CN103772638B - By bisphenol F epoxy resin composition and preparation and the application of polyurethane structural modification - Google Patents

By bisphenol F epoxy resin composition and preparation and the application of polyurethane structural modification Download PDF

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Publication number
CN103772638B
CN103772638B CN201210417588.1A CN201210417588A CN103772638B CN 103772638 B CN103772638 B CN 103772638B CN 201210417588 A CN201210417588 A CN 201210417588A CN 103772638 B CN103772638 B CN 103772638B
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epoxy resin
bisphenol
preparation
resin composition
polyurethane structural
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CN103772638A (en
Inventor
季春晓
刘瑞超
黄翔宇
常丽
钱波
沈辉
王海
姜子奇
翁丽萍
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China Petroleum and Chemical Corp
Sinopec Shanghai Petrochemical Co Ltd
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China Petroleum and Chemical Corp
Sinopec Shanghai Petrochemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/58Epoxy resins
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/40Fibres of carbon
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40Reduced friction resistance, lubricant properties; Sizing compositions

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Reinforced Plastic Materials (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The present invention relates to a kind of bisphenol F epoxy resin composition by polyurethane structural modification, its component comprises: the isocyanates of the bisphenol f type epoxy resin of mass percent 88-99% and mass percent 1-12%; Its preparation comprises: bisphenol f type epoxy resin reactant is at high temperature vacuumized to dehydration extremely without Bubble formation; After cooling, under nitrogen protection, add isocyanate reaction thing, prior to 50-70 DEG C of stirring reaction 1-2 hour, be then warming up to 80-100 DEG C, continue reaction more than 2 hours, make the bisphenol F epoxy resin composition by polyurethane structural modification. The present invention is by the method for the in-situ modified composition epoxy resin of polyurethane structural, introduce polarity carbamate groups, be applied to the preparation of carbon fiber sizing agent, can improve the technique permeability of sizing agent, improve convergence and the anti-wear performance of sizing technique and carbon fiber, the manufacture that is conducive to 12K and above tow and counts carbon fiber through engineering approaches application and high-performance composite materials.

Description

By bisphenol F epoxy resin composition and preparation and the application of polyurethane structural modification
Technical field
The invention belongs to the modification preparation field of epoxy resin in high-molecular organic material, particularly a kind of by polyurethane structuralThe bisphenol F epoxy resin composition of modification and preparation and application.
Background technology
Epoxy resin has higher intensity, good adhesive property, chemical stability, easily machine-shaping and with low cost etc.Advantage, its polymer composites is by a large number for many industrial circles. But because the curing rear crosslink density of pure epoxy resin is high,There is the shortcomings such as internal stress is large, curing material is crisp, heat resistance is poor, limited its application in fibre reinforced composites.Boundary layer plays an important role in composite, and it is the transition zone that reinforcement is connected with matrix, is to transmit stress simultaneouslyBridge, so its structure and performance directly have influence on the performance of composite.
At present, based on sizing agent at high-performance carbon fibre and graphite fibre manufacturing engineering and fiber-reinforced resin matrix compound materialImportance in application, sizing agent has become the important supplementary material of carbon fiber, graphite fibre through engineering approaches, its performance impact carbonThe manufacturability of fiber manufacturing engineering and the comprehensive mechanical property of composite are also that current high-performance carbon fibre and graphite fibre produceThe important focus of industry technical research. Chinese invention patent application 200510063352.2,201010300131.3,201010234852.9,2009102158.33,201010202372.4 disclose respectively with epoxy resin, aqueous epoxy resins,The preparation method of the carbon fiber sizing agent that glycidol ether-ether, polypropylene nitrile, epoxy vinyl compound resin are key componentAnd application. In addition, in order further to improve the performance of emulsion property and starching carbon fiber, Chinese invention patent application201010217247.0,201110102007.0,201110085545.3,200410064587.9 disclose respectively adopt polynaryThe preparation method and application of the emulsion pasting agent of the modifications such as alcohol, Graphene, CNT, nano silicon. Meanwhile, inState's application for a patent for invention 201010217240.9 and 201010125199.2 discloses respectively two kinds of self-emulsifying type epoxy radicals carbon fibresThe synthesis preparation method of Wesy's sizing agent. But from current application feature, adopt above-mentioned resin formula to prepare the upper of gained, while being applied to carbon fiber, graphite fibre, there is convergence and wear-resisting under normal fiber starching amount (< 1.40%) condition in slurry agentProperty poor, open the problems such as fibre and expanding performance shortcoming and resilience toughness deficiency, especially at the carbon of 12K and above tow numberUbiquity in the through engineering approaches application of fiber, has restricted the practical engineering application of above-mentioned sizing agent.
Summary of the invention
Technical problem to be solved by this invention be to provide a kind of bisphenol F epoxy resin composition by polyurethane structural modification andIts preparation and application, by the method for the in-situ modified composition epoxy resin of polyurethane structural, introduce polarity carbamate groupsGroup, be applied to the preparation of carbon fiber sizing agent, can improve the technique permeability of sizing agent, improve sizing technique andThe convergence of carbon fiber and anti-wear performance, be conducive to 12K and above tow and count the application of carbon fiber through engineering approaches and high-performance composite woodThe manufacture of material; And preparation technology is simple for this composition epoxy resin, reaction raw materials convenient sources, can be complete in common apparatusBecome preparation process, economic benefit is good, is conducive to realize suitability for industrialized production.
A kind of bisphenol F epoxy resin composition by polyurethane structural modification of the present invention, its component comprises: mass percentThe isocyanates of the bisphenol f type epoxy resin of 88-99% and mass percent 1-12%.
Described bisphenol f type epoxy resin is selected from Bisphenol F type 6458, Bisphenol F type 6445, Bisphenol F type 6420, bis-phenolThe mixture of one or more in F type 6421;
Described bisphenol f type epoxy resin, its mean molecule quantity is 350~2500 grams/mol, preferably mean molecule quantity is350~1500 grams/mol;
Described isocyanates is aromatic series, aliphatic or alicyclic isocyanate;
Preferred isocyanates is aromatic series toluene di-isocyanate(TDI) (TDI), aromatic series methyl diphenylene diisocyanate(MDI), six methylene diisocyanates of aliphatic (HDI) or alicyclic IPDI (IPDI).
The preparation method of a kind of bisphenol F epoxy resin composition by polyurethane structural modification of the present invention, comprising:
(1) bisphenol f type epoxy resin reactant is at high temperature vacuumized to dehydration extremely without Bubble formation, its vacuum dehydrationTemperature is 90-150 DEG C, and the vacuum pressure of dehydration is 100-0.1mmHg;
(2) respectively the dry epoxy resin of above-mentioned vacuum dehydration gained is cooled to 50 ~ 70 DEG C, doing of purity 99.999%Under dry nitrogen protection, add isocyanate reaction thing, wherein the mass ratio of epoxy resin and isocyanates is 88 ~ 99:1 ~ 12, firstIn 50 ~ 70 DEG C, stirring reaction 1 ~ 2 hour, is then warming up to 80 ~ 100 DEG C, continues reaction more than 2 hours, controls reactionIsocyanate functional group's content of product is less than 0.1% stopped reaction, makes the bisphenol F epoxy resin group of polyurethane structural modificationCompound.
In described step (1) bisphenol f type epoxy resin be selected from Bisphenol F type 6458, Bisphenol F type 6445, Bisphenol FThe mixture of one or more in type 6420, Bisphenol F type 6421;
In described step (1) bisphenol f type epoxy resin, its mean molecule quantity is 350~2500 grams/mol, preferably flatAverage molecular weight is 350~1500 grams/mol;
The temperature of the vacuum dehydration in described step (1) is 90-120 DEG C, and the vacuum pressure of dehydration is 10-0.5mmHg;
Isocyanates in described step (2) is aromatic series, aliphatic or alicyclic isocyanate;
Preferred isocyanates is aromatic series toluene di-isocyanate(TDI) (TDI), aromatic series methyl diphenylene diisocyanate(MDI), six methylene diisocyanates of aliphatic (HDI) or alicyclic IPDI (IPDI).
A kind of bisphenol F epoxy resin composition by polyurethane structural modification of the present invention has good convergence and resistance in preparationApplication in the epoxy radicals carbon fiber sizing agent of mill property.
Beneficial effect
(1) the present invention, by the method for the in-situ modified composition epoxy resin of polyurethane structural, introduces polarity carbamate groups,Be applied to the preparation of sizing agent, can improve the technique permeability of sizing agent; Meanwhile, by free adjustment epoxy resinThe mean molecule quantity of composition, improves convergence and the anti-wear performance of sizing technique and carbon fiber, be conducive to 12K and more thanTow is counted the manufacture of the application of carbon fiber through engineering approaches and high-performance composite materials;
(2) this preparation technology is simple, and reaction raw materials convenient sources can complete preparation process, economic benefit in common apparatusWell, be conducive to realize suitability for industrialized production.
Detailed description of the invention
Below in conjunction with specific embodiment, further set forth the present invention. Should be understood that these embodiment are only for illustrating the present inventionLimit the scope of the invention and be not used in. In addition should be understood that after having read the content of the present invention's instruction art technologyPersonnel can make various changes or modifications the present invention, and these equivalent form of values fall within equally the application's appended claims and limitFixed scope.
Embodiment 1-12
Quantitative epoxy resin composition is placed in to the 250ml four-hole boiling flask with mechanical stirring device, is heated to 110 DEG C,Control vacuum pressure 100-0.1mmHg, vacuumize and dewater 2 hours extremely without Bubble formation. Be cooled to 70 DEG C, removal vacuumizesDevice, inserts condenser pipe. Under high pure nitrogen protection, by trace for quantitative six methylene diisocyanates (HDI)Measuring pump is added drop-wise in flask very lentamente, dropwises rear elder generation and at 70 DEG C, reacts 1 hour, then be warming up to 95 DEG C of reactions 2More than hour, infrared analysis is carried out in sampling, when result shows nothing-NCO group, makes the Bisphenol F of polyurethane structural modificationComposition epoxy resin. Epoxy resin composition kind used and consumption, two or six methylene diisocyanates (HDI) are usedAmount is in table 1.
Table 1, reaction material quality table
Embodiment 13-24
Quantitative epoxy resin composition is placed in to the 250ml four-hole boiling flask with mechanical stirring device, is heated to 110 DEG C,Control vacuum pressure 100-0.1mmHg, vacuumize and dewater 2 hours extremely without Bubble formation. Be cooled to 70 DEG C, removal vacuumizesDevice, inserts condenser pipe. Under high pure nitrogen protection, quantitative IPDI (IPDI) is used to microflowmeterAmount pump is added drop-wise in flask very lentamente, dropwises rear elder generation and at 70 DEG C, reacts 1 hour, then be warming up to 95 DEG C of reactions 2More than hour, infrared analysis is carried out in sampling, when result shows nothing-NCO group, makes the Bisphenol F of polyurethane structural modificationComposition epoxy resin. Epoxy resin composition kind used and consumption, IPDI (IPDI) consumption are shown inTable 2.
Table 2, reaction material quality table
Embodiment 25-36
Quantitative epoxy resin composition is placed in to the 250ml four-hole boiling flask with mechanical stirring device, is heated to 110 DEG C,Control vacuum pressure 100-0.1mmHg, vacuumize and dewater 2 hours extremely without Bubble formation. Be cooled to 50 DEG C, removal vacuumizesDevice, inserts condenser pipe. Under high pure nitrogen protection, by trace for quantitative methyl diphenylene diisocyanate (MDI)Measuring pump is added drop-wise in flask very lentamente, dropwises rear elder generation and at 50 DEG C, reacts 1 hour, then be warming up to 85 DEG C of reactions 2More than hour, infrared analysis is carried out in sampling, when result shows nothing-NCO group, makes the Bisphenol F of polyurethane structural modificationComposition epoxy resin. Epoxy resin composition kind used and consumption, methyl diphenylene diisocyanate (MDI) consumptionIn table 3.
Table 3, reaction material quality table
Embodiment 37-48
Quantitative epoxy resin composition is placed in to the 250ml four-hole boiling flask with mechanical stirring device, is heated to 110 DEG C,Control vacuum pressure 100-0.1mmHg, vacuumize and dewater 2 hours extremely without Bubble formation. Be cooled to 50 DEG C, removal vacuumizesDevice, inserts condenser pipe. Under high pure nitrogen protection, quantitative toluene di-isocyanate(TDI) (TDI) is used to Micro-metering PumpsBe added drop-wise to very lentamente in flask, dropwise rear elder generation and at 50 DEG C, react 1 hour, then be warming up to 85 DEG C of reactions 2 hoursAbove, infrared analysis is carried out in sampling, when result shows nothing-NCO group, makes the Bisphenol F epoxy of polyurethane structural modificationResin combination. Epoxy resin composition kind used and consumption, toluene di-isocyanate(TDI) (TDI) consumption are in table 4.
Table 4, reaction material quality table
Application Example
One, the preparation of epoxy radicals carbon fiber sizing agent
Get 60g above-described embodiment and prepare the composition epoxy resin of the polyurethane structural modification of gained, add 0.32g2,6-bis-unclesButyl paracresol (group produces by traditional Chinese medicines), 21.30g octadecanol polyoxyethylene ether surface active agent (ethylene oxide polymerizationDegree 20) (being produced by Hai'an, Jiangsu petrochemical plant), at 90 DEG C, stir 1 hour. Then be cooled to 80 DEG C, slowly dripThe simultaneously high-speed stirred emulsification of 100g deionized water, after completing, add 0.32g Siloxane-Oxyalkylene Copolymers BNK-LK380(byBNK company of the U.S. produce), 0.32g butyl glycol ether (group produces by traditional Chinese medicines), prepare water-based emulsion.
The viscosity that the present embodiment is prepared gained water-based emulsion adopts the test of BrookfieldDV-IIPro rotation viscometer to obtain, breastLiquid PH adopts the examination of the U.S. DELTA320pH of Mettler Toledo Inc. instrumentation to obtain, and emulsion surface tension adopts GermanyThe DCAT21 type dynamic contact angle of DataPhysics company and surface tension instrument test obtain, and emulsion average grain diameter adopts BritainThe ZetasizerNanoZS90 type dynamic laser scatterometer test of Ma Erwen instrument company obtains, the every property of prepared emulsionEnergy index is in table 5.
Table 5, emulsion property index test result
Two, the starching of carbon fiber
The above-mentioned gained emulsion pasting agent of preparing is carried out to starching on the small-sized starching instrument of self-control, and selected fiber is 12KT300 levelCarbon fiber, dipping time 30s, 130 DEG C of baking temperatures, drying time 2min.
The present embodiment is according to document (" new carbon ", 2006,21(4): 337-341; Exercise question: temp, resisting type carbon fibre breastLiquid sizing agent) method test obtains wearability, lousiness figureofmerit; According to GB3357-1982 unidirectional fibre reinforced plastics interlayerShear strength test method test carbon fibre composite interlaminar shear strength ILSS; Carbon fibre after adopting feel ocular estimate to starchingDimension cluster performance is graded, and gained starching carbon fiber Evaluation results is in table 6.
Table 6, starching carbon fiber Evaluation results
Convergence Wearability/time Lousiness amount/mg ILSS/Mpa
Comparative example 1 × 2036 3.31 66.5
Comparative example 2 × 2017 3.35 68.3
Comparative example 3 × 2053 3.29 67.9
Comparative example 4 × 2042 3.06 67.0
Embodiment 3 4492 0.45 119.1
Embodiment 11 4534 0.42 111.3
Embodiment 17 4020 0.23 108.6
Embodiment 24 4106 0.48 109.4
Embodiment 28 3730 0.56 99.9
Embodiment 36 3285 0.61 100.8
Embodiment 41 3349 0.32 84.6
Embodiment 47 3092 0.73 91.1
Note: convergence Index grading ●-fine zero-good △-bad ×-poor
Although the present invention discloses preferred embodiment as above, so it is not in order to limit content of the present invention, is anyly familiar with thisSkill person, not departing from main spirits of the present invention and context, when doing various changes and retouching, therefore inventsProtection domain should be as the criterion with the basic right claimed range of applying for a patent.

Claims (7)

1. by a preparation method for the bisphenol F epoxy resin composition of polyurethane structural modification, comprising:
(1) bisphenol f type epoxy resin reactant is at high temperature vacuumized to dehydration extremely without Bubble formation, its vacuum dehydrationTemperature is 90-150 DEG C, and the vacuum pressure of dehydration is 100-0.1mmHg;
(2) respectively the dry epoxy resin of above-mentioned vacuum dehydration gained is cooled to 50~70 DEG C, doing of purity 99.999%Under dry nitrogen protection, add isocyanate reaction thing, wherein the mass ratio of epoxy resin and isocyanates is 88~99:1~12, firstIn 50~70 DEG C, stirring reaction 1~2 hour, is then warming up to 80~100 DEG C, continues reaction more than 2 hours, controls reactionIsocyanate functional group's content of product is less than 0.1% stopped reaction, makes the bisphenol F epoxy resin group of polyurethane structural modificationCompound.
2. the preparation method of a kind of bisphenol F epoxy resin composition by polyurethane structural modification according to claim 1, itsBe characterised in that: the bisphenol f type epoxy resin in described step (1) is selected from Bisphenol F type 6458, Bisphenol F type 6445, twoThe mixture of one or more in phenol F type 6420, Bisphenol F type 6421.
3. the preparation side of a kind of bisphenol F epoxy resin composition by polyurethane structural modification according to claim 1 and 2Method, is characterized in that: the bisphenol f type epoxy resin in described step (1), its mean molecule quantity be 350~2500 grams/Mole.
4. the preparation method of a kind of bisphenol F epoxy resin composition by polyurethane structural modification according to claim 3, itsBe characterised in that: described bisphenol f type epoxy resin, its mean molecule quantity is 350~1500 grams/mol.
5. the preparation method of a kind of bisphenol F epoxy resin composition by polyurethane structural modification according to claim 1, itsBe characterised in that: the temperature of the vacuum dehydration in described step (1) is 90-120 DEG C, the vacuum pressure of dehydration is 10-0.5mmHg.
6. the preparation method of a kind of bisphenol F epoxy resin composition by polyurethane structural modification according to claim 1, itsBe characterised in that: the isocyanates in described step (2) is aromatic series, aliphatic or alicyclic isocyanate.
7. the preparation method of a kind of bisphenol F epoxy resin composition by polyurethane structural modification according to claim 6, itsBe characterised in that: described isocyanates is aromatic series toluene di-isocyanate(TDI) TDI, aromatic series methyl diphenylene diisocyanateMDI, aliphatic hexamethylene diisocyanate HDI or alicyclic IPDI IPDI.
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CN105482075A (en) * 2015-12-15 2016-04-13 广东广山新材料有限公司 Isocyanate modified epoxy resin and application
CN105669939A (en) * 2016-02-29 2016-06-15 中简科技股份有限公司 Preparation method for modified unsaturated polyester emulsion
CN109957969B (en) * 2017-12-25 2022-01-07 比亚迪股份有限公司 Carbon fiber sizing agent, preparation method thereof, reinforced carbon fiber and carbon fiber composite material
CN110467711B (en) * 2019-09-10 2021-09-28 武汉海威船舶与海洋工程科技有限公司 Epoxy resin/polysiloxane/polyurethane polymer material and preparation method thereof
CN112760986A (en) * 2019-10-21 2021-05-07 中国石油化工股份有限公司 Preparation method of aqueous emulsion type carbon fiber sizing agent
CN112760983A (en) * 2019-10-21 2021-05-07 中国石油化工股份有限公司 Method for preparing aqueous emulsion type carbon fiber sizing agent
CN112760987A (en) * 2019-10-21 2021-05-07 中国石油化工股份有限公司 Method for preparing aqueous emulsion type carbon fiber sizing agent
CN112760985A (en) * 2019-10-21 2021-05-07 中国石油化工股份有限公司 Preparation method of aqueous emulsion type carbon fiber sizing agent
CN116180451B (en) * 2023-03-01 2025-03-25 湖南泽睿新材料有限公司 A continuous silicon carbide fiber sizing agent and its application

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