CN103603197A - Method for improving dyeing property of superfine fiber synthetic leather base cloth - Google Patents
Method for improving dyeing property of superfine fiber synthetic leather base cloth Download PDFInfo
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- 239000002649 leather substitute Substances 0.000 title claims abstract description 162
- 239000004744 fabric Substances 0.000 title claims abstract description 155
- 239000000835 fiber Substances 0.000 title claims abstract description 113
- 238000004043 dyeing Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 20
- 102000008186 Collagen Human genes 0.000 claims abstract description 85
- 108010035532 Collagen Proteins 0.000 claims abstract description 85
- 229920001436 collagen Polymers 0.000 claims abstract description 84
- 108010010803 Gelatin Proteins 0.000 claims abstract description 59
- 229920000159 gelatin Polymers 0.000 claims abstract description 59
- 239000008273 gelatin Substances 0.000 claims abstract description 59
- 235000019322 gelatine Nutrition 0.000 claims abstract description 59
- 235000011852 gelatine desserts Nutrition 0.000 claims abstract description 59
- 230000004048 modification Effects 0.000 claims abstract description 19
- 238000012986 modification Methods 0.000 claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000002253 acid Substances 0.000 claims abstract description 7
- 230000007062 hydrolysis Effects 0.000 claims abstract description 3
- 238000006460 hydrolysis reaction Methods 0.000 claims abstract description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 37
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 36
- 239000000975 dye Substances 0.000 claims description 27
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 14
- 239000010985 leather Substances 0.000 claims description 12
- 239000003431 cross linking reagent Substances 0.000 claims description 9
- 108091005804 Peptidases Proteins 0.000 claims description 8
- 239000004365 Protease Substances 0.000 claims description 8
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 8
- 239000000980 acid dye Substances 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
- 239000000985 reactive dye Substances 0.000 claims description 8
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 7
- 235000019253 formic acid Nutrition 0.000 claims description 7
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 239000002585 base Substances 0.000 claims 23
- 239000003513 alkali Substances 0.000 claims 2
- 239000000284 extract Substances 0.000 claims 1
- 230000008961 swelling Effects 0.000 claims 1
- 229920001410 Microfiber Polymers 0.000 abstract description 57
- 108091005658 Basic proteases Proteins 0.000 abstract description 10
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000003658 microfiber Substances 0.000 description 36
- 239000007788 liquid Substances 0.000 description 22
- 239000002699 waste material Substances 0.000 description 5
- 239000004952 Polyamide Substances 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000007385 chemical modification Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Coloring (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
一种改善超细纤维合成革基布染色性能的方法,向明胶中加入水,搅拌使明胶溶胀后得到明胶溶液,向明胶溶液中加入碱性蛋白酶进行水解;向转鼓内加入超细纤维合成革基布,采用酸对超细纤维合成革基布进行处理,得到表面改性的超细纤维合成革基布;向转鼓中加入胶原蛋白,将胶原蛋白接枝改性到表面改性的超细纤维合成革基布上,反应得到胶原蛋白改性超细纤维合成革基布;向转鼓中加入染料对胶原蛋白改性超细纤维合成革基布进行染色。本发明利用胶原蛋白对超细纤维合成革基布进行改性,实现了胶原蛋白对超细纤维合成革基布的共价改性,进而有效的改善了超细纤维合成革的染色性能,使其上染率高达94.21%左右,利于超细纤维合成革工业的发展。A method for improving the dyeing performance of superfine fiber synthetic leather base cloth, adding water to gelatin, stirring to swell the gelatin to obtain a gelatin solution, adding alkaline protease to the gelatin solution for hydrolysis; adding superfine fiber synthetic Leather base cloth, using acid to treat the ultra-fine fiber synthetic leather base cloth to obtain surface modified ultra-fine fiber synthetic leather base cloth; add collagen to the drum, and graft and modify the collagen to the surface modified The superfine fiber synthetic leather base cloth is reacted to obtain the collagen modified superfine fiber synthetic leather base cloth; the dye is added to the drum to dye the collagen modified superfine fiber synthetic leather base cloth. The invention utilizes collagen to modify the base cloth of ultra-fine fiber synthetic leather, realizes the covalent modification of collagen to the base cloth of ultra-fine fiber synthetic leather, and then effectively improves the dyeing performance of the ultra-fine fiber synthetic leather, making the Its dyeing rate is as high as 94.21%, which is beneficial to the development of the superfine fiber synthetic leather industry.
Description
技术领域technical field
本发明属于超细纤维合成革应用技术领域,具体涉及一种改善超细纤维合成革基布染色性能的方法。The invention belongs to the technical field of application of superfine fiber synthetic leather, and in particular relates to a method for improving the dyeing performance of superfine fiber synthetic leather base cloth.
背景技术Background technique
超细纤维合成革是以聚酰胺超细纤维为基体层、聚氨酯为弹性体复合制成的类似于天然皮革的高档合成革,其聚酰胺超细纤维与天然皮革蛋白质胶原纤维结构相似,结合的PU透湿聚氨酯树脂耐久性高,是潜力巨大的新型领域,具有很好的发展前景。Superfine fiber synthetic leather is a high-grade synthetic leather similar to natural leather made of polyamide superfine fiber as the matrix layer and polyurethane as the elastomer. The structure of the polyamide superfine fiber is similar to that of natural leather protein collagen fibers. PU moisture-permeable polyurethane resin has high durability and is a new field with great potential and good development prospects.
聚酰胺超细纤维含有的活性基团很少,仅在分子链末端含有羧基和氨基,分子链上存在大量的碳链和酰胺键,但不含侧链,所以超细纤维合成革染色时主要依靠染料自身的沉积作用物理结合使纤维上色,绝大多数染料难于上染,染色后的产品色牢度差,且超细纤维极细,比表面积很大,染色时消耗染料的量大。此外,超细纤维合成革作为一种复合材料,聚酰胺超细纤维和聚氨酯的染色性能存在较大的差异,采用单一染料和单一染色方法难以同时满足两种成分的染色要求,不能达到良好的染色效果,所以研究改善超细纤维合成革的染色性能的方法是很有必要的。Polyamide microfibers contain very few active groups, and only contain carboxyl and amino groups at the end of the molecular chain. There are a large number of carbon chains and amide bonds on the molecular chain, but there are no side chains. Therefore, when dyeing superfine fiber synthetic leather, it is mainly Relying on the physical combination of the dye itself to color the fiber, most dyes are difficult to dye, and the color fastness of the dyed product is poor, and the superfine fiber is very fine, the specific surface area is large, and the amount of dye consumed during dyeing is large. In addition, microfiber synthetic leather is a kind of composite material. There is a big difference in the dyeing properties of polyamide microfiber and polyurethane. It is difficult to meet the dyeing requirements of the two components at the same time by using a single dye and a single dyeing method, and cannot achieve good dyeing properties. Dyeing effect, so it is necessary to study the method of improving the dyeing performance of superfine fiber synthetic leather.
针对以上问题,近年来很多研究者对超细纤维合成革的改性进行了探索研究,其最有效的方法就是设法在超细纤维合成革中引入活性基团来改善超细纤维合成革的染色性能。通过一定的化学改性增加基布上的活性基团,增加其染料结合点,进而改善超细纤维合成革的染色性能。目前,研究者主要从染色用染料、染色条件、化学改性及添加助剂等方面进行了研究,虽然已经取得了很多成果,但距离工业化生产仍然存在很大的差距,所以继续研究改善超细纤维合成革染色性能的方法是很有必要的。In response to the above problems, many researchers have explored and studied the modification of ultrafine fiber synthetic leather in recent years. The most effective method is to try to introduce active groups into ultrafine fiber synthetic leather to improve the dyeing of ultrafine fiber synthetic leather. performance. Through a certain chemical modification, the active groups on the base cloth are increased, and the dye binding points are increased, thereby improving the dyeing performance of the superfine fiber synthetic leather. At present, researchers have mainly conducted research on dyes used for dyeing, dyeing conditions, chemical modification, and additives. Although many achievements have been made, there is still a big gap from industrial production. A method for the dyeing properties of fiber synthetic leather is necessary.
明胶作为一种两性、无毒的天然生物质高分子物质,经水解后制得的胶原蛋白是典型的两性聚电解质,含有大量的氨基和羧基等活性基团,其亲水性、生物相容性及降解性能良好。我国作为制革工业大国,每年都会产生大量的废弃皮革屑,将废弃革屑中的明胶提取出来并加以利用,可以节约资源,减少环境污染,实现废弃皮革屑的资源化利用。Gelatin is an amphoteric, non-toxic natural biomass polymer substance. The collagen produced after hydrolysis is a typical amphoteric polyelectrolyte, which contains a large number of active groups such as amino and carboxyl groups. It is hydrophilic and biocompatible. Good resistance and degradation performance. As a big country in the tanning industry, my country produces a large amount of discarded leather scraps every year. Extracting and utilizing the gelatin in the discarded leather scraps can save resources, reduce environmental pollution, and realize the resource utilization of discarded leather scraps.
发明内容Contents of the invention
本发明的目的是提供一种改善超细纤维合成革基布染色性能的方法,通过增加超细纤维合成革基布上的活性基团,进而改善了超细纤维合成革基布的染色性能。The purpose of the present invention is to provide a method for improving the dyeing performance of the ultrafine fiber synthetic leather base cloth, by increasing the active groups on the ultrafine fiber synthetic leather base cloth, and then improving the dyeing performance of the ultrafine fiber synthetic leather base cloth.
为实现上述目的,本发明采用如下的技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明包括以下步骤:The present invention comprises the following steps:
1)胶原蛋白的制备:1) Preparation of collagen:
向明胶中加入水,搅拌使明胶溶胀后得到质量浓度为20%~40%的明胶溶液,调节明胶溶液的pH值为8.0~10.0,然后在40~60℃下向明胶溶液中加入碱性蛋白酶搅拌水解2~6h,得到胶原蛋白;其中,碱性蛋白酶的加入量占明胶质量的0.8%~2.0%;Add water to the gelatin, stir to swell the gelatin to obtain a gelatin solution with a mass concentration of 20% to 40%, adjust the pH of the gelatin solution to 8.0 to 10.0, and then add alkaline protease to the gelatin solution at 40 to 60°C Stir and hydrolyze for 2-6 hours to obtain collagen; among them, the amount of alkaline protease accounts for 0.8%-2.0% of the mass of gelatin;
2)超细纤维合成革基布的预处理:2) Pretreatment of microfiber synthetic leather base cloth:
向转鼓内加入超细纤维合成革基布,在液比为3000%~6000%、温度为35~55℃的条件下,采用酸对超细纤维合成革基布处理2~5h,得到表面改性的超细纤维合成革基布;其中,酸的用量占超细纤维合成革基布质量的10%~20%;Add microfiber synthetic leather base cloth into the drum, and use acid to treat microfiber synthetic leather base cloth for 2 to 5 hours under the condition of liquid ratio of 3000% to 6000% and temperature of 35 to 55°C to obtain surface Modified superfine fiber synthetic leather base cloth; wherein, the amount of acid accounts for 10% to 20% of the mass of the superfine fiber synthetic leather base cloth;
3)胶原蛋白对超细纤维合成革基布的改性:3) Collagen modification of superfine fiber synthetic leather base cloth:
在液比为2000%~5000%、pH值为2.0~9.0、温度为20~60℃的条件下,向步骤2)的转鼓中加入胶原蛋白,将胶原蛋白接枝改性到表面改性的超细纤维合成革基布上,反应0.5~4h,得到胶原蛋白改性超细纤维合成革基布;胶原蛋白的用量为表面改性的超细纤维合成革基布质量的4%~20%;Under the conditions of liquid ratio of 2000% to 5000%, pH value of 2.0 to 9.0, and temperature of 20 to 60°C, add collagen to the drum in step 2) to graft and modify the collagen to surface modification On the superfine fiber synthetic leather base cloth, react for 0.5 ~ 4h to obtain the collagen modified superfine fiber synthetic leather base cloth; the amount of collagen is 4% to 20% of the surface modified superfine fiber synthetic leather base cloth %;
4)胶原蛋白改性超细纤维合成革基布的染色:4) Dyeing of collagen modified superfine fiber synthetic leather base cloth:
在液比为2000%~5000%、pH值为4.5~5.5、温度为50~60℃的条件下,向步骤3)的转鼓中加入染料对胶原蛋白改性超细纤维合成革基布染色1~4h,得到染色的超细纤维合成革基布;其中染料的用量为胶原蛋白改性超细纤维合成革基布质量的1%~8%。Under the condition that the liquid ratio is 2000%-5000%, the pH value is 4.5-5.5, and the temperature is 50-60°C, add dyes to the drum in step 3) to dye the collagen-modified superfine fiber synthetic leather base cloth After 1-4 hours, a dyed superfine fiber synthetic leather base cloth is obtained; wherein the amount of the dye is 1% to 8% of the mass of the collagen modified superfine fiber synthetic leather base cloth.
所述步骤1)中明胶从废弃皮革屑中提取。The gelatin in the step 1) is extracted from waste leather scraps.
所述步骤1)中的pH值采用氢氧化钠溶液进行调节。The pH value in step 1) is adjusted with sodium hydroxide solution.
所述步骤2)中的酸为质量分数98%的浓硫酸或者分析纯的甲酸。The acid in step 2) is concentrated sulfuric acid with a mass fraction of 98% or analytically pure formic acid.
所述步骤3)中的pH值采用氢氧化钠溶液或稀硫酸进行调节。The pH value in step 3) is adjusted with sodium hydroxide solution or dilute sulfuric acid.
所述步骤3)中向转鼓中加入胶原蛋白前加入交联剂并反应0.5-4h,交联剂的加入量占表面改性的超细纤维合成革基布质量1%-18%。In step 3), before adding collagen to the drum, add a crosslinking agent and react for 0.5-4 hours. The amount of crosslinking agent added accounts for 1%-18% of the mass of the surface-modified ultrafine fiber synthetic leather base cloth.
所述交联剂为鞣剂F‐90或鞣剂TWT。The crosslinking agent is tanning agent F-90 or tanning agent TWT.
所述步骤4)中的pH值采用稀硫酸进行调节。The pH value in step 4) is adjusted with dilute sulfuric acid.
所述步骤4)中的染料为酸性染料或活性染料。The dyes in step 4) are acid dyes or reactive dyes.
本发明具有以下优点:本发明通过对超细纤维合成革基布进行预处理,可以暴露基布表面的部分活性基团;通过采用碱性蛋白酶水解明胶制得的胶原蛋白对超细纤维合成革基布进行共价改性,增加了基布上的活性基团,即增加了染料的结合点,使其上染率高达94.21%左右,有效的改善了超细纤维合成革的染色性能。The present invention has the following advantages: the present invention can expose some active groups on the surface of the base cloth by pretreating the ultrafine fiber synthetic leather base cloth; The covalent modification of the base fabric increases the active groups on the base fabric, that is, increases the binding points of the dyes, making the dyeing rate as high as 94.21%, effectively improving the dyeing performance of the superfine fiber synthetic leather.
进一步的,本发明中的明胶是从废弃皮革屑中提取的,提取方法简单且成本低廉,这样减少了环境污染,合理地利用了废物,实现了废弃皮革屑的资源化利用。Further, the gelatin in the present invention is extracted from waste leather shavings, and the extraction method is simple and low in cost, thus reducing environmental pollution, rationally utilizing waste, and realizing resource utilization of waste leather shavings.
加入胶原蛋白前向转鼓中加入交联剂进行交联反应,交联剂为鞣剂F-90或鞣剂TWT,交联剂可以起到架桥作用将胶原蛋白引入到超细纤维合成革基布上,进而提高了基布的上染率,改善了其染色性能。Before adding collagen, add a cross-linking agent into the drum for cross-linking reaction. The cross-linking agent is tanning agent F-90 or tanning agent TWT. The cross-linking agent can act as a bridge to introduce collagen into the superfine fiber synthetic leather. On the base fabric, thereby increasing the dye uptake rate of the base fabric and improving its dyeing performance.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细的说明。The present invention will be described in detail below in conjunction with specific embodiments.
本发明中液比均指水与超细纤维合成革基布的质量比。The liquid ratio in the present invention refers to the mass ratio of water to the superfine fiber synthetic leather base cloth.
实施例1Example 1
1)胶原蛋白的制备:1) Preparation of collagen:
向明胶中加入水,搅拌使明胶溶胀后得到质量浓度为20%的明胶溶液,采用1mol/L氢氧化钠溶液调节明胶溶液的pH值为8.5,然后在50℃下向明胶溶液中加入碱性蛋白酶搅拌水解5h,得到胶原蛋白;其中,碱性蛋白酶的加入量占明胶质量的1.0%;Add water to the gelatin, stir to swell the gelatin to obtain a gelatin solution with a mass concentration of 20%, use 1mol/L sodium hydroxide solution to adjust the pH of the gelatin solution to 8.5, and then add alkaline to the gelatin solution at 50°C Protease was stirred and hydrolyzed for 5 hours to obtain collagen; wherein, the amount of alkaline protease accounted for 1.0% of the gelatin mass;
2)超细纤维合成革基布的预处理:2) Pretreatment of microfiber synthetic leather base cloth:
向转鼓内加入超细纤维合成革基布,在液比为3000%、温度为45℃的条件下,采用质量分数为98%的浓硫酸对超细纤维合成革基布处理4.5h,得到表面改性的超细纤维合成革基布;其中,浓硫酸的用量为超细纤维合成革基布质量的15%;Add microfiber synthetic leather base cloth into the drum, and use concentrated sulfuric acid with a mass fraction of 98% to treat the microfiber synthetic leather base cloth for 4.5 hours under the condition of liquid ratio of 3000% and temperature of 45°C to obtain Surface-modified superfine fiber synthetic leather base cloth; wherein, the consumption of concentrated sulfuric acid is 15% of the quality of superfine fiber synthetic leather base cloth;
3)胶原蛋白对超细纤维合成革基布的改性:3) Collagen modification of superfine fiber synthetic leather base cloth:
在液比为2000%、pH值为4.0、温度为30℃的条件下,向步骤2)的转鼓中加入胶原蛋白,将胶原蛋白接枝改性到超细纤维合成革基布上,反应3h,得到胶原蛋白改性超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,胶原蛋白的用量为表面改性的超细纤维合成革基布质量的10%;Under the condition that the liquid ratio is 2000%, the pH value is 4.0, and the temperature is 30°C, add collagen to the drum in step 2), and graft and modify the collagen onto the superfine fiber synthetic leather base cloth, and react 3h, obtain the collagen-modified microfiber synthetic leather base cloth; wherein, the pH value is adjusted by dilute sulfuric acid, and the consumption of collagen is 10% of the quality of the surface-modified superfine fiber synthetic leather base cloth;
4)胶原蛋白改性超细纤维合成革基布的染色:4) Dyeing of collagen modified superfine fiber synthetic leather base cloth:
在液比为5000%、pH值为4.5、温度为50℃的条件下,向步骤3)的转鼓中加入酸性染料(生产厂家为新加坡DyStar公司)对胶原蛋白改性超细纤维合成革基布染色1h,得到染色的超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,酸性染料的用量为胶原蛋白改性超细纤维合成革基布质量的2.5%。Under the condition that the liquid ratio is 5000%, the pH value is 4.5, and the temperature is 50°C, add acid dye (manufactured by Singapore DyStar Company) to the drum of step 3) to modify the collagen modified superfine fiber synthetic leather base. Cloth dyeing 1h, obtains the superfine fiber synthetic leather base cloth of dyeing; Wherein, pH value is to adopt dilute sulfuric acid to regulate, and the consumption of acid dye is 2.5% of the quality of collagen modified superfine fiber synthetic leather base cloth.
本实施例中超细纤维合成革基布的上染率达84.78%。The dye uptake rate of superfine fiber synthetic leather base cloth reaches 84.78% in the present embodiment.
实施例2Example 2
1)胶原蛋白的制备:1) Preparation of collagen:
向明胶中加入水,搅拌使明胶溶胀后得到质量浓度为40%的明胶溶液,采用1mol/L氢氧化钠溶液调节明胶溶液的pH值为9.5,然后在60℃下向明胶溶液中加入碱性蛋白酶搅拌水解4h,得到胶原蛋白;其中,碱性蛋白酶的加入量占明胶质量的1.5%;Add water to the gelatin, stir to swell the gelatin to obtain a gelatin solution with a mass concentration of 40%, use 1mol/L sodium hydroxide solution to adjust the pH of the gelatin solution to 9.5, and then add alkaline to the gelatin solution at 60°C Protease was stirred and hydrolyzed for 4 hours to obtain collagen; wherein, the amount of alkaline protease accounted for 1.5% of the gelatin mass;
2)超细纤维合成革基布的预处理:2) Pretreatment of microfiber synthetic leather base cloth:
向转鼓内加入超细纤维合成革基布,在液比为6000%、温度为55℃的条件下,采用分析纯的甲酸对超细纤维合成革基布处理3.5h,得到表面改性的超细纤维合成革基布;其中,甲酸的用量为超细纤维合成革基布质量的12%;Add microfiber synthetic leather base cloth into the drum, and use analytically pure formic acid to treat microfiber synthetic leather base cloth for 3.5 hours under the conditions of liquid ratio of 6000% and temperature of 55°C to obtain surface-modified Microfiber synthetic leather base cloth; wherein, the amount of formic acid is 12% of the mass of microfiber synthetic leather base cloth;
3)胶原蛋白对超细纤维合成革基布的改性:3) Collagen modification of superfine fiber synthetic leather base cloth:
在液比为5000%、pH值为6.0、温度为40℃的条件下,向步骤2)的转鼓中加入鞣剂F‐90(生产厂家为科莱恩化工材料有限公司)反应0.5h,然后加入胶原蛋白,将胶原蛋白接枝改性到超细纤维合成革基布上,反应5h,得到胶原蛋白改性超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,鞣剂F‐90的用量为表面改性的超细纤维合成革基布质量的15%,胶原蛋白的用量为表面改性的超细纤维合成革基布质量的15%;Under the condition that the liquid ratio is 5000%, the pH value is 6.0, and the temperature is 40°C, add tanning agent F‐90 (manufactured by Clariant Chemical Materials Co., Ltd.) to the drum in step 2) to react for 0.5h, and then Add collagen, graft and modify the collagen onto the superfine fiber synthetic leather base cloth, and react for 5 hours to obtain the collagen modified superfine fiber synthetic leather base cloth; wherein, the pH value is adjusted by dilute sulfuric acid, and the tanning The consumption of agent F-90 is 15% of the surface-modified superfine fiber synthetic leather base cloth quality, and the consumption of collagen is 15% of the surface-modified superfine fiber synthetic leather base cloth quality;
4)胶原蛋白改性超细纤维合成革基布的染色:4) Dyeing of collagen modified superfine fiber synthetic leather base cloth:
在液比为2000%、pH值为5.0、温度为55℃的条件下,向步骤3)的转鼓中加入活性染料(生产厂家为上海山浦化工有限公司)对胶原蛋白改性超细纤维合成革基布染色3h,得到染色的超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,活性染料的用量为胶原蛋白改性超细纤维合成革基布质量的3.0%。Under the conditions of liquid ratio of 2000%, pH value of 5.0, and temperature of 55°C, add reactive dyes (manufactured by Shanghai Shanpu Chemical Co., Ltd.) to the drum in step 3) to synthesize collagen-modified microfibers. The leather base cloth was dyed for 3h to obtain dyed superfine fiber synthetic leather base cloth; wherein, the pH value was adjusted by dilute sulfuric acid, and the consumption of reactive dye was 3.0% of the quality of the collagen modified superfine fiber synthetic leather base cloth.
本实施例中超细纤维合成革基布的上染率达92.74%。The dye uptake rate of superfine fiber synthetic leather base cloth reaches 92.74% in the present embodiment.
实施例3Example 3
1)胶原蛋白的制备:1) Preparation of collagen:
向明胶中加入水,搅拌使明胶溶胀后得到质量浓度为30%的明胶溶液,采用1mol/L氢氧化钠溶液调节明胶溶液的pH值为9,然后在55℃下向明胶溶液中加入碱性蛋白酶搅拌水解3h,得到胶原蛋白;其中,碱性蛋白酶的加入量占明胶质量的2%;Add water to the gelatin, stir to swell the gelatin to obtain a gelatin solution with a mass concentration of 30%, use 1mol/L sodium hydroxide solution to adjust the pH of the gelatin solution to 9, and then add alkaline to the gelatin solution at 55°C Protease was stirred and hydrolyzed for 3 hours to obtain collagen; wherein, the amount of alkaline protease accounted for 2% of the gelatin mass;
2)超细纤维合成革基布的预处理:2) Pretreatment of microfiber synthetic leather base cloth:
向转鼓内加入超细纤维合成革基布,在液比为4000%、温度为50℃的条件下,采用分析纯的甲酸对超细纤维合成革基布处理2.5h,得到表面改性的超细纤维合成革基布;其中,甲酸的用量为超细纤维合成革基布质量的18%;Add microfiber synthetic leather base cloth into the drum, and use analytically pure formic acid to treat microfiber synthetic leather base cloth for 2.5 hours under the conditions of liquid ratio of 4000% and temperature of 50°C to obtain surface-modified Microfiber synthetic leather base cloth; wherein, the amount of formic acid is 18% of the mass of microfiber synthetic leather base cloth;
3)胶原蛋白对超细纤维合成革基布的改性:3) Collagen modification of superfine fiber synthetic leather base cloth:
在液比为3000%、pH值为8.0、温度为35℃的条件下,向步骤2)的转鼓中加入鞣剂TWT(生产厂家为四川亭江新材料股份有限公司)反应4h,然后加入胶原蛋白,将胶原蛋白接枝改性到超细纤维合成革基布上,反应3h,得到胶原蛋白改性超细纤维合成革基布;其中,pH值是采用1mol/L氢氧化钠溶液进行调节的,鞣剂TWT的用量为表面改性的超细纤维合成革基布质量的18%,胶原蛋白的用量为表面改性的超细纤维合成革基布质量的20%;Under the conditions of liquid ratio of 3000%, pH value of 8.0, and temperature of 35°C, add tanning agent TWT (manufactured by Sichuan Tingjiang New Material Co., Ltd.) into the drum of step 2) to react for 4 hours, and then add Collagen, the collagen is grafted and modified onto the superfine fiber synthetic leather base cloth, and reacted for 3 hours to obtain the collagen modified superfine fiber synthetic leather base cloth; wherein, the pH value is determined by using 1mol/L sodium hydroxide solution Regulated, the consumption of tanning agent TWT is 18% of the superfine fiber synthetic leather base cloth quality of surface modification, and the consumption of collagen is 20% of the superfine fiber synthetic leather base cloth quality of surface modification;
4)胶原蛋白改性超细纤维合成革基布的染色:4) Dyeing of collagen modified superfine fiber synthetic leather base cloth:
在液比为3000%、pH值为5.5、温度为60℃的条件下,向步骤3)的转鼓中加入酸性染料对胶原蛋白改性超细纤维合成革基布染色2h,得到染色的超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,酸性染料的用量为胶原蛋白改性超细纤维合成革基布质量的1.5%。Under the condition that the liquid ratio is 3000%, the pH value is 5.5, and the temperature is 60°C, add acid dye to the drum in step 3) to dye the collagen modified ultrafine fiber synthetic leather base cloth for 2 hours, and obtain the dyed ultrafine fiber synthetic leather base cloth. Fine fiber synthetic leather base cloth; wherein, the pH value is adjusted by dilute sulfuric acid, and the amount of acid dye is 1.5% of the mass of the collagen modified superfine fiber synthetic leather base cloth.
本实施例中超细纤维合成革基布的上染率达94.21%。The dye uptake rate of superfine fiber synthetic leather base cloth reaches 94.21% in the present embodiment.
实施例4Example 4
1)胶原蛋白的制备:1) Preparation of collagen:
向明胶中加入水,搅拌使明胶溶胀后得到质量浓度为25%的明胶溶液,采用1mol/L氢氧化钠溶液调节明胶溶液的pH值为8.0,然后在40℃下向明胶溶液中加入碱性蛋白酶搅拌水解2h,得到胶原蛋白;其中,碱性蛋白酶的加入量占明胶质量的0.8%;Add water to the gelatin, stir to swell the gelatin to obtain a gelatin solution with a mass concentration of 25%, adjust the pH of the gelatin solution to 8.0 with 1mol/L sodium hydroxide solution, and then add alkaline to the gelatin solution at 40°C Protease was stirred and hydrolyzed for 2 hours to obtain collagen; wherein, the amount of alkaline protease accounted for 0.8% of the gelatin mass;
2)超细纤维合成革基布的预处理:2) Pretreatment of microfiber synthetic leather base cloth:
向转鼓内加入超细纤维合成革基布,在液比为3500%、温度为40℃的条件下,采用质量分数为98%的浓硫酸对超细纤维合成革基布处理2h,得到表面改性的超细纤维合成革基布;其中,浓硫酸的用量占超细纤维合成革基布质量的20%;Add microfiber synthetic leather base cloth into the drum, and use concentrated sulfuric acid with a mass fraction of 98% to treat the microfiber synthetic leather base cloth for 2 hours at a liquid ratio of 3500% and a temperature of 40°C to obtain a surface Modified superfine fiber synthetic leather base cloth; wherein, the consumption of concentrated sulfuric acid accounts for 20% of the quality of superfine fiber synthetic leather base cloth;
3)胶原蛋白对超细纤维合成革基布的改性:3) Collagen modification of superfine fiber synthetic leather base cloth:
在液比为2500%、pH值为9.0、温度为20℃的条件下,向步骤2)的转鼓中加入胶原蛋白,将胶原蛋白接枝改性到超细纤维合成革基布上,反应1h,得到胶原蛋白改性超细纤维合成革基布;其中,pH值是采用1mol/L氢氧化钠溶液进行的,胶原蛋白的用量为表面改性的超细纤维合成革基布质量的18%;Under the condition that the liquid ratio is 2500%, the pH value is 9.0, and the temperature is 20°C, add collagen to the drum in step 2), and graft and modify the collagen onto the superfine fiber synthetic leather base cloth, and react 1h, obtain collagen modified superfine fiber synthetic leather base cloth; Wherein, pH value is to adopt 1mol/L sodium hydroxide solution to carry out, and the consumption of collagen is 18% of the surface modified superfine fiber synthetic leather base cloth quality. %;
4)胶原蛋白改性超细纤维合成革基布的染色:4) Dyeing of collagen modified superfine fiber synthetic leather base cloth:
在液比为3500%、pH值为5.5、温度为53℃的条件下,向步骤3)的转鼓中加入活性染料对胶原蛋白改性超细纤维合成革基布染色4h,得到染色的超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,活性染料的用量为胶原蛋白改性超细纤维合成革基布质量的8%。Under the condition that the liquid ratio is 3500%, the pH value is 5.5, and the temperature is 53°C, add reactive dyes to the drum in step 3) to dye the collagen modified ultrafine fiber synthetic leather base cloth for 4 hours, and obtain the dyed ultrafine fiber synthetic leather base cloth. Fine fiber synthetic leather base cloth; wherein, the pH value is adjusted by dilute sulfuric acid, and the amount of reactive dye is 8% of the mass of the collagen modified superfine fiber synthetic leather base cloth.
本实施例中超细纤维合成革基布的上染率达89.21%。The dye uptake rate of superfine fiber synthetic leather base cloth reaches 89.21% in the present embodiment.
实施例5Example 5
1)胶原蛋白的制备:1) Preparation of collagen:
向明胶中加入水,搅拌使明胶溶胀后得到质量浓度为35%的明胶溶液,采用1mol/L氢氧化钠溶液调节明胶溶液的pH值为10.0,然后在45℃下向明胶溶液中加入碱性蛋白酶搅拌水解4.5h,得到胶原蛋白;其中,碱性蛋白酶的加入量占明胶质量的1.2%;Add water to the gelatin, stir to swell the gelatin to obtain a gelatin solution with a mass concentration of 35%, adjust the pH of the gelatin solution to 10.0 with 1mol/L sodium hydroxide solution, and then add alkaline to the gelatin solution at 45°C Protease was stirred and hydrolyzed for 4.5h to obtain collagen; wherein, the amount of alkaline protease accounted for 1.2% of the gelatin mass;
2)超细纤维合成革基布的预处理:2) Pretreatment of microfiber synthetic leather base cloth:
向转鼓内加入超细纤维合成革基布,在液比为5000%、温度为55℃的条件下,采用质量分数为98%的浓硫酸对超细纤维合成革基布处理3.5h,得到表面改性的超细纤维合成革基布;其中,浓硫酸的用量占超细纤维合成革基布质量的13%;Add microfiber synthetic leather base cloth into the drum, and use concentrated sulfuric acid with a mass fraction of 98% to treat the microfiber synthetic leather base cloth for 3.5 hours under the condition of liquid ratio of 5000% and temperature of 55°C to obtain Surface-modified superfine fiber synthetic leather base cloth; wherein, the consumption of concentrated sulfuric acid accounts for 13% of the quality of superfine fiber synthetic leather base cloth;
3)胶原蛋白对超细纤维合成革基布的改性:3) Collagen modification of superfine fiber synthetic leather base cloth:
在液比为4500%、pH值为5.0、温度为60℃的条件下,向步骤2)的转鼓中加入鞣剂F‐90反应3h,然后加入胶原蛋白,将胶原蛋白接枝改性到超细纤维合成革基布上,反应2h,得到胶原蛋白改性超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,鞣剂F‐90的用量为表面改性的超细纤维合成革基布质量的9%,胶原蛋白的用量为表面改性的超细纤维合成革基布质量的8%;Under the condition that the liquid ratio is 4500%, the pH value is 5.0, and the temperature is 60°C, add tanning agent F-90 to the drum in step 2) to react for 3 hours, and then add collagen to graft and modify the collagen to On the microfiber synthetic leather base cloth, react for 2 hours to obtain the collagen modified microfiber synthetic leather base cloth; wherein, the pH value is adjusted by dilute sulfuric acid, and the amount of tanning agent F-90 is the surface modified superfine fiber synthetic leather base cloth. 9% of the quality of the fine fiber synthetic leather base cloth, and the amount of collagen is 8% of the surface modified microfiber synthetic leather base cloth quality;
4)胶原蛋白改性超细纤维合成革基布的染色:4) Dyeing of collagen modified superfine fiber synthetic leather base cloth:
在液比为4500%、pH值为4.5、温度为58℃的条件下,向步骤3)的转鼓中加入酸性染料对胶原蛋白改性超细纤维合成革基布染色2.5h,得到染色的超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,酸性染料的用量为胶原蛋白改性超细纤维合成革基布质量的1%。Under the condition that the liquid ratio is 4500%, the pH value is 4.5, and the temperature is 58°C, add acid dye to the drum in step 3) to dye the collagen-modified microfiber synthetic leather base cloth for 2.5 hours to obtain dyed Superfine fiber synthetic leather base cloth; wherein, the pH value is adjusted by dilute sulfuric acid, and the amount of acid dye is 1% of the quality of the collagen modified superfine fiber synthetic leather base cloth.
本实施例中超细纤维合成革基布的上染率达94.06%。The dye uptake rate of superfine fiber synthetic leather base cloth reaches 94.06% in the present embodiment.
实施例6Example 6
1)胶原蛋白的制备:1) Preparation of collagen:
向明胶中加入水,搅拌使明胶溶胀后得到质量浓度为40%的明胶溶液,采用1mol/L氢氧化钠溶液调节明胶溶液的pH值为8.0,然后在60℃下向明胶溶液中加入碱性蛋白酶搅拌水解6h,得到胶原蛋白;其中,碱性蛋白酶的加入量占明胶质量的1.8%;Add water to the gelatin, stir to swell the gelatin to obtain a gelatin solution with a mass concentration of 40%, adjust the pH of the gelatin solution to 8.0 with 1mol/L sodium hydroxide solution, and then add alkaline to the gelatin solution at 60°C Protease was stirred and hydrolyzed for 6 hours to obtain collagen; wherein, the amount of alkaline protease accounted for 1.8% of the gelatin mass;
2)超细纤维合成革基布的预处理:2) Pretreatment of microfiber synthetic leather base cloth:
向转鼓内加入超细纤维合成革基布,在液比为4500%、温度为35℃的条件下,采用分析纯的甲酸对超细纤维合成革基布处理5h,得到表面改性的超细纤维合成革基布;其中,浓硫酸的用量占超细纤维合成革基布质量的10%;Add microfiber synthetic leather base cloth into the drum, and use analytically pure formic acid to treat microfiber synthetic leather base cloth for 5 hours under the conditions of liquid ratio of 4500% and temperature of 35°C to obtain surface-modified superfine fiber synthetic leather base cloth. Fine fiber synthetic leather base cloth; wherein, the amount of concentrated sulfuric acid accounts for 10% of the mass of the microfiber synthetic leather base cloth;
3)胶原蛋白对超细纤维合成革基布的改性:3) Collagen modification of superfine fiber synthetic leather base cloth:
在液比为3500%、pH值为2.0、温度为50℃的条件下,向步骤2)的转鼓中加入鞣剂TWT反应2h,然后加入胶原蛋白,将胶原蛋白接枝改性到超细纤维合成革基布上,反应1.5h,得到胶原蛋白改性超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,鞣剂TWT的用量为表面改性的超细纤维合成革基布质量的1%,胶原蛋白的用量为表面改性的超细纤维合成革基布质量的4%;Under the conditions of liquid ratio of 3500%, pH value of 2.0, and temperature of 50°C, add tanning agent TWT to the drum in step 2) to react for 2 hours, then add collagen to graft and modify collagen to ultrafine On the fiber synthetic leather base cloth, react for 1.5h to obtain the collagen modified ultrafine fiber synthetic leather base cloth; wherein, the pH value is adjusted by dilute sulfuric acid, and the amount of tanning agent TWT is the surface modified ultrafine fiber synthetic 1% of the mass of the leather base cloth, and the amount of collagen is 4% of the mass of the surface-modified microfiber synthetic leather base cloth;
4)胶原蛋白改性超细纤维合成革基布的染色:4) Dyeing of collagen modified superfine fiber synthetic leather base cloth:
在液比为2500%、pH值为5.0、温度为50℃的条件下,向步骤3)的转鼓中加入活性染料对胶原蛋白改性超细纤维合成革基布染色3.5h,得到染色的超细纤维合成革基布;其中,pH值是采用稀硫酸进行调节的,活性染料的用量为胶原蛋白改性超细纤维合成革基布质量的6%。Under the condition that the liquid ratio is 2500%, the pH value is 5.0, and the temperature is 50°C, add reactive dyes to the drum in step 3) to dye the collagen-modified superfine fiber synthetic leather base cloth for 3.5 hours to obtain dyed Superfine fiber synthetic leather base cloth; wherein, the pH value is adjusted by dilute sulfuric acid, and the amount of reactive dye is 6% of the quality of the collagen modified superfine fiber synthetic leather base cloth.
本实施例中超细纤维合成革基布的上染率达91.87%。The dye uptake rate of superfine fiber synthetic leather base cloth reaches 91.87% in the present embodiment.
本发明中胶原蛋白的数均相对分子质量为800-1200,重均相对分子质量为1200-1600。实施例1‐6中所用的明胶从废弃皮革屑中提取,方法简单且成本低廉。The number average relative molecular mass of the collagen in the present invention is 800-1200, and the weight average relative molecular mass is 1200-1600. The gelatin used in Examples 1-6 is extracted from waste leather shavings, and the method is simple and low in cost.
本发明通过对超细纤维合成革基布进行预处理,可以暴露基布表面的部分活性基团;通过采用碱性蛋白酶水解明胶制得的胶原蛋白对超细纤维合成革基布进行共价改性,增加了基布上的活性基团,即增加了染料的结合点,使其上染率高达94.21%左右,有效的改善了超细纤维合成革的染色性能,有利于超细纤维合成革工业的发展。The present invention can expose some active groups on the surface of the base cloth by pretreating the ultrafine fiber synthetic leather base cloth; covalently modify the ultrafine fiber synthetic leather base cloth by adopting alkaline protease to hydrolyze the gelatin prepared collagen It increases the active groups on the base cloth, that is, increases the binding points of the dyes, making the dyeing rate as high as 94.21%, which effectively improves the dyeing performance of the superfine fiber synthetic leather, and is beneficial to the superfine fiber synthetic leather. Industrial development.
本发明的内容不限于实施例所列举,本领域普通技术人员通过阅读本发明说明书而对本发明技术方案采取的任何等效的变换,均为本发明的权利要求所涵盖。The content of the present invention is not limited to the examples listed, and any equivalent transformation of the technical solution of the present invention adopted by those of ordinary skill in the art by reading the description of the present invention is covered by the claims of the present invention.
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| CN107338652A (en) * | 2017-06-15 | 2017-11-10 | 泉州众信超纤科技股份有限公司 | Wastewater recycling process in treasured island matte micro fiber leather dyeing and its preparation process |
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| CN110219180A (en) * | 2019-06-27 | 2019-09-10 | 浙江永祥合成材料有限公司 | A kind of base fabric processing technology of superfine fiber chemical leather |
| CN110219180B (en) * | 2019-06-27 | 2021-09-10 | 浙江永祥合成材料有限公司 | Processing technology of base cloth of superfine fiber synthetic leather |
| CN116590920A (en) * | 2023-04-10 | 2023-08-15 | 江苏科美新材料有限公司 | Manufacturing method of aqueous superfine fiber synthetic leather easy to dye |
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