,加入含氟封端剂N-羟乙基全氟辛酰胺,制备出了含氟量低而耐沾污性能好的聚酯材料。胡娟(胡娟.含氟聚酯和光刻胶波导材料的分子设计与性能研究[D].硕士论文,吉林:吉林大学,2007.)利用分子设计的原理,通过添加含氟二元醇共聚的方式,将对苯二甲酰氯、六氟双酚A和含氟辛二醇三元共聚合成出了新型高含氟量的聚酯。该聚酯具有优异的性能而被应用于光波导材料。Many scholars have conducted research on fluorine-containing compound-modified polyester, and achieved certain results. At present, polyesters are modified by fluorine-containing compounds mainly by adding fluorine-containing end-capping agents, or by adding fluorine-containing diols, fluorine-containing dibasic acids and other fluorine-containing compounds as the third monomer to modify polyester. In Chinese patent CN101139434A, the addition of fluorine-containing end-capping agent is adopted. Dimethyl isophthalate and butanediol are transesterified, and fluorine-containing end-capping agent N-hydroxyethyl perfluorooctylamide is added to prepare a fluorine-containing end-capping agent. Polyester material with low weight and good stain resistance. Hu Juan (Hu Juan. Molecular design and performance research of fluorine-containing polyester and photoresist waveguide materials [D]. Master's thesis, Jilin: Jilin University, 2007.) Using the principle of molecular design, by adding fluorine-containing diols In the way of copolymerization, terephthaloyl chloride, hexafluorobisphenol A and fluorine-containing octanediol are terpolymerized to form a new type of polyester with high fluorine content. The polyester has excellent properties and is applied to optical waveguide materials.
然而,将这些含有氟元素的聚酯应用于纺织及包装材料中有一定的局限性,主要问题在于现有技术的含有氟元素的聚酯分子量低,不能满足纺丝和成膜的要求;现有技术目前主要是通过织物的含氟后整理方式来赋予其防水防污功能,而这类方法最大的缺点在于难以解决时效性、耐久性及耐磨性等问题,并且费时费力。However, the application of these fluorine-containing polyesters to textiles and packaging materials has certain limitations. The main problem is that the prior art fluorine-containing polyesters have low molecular weight and cannot meet the requirements of spinning and film formation; At present, the existing technology mainly uses fluorine-containing finishing methods to endow fabrics with waterproof and anti-fouling functions, but the biggest disadvantage of this method is that it is difficult to solve the problems of timeliness, durability and wear resistance, and it is time-consuming and labor-intensive.
因此,开发含氟聚酯纤维用于纺织及包装材料的超疏水、憎水憎油、防污性能的改性,必将具有重要的理论意义和应用价值。Therefore, the development of fluorine-containing polyester fibers for the modification of superhydrophobic, hydrophobic, oil-repellent, and antifouling properties of textile and packaging materials will have important theoretical significance and application value.
发明内容Contents of the invention
本发明提供一种含氟PBT聚酯纤维的制备方法,特别是提供一种苯环上的氢被氟取代的含氟PBT聚酯POY纤维的制备方法。本发明所述的含氟PBT聚酯在聚合物的主链上引入了氟原子,因此可以很好的解决费时费力这类问题。本发明中所述的含氟PBT聚酯是通过苯环上含氟原子的对苯二甲酸与1,4-丁二醇,经过酯化和缩聚得到的含氟聚酯。通过共聚法对聚酯进行疏水防污改性,可以从根本上解决疏水防污聚酯的时效性、耐久性及耐磨性等问题。The invention provides a preparation method of fluorine-containing PBT polyester fiber, in particular a preparation method of fluorine-containing PBT polyester POY fiber in which the hydrogen on the benzene ring is replaced by fluorine. The fluorine-containing PBT polyester of the present invention introduces fluorine atoms into the main chain of the polymer, so the problems of time-consuming and labor-intensive problems can be well solved. The fluorine-containing PBT polyester described in the present invention is a fluorine-containing polyester obtained through esterification and polycondensation of terephthalic acid containing fluorine atoms on the benzene ring and 1,4-butanediol. Hydrophobic and antifouling modification of polyester by copolymerization can fundamentally solve the problems of timeliness, durability and wear resistance of hydrophobic and antifouling polyester.
本发明提供了以下技术方案:The invention provides the following technical solutions:
一种含氟PBT聚酯POY纤维的制备,是由含氟PBT聚酯熔体直接挤出或制成切片经螺杆熔融挤出、冷却、上油和卷绕制得;所述含氟PBT聚酯,是指苯环上的氢被氟取代的聚对苯二甲酸丁二醇酯,为聚四氟对苯二甲酸丁二醇酯,其结构通式为The preparation of a fluorine-containing PBT polyester POY fiber is obtained by directly extruding a fluorine-containing PBT polyester melt or making slices through screw melt extrusion, cooling, oiling and winding; the fluorine-containing PBT polyester Esters refer to polybutylene terephthalate in which the hydrogen on the benzene ring is replaced by fluorine, which is polytetrafluorobutylene terephthalate, and its general structural formula is
其中n=70~150;Among them, n=70~150;
所述含氟PBT聚酯POY纤维的单丝纤度为0.5~3.0dtex;断裂强度为2.0~3.5cN/dtex;断裂伸长率为90~130%;The monofilament fineness of the fluorine-containing PBT polyester POY fiber is 0.5-3.0 dtex; the breaking strength is 2.0-3.5 cN/dtex; the elongation at break is 90-130%;
所述由含氟PBT聚酯熔体经计量、挤出、冷却、上油和卷绕制得含氟PBT聚酯POY纤维,其中:The fluorine-containing PBT polyester POY fiber is prepared from the fluorine-containing PBT polyester melt through metering, extrusion, cooling, oiling and winding, wherein:
所述挤出的温度为265~285℃;The extrusion temperature is 265-285°C;
所述的冷却的风温为20~25℃;The wind temperature of described cooling is 20~25 ℃;
所述上油的上油率为0.42~1.5%;The oiling rate of the oiling is 0.42~1.5%;
所述卷绕的速度为2700~3200m/min;The winding speed is 2700~3200m/min;
所述的冷却为侧吹风或环吹风冷却,温度为20℃~25℃,相对湿度为65%±5%,风速为0.4~0.8m/s;The cooling is side blowing or ring blowing cooling, the temperature is 20°C-25°C, the relative humidity is 65%±5%, and the wind speed is 0.4-0.8m/s;
所述上油的油剂为含氟聚酯POY纤维用油剂,其组分按重量份计:The oiling agent for oiling is an oiling agent for fluorine-containing polyester POY fibers, and its components are by weight:
组分A:无规聚醚,50~60份;Component A: random polyether, 50-60 parts;
组分B:聚乙二醇脂肪酸酯,20~32份;Component B: polyethylene glycol fatty acid ester, 20-32 parts;
组分C:磷酸酯钾盐,10~15份;Component C: Potassium Phosphate, 10-15 parts;
组分D:全氟烷基丙烯酸酯,2~5份;Component D: perfluoroalkyl acrylate, 2-5 parts;
油剂制备方法:Oil preparation method:
将无规聚醚,加热到40~60℃,把聚乙二醇脂肪酸酯、磷酸酯钾盐和全氟烷基丙烯酸酯搅拌混合均匀,然后加入到无规聚醚中,搅拌1~2个小时,即得到含氟聚酯纤维用POY油剂,油剂使用时加水配成含固量为8~10wt%的乳液。Heat the random polyether to 40-60°C, stir and mix the polyethylene glycol fatty acid ester, phosphate potassium salt and perfluoroalkyl acrylate evenly, then add it to the random polyether, stir for 1-2 The POY oil agent for fluorine-containing polyester fibers can be obtained after 1 hour. When the oil agent is used, water is added to form an emulsion with a solid content of 8-10 wt%.
所述含氟聚酯POY纤维用油剂中,组分A无规聚醚为平滑剂:该物质为丙二醇无规聚醚、丁醇无规聚醚、月桂酸无规聚醚、十二醇无规聚醚和异构十三醇无规聚醚中的一种。无规聚醚的耐热性好,发烟少,结焦少,流动温度低,稳定性好,摩擦系数低,抗剪切能力强,粘度系数低,能在聚酯纤维表面形成非常稳定的具有大吸附力和承载能力的润滑剂膜。In the oil agent for fluorine-containing polyester POY fibers, component A random polyether is a smoothing agent: the substance is propylene glycol random polyether, butanol random polyether, lauric acid random polyether, lauryl alcohol One of random polyether and isomeric tridecyl alcohol random polyether. Atactic polyether has good heat resistance, less smoke, less coking, low flow temperature, good stability, low friction coefficient, strong shear resistance, low viscosity coefficient, and can form a very stable polymer on the surface of polyester fiber. Lubricant film with high adsorption and load-carrying capacity.
所述含氟聚酯POY纤维用油剂中,组分B聚乙二醇脂肪酸酯为乳化剂:该物质为聚乙二醇月桂酸单酯、聚乙二醇月桂酸双酯、聚乙二醇油酸单酯和聚乙二醇油酸双酯中的一种。聚乙二醇脂肪酸酯所成油膜有着良好的表面张力、界面张力、渗透力、分散性和乳化性等性能,其组成油剂能够减少丝与丝之间、丝与金属之间的静/动摩擦力,为含氟聚酯纤维提供一定的抗静电性,提高集束性。In the oil agent for fluorine-containing polyester POY fibers, component B polyethylene glycol fatty acid ester is an emulsifier: the substance is polyethylene glycol monolaurate, polyethylene glycol diester, polyethylene glycol One of glycol monooleate and polyethylene glycol diester. The oil film formed by polyethylene glycol fatty acid ester has good properties such as surface tension, interfacial tension, penetration, dispersibility and emulsification. Dynamic friction provides certain antistatic properties for fluorine-containing polyester fibers and improves bundling properties.
所述含氟聚酯POY纤维用油剂中,组分C磷酸酯钾盐为抗静电剂:该物质为十二烷基磷酸酯钾盐、异构十三醇聚氧乙烯醚磷酸酯钾盐和十二十四醇磷酸酯钾盐中的一种。在纺丝过程中,易产生大量静电,通过纤维表面的平滑性来减少静电量的产生是不够的,还需要加入性能优越的抗静电剂。磷酸酯钾盐是一种良好的抗静电剂,它是一种阴离子表面活性剂,由疏水集团和亲水基团组成,疏水基团能和聚酯纤维表面结合,亲水基团磷酸基团向上,可形成“界面活性剂-水”的连续水膜。能够有效降低纤维的摩擦系数,增加摩擦体之间的介电常数,防止静电发生。In the oil agent for fluorine-containing polyester POY fibers, component C phosphate potassium salt is an antistatic agent: the substance is potassium lauryl phosphate, isomeric tridecyl polyoxyethylene ether phosphate potassium salt and one of the potassium salts of tetradecyl alcohol phosphate. In the spinning process, a large amount of static electricity is easily generated. It is not enough to reduce the generation of static electricity through the smoothness of the fiber surface. It is also necessary to add an antistatic agent with superior performance. Phosphate potassium salt is a good antistatic agent. It is an anionic surfactant composed of hydrophobic groups and hydrophilic groups. The hydrophobic groups can combine with the surface of polyester fibers, and the hydrophilic groups Upward, a continuous water film of "surfactant-water" can be formed. It can effectively reduce the friction coefficient of fibers, increase the dielectric constant between friction bodies, and prevent static electricity from occurring.
所述含氟聚酯POY纤维用油剂中,组分D全氟烷基丙烯酸酯为添加剂:该物质为全氟丁基乙基丙烯酸酯、全氟己基乙基丙烯酸酯、全氟辛基乙基丙烯酸酯、全氟丁基乙基甲基丙烯酸酯、全氟己基乙基甲基丙烯酸酯和全氟辛基乙基甲基丙烯酸酯中的一种。其作用是适当减少油剂的表面张力,使其易于形成均匀的连续油膜。含氟丙烯酸酯具有较低的表面能,适量添加能够减低油剂的表面张力,使得油剂的润湿性能和渗透力大为增加,易于在纤维的润湿和铺展,形成均匀的油膜。In the oil agent for fluorine-containing polyester POY fibers, component D perfluoroalkyl acrylate is an additive: the substance is perfluorobutyl ethyl acrylate, perfluorohexyl ethyl acrylate, perfluorooctyl ethyl acrylate, One of methacrylate, perfluorobutylethyl methacrylate, perfluorohexylethyl methacrylate and perfluorooctylethyl methacrylate. Its function is to appropriately reduce the surface tension of the oil agent, making it easy to form a uniform continuous oil film. Fluorine-containing acrylate has low surface energy, adding an appropriate amount can reduce the surface tension of the oil, greatly increasing the wetting performance and penetration of the oil, making it easy to wet and spread the fibers and form a uniform oil film.
所述含氟PBT聚酯,是指苯环上的氢被氟取代的聚对苯二甲酸丁二醇酯,为聚四氟对苯二甲酸丁二醇酯,其结构通式为The fluorine-containing PBT polyester refers to polybutylene terephthalate in which the hydrogen on the benzene ring is replaced by fluorine, which is polytetrafluorobutylene terephthalate, and its general structural formula is
其中n=70~150。Wherein n=70~150.
所述含氟PBT聚酯熔体是指熔融后的含氟PBT聚酯,所述含氟PBT聚酯的制备方法分为酯化反应和缩聚反应两步;具体步骤为:The fluorine-containing PBT polyester melt refers to the melted fluorine-containing PBT polyester, and the preparation method of the fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction; the specific steps are:
所述酯化反应:Described esterification reaction:
采用四氟对苯二甲酸和1,4-丁二醇作为原料,加入抑制剂,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中加压,压力控制在小于绝对压力1KPa下进行,温度在160~220℃,时间为2~3小时,酯化水馏出量达到理论值的90%以上为酯化反应终点;Tetrafluoroterephthalic acid and 1,4-butanediol are used as raw materials, and inhibitors are added to make a uniform slurry for esterification reaction; the esterification reaction is pressurized in a nitrogen atmosphere, and the pressure is controlled at less than 1KPa absolute pressure The temperature is 160-220°C, the time is 2-3 hours, and the distilled amount of esterification water reaches more than 90% of the theoretical value, which is the end point of the esterification reaction;
所述抑制剂为氧化镁、氧化硅、氧化钙、氧化锌和氧化锰中的一种;由于所用的二元羧酸的苯环上存在氟原子,氟原子的电负性大,在酯化反应阶段氟原子的共轭效应使得二元羧酸的酸性增强,同时导致二元羧酸中羧基的活性增大,使得反应速度加快,而反应速度增加容易使副反应产生,这些副反应产物对后续的缩聚反应有较大的影响,特别是生成烯烃和醛的封端产物,制约了产物分子量的增加;从实验结果来看,如果不加入抑制剂,合成的聚酯分子量偏低,不能满足纺丝和成膜的需求;抑制剂的加入用于控制酯化反应阶段的速度,减少了副反应,提高了产物的分子量,使得满足纺丝要求。Described suppressor is a kind of in magnesium oxide, silicon oxide, calcium oxide, zinc oxide and manganese oxide; Because there is fluorine atom on the benzene ring of dibasic carboxylic acid used, the electronegativity of fluorine atom is big, in esterification The conjugation effect of the fluorine atom in the reaction stage increases the acidity of the dicarboxylic acid, and at the same time increases the activity of the carboxyl group in the dicarboxylic acid, which speeds up the reaction rate, and the increase in the reaction rate is likely to cause side reactions. The follow-up polycondensation reaction has a greater impact, especially the generation of end-capped products of olefins and aldehydes, which restricts the increase in the molecular weight of the product; from the experimental results, if no inhibitor is added, the molecular weight of the synthesized polyester is low, which cannot meet the requirements. Spinning and film-forming requirements; the addition of inhibitors is used to control the speed of the esterification reaction stage, reducing side reactions, increasing the molecular weight of the product, and meeting the spinning requirements.
通常,聚酯酯化过程中是通过所用的二元羧酸电离出的氢离子作为酯化反应的催化剂,进行自催化反应,通过调节酯化反应的温度、压力以及小分子的排出来控制其酯化的速率,然而进行酯化反应的前提是要在一定的反应温度及压力下才可以进行酯化反应。温度过低或者压力不够的情况下,酯化反应不能够进行或者速度极慢,从而影响后续的工艺。若酯化反应中的小分子未能及时排出容易引起不必要的副反应。合成过程中,由于氟的共轭效应,在酯化反应阶段氟原子使得二元羧酸的酸性增强,同时导致二元羧酸中羧基的活性增大,使得反应速度加快,副反应增多,难以控制,进而影响产物分子量的增长,故加入抑制剂,即通过选择所用金属氧化物来调节。所述的金属氧化物可以按如下两种方式解离:Usually, in the polyester esterification process, the hydrogen ion ionized by the dicarboxylic acid used is used as a catalyst for the esterification reaction to carry out a self-catalyzed reaction, and the esterification reaction is controlled by adjusting the temperature, pressure and discharge of small molecules. However, the premise of the esterification reaction is that the esterification reaction can only be carried out under a certain reaction temperature and pressure. When the temperature is too low or the pressure is not enough, the esterification reaction cannot proceed or the speed is extremely slow, thereby affecting the subsequent process. If the small molecules in the esterification reaction are not discharged in time, it is easy to cause unnecessary side reactions. During the synthesis process, due to the conjugation effect of fluorine, the fluorine atom increases the acidity of the dicarboxylic acid in the esterification reaction stage, and at the same time increases the activity of the carboxyl group in the dicarboxylic acid, which makes the reaction speed faster and the side reactions increase. Control, and then affect the growth of the molecular weight of the product, so the addition of inhibitors is adjusted by selecting the metal oxide used. The metal oxide can be dissociated in the following two ways:
这里M为金属离子,如果M的电负性相当大,对氧离子的电子对有较强的吸引力,那么就能使O—H键减弱,有利于反应离解;相反,如果M的电负性小,那么就将生成碱中心。M—O—H和两性化合物相似,当有碱性物质存在时,反应将按酸式电离的方式进行;而当酸性物质存在时,则按碱式电离的方式进行。从酸式电离方式和碱式电离方式中逆反应的M-O-和M+可见,M+作为酸性中心,其强度仅和金属离子的电负性有直接的关系,而M-O-中的O离子作为碱中心的强度则和氧上的负电荷密度有关,负电荷密度愈大,强度也愈大。可见氧离子上的负电荷密度与金属离子电负性有着密切的关系,金属离子电负性越小,负电荷密度就越大。这样一来,金属氧化物的酸性以及碱性就都和金属离子的电负性联系起来了,金属离子的电负性大的氧化物主要是酸性,而电负性小的则是碱性。Here M is a metal ion. If the electronegativity of M is quite large, it has a strong attraction to the electron pairs of oxygen ions, which can weaken the O—H bond and facilitate the reaction dissociation; on the contrary, if the electronegativity of M If the sex is small, then the base center will be formed. M—O—H is similar to amphoteric compounds. When alkaline substances exist, the reaction will proceed in the form of acid ionization; when acidic substances exist, the reaction will proceed in the form of basic ionization. From the reverse reactions of MO - and M + in the acid ionization mode and base ionization mode, it can be seen that M + acts as an acidic center, and its strength is only directly related to the electronegativity of the metal ion, while the O ion in MO - acts as a base The intensity of the center is related to the negative charge density on the oxygen, the greater the negative charge density, the greater the intensity. It can be seen that the negative charge density on oxygen ions is closely related to the electronegativity of metal ions, the smaller the electronegativity of metal ions, the greater the negative charge density. In this way, the acidity and alkalinity of metal oxides are related to the electronegativity of metal ions. The oxides with high electronegativity of metal ions are mainly acidic, while those with low electronegativity are alkaline.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段;Including the low vacuum stage of polycondensation reaction and the high vacuum stage of polycondensation reaction;
所述缩聚反应低真空阶段,在酯化产物中加入催化剂和稳定剂,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力500Pa以下,温度控制在260~270℃,反应时间为40~60分钟;In the low-vacuum stage of the polycondensation reaction, catalysts and stabilizers are added to the esterification product, and the polycondensation reaction starts under negative pressure conditions. In this stage, the pressure is steadily pumped from normal pressure to below the absolute pressure of 500Pa, and the temperature is controlled at 260-270°C. , the reaction time is 40 to 60 minutes;
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于100Pa,反应温度控制在270~275℃,反应时间3~4小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum is continued to reduce the reaction pressure to an absolute pressure of less than 100 Pa, the reaction temperature is controlled at 270-275°C, and the reaction time is 3-4 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction.
作为优选的技术方案:As a preferred technical solution:
如上所述的一种含氟PBT聚酯POY纤维的制备方法,所述的丁二醇与四氟对苯二甲酸的摩尔比为1.4~2.0:1。According to the above-mentioned preparation method of fluorine-containing PBT polyester POY fibers, the molar ratio of butanediol to tetrafluoroterephthalic acid is 1.4-2.0:1.
如上所述的一种含氟PBT聚酯POY纤维的制备方法,所述的催化剂选自钛酸四丁酯、钛酸四异丙脂、钛酸四乙酯、醋酸亚锡、二醋酸二丁基锡中的一种,催化剂用量为所述四氟对苯二甲酸重量的0.01%~0.05%。A kind of preparation method of fluorine-containing PBT polyester POY fiber as above, described catalyst is selected from tetrabutyl titanate, tetraisopropyl titanate, tetraethyl titanate, stannous acetate, dibutyltin diacetate In one of them, the amount of the catalyst is 0.01% to 0.05% of the weight of the tetrafluoroterephthalic acid.
如上所述的一种含氟PBT聚酯POY纤维的制备方法,所述的稳定剂选自磷酸三苯酯、磷酸三甲酯和亚磷酸三甲酯中的一种,稳定剂用量为所述四氟对苯二甲酸重量的0.01%~0.05%。A kind of preparation method of fluorine-containing PBT polyester POY fiber as described above, described stabilizer is selected from the one in triphenyl phosphate, trimethyl phosphate and trimethyl phosphite, and stabilizer consumption is described 0.01% to 0.05% by weight of tetrafluoroterephthalic acid.
如上所述的一种含氟PBT聚酯POY纤维的制备方法,所述抑制剂的加入量为所述四氟对苯二甲酸重量的0.01%~0.05%。According to the above-mentioned preparation method of fluorine-containing PBT polyester POY fibers, the added amount of the inhibitor is 0.01%-0.05% of the weight of the tetrafluoroterephthalic acid.
本发明的酯化反应阶段中,反应终点由酯化中实际产生的水馏出量达到理论值90%以上来掌握。理论值为按化学反应方程式完全反应时所得水的馏出量。由于酯化反应本身为可逆反应,再者原料在输送管道中会有残留,并且随着反应的进行,体系的粘度增加,会导致酯化反应产生的水难以从中排出。In the esterification reaction stage of the present invention, the end point of the reaction is determined by the amount of water distilled out actually produced in the esterification reaching more than 90% of the theoretical value. The theoretical value is the distilled amount of water obtained when the chemical reaction equation is completely reacted. Since the esterification reaction itself is a reversible reaction, and the raw materials will remain in the pipeline, and as the reaction progresses, the viscosity of the system will increase, making it difficult to discharge the water produced by the esterification reaction.
本发明的缩聚反应高真空阶段中,反应终点由反应釜搅拌器马达功率及在线粘度计算值达到设定的数值来掌握。不同的装置其反应釜搅拌器马达功率及在线粘度计算值的设定数值不一定相同,设定数值的确定可以通过对聚酯切片的分析来获得。In the high vacuum stage of the polycondensation reaction of the present invention, the end point of the reaction is determined by the calculated value of the motor power of the reactor stirrer and the online viscosity reaching the set value. The set values of the motor power of the reactor agitator and the online viscosity calculation value of different devices are not necessarily the same, and the determination of the set values can be obtained by analyzing the polyester chips.
本发明所得的新型含氟PBT聚酯POY纤维的单丝纤度为0.5~3.0dtex;断裂强度为2.0~3.5cN/dtex;断裂伸长率为90~130%。由于氟原子的引入,改善了聚酯材料的超疏水、憎水憎油、防污方面性能,在防水服,耐脏的工作服以及某些特殊行业的工作服制造中有巨大的前景。The monofilament fineness of the novel fluorine-containing PBT polyester POY fiber obtained by the invention is 0.5-3.0 dtex; the breaking strength is 2.0-3.5 cN/dtex; the breaking elongation is 90-130%. Due to the introduction of fluorine atoms, the superhydrophobic, oil-repellent and anti-fouling properties of polyester materials have been improved, and it has great prospects in the manufacture of waterproof clothing, dirt-resistant work clothes and work clothes in some special industries.
有益效果:Beneficial effect:
1、所得新型含氟PBT聚酯POY纤维含氟原子,由于氟的强电负性,高的C-F键能以及对碳链的屏蔽保护作用使得最终制得的共聚酯POY纤维具有很好的耐热,耐老化,耐化学腐蚀及低电容,低可燃性,低折射率等性能,同时还具有某些特殊的电学性能,如低介电常数,高绝缘性等优点,扩展了应用范围。1. The obtained new fluorine-containing PBT polyester POY fiber contains fluorine atoms. Due to the strong electronegativity of fluorine, the high C-F bond energy and the shielding effect on the carbon chain, the final copolyester POY fiber has a good Heat resistance, aging resistance, chemical corrosion resistance and low capacitance, low flammability, low refractive index and other properties, but also has some special electrical properties, such as low dielectric constant, high insulation and other advantages, expanding the scope of application.
2、所得新型含氟PBT聚酯POY纤维具有一定的结构稳定性和可加工性。2. The obtained novel fluorine-containing PBT polyester POY fiber has certain structural stability and processability.
3、所得新型含氟PBT聚酯POY纤维通过采用引入氟原子,从而具有疏水防污的特性。3. The obtained novel fluorine-containing PBT polyester POY fiber has hydrophobic and anti-fouling properties by introducing fluorine atoms.
4、所得新型含氟PBT聚酯POY纤维通过采用共聚改性,从根本上解决了疏水防污聚酯的时效性、耐久性及耐磨性等问题。4. The new fluorine-containing PBT polyester POY fiber is modified by copolymerization, which fundamentally solves the problems of timeliness, durability and wear resistance of hydrophobic and antifouling polyester.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
一种含氟PBT聚酯POY纤维,是由含氟PBT聚酯熔体经计量、挤出、冷却、上油和卷绕制得;所述含氟PBT聚酯苯环上的氢被氟取代的聚对苯二甲酸丙二醇酯,为聚四氟对苯二甲酸丙二醇酯,其结构通式为A fluorine-containing PBT polyester POY fiber, which is obtained by measuring, extruding, cooling, oiling and winding from a fluorine-containing PBT polyester melt; the hydrogen on the benzene ring of the fluorine-containing PBT polyester is replaced by fluorine The polytrimethylene terephthalate is polytetrafluorotrimethylene terephthalate, and its general structural formula is
其中n=70~200。Where n=70-200.
如上所述的一种含氟PBT聚酯POY纤维,所述含氟PBT聚酯POY纤维的单丝纤度为0.5~3.0dtex;断裂强度为2.0~3.5cN/dtex;断裂伸长率为90~130%。A kind of fluorine-containing PBT polyester POY fiber as described above, the monofilament fineness of the fluorine-containing PBT polyester POY fiber is 0.5~3.0dtex; the breaking strength is 2.0~3.5cN/dtex; the elongation at break is 90~ 130%.
实施例1Example 1
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为1.3:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.01%的氧化锰,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在0.3MPa,温度控制在260℃,酯化水馏出量达到理论值的90%为酯化反应终点。1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 1.3:1 are used as raw materials, and 0.01% manganese oxide by weight of tetrafluoroterephthalic acid is added at the same time, and the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at 0.3 MPa, the temperature is controlled at 260° C., and the esterification water distillation reaches 90% of the theoretical value, which is the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.01%的催化剂钛酸四丁酯—醋酸镁和四氟对苯二甲酸重量的0.01%的稳定剂磷酸三苯酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于500Pa,温度控制在265℃,反应时间为50分钟。In the low-vacuum stage of the polycondensation reaction, 0.01% of the weight of tetrafluoroterephthalic acid as a catalyst tetrabutyl titanate-magnesium acetate and 0.01% of the weight of tetrafluoroterephthalic acid as a stabilizer triphosphate were added to the esterification product. The polycondensation reaction of phenyl ester starts under the condition of negative pressure. At this stage, the pressure is steadily pumped from normal pressure to an absolute pressure of less than 500Pa, the temperature is controlled at 265°C, and the reaction time is 50 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于100Pa,反应温度控制在270℃,反应时间4小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum is continued to reduce the reaction pressure to an absolute pressure of less than 100 Pa, the reaction temperature is controlled at 270° C., and the reaction time is 4 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯熔体直接挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为265℃;所述的冷却为侧吹风冷却,温度为25℃,相对湿度为60%,风速为0.4m/s;所述上油采用含有8wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取60份丙二醇无规聚醚,加热到60℃,将20份聚乙二醇月桂酸单酯、15份十二烷基磷酸酯钾盐和5份全氟丁基乙基丙烯酸酯搅拌混合均匀,然后加入到丙二醇无规聚醚中,搅拌1个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为0.42%;所述卷绕的速度为3000m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为2.0dtex;断裂强度为3.0cN/dtex;断裂伸长率为130%。The POY fiber is obtained by directly extruding, cooling, oiling and winding the fluorine-containing PBT polyester melt; wherein, the extruding temperature is 265°C; the cooling is side blowing cooling, and the temperature is 25 ℃, relative humidity is 60%, and wind speed is 0.4m/s; Described oiling adopts the emulsion that contains the oil agent for fluorine-containing polyester POY fiber of 8wt%; The preparation of oil agent for fluorine-containing polyester POY fiber: its Components in parts by weight, take 60 parts of propylene glycol random polyether, heat to 60°C, mix 20 parts of polyethylene glycol monolaurate, 15 parts of potassium dodecyl phosphate and 5 parts of perfluorobutyl Ethyl acrylate was stirred and mixed evenly, then added to propylene glycol random polyether, and stirred for 1 hour to obtain POY oiling agent for fluorine-containing polyester fiber; the oiling rate of the oiling was 0.42%; the roll The winding speed is 3000m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 2.0dtex; the breaking strength is 3.0cN/dtex; the breaking elongation is 130%.
实施例2Example 2
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为1.4:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.02%的氧化镁,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在0.3MPa,温度控制在260℃,酯化水馏出量达到理论值的90%为酯化反应终点。Using 1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 1.4:1 as raw materials, and adding 0.02% magnesium oxide based on the weight of tetrafluoroterephthalic acid at the same time, the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at 0.3 MPa, the temperature is controlled at 260° C., and the esterification water distillation reaches 90% of the theoretical value, which is the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.02%的催化剂钛酸四异丙脂—醋酸镁和四氟对苯二甲酸重量的0.02%的稳定剂磷酸三苯酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于400Pa,温度控制在265℃,反应时间为50分钟。In the low-vacuum stage of the polycondensation reaction, 0.02% of the catalyst tetraisopropyl titanate-magnesium acetate and 0.02% of the tetrafluoroterephthalic acid weight of the tetrafluoroterephthalic acid were added to the esterification product. Stabilizer phosphoric acid Triphenyl ester, the polycondensation reaction starts under the condition of negative pressure, the pressure is steadily pumped from normal pressure to the absolute pressure less than 400Pa at this stage, the temperature is controlled at 265°C, and the reaction time is 50 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于100Pa,反应温度控制在270℃,反应时间4小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum is continued to reduce the reaction pressure to an absolute pressure of less than 100 Pa, the reaction temperature is controlled at 270° C., and the reaction time is 4 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯熔体直接挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为285℃;所述的冷却为侧吹风冷却,温度为20℃,相对湿度为70%,风速为0.8m/s;所述上油采用含有9wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取50份丁醇无规聚醚,加热到40℃,将32份聚乙二醇月桂酸双酯、15份异构十三醇聚氧乙烯醚磷酸酯钾盐和3份全氟己基乙基丙烯酸酯搅拌混合均匀,然后加入到丁醇无规聚醚中,搅拌2个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为1.5%;所述卷绕的速度为3100m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为2.0dtex;断裂强度为2.3cN/dtex;断裂伸长率为120%。The POY fiber is obtained by directly extruding, cooling, oiling and winding the fluorine-containing PBT polyester melt; wherein, the extruding temperature is 285°C; the cooling is side blowing cooling, and the temperature is 20 DEG C, relative humidity is 70%, and wind speed is 0.8m/s; Described oiling adopts the emulsion that contains 9wt% the oil agent for fluorine-containing polyester POY fiber; The preparation of oil agent for fluorine-containing polyester POY fiber: its Components are calculated in parts by weight, take 50 parts of butanol random polyether, heat to 40 ° C, mix 32 parts of polyethylene glycol laurate diester, 15 parts of isomeric tridecyl alcohol polyoxyethylene ether phosphate potassium salt and 3 parts of perfluorohexyl ethyl acrylate were stirred and mixed evenly, then added to butanol random polyether, and stirred for 2 hours to obtain POY oil for fluorine-containing polyester fibers; the oiling rate of the oiling was 1.5%; the winding speed is 3100m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 2.0dtex; the breaking strength is 2.3cN/dtex; the breaking elongation is 120%.
实施例3Example 3
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为1.6:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.05%的氧化硅,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在0.2MPa,温度控制在255℃,酯化水馏出量达到理论值的90%为酯化反应终点。1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 1.6:1 are used as raw materials, and 0.05% silicon oxide of the weight of tetrafluoroterephthalic acid is added at the same time, and the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at 0.2 MPa, the temperature is controlled at 255° C., and the esterification water distillation reaches 90% of the theoretical value as the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.03%的催化剂钛酸四乙酯—醋酸镁和四氟对苯二甲酸重量的0.03%的稳定剂磷酸三甲酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于400Pa,温度控制在260℃,反应时间为45分钟。In the low vacuum stage of the polycondensation reaction, 0.03% of the catalyst tetraethyl titanate-magnesium acetate and 0.03% of the tetrafluoroterephthalic acid weight of the tetrafluoroterephthalic acid were added to the esterification product. Methyl ester, polycondensation reaction starts under the condition of negative pressure. At this stage, the pressure is steadily pumped from normal pressure to an absolute pressure of less than 400Pa, the temperature is controlled at 260°C, and the reaction time is 45 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于80Pa,反应温度控制在270℃,反应时间3.5小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum was continued to reduce the reaction pressure to an absolute pressure of less than 80 Pa, the reaction temperature was controlled at 270° C., and the reaction time was 3.5 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯熔体直接挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为275℃;所述的冷却为侧吹风冷却,温度为22℃,相对湿度为65%,风速为0.6m/s;所述上油采用含有10wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取58份月桂酸无规聚醚,加热到60℃,将30份聚乙二醇油酸单酯、10份十二十四醇磷酸酯钾盐和2份全氟辛基乙基丙烯酸酯搅拌混合均匀,然后加入到丙二醇无规聚醚中,搅拌1个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为0.96%;所述卷绕的速度为3200m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为1.5dtex;断裂强度为2.6cN/dtex;断裂伸长率为110%。The POY fiber is obtained by directly extruding, cooling, oiling and winding the fluorine-containing PBT polyester melt; wherein, the extruding temperature is 275°C; the cooling is side blowing cooling, and the temperature is 22 ℃, relative humidity is 65%, and wind speed is 0.6m/s; Described oiling adopts the emulsion that contains 10wt% the oil agent for fluorine-containing polyester POY fiber; The preparation of oil agent for fluorine-containing polyester POY fiber: its Components in parts by weight, take 58 parts of lauric acid random polyether, heat to 60 ° C, add 30 parts of polyethylene glycol monooleate, 10 parts of potassium salt of tetradecyl alcohol phosphate and 2 parts of perfluoro The octyl ethyl acrylate is stirred and mixed evenly, then added to the propylene glycol random polyether, and stirred for 1 hour to obtain the POY oiling agent for fluorine-containing polyester fiber; the oiling rate of the oiling is 0.96%; The above-mentioned winding speed is 3200m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 1.5dtex; the breaking strength is 2.6cN/dtex; the breaking elongation is 110%.
实施例4Example 4
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为1.8:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.04%的氧化锌,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在0.2MPa,温度控制在250℃,酯化水馏出量达到理论值的90%为酯化反应终点。Using 1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 1.8:1 as raw materials, and adding 0.04% zinc oxide based on the weight of tetrafluoroterephthalic acid at the same time, the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at 0.2 MPa, the temperature is controlled at 250° C., and the esterification water distillation reaches 90% of the theoretical value as the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.04%的催化剂醋酸亚锡和四氟对苯二甲酸重量的0.04%的稳定剂磷酸三甲酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于300Pa,温度控制在270℃,反应时间为40分钟。In the low vacuum stage of the polycondensation reaction, add 0.04% of the catalyst stannous acetate of tetrafluoroterephthalic acid weight and 0.04% of the stabilizer trimethyl phosphate of tetrafluoroterephthalic acid weight in the esterification product, The polycondensation reaction starts under the condition of low pressure, and the pressure at this stage is steadily pumped from normal pressure to an absolute pressure of less than 300Pa, the temperature is controlled at 270°C, and the reaction time is 40 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于60Pa,反应温度控制在275℃,反应时间3小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum was continued to reduce the reaction pressure to an absolute pressure of less than 60 Pa, the reaction temperature was controlled at 275° C., and the reaction time was 3 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯熔体直接挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为265℃;所述的冷却为侧吹风冷却,温度为25℃,相对湿度为60%,风速为0.4m/s;所述上油采用含有8wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取50份十二醇无规聚醚,加热到50℃,将32份聚乙二醇油酸双酯、13份十二烷基磷酸酯钾盐和5份全氟丁基乙基甲基丙烯酸酯搅拌混合均匀,然后加入到丙二醇无规聚醚中,搅拌1个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为1.5%;所述卷绕的速度为3300m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为0.5dtex;断裂强度为3.2cN/dtex;断裂伸长率为100%。The POY fiber is obtained by directly extruding, cooling, oiling and winding the fluorine-containing PBT polyester melt; wherein, the extruding temperature is 265°C; the cooling is side blowing cooling, and the temperature is 25 ℃, relative humidity is 60%, and wind speed is 0.4m/s; Described oiling adopts the emulsion that contains the oil agent for fluorine-containing polyester POY fiber of 8wt%; The preparation of oil agent for fluorine-containing polyester POY fiber: its The components are calculated in parts by weight. Take 50 parts of lauryl alcohol random polyether, heat it to 50°C, add 32 parts of polyethylene glycol diester oleate, 13 parts of potassium dodecyl phosphate and 5 parts of perfluorinated Butyl ethyl methacrylate is stirred and mixed evenly, then added to propylene glycol random polyether, and stirred for 1 hour to obtain POY oil for fluorine-containing polyester fiber; the oiling rate of the oiling is 1.5% The winding speed is 3300m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 0.5dtex; the breaking strength is 3.2cN/dtex; the elongation at break is 100%.
实施例5Example 5
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为2.0:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.03%的氧化钙,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在常压,温度控制在255℃,酯化水馏出量达到理论值的90%为酯化反应终点。Using 1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 2.0:1 as raw materials, and adding 0.03% calcium oxide based on the weight of tetrafluoroterephthalic acid at the same time, the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at normal pressure, the temperature is controlled at 255° C., and the esterification water distillation reaches 90% of the theoretical value as the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.05%的催化剂二醋酸二丁基锡和四氟对苯二甲酸重量的0.05%的稳定剂亚磷酸三甲酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于300Pa,温度控制在265℃,反应时间为30分钟。In the low-vacuum stage of the polycondensation reaction, add 0.05% of the catalyst dibutyltin diacetate and 0.05% of the tetrafluoroterephthalic acid weight in the esterification product. Stabilizer trimethyl phosphite, The polycondensation reaction starts under the condition of negative pressure, and the pressure in this stage is steadily pumped from normal pressure to an absolute pressure of less than 300Pa, the temperature is controlled at 265°C, and the reaction time is 30 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于50Pa,反应温度控制在275℃,反应时间3小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum is continued to reduce the reaction pressure to an absolute pressure of less than 50 Pa, the reaction temperature is controlled at 275° C., and the reaction time is 3 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯熔体直接挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为285℃;所述的冷却为侧吹风冷却,温度为20℃,相对湿度为70%,风速为0.8m/s;所述上油采用含有8wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取55份异构十三醇无规聚醚,加热到55℃,将25份聚乙二醇月桂酸双酯、15份十二烷基磷酸酯钾盐和5份全氟己基乙基甲基丙烯酸酯搅拌混合均匀,然后加入到丙二醇无规聚醚中,搅拌2个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为0.42%;所述卷绕的速度为3500m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为1.0dtex;断裂强度为3.5cN/dtex;断裂伸长率为90%。The POY fiber is obtained by directly extruding, cooling, oiling and winding the fluorine-containing PBT polyester melt; wherein, the extruding temperature is 285°C; the cooling is side blowing cooling, and the temperature is 20 ℃, relative humidity is 70%, and wind speed is 0.8m/s; Described oiling adopts the emulsion that contains the oil agent for fluorine-containing polyester POY fiber of 8wt%; The preparation of oil agent for fluorine-containing polyester POY fiber: its Components in parts by weight, take 55 parts of isomeric tridecanol random polyether, heat to 55 ° C, mix 25 parts of polyethylene glycol diester laurate, 15 parts of potassium lauryl phosphate and 5 parts Perfluorohexyl ethyl methacrylate was stirred and mixed evenly, then added to propylene glycol random polyether, and stirred for 2 hours to obtain POY oil for fluorine-containing polyester fibers; the oiling rate of the oiling was 0.42 %; the winding speed is 3500m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 1.0dtex; the breaking strength is 3.5cN/dtex; the elongation at break is 90%.
实施例6Example 6
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为1.3:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.05%的氧化镁,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在0.3MPa,温度控制在260℃,酯化水馏出量达到理论值的90%为酯化反应终点。Using 1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 1.3:1 as raw materials, and adding 0.05% magnesium oxide based on the weight of tetrafluoroterephthalic acid at the same time, the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at 0.3 MPa, the temperature is controlled at 260° C., and the esterification water distillation reaches 90% of the theoretical value, which is the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.01%的催化剂钛酸四丁酯—醋酸镁和四氟对苯二甲酸重量的0.01%的稳定剂磷酸三苯酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于500Pa,温度控制在265℃,反应时间为50分钟。In the low-vacuum stage of the polycondensation reaction, 0.01% of the weight of tetrafluoroterephthalic acid as a catalyst tetrabutyl titanate-magnesium acetate and 0.01% of the weight of tetrafluoroterephthalic acid as a stabilizer triphosphate were added to the esterification product. The polycondensation reaction of phenyl ester starts under the condition of negative pressure. At this stage, the pressure is steadily pumped from normal pressure to an absolute pressure of less than 500Pa, the temperature is controlled at 265°C, and the reaction time is 50 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于100Pa,反应温度控制在270℃,反应时间4小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。当聚合物粘度达到所需值时出料,经铸带、冷却、切粒,即得到含氟PBT聚酯切片。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum is continued to reduce the reaction pressure to an absolute pressure of less than 100 Pa, the reaction temperature is controlled at 270° C., and the reaction time is 4 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction. When the viscosity of the polymer reaches the desired value, the material is discharged, and after casting, cooling and pelletizing, the fluorine-containing PBT polyester chips are obtained.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯切片经螺杆熔融挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为265℃;所述的冷却为环吹风冷却,温度为25℃,相对湿度为60%,风速为0.4m/s;所述上油采用含有8wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取60份丙二醇无规聚醚,加热到45℃,将20份聚乙二醇油酸单酯、15份十二烷基磷酸酯钾盐和5份全氟辛基乙基甲基丙烯酸酯搅拌混合均匀,然后加入到丙二醇无规聚醚中,搅拌1个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为0.42%;所述卷绕的速度为3000m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为3.0dtex;断裂强度为2.0cN/dtex;断裂伸长率为130%。The POY fiber is obtained from the fluorine-containing PBT polyester chips through screw melt extrusion, cooling, oiling and winding; wherein, the extruding temperature is 265°C; the cooling is ring air cooling, the temperature The temperature is 25°C, the relative humidity is 60%, and the wind speed is 0.4m/s; the oiling adopts the emulsion containing 8wt% fluorine-containing polyester POY fiber oil; the preparation of fluorine-containing polyester POY fiber oil: Its components are calculated in parts by weight. Take 60 parts of propylene glycol random polyether, heat it to 45°C, add 20 parts of polyethylene glycol monooleate, 15 parts of potassium dodecyl phosphate and 5 parts of perfluorooctyl Ethyl methacrylate was stirred and mixed evenly, then added to propylene glycol random polyether, and stirred for 1 hour to obtain POY oil for fluorine-containing polyester fibers; the oiling rate of the oiling was 0.42%; The winding speed is 3000m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 3.0dtex; the breaking strength is 2.0cN/dtex; the breaking elongation is 130%.
实施例7Example 7
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为1.4:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.02%的氧化硅,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在0.3MPa,温度控制在260℃,酯化水馏出量达到理论值的90%为酯化反应终点。Using 1,3-propanediol and tetrafluoroterephthalic acid with a molar ratio of 1.4:1 as raw materials, and adding 0.02% silicon oxide by weight of tetrafluoroterephthalic acid at the same time, the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at 0.3 MPa, the temperature is controlled at 260° C., and the esterification water distillation reaches 90% of the theoretical value, which is the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.02%的催化剂钛酸四异丙脂—醋酸镁和四氟对苯二甲酸重量的0.02%的稳定剂磷酸三苯酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于400Pa,温度控制在265℃,反应时间为50分钟。In the low-vacuum stage of the polycondensation reaction, 0.02% of the catalyst tetraisopropyl titanate-magnesium acetate and 0.02% of the tetrafluoroterephthalic acid weight of the tetrafluoroterephthalic acid were added to the esterification product. Stabilizer phosphoric acid Triphenyl ester, the polycondensation reaction starts under the condition of negative pressure, the pressure is steadily pumped from normal pressure to the absolute pressure less than 400Pa at this stage, the temperature is controlled at 265°C, and the reaction time is 50 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于100Pa,反应温度控制在270℃,反应时间4小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。当聚合物粘度达到所需值时出料,经铸带、冷却、切粒,即得到含氟PBT聚酯切片。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum is continued to reduce the reaction pressure to an absolute pressure of less than 100 Pa, the reaction temperature is controlled at 270° C., and the reaction time is 4 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction. When the viscosity of the polymer reaches the desired value, the material is discharged, and after casting, cooling and pelletizing, the fluorine-containing PBT polyester chips are obtained.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯切片经螺杆熔融挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为285℃;所述的冷却为环吹风冷却,温度为20℃,相对湿度为70%,风速为0.8m/s;所述上油采用含有8wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取50份丁醇无规聚醚,加热到40℃,将32份聚乙二醇月桂酸双酯、15份异构十三醇聚氧乙烯醚磷酸酯钾盐和3份全氟己基乙基丙烯酸酯搅拌混合均匀,然后加入到丁醇无规聚醚中,搅拌2个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为1.5%;所述卷绕的速度为3100m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为2.0dtex;断裂强度为2.3cN/dtex;断裂伸长率为120%。The POY fiber is obtained from the fluorine-containing PBT polyester chips through screw melt extrusion, cooling, oiling and winding; wherein, the extruding temperature is 285°C; the cooling is ring air cooling, the temperature The temperature is 20°C, the relative humidity is 70%, and the wind speed is 0.8m/s; the oiling adopts an emulsion containing 8wt% oil for fluorine-containing polyester POY fibers; the preparation of oil for fluorine-containing polyester POY fibers: Its components are calculated in parts by weight. Take 50 parts of butanol random polyether, heat it to 40 ° C, mix 32 parts of polyethylene glycol laurate diester, 15 parts of isomeric tridecyl polyoxyethylene ether phosphate potassium salt Stir and mix with 3 parts of perfluorohexyl ethyl acrylate, then add it into butanol random polyether, and stir for 2 hours to obtain POY oiling agent for fluorine-containing polyester fibers; the oiling rate of the oiling 1.5%; the winding speed is 3100m/min; finally obtained fluorine-containing PBT polyester POY fiber, single filament fineness is 2.0dtex; breaking strength is 2.3cN/dtex; breaking elongation is 120%.
实施例8Example 8
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为1.6:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.05%的氧化钙,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在0.2MPa,温度控制在255℃,酯化水馏出量达到理论值的90%为酯化反应终点。1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 1.6:1 are used as raw materials, and 0.05% calcium oxide based on the weight of tetrafluoroterephthalic acid is added at the same time, and the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at 0.2 MPa, the temperature is controlled at 255° C., and the esterification water distillation reaches 90% of the theoretical value as the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.03%的催化剂钛酸四乙酯—醋酸镁和四氟对苯二甲酸重量的0.03%的稳定剂磷酸三甲酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于400Pa,温度控制在260℃,反应时间为45分钟。In the low vacuum stage of the polycondensation reaction, 0.03% of the catalyst tetraethyl titanate-magnesium acetate and 0.03% of the tetrafluoroterephthalic acid weight of the tetrafluoroterephthalic acid were added to the esterification product. Methyl ester, the polycondensation reaction starts under the condition of negative pressure. At this stage, the pressure is steadily pumped from normal pressure to an absolute pressure of less than 400Pa, the temperature is controlled at 260°C, and the reaction time is 45 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于80Pa,反应温度控制在270℃,反应时间3.5小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。当聚合物粘度达到所需值时出料,经铸带、冷却、切粒,即得到含氟PBT聚酯切片。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum was continued to reduce the reaction pressure to an absolute pressure of less than 80 Pa, the reaction temperature was controlled at 270° C., and the reaction time was 3.5 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction. When the viscosity of the polymer reaches the desired value, the material is discharged, and after casting, cooling and pelletizing, the fluorine-containing PBT polyester chips are obtained.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯切片经螺杆熔融挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为275℃;所述的冷却为环吹风冷却,温度为22℃,相对湿度为65%,风速为0.6m/s;所述上油采用含有8wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取60份丙二醇无规聚醚,加热到60℃,将20份聚乙二醇月桂酸单酯、15份十二烷基磷酸酯钾盐和5份全氟丁基乙基丙烯酸酯搅拌混合均匀,然后加入到丙二醇无规聚醚中,搅拌1个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为0.96%;所述卷绕的速度为3200m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为1.5dtex;断裂强度为2.6cN/dtex;断裂伸长率为110%。The POY fiber is obtained from the fluorine-containing PBT polyester chips through screw melt extrusion, cooling, oiling and winding; wherein, the extruding temperature is 275°C; the cooling is ring air cooling, the temperature The temperature is 22°C, the relative humidity is 65%, and the wind speed is 0.6m/s; the oiling adopts the emulsion containing 8wt% fluorine-containing polyester POY fiber oil; the preparation of fluorine-containing polyester POY fiber oil: Its components are calculated in parts by weight. Take 60 parts of propylene glycol random polyether, heat it to 60 ° C, add 20 parts of polyethylene glycol monolaurate, 15 parts of potassium lauryl phosphate and 5 parts of perfluorobutyl Ethyl acrylate was stirred and mixed evenly, then added to propylene glycol random polyether, and stirred for 1 hour to obtain POY oil for fluorine-containing polyester fibers; the oiling rate of the oiling was 0.96%; the The winding speed is 3200m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 1.5dtex; the breaking strength is 2.6cN/dtex; the breaking elongation is 110%.
实施例9Example 9
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为1.8:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.01%的氧化锌,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在0.2MPa,温度控制在250℃,酯化水馏出量达到理论值的90%为酯化反应终点。1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 1.8:1 are used as raw materials, and 0.01% zinc oxide based on the weight of tetrafluoroterephthalic acid is added at the same time, and the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at 0.2 MPa, the temperature is controlled at 250° C., and the esterification water distillation reaches 90% of the theoretical value, which is the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.04%的催化剂醋酸亚锡和四氟对苯二甲酸重量的0.04%的稳定剂磷酸三甲酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于300Pa,温度控制在270℃,反应时间为40分钟。In the low vacuum stage of the polycondensation reaction, add 0.04% of the catalyst stannous acetate of tetrafluoroterephthalic acid weight and 0.04% of the stabilizer trimethyl phosphate of tetrafluoroterephthalic acid weight in the esterification product, The polycondensation reaction starts under the condition of low pressure, and the pressure at this stage is steadily pumped from normal pressure to an absolute pressure of less than 300Pa, the temperature is controlled at 270°C, and the reaction time is 40 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于60Pa,反应温度控制在275℃,反应时间3小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。当聚合物粘度达到所需值时出料,经铸带、冷却、切粒,即得到含氟PBT聚酯切片。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum is continued to reduce the reaction pressure to an absolute pressure of less than 60 Pa, the reaction temperature is controlled at 275° C., and the reaction time is 3 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction. When the viscosity of the polymer reaches the desired value, the material is discharged, and after casting, cooling and pelletizing, the fluorine-containing PBT polyester chips are obtained.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯切片经螺杆熔融挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为265℃;所述的冷却为环吹风冷却,温度为25℃,相对湿度为60%,风速为0.4m/s;所述上油采用含有8wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取50份十二醇无规聚醚,加热到50℃,将32份聚乙二醇油酸双酯、13份十二烷基磷酸酯钾盐和5份全氟丁基乙基甲基丙烯酸酯搅拌混合均匀,然后加入到丙二醇无规聚醚中,搅拌1个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为1.5%;所述卷绕的速度为3300m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为0.5dtex;断裂强度为3.2cN/dtex;断裂伸长率为100%。The POY fiber is obtained from the fluorine-containing PBT polyester chips through screw melt extrusion, cooling, oiling and winding; wherein, the extruding temperature is 265°C; the cooling is ring air cooling, the temperature The temperature is 25°C, the relative humidity is 60%, and the wind speed is 0.4m/s; the oiling adopts the emulsion containing 8wt% fluorine-containing polyester POY fiber oil; the preparation of fluorine-containing polyester POY fiber oil: Its components are calculated in parts by weight. Take 50 parts of lauryl alcohol random polyether, heat it to 50 ° C, mix 32 parts of polyethylene glycol diester, 13 parts of potassium dodecyl phosphate and 5 parts of all Fluorobutyl ethyl methacrylate was stirred and mixed evenly, then added to propylene glycol random polyether, and stirred for 1 hour to obtain POY oil for fluorine-containing polyester fiber; the oiling rate of the oiling was 1.5 %; the winding speed is 3300m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 0.5dtex; the breaking strength is 3.2cN/dtex; the elongation at break is 100%.
实施例10Example 10
一种含氟PBT聚酯的制备方法,分为酯化反应和缩聚反应两步。具体步骤为:A preparation method of fluorine-containing PBT polyester is divided into two steps of esterification reaction and polycondensation reaction. The specific steps are:
所述酯化反应:Described esterification reaction:
采用摩尔比为2.0:1的1,3丙二醇和四氟对苯二甲酸作为原料,同时加入四氟对苯二甲酸重量的0.03%的氧化锰,配成均匀浆料后进行酯化反应;酯化反应在氮气氛围中,压力控制在常压,温度控制在255℃,酯化水馏出量达到理论值的90%为酯化反应终点。1,3 propanediol and tetrafluoroterephthalic acid with a molar ratio of 2.0:1 are used as raw materials, and 0.03% manganese oxide of the weight of tetrafluoroterephthalic acid is added at the same time, and the esterification reaction is carried out after making a uniform slurry; The reaction is carried out in a nitrogen atmosphere, the pressure is controlled at normal pressure, the temperature is controlled at 255° C., and the esterification water distillation reaches 90% of the theoretical value as the end point of the esterification reaction.
所述缩聚反应:Described polycondensation reaction:
包括缩聚反应低真空阶段和缩聚反应高真空阶段:Including low vacuum stage of polycondensation reaction and high vacuum stage of polycondensation reaction:
所述缩聚反应低真空阶段,在酯化产物中加入四氟对苯二甲酸重量的0.05%的催化剂二醋酸二丁基锡和四氟对苯二甲酸重量的0.05%的稳定剂亚磷酸三甲酯,在负压的条件下开始缩聚反应,该阶段压力由常压平稳抽至绝对压力小于300Pa,温度控制在265℃,反应时间为30分钟。In the low-vacuum stage of the polycondensation reaction, add 0.05% of the catalyst dibutyltin diacetate and 0.05% of the tetrafluoroterephthalic acid weight in the esterification product. Stabilizer trimethyl phosphite, The polycondensation reaction starts under the condition of negative pressure, and the pressure in this stage is steadily pumped from normal pressure to an absolute pressure of less than 300Pa, the temperature is controlled at 265°C, and the reaction time is 30 minutes.
所述缩聚反应高真空阶段,经所述缩聚反应低真空阶段后,继续抽真空,使反应压力降至绝对压力小于50Pa,反应温度控制在275℃,反应时间3小时。缩聚反应以反应釜搅拌电机功率或在线粘度计读数为准判断反应终点。当聚合物粘度达到所需值时出料,经铸带、冷却、切粒,即得到含氟PBT聚酯切片。In the high vacuum stage of the polycondensation reaction, after the low vacuum stage of the polycondensation reaction, the vacuum is continued to reduce the reaction pressure to an absolute pressure of less than 50 Pa, the reaction temperature is controlled at 275° C., and the reaction time is 3 hours. The polycondensation reaction is based on the power of the stirring motor of the reactor or the reading of the online viscometer to judge the end point of the reaction. When the viscosity of the polymer reaches the desired value, the material is discharged, and after casting, cooling and pelletizing, the fluorine-containing PBT polyester chips are obtained.
制备POY纤维的方法:Method for preparing POY fiber:
是由所述含氟PBT聚酯切片经螺杆熔融挤出、冷却、上油和卷绕制得POY纤维;其中,所述挤出的温度为285℃;所述的冷却为环吹风冷却,温度为20℃,相对湿度为70%,风速为0.8m/s;所述上油采用含有8wt%的含氟聚酯POY纤维用油剂的乳液;含氟聚酯POY纤维用油剂的制备:其组分按重量份计,取60份丙二醇无规聚醚,加热到45℃,将20份聚乙二醇油酸单酯、15份十二烷基磷酸酯钾盐和5份全氟辛基乙基甲基丙烯酸酯搅拌混合均匀,然后加入到丙二醇无规聚醚中,搅拌1个小时,即得到含氟聚酯纤维用POY油剂;所述上油的上油率为0.42%;所述卷绕的速度为3500m/min;最终制得含氟PBT聚酯POY纤维,单丝纤度为1.0dtex;断裂强度为3.5cN/dtex;断裂伸长率为90%。The POY fiber is obtained from the fluorine-containing PBT polyester chips through screw melt extrusion, cooling, oiling and winding; wherein, the extruding temperature is 285°C; the cooling is ring air cooling, the temperature The temperature is 20°C, the relative humidity is 70%, and the wind speed is 0.8m/s; the oiling adopts an emulsion containing 8wt% oil for fluorine-containing polyester POY fibers; the preparation of oil for fluorine-containing polyester POY fibers: Its components are calculated in parts by weight. Take 60 parts of propylene glycol random polyether, heat it to 45°C, add 20 parts of polyethylene glycol monooleate, 15 parts of potassium dodecyl phosphate and 5 parts of perfluorooctyl Ethyl methacrylate was stirred and mixed evenly, then added to propylene glycol random polyether, and stirred for 1 hour to obtain POY oil for fluorine-containing polyester fibers; the oiling rate of the oiling was 0.42%; The winding speed is 3500m/min; the fluorine-containing PBT polyester POY fiber is finally obtained, the single filament fineness is 1.0dtex; the breaking strength is 3.5cN/dtex; the breaking elongation is 90%.
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