CN103522370B - Method for sticking veneer on board and veneer-stuck board - Google Patents
Method for sticking veneer on board and veneer-stuck board Download PDFInfo
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- CN103522370B CN103522370B CN201310464249.3A CN201310464249A CN103522370B CN 103522370 B CN103522370 B CN 103522370B CN 201310464249 A CN201310464249 A CN 201310464249A CN 103522370 B CN103522370 B CN 103522370B
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- 238000000034 method Methods 0.000 title claims abstract description 45
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 32
- 239000011265 semifinished product Substances 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims abstract description 20
- 238000007731 hot pressing Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 239000002023 wood Substances 0.000 claims abstract 2
- 239000003292 glue Substances 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims description 2
- 230000008439 repair process Effects 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000047 product Substances 0.000 description 9
- 238000004026 adhesive bonding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
Description
技术领域 technical field
本申请涉及家具领域,特别涉及一种家具行业大量使用的板材贴木皮的方法,及由该方法制备的贴木皮板材。 The present application relates to the field of furniture, in particular to a method for veneering boards widely used in the furniture industry, and veneering boards prepared by the method.
背景技术 Background technique
现有的贴木皮方法,如图1所示,包括放板→涂胶→贴木皮→收板→冷压→热压→砂光→修补→成品包装。具体的,将指定规格的板材放到工作台上,在板材上指定面进行胶水涂覆,采用人工方式,将指定规格的小片木皮贴付在板材上,然后将贴好木皮的板材集中,进行冷压、热压处理。该方法中,由于贴小片木皮的过程都是人工操作,生产效率低;并且容易因为人为误差影响质量,因此,在后续的处理过程中,需要经过精细的修补才可以成品包装出货,这不仅消耗了大量的人力,也进一步降低了生产效率;更重要的是,成品质量仍然难以确保。 The existing veneer pasting method, as shown in Figure 1, includes placing boards→gluing→sticking veneer→receiving boards→cold pressing→hot pressing→sanding→repairing→finished product packaging. Specifically, put the boards of specified specifications on the workbench, apply glue on the designated surface of the boards, and stick small pieces of veneer of specified specifications on the boards manually, and then gather the boards pasted with veneers to carry out Cold pressing, hot pressing treatment. In this method, since the process of attaching small pieces of veneer is manual, the production efficiency is low; and the quality is easily affected by human errors. It consumes a lot of manpower and further reduces production efficiency; more importantly, the quality of finished products is still difficult to ensure.
实用新型内容 Utility model content
本申请的目的是提供一种生产效率高的板材贴木皮方法,以及由此方法制备的贴木皮板材。 The purpose of this application is to provide a method for veneering boards with high production efficiency, and veneering boards prepared by this method.
本申请可以通过采取以下技术方案予以实现: This application can be realized by taking the following technical solutions:
本申请的一方面公开了一种板材贴木皮方法,包括先将木皮贴在指定规格的基层上,经过冷压、热压处理后形成贴木皮泊片,该基层为纸材或者无纺布;将贴木皮泊片裁切、拼接成所需大小的半成品,备用;将半成品整块贴在板材上,然后采用传统的工艺制备获得贴木皮的板材。 One aspect of the present application discloses a method for attaching veneer to a board, which includes first attaching the veneer to a base layer of a specified specification, and then forming a veneer sheet after cold pressing and hot pressing, and the base layer is made of paper or non-woven fabric; Cutting and splicing the veneer sheets into semi-finished products of the required size for later use; pasting the semi-finished products on the board as a whole, and then preparing the veneer board by using traditional techniques.
本申请中,采用传统的工艺制备获得贴木皮的板材,具体包括,在板材上涂胶,将半成品整块贴在板材上后,采用冷压、热压处理,无需修补工序,直接获得贴木皮的板材。 In this application, the traditional process is used to prepare the board with veneer, which specifically includes applying glue on the board, pasting the semi-finished product on the board as a whole, and then adopting cold pressing and hot pressing without repairing process to directly obtain the board with veneer of plates.
优选的,在冷压、热压处理后,还包括砂光处理。 Preferably, sanding treatment is also included after the cold pressing and hot pressing treatment.
本申请中,将木皮贴在指定规格的基层上,所采用的胶水为拼板胶。 In this application, the veneer is pasted on the base layer of specified specifications, and the glue used is jigsaw glue.
本申请中,将木皮贴在指定规格的基层上,具体包括,将检验合格的纸材或无纺布架好转轴,在纸材或无纺布上涂覆拼板胶,将涂覆了拼板胶的纸材或无纺布收卷备用;先将涂覆了拼板胶的纸材或无纺布裁切成指定规格,然后再将木皮贴在纸材或无纺布上。 In this application, the wooden veneer is pasted on the base layer of the specified specification, specifically including, the paper material or non-woven fabric that has passed the inspection is mounted on the rotating shaft, the paper or non-woven fabric is coated with jigsaw glue, and the coated jigsaw glue is applied. The paper or non-woven fabric of the panel glue is rolled up for later use; the paper or non-woven fabric coated with the glue is first cut into specified specifications, and then the veneer is pasted on the paper or non-woven fabric.
本申请中,将贴木皮泊片裁切、拼接成所需大小的半成品,具体包括,将贴木皮泊片裁切成小张的泊片,在小张的泊片的侧面涂胶,然后采用拼接机自动拼接成所需大小的半成品。 In this application, cutting and splicing the veneer sheets into semi-finished products of the required size specifically includes cutting the veneer sheets into small sheets, applying glue to the side of the small sheets, and then using The splicing machine automatically splices into semi-finished products of the required size.
本申请的另一面公开了一种由本申请的板材贴木皮方法所制备的贴木皮板材。 Another aspect of the present application discloses a veneer-clad board prepared by the method of veneer-clad board of the present application.
本申请的贴木皮板材,其木皮和板材之间具有至少一层纸材或无纺布。 The veneered board of the present application has at least one layer of paper or non-woven fabric between the veneer and the board.
由于采用以上技术方案,本申请的有益效果在于: Owing to adopting above technical scheme, the beneficial effect of the present application is:
本申请的板材贴木皮方法预先将木皮贴到基层上,然后采用仪器将贴木皮泊片裁切、拼接成所需大小的半成品,使用时,该半成品整块的直接贴到板材上,提高了整个板材贴木皮的生产效率。由于木皮是贴到纸材或无纺布上的,并且预先已经裁切、拼接成了需要的尺寸;与现有的方法相比,不需要人工将小片木皮一片片的贴到板材上,节约了人力,提高了生产效率;同时,也避免了人工贴小片木皮的误差对质量的影响,因此,不需要修补工序也可获得高质量的贴木皮板材。 The veneer sticking method of the present application sticks the veneer on the base layer in advance, and then uses an instrument to cut and splice the veneer pieces into semi-finished products of the required size. The production efficiency of veneering the whole board. Since the veneer is attached to the paper or non-woven fabric, and has been cut and spliced into the required size in advance; compared with the existing method, it is not necessary to manually attach small pieces of veneer to the board one by one, saving It saves manpower and improves the production efficiency; at the same time, it also avoids the influence of the error of manually pasting small pieces of veneer on the quality. Therefore, high-quality veneer boards can be obtained without repairing processes.
附图说明 Description of drawings
下面根据附图对本发明作进一步详细说明。 The present invention will be described in further detail below according to the accompanying drawings.
图1是现有技术的板材贴木皮的流程框图; Fig. 1 is the flow chart of prior art board sticking veneer;
图2是本申请的将木皮贴到纸材上制备半成品的流程框图; Fig. 2 is the process block diagram of the application that veneer is pasted on the paper material and prepares semi-finished product;
图3是本申请的贴木皮板材的结构示意图。 Fig. 3 is a structural schematic diagram of the veneer board of the present application.
具体实施方式 Detailed ways
本申请的板材贴木皮方法预先将木皮贴在指定规格的纸材或无纺布上,经过冷压、热压处理后形成贴木皮泊片;然后将贴木皮泊片裁切、拼接成所需大小的半成品,备用;使用时,直接将半成品整块贴在板材上,然后采用传统的工艺制备获得贴木皮的板材。需要说明的是,其中,将木皮贴在纸材或无纺布上的具体方法与常规的将木皮贴在板材上的方法相似,即先在纸材或无纺布上涂胶,然后将木皮贴上去,因此,本申请中对木皮贴在纸材或无纺布上的方法不做具体限定;此外,冷压、热压处理后形成贴木皮泊片中的冷压、热压也是常规的冷压、热压处理。 According to the method of pasting veneer on the board of the present application, the veneer is pasted on the paper or non-woven fabric of specified specifications in advance, and after cold pressing and hot pressing, the veneer veneer sheet is formed; then the veneer veneer sheet is cut and spliced into required Semi-finished products of different sizes are reserved; when used, the semi-finished products are directly pasted on the board, and then the traditional process is used to prepare the board with veneer. It should be noted that, among them, the specific method of sticking the veneer on the paper or non-woven fabric is similar to the conventional method of sticking the veneer on the board, that is, first apply glue on the paper or non-woven fabric, and then stick the veneer Paste it, therefore, in the present application, the method for sticking veneer on paper or non-woven fabric is not specifically limited; Cold pressing, hot pressing treatment.
还需要说明的是,其中,采用传统的工艺制备获得贴木皮的板材,即“放板→涂胶→贴木皮→收板→冷压→热压→砂光→修补→成品包装”的工艺,由于本申请的木皮是预先贴在纸材或无纺布上的,因此,其中的“贴木皮”步骤即贴半成品;又由于本申请的木皮是贴在纸材或无纺布上的并且经过预先裁切、拼接的,虽然将木皮贴到纸材或无纺布上的步骤仍然是人工操作,但是在裁切、拼接的过程中就已经把次品拼接掉了,因此,不需要贴到板材后的修补工序也可以获得高质量的贴木皮板材;此外,砂光步骤也是根据具体要求而定的非必要步骤。还需要说明的是,本申请的半成品可以预先制备备用,可以存放在仓库保存多年,而改进前的传统加工模式,木皮经从原木刨切后必须马上贴合加工使用,无法放仓库保存;因此,本申请的方法将原本的一体化流程工序,分割成了可分工协作的工艺,大大的提高了生产效率。 It should also be noted that, among them, the board with veneer is prepared by using the traditional process, that is, the process of "putting the board→gluing→sticking veneer→receiving the board→cold pressing→hot pressing→sanding→repairing→finished product packaging", Because the veneer of the present application is pasted on the paper material or non-woven fabric in advance, therefore, wherein " pasting veneer " step promptly pastes the semi-finished product; Pre-cut and spliced, although the step of attaching the veneer to the paper or non-woven fabric is still a manual operation, the defective products have been spliced out during the cutting and splicing process, so there is no need to paste it The repair process after the board can also obtain high-quality veneer boards; in addition, the sanding step is also an optional step according to specific requirements. It should also be noted that the semi-finished products of this application can be prepared in advance and can be stored in the warehouse for many years. However, in the traditional processing mode before improvement, the veneer must be laminated and processed immediately after being sliced from the log, and cannot be stored in the warehouse; therefore , the method of the present application divides the original integrated flow process into processes that can be divided and cooperated, which greatly improves the production efficiency.
本申请的一种实现方式中,采用传统的方法与本申请的板材贴木皮方法相比,生产效率提高了至少5倍,并且所制备的贴木皮板材的质量也有所提高。 In one implementation of the present application, the production efficiency is increased by at least 5 times, and the quality of the prepared veneer boards is also improved compared with the method of veneering the boards of the present application by adopting the traditional method.
下面通过具体实施例并结合附图对本申请作进一步详细说明。以下实施例仅对本申请进一步说明,不应理解为对本申请的限制。 The present application will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings. The following examples only further illustrate the present application, and should not be construed as limiting the present application.
实施例一Embodiment one
本例的板材贴木皮方法包括,如图1所示,先将库存的检验合格的纸材或无纺布堆放整齐,即放纸步骤;将纸材或无纺布架在转轴上,进行涂胶,即涂胶步骤,需要注意的是,涂胶的时候,必须夹紧纸材或无纺布的两端;将涂胶完毕的纸材或无纺布包装好,备用,即收纸步骤,需要注意的是,为了保障质量,涂好胶的纸材或无纺布要在四小时内使用;将包装好的整卷纸材或无纺布拉开,裁剪成需要规格的大小,即裁纸步骤,需要说明的是,该需要规格的大小是根据板材的规格来定的;然后依据标准作业书将木皮贴到纸材或无纺布上,即贴木皮步骤,还需要说明的是,其中标准作业书可以是可以内部标准或者相关的行标等;贴好木皮后,收板,将各岗位贴好木皮的纸材或无纺布集中收好;然后送入冷压机械中进行压合处理;冷压处理后,再进行一道高温压合处理,即热压;热压后即获得贴木皮泊片,对贴木皮泊片进行裁切,将其裁切成小张的泊片,在小张的泊片的侧面涂胶,然后采用拼接机将小张的泊片自动接合成张,前述即裁切、涂胶和拼接步骤;由小张的泊片拼接重新获得的贴木皮泊片即半成品。该半成品可以保存备用,使用时,采用传统的工艺将半成品贴到板材上即可制备贴木皮的板材。具体的,如图1所示,将指定规格的板材依序推上滚筒流至下一工位,即放板;在板材指定面上进行胶水涂布,即涂胶;然后将半成品整块贴到板材上,其中贴木皮的一面向上;将贴好的板材收集起来,即收板步骤;集中送入冷压机械中进行压合处理;冷压完成后进行一道高温压合处理,即热压步骤;热压完成后即获得成品的贴木皮的板材。另外,可以根据客户的具体要求,还可以在热压后进一步的送入机器中以砂纸进行表面抛光作业,即砂光步骤。需要说明的是,由于本例的贴木皮纸材预先经过了裁切、拼接,所获得的整块的半成品本身已经是比较完善的,因此,即便不需要修补步骤,仍然可以获得高质量的贴木皮板材。 The method of veneering the boards of this example includes, as shown in Figure 1, first stacking the qualified paper or non-woven fabrics in stock neatly, that is, the step of putting paper; placing the paper or non-woven fabrics on the rotating shaft to coat Glue, that is, the gluing step. It should be noted that when gluing, the two ends of the paper or non-woven fabric must be clamped; the paper or non-woven fabric that has been glued is packaged and set aside, that is, the paper delivery step , it should be noted that, in order to ensure the quality, the glued paper or non-woven fabric should be used within four hours; unpack the whole roll of paper or non-woven fabric and cut it into the required size, that is In the paper cutting step, it needs to be explained that the size of the required specification is determined according to the specification of the board; and then stick the veneer on the paper or non-woven fabric according to the standard operation book, that is, the step of sticking the veneer. It should also be explained that , where the standard work book can be an internal standard or a related line standard, etc.; after the veneer is pasted, the board is collected, and the paper or non-woven fabric pasted with the veneer is collected in a centralized manner; then sent to the cold pressing machine for processing Pressing treatment; after the cold pressing treatment, a high temperature pressing treatment is carried out, that is, hot pressing; after hot pressing, the veneer veneer sheet is obtained, and the veneer veneer sheet is cut into small sheets , apply glue on the side of the mooring sheets of Xiaozhang, and then use the splicing machine to automatically splice the mooring sheets of Xiaozhang into sheets. The aforementioned steps are cutting, gluing and splicing; Park slices are semi-finished products. The semi-finished product can be stored for later use. When in use, the semi-finished product can be pasted on the board by traditional techniques to prepare the veneered board. Specifically, as shown in Figure 1, the boards of specified specifications are pushed onto the roller in order to flow to the next station, that is, the board is placed; glue is applied on the designated surface of the board, that is, glue is applied; then the semi-finished product is pasted as a whole. On the board, the side with the veneer facing up; collect the pasted boards, that is, the board closing step; send them to the cold pressing machine for pressing treatment; after the cold pressing is completed, perform a high temperature pressing treatment, that is, hot pressing Step: After the hot pressing is completed, the finished veneered board is obtained. In addition, according to the specific requirements of customers, it can also be further fed into the machine after hot pressing for surface polishing with sandpaper, that is, the sanding step. It should be noted that since the veneer paper in this example has been cut and spliced in advance, the whole piece of semi-finished product itself is already relatively complete. Veneer boards.
另外,本例中采用了传统的制备方法作为对比,结果显示,在相同的劳动力和相同的工时下,传统的加工方式的日产量约2000片成品,并且会有大量的尚未修补完,或者没有完成处理的半品堆积;而采用本例的工艺,日产量可达10000片成品,不仅效率好,而且所生产的成品的质量也有所提高。 In addition, this example uses the traditional preparation method as a comparison. The results show that with the same labor force and the same working hours, the daily output of the traditional processing method is about 2,000 pieces of finished products, and there will be a large number of unrepaired or unfinished products. The semi-products that have been processed are piled up; with the process of this example, the daily output can reach 10,000 pieces of finished products, which not only has good efficiency, but also improves the quality of the finished products produced.
本例制备的贴木皮板材,如图3所示,包括三层结构,即板材3和木皮1,以及两者之间夹的纸材或无纺布2。本例的贴木皮板材在保障质量的同时,有效的减少了木皮的使用,与相同质量和厚度的贴木皮板材相比,可有效的节约成本。 The veneered board prepared in this example, as shown in Figure 3, includes a three-layer structure, namely a board 3 and a veneer 1, and a paper or non-woven fabric 2 sandwiched between them. The veneer board in this example effectively reduces the use of veneer while ensuring the quality. Compared with the veneer board with the same quality and thickness, it can effectively save costs.
惟以上所述者,仅为本申请之较佳实施例而已,当然不能以此限定本申请实施之范围,即大凡依本申请权利要求及说明书所记载的内容所作出简单的等效变化与修饰,皆仍属本申请权利要求所涵盖范围之内。此外,摘要部分和标题仅是用来辅助专利文件搜寻之用,并非用来限制本申请之权利范围。 However, the above-mentioned ones are only preferred embodiments of the present application, and certainly cannot limit the scope of implementation of the present application, that is, all simple equivalent changes and modifications are made according to the claims of the present application and the content recorded in the specification , all still fall within the scope covered by the claims of the present application. In addition, the abstract part and the title are only used to assist in the search of patent documents, and are not used to limit the scope of rights of this application.
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| CN104589454A (en) * | 2015-01-14 | 2015-05-06 | 中山四海家具制造有限公司 | A manufacturing process that can reduce the deformation of MDF furniture |
| CN107116629A (en) * | 2017-05-16 | 2017-09-01 | 上海菲林格尔木业股份有限公司 | A kind of many spelling rectangle wood skins and preparation method thereof |
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| CN112109400A (en) * | 2019-06-19 | 2020-12-22 | 佛山市高明顺高木业有限公司 | Wooden ultrathin skin and manufacturing method thereof |
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| JP4342365B2 (en) * | 2003-10-27 | 2009-10-14 | 株式会社名南製作所 | Laminate manufacturing apparatus and plate-like body bonding method |
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| JP2603157B2 (en) * | 1990-11-30 | 1997-04-23 | ファンシーツダ株式会社 | Manufacturing method of laminated long veneer |
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| JP4342365B2 (en) * | 2003-10-27 | 2009-10-14 | 株式会社名南製作所 | Laminate manufacturing apparatus and plate-like body bonding method |
| CN1779146A (en) * | 2005-10-10 | 2006-05-31 | 徐六峰 | Multi-layer composite geothermal floor board and production thereof |
| CN101157236A (en) * | 2007-09-20 | 2008-04-09 | 余静渊 | Coating method of wood veneer-faced wood product and product thereof |
| CN101462286A (en) * | 2009-01-08 | 2009-06-24 | 赵丽娟 | Fire-proof board with solid wood veneer layer and solid wood veneer attaching technique thereof |
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