CN103802476A - Piezoelectric ink jet head - Google Patents
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- CN103802476A CN103802476A CN201210442799.0A CN201210442799A CN103802476A CN 103802476 A CN103802476 A CN 103802476A CN 201210442799 A CN201210442799 A CN 201210442799A CN 103802476 A CN103802476 A CN 103802476A
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- 238000005520 cutting process Methods 0.000 claims abstract description 109
- 239000007788 liquid Substances 0.000 claims abstract description 54
- 238000007639 printing Methods 0.000 claims abstract description 26
- 239000007921 spray Substances 0.000 claims description 14
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000003698 laser cutting Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 28
- 239000012530 fluid Substances 0.000 description 20
- 238000010586 diagram Methods 0.000 description 14
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 13
- 239000000976 ink Substances 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 9
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 8
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- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
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- 239000011148 porous material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明系关于一种压电喷墨头,尤指一种具有多个致动片的压电喷墨头。The invention relates to a piezoelectric inkjet head, especially a piezoelectric inkjet head with a plurality of actuating plates.
背景技术Background technique
随着喷墨技术的进步,喷墨技术不再只是应用在传统打印市场上,近年更应用于平面显示器以及半导体产业的制程技术中,然而,为了降低成本以及节省制程时间,纷纷寻求新的喷墨技术,这之中最被广为应用的,就是压电式喷墨技术。With the advancement of inkjet technology, inkjet technology is no longer only used in the traditional printing market, but has been used in the process technology of flat panel displays and the semiconductor industry in recent years. However, in order to reduce costs and save process time, new inkjet technology has been sought Ink technology, the most widely used of which is piezoelectric inkjet technology.
请参阅第1A及1B图,其中图1A系为习知压电喷墨头的平面示意图,图1B系为图1A的A-A剖面图,如图1A所示,习知压电喷墨头1系具有供流体流入的供液流道11、单一致动片12,另如图1B所示,习知压电喷墨头1更包含有压力腔体13、出液流道14以及具有喷孔151的喷孔板15等微结构,且在压力腔体13、出液流道14及喷孔151等微结构上方系设置一振动板16,并在振动板16的上方,且对应于压力腔体13的位置设置该单一致动片12。Please refer to Figures 1A and 1B, wherein Figure 1A is a schematic plan view of a conventional piezoelectric inkjet head, and Figure 1B is a cross-sectional view of A-A of Figure 1A, as shown in Figure 1A, a conventional
当一电压作用在致动片12的上下两极时,会产生一电场,使得致动片12在此电场的作用下产生弯曲变形,由于致动片12系设置于振动板16上,因此致动片12所产生的吸力及推力会传递至振动板16,使得振动板16也跟着被挤压变形,当致动片12产生吸力作用时,流体将经由供液流道11进入压电喷墨头1内部的压力腔体13中,当致动片12产生推力作用时,储存于压力腔体13中的流体将因压力腔体13被挤压而传送至出液流道14以经由喷孔151喷出。When a voltage acts on the upper and lower poles of the actuating
请再参阅第1A及1B图,习知压电喷墨头1所使用的致动片12尺寸为2700umx2700um,且喷孔板15仅搭配一个喷孔151,喷孔151相对于致动片12呈对称或置中,其孔径介于30至120um之间。请参阅第2图,其系为习知压电喷墨头的驱动信号示意图,其中习知压电喷墨头1所使用的驱动信号V以30V为主,亦即波峰为+30V,波谷为-30V。Please refer to Figures 1A and 1B again. The size of the actuating
习知压电喷墨头1系使用单一个压力腔体13及单一个致动片12,即一个压力腔体13配置一个致动片12,虽然可藉由调整驱动信号来喷印不同尺寸及黏度的流体,但通用性不足,使得可适用的流体受到限制。习知压电喷墨头1于致动片12尺寸面积约1400000um2时可喷印纯水等低黏度流体,但若希望同时适用于更高黏度流体,目前业界采用直接配置一个大尺寸的致动片12来解决上述习知缺失,如使用3750um x 3750um的致动片12尺寸,其约10倍于前述1400000um2的可喷印面积,以达到使致动片12可同时适用于各种不同黏度的流体以进行喷印,但是采用此种解决方式却需要以较大的驱动信号才能够驱动致动片12运作,使得在喷印低黏度流体或小尺寸液滴时原本只需要使用低电压值的驱动信号即可进行喷印,但是习知却输出过大的驱动信号以驱动致动片12喷印低黏度流体,将会造成多余的能量浪费。The conventional
因此,如何发展一种可改善上述习知技术缺失的具有多个致动片的压电喷墨头,实为目前迫切需要解决的问题。Therefore, how to develop a piezoelectric inkjet head with a plurality of actuating plates that can improve the lack of the above-mentioned conventional technology is an urgent problem to be solved at present.
发明内容Contents of the invention
本发明的主要目的在于提供一种具有多个致动片的压电喷墨头,俾解决习知压电喷墨头配置一个大尺寸的致动片以适用于各种不同黏度的流体喷印,但需要以较大的驱动信号才能够驱动致动片运作,使得在喷印低黏度液滴时过大的驱动信号会造成多余的能量浪费等缺点。The main purpose of the present invention is to provide a piezoelectric inkjet head with a plurality of actuating pieces, so as to solve the problem that the conventional piezoelectric inkjet head is equipped with a large-sized actuating piece to be suitable for printing various fluids with different viscosities. , but it requires a relatively large driving signal to drive the actuating plate to operate, so that an excessively large driving signal will cause redundant energy waste and other disadvantages when printing low-viscosity droplets.
为达上述目的,本发明的一较广义实施态样为提供一种压电喷墨头,包含至少一喷墨单元及一供液流道,该喷墨单元包括一压力腔体及一振动板,其中,该压力腔体与该供液流道连通,该振动板邻设于该压力腔体;一喷孔板,该喷孔板对应各该喷墨单元分别形成一喷孔,该喷孔与该压力腔体及该供液流道连通,用以喷印液滴;以及一致动单元,设置于该振动板上,并与该压力腔体相对应,该致动单元包括切割形成的多个致动片,各该致动片分别接收一驱动信号动作;其中,每一个致动片选择性接收该驱动信号,以驱动该多个致动片以多个频率动作,该驱动信号依该喷孔的孔径与液滴特性调整,使该喷孔喷印出不同尺寸与不同黏度的液滴。In order to achieve the above object, a broader embodiment of the present invention provides a piezoelectric inkjet head, comprising at least one inkjet unit and a liquid supply channel, the inkjet unit includes a pressure chamber and a vibrating plate , wherein, the pressure chamber communicates with the liquid supply channel, the vibrating plate is adjacent to the pressure chamber; an orifice plate, the orifice plate forms a nozzle hole corresponding to each inkjet unit, and the nozzle hole communicated with the pressure chamber and the liquid supply flow channel, and is used for printing droplets; actuating pieces, each of which respectively receives a driving signal to act; wherein, each actuating piece selectively receives the driving signal to drive the plurality of actuating pieces to move at multiple frequencies, and the driving signal depends on the The aperture of the nozzle hole and the droplet characteristics are adjusted so that the nozzle hole prints droplets of different sizes and different viscosities.
附图说明Description of drawings
图1A系为习知压电喷墨头的平面示意图。FIG. 1A is a schematic plan view of a conventional piezoelectric inkjet head.
图1B系为图1A的A-A剖面图。FIG. 1B is a cross-sectional view along line A-A of FIG. 1A.
图2系为习知压电喷墨头的驱动信号示意图。FIG. 2 is a schematic diagram of driving signals of a conventional piezoelectric inkjet head.
图3A系为本发明第一较佳实施例的压电喷墨头的平面示意图。3A is a schematic plan view of a piezoelectric inkjet head according to a first preferred embodiment of the present invention.
图3B系为图3A的B-B剖面图。FIG. 3B is a B-B sectional view of FIG. 3A.
图4A~4E系为图3A所示的压电喷墨头的驱动信号示意图。4A-4E are schematic diagrams of driving signals of the piezoelectric inkjet head shown in FIG. 3A.
图5A系为本发明第二较佳实施例的压电喷墨头的平面示意图。5A is a schematic plan view of a piezoelectric inkjet head according to a second preferred embodiment of the present invention.
图5B系为图5A的C-C剖面图。FIG. 5B is a sectional view along line C-C of FIG. 5A.
图6A~6I系为图5A所示的压电喷墨头的驱动信号示意图。6A-6I are schematic diagrams of driving signals of the piezoelectric inkjet head shown in FIG. 5A.
图7A系为本发明第三较佳实施例的压电喷墨头的切割示意图。FIG. 7A is a schematic cut diagram of a piezoelectric inkjet head according to a third preferred embodiment of the present invention.
图7B系为本发明第三较佳实施例压电喷墨头致动片的切割方法的流程图。FIG. 7B is a flow chart of the cutting method of the piezoelectric inkjet head actuating sheet according to the third preferred embodiment of the present invention.
图7C系为本发明第三较佳实施例的压电喷墨头的示意图。FIG. 7C is a schematic diagram of a piezoelectric inkjet head according to a third preferred embodiment of the present invention.
图8A系为本发明第四较佳实施例的压电喷墨头的切割示意图。FIG. 8A is a schematic cut diagram of a piezoelectric inkjet head according to a fourth preferred embodiment of the present invention.
图8B系为本发明第四较佳实施例压电喷墨头致动片的切割方法的流程图。FIG. 8B is a flow chart of the cutting method of the piezoelectric inkjet head actuating sheet according to the fourth preferred embodiment of the present invention.
图8C系为本发明第四较佳实施例的压电喷墨头的示意图。FIG. 8C is a schematic diagram of a piezoelectric inkjet head according to a fourth preferred embodiment of the present invention.
图9A系为本发明第五较佳实施例的压电喷墨头的切割示意图。FIG. 9A is a schematic cut diagram of a piezoelectric inkjet head according to a fifth preferred embodiment of the present invention.
图9B系为本发明第五较佳实施例压电喷墨头致动片的切割方法的流程图。FIG. 9B is a flow chart of the cutting method of the piezoelectric inkjet head actuator sheet according to the fifth preferred embodiment of the present invention.
图9C系为本发明第五较佳实施例的压电喷墨头的示意图。FIG. 9C is a schematic diagram of a piezoelectric inkjet head according to a fifth preferred embodiment of the present invention.
【主要组件符号说明】[Description of main component symbols]
压电喷墨头:1、2、3、7、8、9Piezoelectric inkjet head: 1, 2, 3, 7, 8, 9
致动片:12Actuation pieces: 12
压力腔体:13、23Pressure chamber: 13, 23
出液流道:14、24Outlet channel: 14, 24
喷孔板:15、25Orifice plate: 15, 25
喷孔:151、251、74、83、93Orifice: 151, 251, 74, 83, 93
振动板:16、26Vibration plate: 16, 26
致动单元:22、32、73、82、92Actuation unit: 22, 32, 73, 82, 92
第一致动片:221、321The first action film: 221, 321
第二致动片:222、322Second actuator: 222, 322
第三致动片:323The third actuator piece: 323
供液流道:11、21、71Liquid supply channel: 11, 21, 71
喷墨单元:72、811、812、813、814、911、912、913、914Inkjet unit: 72, 811, 812, 813, 814, 911, 912, 913, 914
致动片:731、732、733、734、821、822、823、824、921、922、923、924Actuation piece: 731, 732, 733, 734, 821, 822, 823, 824, 921, 922, 923, 924
定位记号:75Locating mark: 75
长度:X1、X2、X3、X4Length: X1, X2, X3, X4
宽度:Y1、Y2、Y3Width: Y1, Y2, Y3
驱动信号:VDrive signal: V
切割距离:X5、X6、X8、Y4、Y6、Y8、Y10、Y11、Y13Cutting distance: X5, X6, X8, Y4, Y6, Y8, Y10, Y11, Y13
间格距离:X7、Y5、Y7、Y9、Y12Grid distance: X7, Y5, Y7, Y9, Y12
切割线:L1~L10、C1~C8Cutting line: L1~L10, C1~C8
S71-S75、S81-S86、S91-96:压电喷墨头致动片的切割步骤S71-S75, S81-S86, S91-96: Cutting steps of piezoelectric inkjet head actuator sheet
具体实施方式Detailed ways
体现本发明特征与优点的一些典型实施例将在后段的说明中详细叙述。应理解的是本发明能够在不同的态样上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及图示在本质上系当作说明的用,而非用以限制本发明。Some typical embodiments embodying the features and advantages of the present invention will be described in detail in the description in the following paragraphs. It should be understood that the invention is capable of various changes in different aspects without departing from the scope of the invention, and that the description and illustrations therein are illustrative in nature and not limiting. this invention.
请参阅图3A及3B,其中图3A系为本发明第一较佳实施例的压电喷墨头的平面示意图,图3B系为图3A的B-B剖面图,如图所示,本实施例的压电喷墨头2具有供流体流入的供液流道21、至少一喷墨单元、出液流道24、喷孔板25以及致动单元22,于本实施例中,致动单元22包括切割所形成的第一致动片221及第二致动片222,喷孔板25于对应各该喷墨单元分别形成一喷孔251,用以喷印液滴,而喷墨单元包含压力腔体23及振动板26,压力腔体23系与喷孔251及供液流道21连通,且在压力腔体23、出液流道24及喷孔251等微结构上方系设置该振动板26,振动板26系邻设于压力腔体23,并在振动板26的上方且对应于压力腔体23的位置设置该第一致动片221及第二致动片222。Please refer to Fig. 3A and 3B, wherein Fig. 3A is a schematic plan view of the piezoelectric inkjet head of the first preferred embodiment of the present invention, and Fig. 3B is a B-B sectional view of Fig. 3A, as shown in the figure, the present embodiment The
请再参阅图3A,本较佳实施例的第一致动片221与第二致动片222系利用激光切割设备以横切的方式切割例如图1A所示的致动片所形成,且两者的长度X1系相同,宽度Y1及Y2亦相同,于本实施例中,长度X可为但不限为3800um,宽度Y1及Y2可为但不限为1900um,当然第一致动片221与第二致动片222的尺寸并不以此为限,且两者的尺寸大小亦可相异,可使用芯片切割设备依照需求切出所需的尺寸。Please refer to FIG. 3A again. The
本发明的该第一致动片221及该第二致动片222系为一压电板,可采用高压电系数的锆钛酸铅(PZT)系列的压电粉末制造而成。The
请再参阅图3B,该第一致动片221及该第二致动片222可分别接收一驱动信号V而动作,其运作方式系藉由分别将一驱动信号V作用在第一致动片221及第二致动片222的上下两极,以产生一电场,使得第一致动片221及第二致动片222在此电场的作用下产生弯曲变形,由于第一致动片221及第二致动片222系设置于振动板26上,因此第一致动片221及第二致动片222所产生的吸力及推力会传递至振动板26,使得振动板26也跟着被挤压变形,当第一致动片221及第二致动片222产生吸力作用时,即向上膨胀变形,流体将经由供液流道21进入压电喷墨头2内部的压力腔体23中,当第一致动片221及第二致动片222产生推力作用时,即向下挤压变形,储存于压力腔体23中的流体将因压力腔体23被挤压而传送至出液流道24以经由喷孔251喷出。Please refer to FIG. 3B again, the
请再参阅图3A及3B,本发明的第一致动片221及第二致动片222系上下相对应设置,因此可使第一致动片221及第二致动片222选择性接收该驱动信号V,以驱动第一致动片221及第二致动片222以多个频率动作,且该驱动信号V依喷孔251的孔径与液滴特性调整,使该喷孔251喷印出不同尺寸与不同黏度的液滴,即选择性地藉由不同的驱动信号V来驱动该第一致动片221及该第二致动片222中至少一个致动片运作,可达到因应不同喷印尺寸、不同黏度的流体以及不同喷印速度的需求,以下将举例说明使用不同驱动信号V来驱动该第一致动片221及该第二致动片222中至少一个致动片进行运作,以及可达到的功效。3A and 3B, the
请参阅图3B及图4A及4B,于本实施例中,第一致动片221及第二致动片222其中之一可单独接收到该驱动信号V,以控制仅单一个致动片动作,即单独驱动第一致动片221而第二致动片222不运作(如第4A图所示),或是单独驱动第二致动片222而第一致动片221不运作(如第4B所示),可达到使喷孔251喷出小尺寸或低黏度的液滴。Please refer to FIG. 3B and FIGS. 4A and 4B. In this embodiment, one of the
请参阅图3B及4C,于本实施例中,第一致动片221及第二致动片222可同时接收到同相位移的驱动信号V,以使两者成同相位移动作,可达到使喷孔251喷出大尺寸或高黏度的液滴。3B and 4C, in this embodiment, the
请参阅图3B及4D,于本实施例中,第一致动片221及第二致动片222可同时接收到反相位移的驱动信号V,以使两者成反相位移动作,即第一致动片221及第二致动片222两者成一上一下的反相位移动作,可达到依使用者需求使喷孔251喷出所需尺寸或黏度的液滴。3B and 4D, in this embodiment, the
请参阅图3B及4E,于本实施例中,第一致动片221及第二致动片222可轮流接收到驱动信号V,以使两者成轮流动作,以增加单一喷孔251的喷墨频率至两倍,可达到提升喷墨速度的功效。3B and 4E, in this embodiment, the
上述的喷孔251孔径介于30至120um之间,以及上述的驱动信号V的电压值可以+/-30V为主,但不以此为限亦可依照需求调整至例如+/-50V,当然驱动信号V的电压值并不局限于上述+/-30V或是+/-50V可依需求调整。The diameter of the
请参阅图5A及5B,其中图5A系为本发明第二较佳实施例的压电喷墨头的平面示意图,图5B系为图5A的C-C剖面图,如图5A所示,本实施例的压电喷墨头3具有供液流道21、致动单元32,于本实施例中,致动单元32包括切割所形成的第一致动片321、第二致动片322及第三致动片323,另如图5B所示,压电喷墨头3更包含有压力腔体23、出液流道24、具有喷孔251的喷孔板25以及振动板26等微结构,其中,供液流道21、单一压力腔体23、出液流道24、具有喷孔251的喷孔板25以及振动板26的设置位置及所能达成的目的及功效系已详述于第一较佳实施例中,因此不再赘述。Please refer to Fig. 5A and 5B, wherein Fig. 5A is a schematic plan view of the piezoelectric inkjet head of the second preferred embodiment of the present invention, and Fig. 5B is a C-C sectional view of Fig. 5A, as shown in Fig. 5A, this embodiment The
与第一实施例相较,本实施例的压电喷墨头3包含第一致动片321、第二致动片322及第三致动片323,且如图5B所示,第一致动片321、第二致动片322及第三致动片323系设置于振动板26的上方,且对应于压力腔体23的位置设置,三者之间系左右两两相邻设置且第二致动片322系设置于第一致动片321及第三致动片323之间,使喷孔251对应设置于该第二致动片322,可利用激光切割设备以纵切的方式切割例如图1A所示的致动片所形成,且三者的长度X2、X3、X4可相似,宽度Y3则可相同,于本实施例中,长度X2、X3、X4可分别为1266um、1268um、1266um,宽度Y3可为但不限为3800um,当然第一致动片321、第二致动片322及第三致动片323的尺寸并不以此为限,且体积大小亦可相异,可使用芯片切割设备依照需求切出所需的尺寸。Compared with the first embodiment, the
至于,第一致动片321、第二致动片322及第三致动片323可为一压电板,可采用高压电系数的锆钛酸铅(PZT)系列的压电粉末制造而成,且其运作方式及所能达成的目的及功效系已详述于第一较佳实施例中,因此不再赘述。As for, the
请再参阅图5A及5B,由于本发明仅包含单一压力腔体23,且第一致动片321、第二致动片322及第三致动片323之间系左右两两相邻设置,且第二致动片322系设置于第一致动片321及第三致动片323之间,使喷孔251对应设置于该第二致动片322,因此可使第一致动片321、第二致动片322及第三致动片323选择性接收该驱动信号V,以驱动第一致动片321、第二致动片322及第三致动片323以多个频率动作,使该喷孔251喷印出不同尺寸与不同黏度的液滴,即选择性藉由不同的驱动信号V来驱动第一致动片321、第二致动片322及第三致动片323中至少一个致动片运作,可达到因应不同喷印尺寸、不同黏度的流体以及不同喷印速度的需求,以下将举例说明使用不同驱动信号V来驱动第一致动片321、第二致动片322及第三致动片323中至少一个致动片进行运作,以及可达到的功效。Please refer to FIGS. 5A and 5B again. Since the present invention only includes a
请参阅图5B及图6A、6B及6C,于本实施例中,第一致动片321、第二致动片322及第三致动片323其中之一单独接收到驱动信号V,以控制仅单一个致动片在振动区域动作,即单独驱动第一致动片321而第二致动片322及第三致动片323不运作(如第6A图所示)、单独驱动第二致动片322而第一致动片321及第三致动片323不运作(如第6B图所示)或是单独驱动第三致动片323而第一致动片321及第二致动片322不运作(如第6C图所示),可达到使喷孔251喷出小尺寸或低黏度的液滴,但是若喷孔251相对于第一致动片321、第二致动片322及第三致动片323所构成的面积系呈置中,则以驱动第二致动片322为佳。Please refer to Fig. 5B and Fig. 6A, 6B and 6C, in this embodiment, one of the
请参阅图5B及图6D,于本实施例中,第一致动片321、第二致动片322及第三致动片323可同时接收到同相位移的驱动信号V,以使三者成同相位移动作,可达到使喷孔251喷出大尺寸或高黏度的液滴。Please refer to Fig. 5B and Fig. 6D, in this embodiment, the
请参阅图5B及图6E、6F及6G,于本实施例中,第一致动片321、第二致动片322及第三致动片323其中二个接收到驱动信号V,以使该多个致动片中部分数个致动片动作,即同时驱动第一致动片321及第二致动片322而第三致动片323不运作(如第6E图所示),或同时驱动第二致动片322及第三致动片323而第一致动片321不运作(如第6F图所示),或同时驱动第一致动片321及第三致动片323而第二致动片322不运作(如第6F图所示),可达到使喷孔251喷出中等尺寸或黏度适中的液滴。Please refer to Fig. 5B and Fig. 6E, 6F and 6G, in this embodiment, two of the
请参阅图5B及图6H,于本实施例中,第一致动片321、第二致动片322及第三致动片323系同时接收到驱动信号V,且使两相邻致动片之间成反相位移动作,即两相邻致动片之间成一上一下的反向位移动作,其中的第一致动片321及第三致动片323位移方向相同,第二致动片322位移方向相反,以达到依使用者需求使喷孔251喷出所需尺寸或黏度的液滴。Please refer to FIG. 5B and FIG. 6H. In this embodiment, the
请参阅图5B及图6I,于本实施例中,第一致动片321、第二致动片322及第三致动片323系轮流接收到驱动信号V,以使三者成轮流动作,以增加单一喷孔251的喷墨频率至三倍,可达到提升喷墨速度的功效。Please refer to FIG. 5B and FIG. 6I. In this embodiment, the
上述的驱动信号V的电压值可以+/-30V为主,但不以此为限亦可依照需求调整至例如+/-50V,当然驱动信号V的电压值并不局限于上述+/-30V或是+/-50V可依需求调整。The above-mentioned voltage value of the drive signal V can be +/-30V, but it is not limited to this and can be adjusted to, for example, +/-50V according to the needs. Of course, the voltage value of the drive signal V is not limited to the above-mentioned +/-30V Or +/-50V can be adjusted according to needs.
本发明的压电喷墨头所包含的多个致动片的尺寸大小并不局限于实质上相同,亦可藉由芯片切割设备切割为不同尺寸,以图5A所示的切成第一致动片321、第二致动片322及第三致动片323三区块为例,其中设置于中间区域的第二致动片322的体积可大于第一致动片321及第三致动片323,而此时仅以个别驱动设置于中间区块的第二致动片322可喷墨为原则。The size of the plurality of actuating sheets included in the piezoelectric inkjet head of the present invention is not limited to being substantially the same, and can also be cut into different sizes by a chip cutting device. Taking the three blocks of the moving
同理,本发明的压电喷墨头2、3所包含的致动片数量并不局限于第3A及5A图所示的2或3个,可依照需求使用芯片切割设备切出所需的区块数目,仅要求驱动较靠近喷孔的致动片为可喷墨,设置于其它区块的致动片则仅为配合使有效驱动的致动片的总面积增加,藉以喷出各种尺寸或黏度的液滴。Similarly, the number of actuating pieces included in the piezoelectric inkjet heads 2 and 3 of the present invention is not limited to 2 or 3 as shown in Figures 3A and 5A, and chip cutting equipment can be used to cut out the required pieces according to requirements. The number of blocks is only required to drive the actuating sheet closer to the nozzle hole to be able to eject ink, and the actuating sheet arranged in other blocks is only required to increase the total area of the effectively driven actuating sheet to eject various inks. droplet size or viscosity.
由上述内容可知,本发明的压电喷墨头藉由单一压力腔体配置多个致动片,并根据不同需求来调整驱动信号以同时驱动其中一个或多个致动片,即针对喷印不同尺寸、不同黏度的液滴以及不同喷墨频率的需求条件,使本发明可灵活调配驱动致动片的数量以及驱动信号的电压值来达到目的,例如在喷印低黏度液滴时只需减少致动片运作的数量并降低驱动信号的电压值即可符合需求,而采用降低驱动信号的电压值的方式更可避免不必要的能量浪费,而且,以使用相同总致动面积来比较,习知技术仅使用单一致动片其可喷印的液滴尺寸有所限制,反观,本发明则可根据需求控制致动片的驱动数量来达到可喷印更多不同尺寸液滴的需求,以提升通用性。As can be seen from the above, the piezoelectric inkjet head of the present invention configures multiple actuating plates in a single pressure chamber, and adjusts the driving signal according to different needs to simultaneously drive one or more of the actuating plates, that is, for printing Droplets of different sizes, different viscosities, and different inkjet frequency requirements enable the present invention to flexibly adjust the number of drive actuators and the voltage value of the drive signal to achieve the goal. For example, when printing low-viscosity droplets, only Reducing the number of actuating pieces and reducing the voltage value of the driving signal can meet the requirements, and the method of reducing the voltage value of the driving signal can avoid unnecessary waste of energy. Moreover, using the same total actuating area for comparison, The conventional technology only uses a single actuator to limit the size of the droplets that can be printed. On the other hand, the present invention can control the number of drives of the actuator to meet the needs of printing more droplets of different sizes. to improve versatility.
请参阅图7A及图7B,其中图7A系为本发明第三较佳实施例的压电喷墨头的结构示意图,图7B系为本发明第三较佳实施例压电喷墨头致动片的切割方法的流程图,如图7A所示,本发明压电喷墨头7系为一多层结构,主要系由一振动板及多个板件(未图标)堆栈设置而成,且压电喷墨头7具有一供液流道71以及多个喷墨单元72,其中,于本实施例中,该多个喷墨单元72的致动面积系分布于四个不同象限中但彼此之间并未对称设置,每一喷墨单元72具有一压力腔体(未图示),且压电喷墨头7更包含具有该多个喷孔74的一喷孔板(未图示),于每一喷墨单元72分别对应设置一喷孔74,且每一喷墨单元72的压力腔体均与供液流道71相连通,使喷印流体可由供液流道71流入每一压力腔体中,且于多个喷墨单元72的压力腔体处设置有一致动单元73,其中,致动单元73系可由但不限由锆钛酸铅(Lead Zirconate Titanate,PZT)压电材料所形成,可藉由一切割设备对致动单元73进行切割,使致动单元73对应于每一喷墨单元72的压力腔体之处分别产生一致动片,即图7A所示的致动片731、732、733、734,致动片731、732、733、734分别形成于该多个喷墨单元72的压力腔体上,并选择性地接收一驱动信号V而动作,且各喷孔74分别形成于对应致动片731、732、733、734概呈置中的相对位置。其中,各压力腔体的体积与致动片731、732、733、734的尺寸及各喷孔74的孔径大致成比例关系,借此,各致动片731、732、733、734选择性接收该驱动信号V,该驱动信号V依各喷孔74的孔径与液滴特性调整,以驱动该多个致动片731、732、733、734以多个频率动作,使该喷孔74喷印出不同尺寸与不同黏度的液滴。Please refer to FIG. 7A and FIG. 7B, wherein FIG. 7A is a structural schematic diagram of a piezoelectric inkjet head according to a third preferred embodiment of the present invention, and FIG. 7B is an actuation diagram of a piezoelectric inkjet head according to a third preferred embodiment of the present invention. The flow chart of the sheet cutting method, as shown in Figure 7A, the
请参阅图7B,其系为本发明第三较佳实施例的压电喷墨头致动片的切割方法的流程图,如图所示,本实施例的压电喷墨头致动片的切割方法系包含下列步骤:首先,提供压电喷墨头7,其系具有一供液流道71以及多个喷墨单元72,其中多个喷墨单元72分别具有与供液流道71相连通的一压力腔体,并于每一喷墨单元72分别形成一喷孔74(如步骤S71所示),且于本实施例中,多个喷墨单元72可为但不限为系分别设置于四个象限中,接着,于多个喷墨单元72的压力腔体上方设置一致动单元73,致动单元73包含多个致动片731、732、733、734,且致动片731、732、733、734分别形成于多个喷墨单元72的压力腔体上,并选择性地接收驱动信号V而动作,且各喷孔74分别形成于对应致动片731、732、733、734大概呈置中的相对位置(如步骤S72所示),后续则设定致动片731、732、733、734的致动面积,并可于该压电喷墨头7上标示多个定位记号75,例如:以划线方式标示呈现L型的定位记号75,将致动单元73固设于该多个定位记号75所形成的范围内,以使致动单元73可对应设置于多个喷墨单元72的压力腔体上方(如步骤S73所示),当然,本发明致动单元73的定位方式并不局限于以划线方式标示定位记号75来实施,且定位记号75并不局限为L型,任何可达到使致动单元73固设于多个喷墨单元72的压力腔体上方的方式均为本发明所保护的范围。Please refer to Fig. 7B, which is a flow chart of the cutting method of the piezoelectric inkjet head actuating sheet of the third preferred embodiment of the present invention, as shown in the figure, the piezoelectric inkjet head actuating sheet of the present embodiment The cutting method comprises the following steps: first, the
接着,以一切割设备根据步骤S73所设定的关于每一个致动片的面积对该致动单元73进行切割(如步骤S74所示),以使致动单元73对应于每一该压力腔体的处分别产生一致动片,即图7A所示的致动片731、732、733、734(如步骤S75所示),借此,各压力腔体分别具预定面积的致动片731、732、733、734,并选择性地接收驱动信号V动作,驱动信号V依各喷孔74的孔径与液滴特性调整,以驱动致动片731、732、733、734以多个频率动作,使致动片731、732、733、734对应不同尺寸与不同黏度的液滴而选择动作。Next, the actuating
其中,本实施例所使用的切割设备可为但不限为一晶圆切割设备,例如:激光机台,最后,将致动单元73中除了致动片731、732、733、734以外的废料移除即可形成如图7C所示的压电喷墨头7。Among them, the cutting equipment used in this embodiment can be but not limited to a wafer cutting equipment, such as: laser machine, finally, the waste materials in the
于本实施例中,致动片731、732、733、734可为不同尺寸且均为正方形结构并分布于四个不同象限中,举例而言:若图1A所示的致动片12的致动面积为10个单位,则图7A所示的致动片731、732、733、734的致动面积可分别为约3、5、8、10个单位,而每一喷墨单元72的喷孔74的孔径大致与对应的压力腔体的体积及喷墨单元72的致动面积成比例,即每一喷墨单元72的喷孔74的孔径大致与致动片731、732、733、734的尺寸以及压力腔体的体积成比例关系,致动片731、732、733、734所对应的喷孔74的孔径可分别为例如30、45、60、90um,当然致动片731、732、733、734的致动面积以及所对应的喷孔74的孔径大小并不以此为限,可根据实际的需求而改变。In this embodiment, the actuating
请参阅图8A及图8B,其中图8A系为本发明第四较佳实施例的压电喷墨头的切割示意图,图8B系为本发明第四较佳实施例压电喷墨头致动片的切割方法的流程图,如图8A所示,本实施例的压电喷墨头8系为一多层结构,同样系由一振动板及多个板件(未图标)堆栈设置而成,且压电喷墨头8具有一供液流道71以及多个喷墨单元811、812、813、814,其中,于本实施例中,该多个喷墨单元811、812、813、814之间系以纵向排列的方式相互对称设置,但不以此为限,亦可依需求变更为以横向排列的方式相互对称设置,喷墨单元811、812、813、814分别具有一压力腔体(未图示),该等压力腔体以一方向等长度等距及另一方向不等距排列,且压电喷墨头8更包含具有该多个喷孔83的一喷孔板(未图标),于喷墨单元811、812、813、814分别对应设置一喷孔83,且喷墨单元811、812、813、814的压力腔体均与供液流道71相连通,使喷印流体可由供液流道71流入每一压力腔体中,且于喷墨单元811、812、813、814的压力腔体处设置有一致动单元82,其中,致动单元82系可由但不限由锆钛酸铅(Lead Zirconate Titanate,PZT)压电材料所形成,可藉由一切割设备对致动单元82进行切割,使致动单元82对应于每一喷墨单元811、812、813、814的压力腔体的处分别产生一致动片,即第8A及8C图所示的致动片821、822、823、824,致动片821、822、823、824分别形成于喷墨单元811、812、813、814的压力腔体上,且致动片821、822、823、824的长宽比为2以下,并选择性地分别接收一驱动信号V而动作,且各喷孔83分别形成于对应致动片821、822、823、824概呈置中的相对位置。Please refer to Fig. 8A and Fig. 8B, wherein Fig. 8A is the cutting diagram of the piezoelectric inkjet head of the fourth preferred embodiment of the present invention, and Fig. 8B is the actuation of the piezoelectric inkjet head of the fourth preferred embodiment of the present invention The flow chart of the sheet cutting method, as shown in Figure 8A, the
其中,各压力腔体的体积与致动片821、822、823、824的尺寸及各喷孔83的孔径大致成比例关系,借此,各致动片821、822、823、824选择性接收该驱动信号V,该驱动信号V依各喷孔83的孔径与液滴特性调整,以驱动该多个致动片821、822、823、824以多个频率动作,使该喷孔83喷印出不同尺寸与不同黏度的液滴。Wherein, the volume of each pressure cavity is roughly proportional to the size of the
请参阅图8A及8B,其中图8B系为本发明第四较佳实施例的压电喷墨头致动片的切割方法的流程图,如图所示,本实施例的压电喷墨头致动片的切割方法系包含下列步骤:首先,提供压电喷墨头8,其系具有一供液流道71以及喷墨单元811、812、813、814,其中喷墨单元811、812、813、814分别具有与供液流道71相连通的一压力腔体,并于喷墨单元811、812、813、814分别形成一喷孔83(如步骤S81所示),且于本实施例中,喷墨单元811、812、813、814之间系以纵向排列的方式相互对称设置,但不以此为限,亦可依需求变更为以横向排列的方式相互对称设置,接着,于喷墨单元811、812、813、814的压力腔体上方设置一致动单元82,致动单元82包含多个致动片821、822、823、824,且致动片821、822、823、824分别形成于喷墨单元811、812、813、814的压力腔体上,并选择性地接收驱动信号V而动作(如步骤S82所示),后续则设定每一个喷墨单元811、812、813、814的致动面积、一第一方向的切割距离以及该多个喷墨单元811、812、813、814之间的间隔距离(如步骤S83所示),其中该第一方向可为但不限为X方向,且每一个喷墨单元811、812、813、814的该第一方向的切割距离系相等,即如图8A所示的喷墨单元811、812、813、814于X方向的切割距离X5系相等,至于喷墨单元811、812、813、814之间的间隔距离即分别如图8A所示的间隔距离Y5、Y7、Y9。Please refer to FIGS. 8A and 8B, wherein FIG. 8B is a flow chart of the cutting method of the piezoelectric inkjet head actuating sheet of the fourth preferred embodiment of the present invention. As shown in the figure, the piezoelectric inkjet head of this embodiment The cutting method of the actuating sheet comprises the following steps: First, the
接着,根据步骤S83所设定的每一个喷墨单元811、812、813、814的致动面积以及该第一方向的切割距离,即依X方向的切割距离X5来计算每一个喷墨单元811、812、813、814于一第二方向的切割距离,第二方向可为但不限为Y方向,即如图8A所示的喷墨单元811于Y方向的切割距离Y4、喷墨单元812于Y方向的切割距离Y3、喷墨单元813于Y方向的切割距离Y8、喷墨单元814于Y方向的切割距离Y10(如步骤S84所示)。Next, calculate each
后续则可于该压电喷墨头8上标示多个定位记号75,例如:以划线方式标示呈现L型的定位记号75,以将致动单元82固设于该多个定位记号25所形成的范围内,以使致动单元82可对应设置于多个喷墨单元811、812、813、814的压力腔体上方(如步骤S85所示),当然,本发明致动单元82的定位方式并不局限于以划线方式标示定位记号75来实施,且定位记号75并不局限为L型,任何可达到使致动单元82固设于多个喷墨单元811、812、813、814的压力腔体上方的方式均为本发明所保护的范围。Subsequently, a plurality of positioning marks 75 can be marked on the
接着,以一切割设备根据步骤S83所设定的该多个喷墨单元811、812、813、814于第一方向的切割距离、该多个喷墨单元811、812、813、814之间的间隔距离,以及步骤S84计算所得的每一个喷墨单元811、812、813、814于第二方向的切割距离对该致动单元82进行切割,即该多个喷墨单元811、812、813、814于X方向的切割距离X5、该多个喷墨单元811、812、813、814之间的间隔距离Y5、Y7、Y9,以及喷墨单元811于Y方向的切割距离Y4、喷墨单元812于Y方向的切割距离Y6、喷墨单元813于Y方向的切割距离Y8、喷墨单元814于Y方向的切割距离Y10来对该致动单元82进行切割,以使致动单元82分别于每一该压力腔体的处对应形成一致动片,即图8C所示的致动片821、822、823、824,并使各该喷孔分别形成于对应各该致动片概呈置中的相对位置(如步骤S86所示),借此,各压力腔体分别具预定面积的致动片821、822、823、824,并选择性地接收驱动信号V动作,驱动信号V依各喷孔83的孔径与液滴特性调整,以驱动致动片821、822、823、824以多个频率动作,使致动片821、822、823、824对应不同尺寸与不同黏度的液滴而选择动作。Next, using a cutting device according to the cutting distance of the plurality of
于本实施例中,可根据切割距离Y4、Y6、Y8、Y10以及间隔距离Y5、Y7、Y9于致动单元82上标示切割线L1~L8以及根据切割距离X1于致动单元82上标示切割线L9~L10,使切割设备沿着切割线L1~L10对致动单元82进行切割,即可于致动单元82上切割形成致动片821、822、823、824并分别对应于每一喷墨单元811、812、813、814的压力腔体,当然切割设备切割的顺序并不局限于依照切割线L1~L10的顺序进行切割,可依实据需求变更切割顺序,且本发明可使用的切割方式亦不局限于以划线方式标示切割线来实施,任何可根据多个喷墨单元811、812、813、814于第一方向的切割距离、多个喷墨单元811、812、813、814之间的间隔距离,以及每一个喷墨单元811、812、813、814于第二方向的切割距离而于致动单元82上切割形成致动片821、822、823、824的方式均为本发明所保护的范围。In this embodiment, the cutting lines L1-L8 can be marked on the
其中,本实施例所使用的切割设备可为但不限为一晶圆切割设备,例如:激光机台,最后,将致动单元82中除了致动片即图8A所示的致动片821、822、823、824以外的废料移除即可形成如图8C所示的压电喷墨头8。Wherein, the cutting equipment used in this embodiment can be but not limited to a wafer cutting equipment, for example: a laser machine, finally, except the actuating piece in the
于本实施例中,致动片821、822、823、824可为不同尺寸并以纵向排列的方式相互对称设置,且致动片821、822、823、824的第一方向的尺寸大小系相同,即于X方向的切割距离X5相同,因此可使用一般的切割设备来对致动单元82进行割出,可降低制造成本外,其废料也较第一实施例使用激光切割制程来得少。举例而言:若图1A所示的致动片12的致动面积为10个单位,则图8A所示的致动片821、822、823、824的致动面积可分别为约10、3、5、8个单位,由于致动片821、822、823、824的第一方向的尺寸大小系相同,即X方向尺寸相同,因此致动片821、822、823、824于第二方向的尺寸,即Y方向尺寸,将会有10:3:5:8的比例关系,使得致动片821、822、823、824为长方形而不为正方形,在这种情况下,致动片821、822、823、824的X、Y方向尺寸仍须谨慎调配,以免因致动片821、822、823、824的过长而影响动作,因此,请参阅下列表一,于本实施例中致动片821、822、823、824的长宽比(X/Y)皆控制在约2或以下。In this embodiment, the actuating
表一:Table I:
而每一喷墨单元811、812、813、814的喷孔83的孔径大致与对应的致动片821、822、823、824的尺寸及压力腔体的面积成比例关系,即致动片821、822、823、824所对应的喷孔83的孔径可分别为例如90、30、45、60um,当然致动片821、822、823、824的致动面积以及所对应的喷孔83的孔径大小并不以此为限,可根据实际的需求而改变。And the diameter of the
此外,致动片821、822、823、824摆放的顺序并不局限于图8C所示的态样,但因越靠近供液流道21中段的区域提供喷印的流体越通顺,所以本实施例将使用相对较频繁的3、5个致动面积单位的致动片822及823摆于中间,当然,此位置也可改摆有高黏度或大流量需求的8、10个致动面积单位的致动片824及821。In addition, the order in which the
请参阅图9A及图9B,其中图9A系为本发明第五较佳实施例的压电喷墨头的切割示意图,图9B系为本发明第五较佳实施例压电喷墨头致动片的切割方法的流程图,如图9A所示,本实施例的压电喷墨头9系为一多层结构,同样系由一振动板及多个板件(未图标)堆栈设置而成,且压电喷墨头9具有一供液流道71以及多个喷墨单元911、912、913、914,其中,于本实施例中,该多个喷墨单元911、912、913、914系分布于四个不同象限中且相互对称设置,喷墨单元911、912、913、914分别具有一压力腔体(未图示),且压电喷墨头9更包含具有该多个喷孔93的一喷孔板(未图标),于喷墨单元911、912、913、914分别对应设置一喷孔93,且喷墨单元911、912、913、914的压力腔体均与供液流道71相连通,使喷印流体可由供液流道71流入每一压力腔体中,且于喷墨单元911、912、913、914的压力腔体处设置有一致动单元92,其中,致动单元92系可由但不限由锆钛酸铅(Lead Zirconate Titanate,PZT)压电材料所形成,可藉由一切割设备对致动单元92进行切割,使致动单元92对应于每一喷墨单元911、912、913、914的压力腔体的处分别产生一致动片,即第9A及9C图所示的致动片921、922、923、924,致动片921、922、923、924分别形成于喷墨单元911、912、913、914的压力腔体上并排列于不同象限且呈相互对应设置,又各致动片921、922、923、924其尺寸的长宽比例为2或以下,并选择性地接收一驱动信号V而动作,且各喷孔93分别形成于对应致动片921、922、923、924概呈置中的相对位置。Please refer to FIG. 9A and FIG. 9B, wherein FIG. 9A is a schematic diagram of the cutting of the piezoelectric inkjet head of the fifth preferred embodiment of the present invention, and FIG. 9B is the actuation of the piezoelectric inkjet head of the fifth preferred embodiment of the present invention. The flow chart of the sheet cutting method, as shown in Figure 9A, the
其中,各压力腔体的体积与致动片921、922、923、924的尺寸及各喷孔93的孔径大致成比例关系,借此,各致动片921、922、923、924选择性接收驱动信号V,驱动信号V依各喷孔93的孔径与液滴特性调整,以驱动该多个致动片921、922、923、924以多个频率动作,使喷孔93喷印出不同尺寸与不同黏度的液滴。Wherein, the volume of each pressure chamber is roughly proportional to the size of the actuating
请参阅图9A及9B,其中图9B系为本发明第五较佳实施例的压电喷墨头致动片的切割方法的流程图,如图所示,本实施例的压电喷墨头致动片的切割方法系包含下列步骤:首先,提供压电喷墨头9,其系具有一供液流道71以及多个喷墨单元911、912、913、914,其中每一个喷墨单元911、912、913、914分别具有与供液流道71相连通的一压力腔体(如步骤S91所示),且于本实施例中,该多个喷墨单元911、912、913、914系分布于四个不同象限中且相互对称设置,接着,于喷墨单元911、912、913、914的压力腔体上方设置一致动单元92,致动单元92包含多个致动片921、922、923、924,且致动片921、922、923、924分别形成于喷墨单元911、912、913、914的压力腔体上,并选择性地接收驱动信号V而动作(如步骤S92所示)。Please refer to FIGS. 9A and 9B, wherein FIG. 9B is a flow chart of the cutting method of the piezoelectric inkjet head actuating sheet of the fifth preferred embodiment of the present invention. As shown in the figure, the piezoelectric inkjet head of this embodiment The cutting method of the actuating sheet comprises the following steps: First, the
后续则设定每一个喷墨单元911、912、913、914的致动面积、一第一方向的切割距离以及该多个喷墨单元911、912、913、914之间的间隔距离(如步骤S93所示),其中该第一方向可为但不限为X方向,且该多个喷墨单元911、912、913、914中上下相邻的该喷墨单元的该第一方向的切割距离系相等,如图9A所示的喷墨单元911及912之间系成上下关系设置,即以纵向排列的方式相互对称设置,因此喷墨单元911及912于X方向的切割距离X6系相等,另外,喷墨单元913及914之间同样系成上下关系设置,即以纵向排列的方式相互对称设置,因此喷墨单元913及914于X方向的切割距离X8系相等,至于该多个喷墨单元911、912、913、914之间的间隔距离即分别如图9A所示之间隔距离X7、Y12。另外,该多个喷墨单元911、912、913、914中喷墨单元914的致动面积为最大而喷墨单元911的致动面积为最小,因此喷墨单元914的致动面积与喷墨单元911的致动面积相乘系等于喷墨单元912、913的致动面积相乘。Then set the actuation area of each inkjet unit 911, 912, 913, 914, the cutting distance in a first direction and the distance between the plurality of inkjet units 911, 912, 913, 914 (as in step S93), wherein the first direction can be but not limited to the X direction, and the cutting distance in the first direction of the vertically adjacent inkjet units among the plurality of inkjet units 911, 912, 913, 914 The systems are equal, and the inkjet units 911 and 912 shown in FIG. 9A are arranged in a vertical relationship, that is, arranged symmetrically to each other in a longitudinal arrangement, so the cutting distance X6 of the inkjet units 911 and 912 in the X direction is equal. In addition, the inkjet units 913 and 914 are also arranged in a vertical relationship, that is, they are symmetrically arranged in a vertical arrangement, so the cutting distance X8 of the inkjet units 913 and 914 in the X direction is equal. As for the plurality of inkjet units The distances between the units 911 , 912 , 913 , and 914 are the distances X7 and Y12 as shown in FIG. 9A . In addition, among the plurality of inkjet units 911, 912, 913, 914, the actuation area of the inkjet unit 914 is the largest and the actuation area of the inkjet unit 911 is the smallest, so the actuation area of the inkjet unit 914 and the inkjet unit The multiplication of the actuation areas of the unit 911 is equal to the multiplication of the actuation areas of the inkjet units 912,913.
接着,根据步骤S93所设定的每一个喷墨单元911、912、913、914的致动面积以及该第一方向的切割距离,即于X方向的切割距离X6、X8来计算每一个喷墨单元911、912、913、914于第二方向的切割距离,其中该第二方向可为但不限为Y方向,而且该多个喷墨单元911、912、913、914中左右相邻的该喷墨单元的该第二方向的切割距离系相等,且该多个喷墨单元911、912、913、914中最大的致动面积与最小的致动面积相乘系等于其它致动面积相乘(如步骤S94所示),如图9A所示的喷墨单元911及913之间系成左右关系设置,即以横向排列的方式相互对称设置,因此喷墨单元911及913于Y方向的切割距离Y13系相等,而喷墨单元912及914之间同样系成左右关系设置,即以横向排列的方式相互对称设置,因此喷墨单元912及914于Y方向的切割距离Y11系相等。Then, according to the actuation area of each inkjet unit 911, 912, 913, 914 set in step S93 and the cutting distance in the first direction, that is, the cutting distance X6, X8 in the X direction to calculate each inkjet The cutting distance of the units 911, 912, 913, 914 in the second direction, wherein the second direction can be but not limited to the Y direction, and the left and right adjacent of the plurality of inkjet units 911, 912, 913, 914 The cutting distances in the second direction of the inkjet units are equal, and the multiplication of the largest actuation area and the smallest actuation area among the plurality of inkjet units 911, 912, 913, 914 is equal to the multiplication of other actuation areas (As shown in step S94), the inkjet units 911 and 913 as shown in FIG. The distance Y13 is equal, and the inkjet units 912 and 914 are also arranged in a left-right relationship, that is, they are symmetrically arranged in a horizontal arrangement, so the cutting distance Y11 of the inkjet units 912 and 914 in the Y direction is equal.
后续则可于该压电喷墨头9上标示多个定位记号75,例如:以划线方式标示呈现L型的定位记号75,以将致动单元92固设于该多个定位记号75所形成的范围内,以使致动单元92可对应设置于多个喷墨单元911、912、913、914的压力腔体上方(如步骤S95所示),当然,本发明致动单元92的定位方式并不局限于以划线方式标示定位记号75来实施,且定位记号75并不局限为L型,任何可达到使致动单元92固设于于多个喷墨单元911、912、913、914的压力腔体上方的方式均为本发明所保护的范围。Subsequently, a plurality of positioning marks 75 can be marked on the
接着,以一切割设备根据步骤S93所设定的该多个喷墨单元911、912、913、914于第一方向的切割距离、该多个喷墨单元911、912、913、914之间的间隔距离,以及步骤S94计算所得的每一个喷墨单元911、912、913、914于一第二方向的切割距离对该致动单元92进行切割,即根据喷墨单元911、912于X方向的切割距离62,喷墨单元913、914于X方向的切割距离X8,该多个喷墨单元911、912、913、914之间的间隔距离X7、Y12,以及喷墨单元911、913于Y方向的切割距离Y13,喷墨单元912、914于Y方向的切割距离Y11来对该致动单元92进行切割,以使致动单元92分别于每一该压力腔体的处对应形成一致动片,即第9A及9C图所示的致动片921、922、923、924,并使各该喷孔分别形成于对应各该致动片概呈置中的相对位置(如步骤S96所示),借此,各压力腔体分别具预定面积的致动片921、922、923、924,并选择性地接收驱动信号V动作,驱动信号V依各喷孔93的孔径与液滴特性调整,以驱动致动片921、922、923、924以多个频率动作,使致动片921、922、923、924对应不同尺寸与不同黏度的液滴而选择动作。Next, using a cutting device according to the cutting distance of the plurality of inkjet units 911, 912, 913, 914 in the first direction set in step S93, the distance between the plurality of inkjet units 911, 912, 913, 914 The separation distance, and the cutting distance of each inkjet unit 911, 912, 913, 914 calculated in step S94 in a second direction cut the actuating unit 92, that is, according to the inkjet unit 911, 912 in the X direction The cutting distance 62, the cutting distance X8 of the inkjet units 913, 914 in the X direction, the distance X7, Y12 between the plurality of inkjet units 911, 912, 913, 914, and the distances X7, Y12 between the inkjet units 911, 913 in the Y direction The cutting distance Y13 of the inkjet unit 912, 914 cuts the actuating unit 92 at the cutting distance Y11 in the Y direction, so that the actuating unit 92 forms an actuating sheet correspondingly at each of the pressure chambers, That is, the actuating pieces 921, 922, 923, 924 shown in Figures 9A and 9C, and each of the injection holes is formed in a relative position corresponding to each of the actuating pieces, which is roughly centered (as shown in step S96), In this way, each pressure chamber has an actuating piece 921, 922, 923, 924 with a predetermined area, and selectively receives the driving signal V to act, and the driving signal V is adjusted according to the aperture and droplet characteristics of each nozzle hole 93, so as to The actuating pieces 921 , 922 , 923 , 924 are driven to move at multiple frequencies, so that the actuating pieces 921 , 922 , 923 , 924 act selectively corresponding to liquid droplets of different sizes and different viscosities.
于本实施例中,可根据切割距离Y11、Y13及间隔距离Y12于致动单元92上标示切割线C1~C4,以及根据切割距离X6、X8及间隔距离X7于致动单元92上标示切割线C5~C8,使晶圆切割设备沿着切割线C1~C8对致动单元92进行切割,即可于致动单元92上切割形成致动片921、922、923、924,当然晶圆切割设备切割的顺序并不局限于依照切割线C1~C8的顺序进行切割,可依实据需求变更切割顺序,且本发明可使用的切割方式亦不局限于以划线方式标示切割线来实施,任何可根据多个喷墨单元911、912、913、914于第一方向的切割距离、多个喷墨单元911、912、913、914之间的间隔距离,以及每一该多个喷墨单元911、912、913、914于一第二方向的切割距离而于致动单元92上切割形成致动片921、922、923、924的方式均为本发明所保护的范围。In this embodiment, the cutting lines C1-C4 can be marked on the actuating unit 92 according to the cutting distances Y11, Y13 and the spacing distance Y12, and the cutting lines can be marked on the actuating unit 92 according to the cutting distances X6, X8 and the spacing distance X7 C5-C8, make the wafer cutting equipment cut the actuating unit 92 along the cutting lines C1-C8, that is, cut and form the actuating
其中,本实施例所使用的切割设备可为但不限为一晶圆切割设备,例如:激光机台,最后,将致动单元92中除了致动片即图9A所示的致动片921、922、923、924以外的废料移除即可形成如图9C所示的压电喷墨头9。Wherein, the cutting equipment used in this embodiment can be but not limited to a wafer cutting equipment, such as: a laser machine, finally, except the actuating piece in the actuating unit 92, that is, the
于本实施例中,致动片921、922、923、924可为不同尺寸并分布于四个不同象限中且相互对称设置,且致动片921、922、923、924中上下相邻的致动片的第一方向的尺寸大小系相同、左右相邻的致动片的第二方向的尺寸大小系相同以及最大的致动面积与最小的致动面积相乘系等于其它致动面积相乘,因此可使用一般的芯片切割设备来对致动单元92进行割出,可降低制造成本外,其废料也较第一实施例使用激光切割制程来得少,而且本实施例的配置另有空间利用最佳化的好处,以使各个喷墨单元之间的间隔距离因此可较第二较佳实施例来得大,更能降低流体于压力腔体之间不当互通(cross-talk)的情况发生。举例而言:若图1A所示的致动片12的致动面积为10个单位,则图9A所示的致动片921、922、923、924的致动面积可分别为约3、5、7.5、12.5个单位,而其X、Y方向尺寸则如下列表二所示,满足了3及12.5个单位面积相乘等于5及7.5个单位面积相乘的关系。同样地,其致动片921、922、923、924的长宽比皆控制在约2或以下,以免致动片921、922、923、924过长而影响动作。In this embodiment, the actuating
表二Table II
而每一喷墨单元911、912、913、914的喷孔93的孔径大致与对应的致动片921、922、923、924的尺寸及压力腔体的面积成比例关系,即致动片921、922、923、924所对应的喷孔93的孔径可分别为例如30、50、75、120um,当然,致动片921、922、923、924的致动面积以及所对应的喷孔93的孔径大小并不以此为限,可根据实际的需求而改变。另外,每个致动片921、922、923、924皆对应搭配一个喷孔93,且喷孔93一般相对于其所对应的致动片921、922、923、924呈对称或置中,而此情况下各个喷孔93之间的距离通常并不相等。因此,若压电喷墨头9有补点或多喷孔93同时喷印的考虑,也可将喷孔93之间的距离设计成相等,即将图9A所示的喷孔93位置改成图9C所示的位置,相邻两喷孔93之间的距离可为4064um,但不以此为限。And the aperture of the
此外,致动片921、922、923、924摆放的顺序并不局限于图9C所示的态样,可依照实际喷印的需求来调整。In addition, the arrangement order of the actuating
再者,本发明压电喷墨头上所配置的致动片数量并不局限于4个,亦可配置4个以上或是以下,可根据压电喷墨头的空间及致动片的面积以及其X、Y方向尺寸调配状况来调整。Furthermore, the number of actuating pieces configured on the piezoelectric inkjet head of the present invention is not limited to four, and more than four or less can also be configured, depending on the space of the piezoelectric inkjet head and the area of the actuating pieces. And its X, Y direction size distribution status to adjust.
综上所述,本发明的具有多个致动片的压电喷墨头藉由设置单一压力腔体及多个致动片,并根据不同需求来调整驱动信号以同时驱动其中一个或多个致动片,可达到喷印不同尺寸、不同黏度的液滴以及增加喷墨频率等功效,在喷印低黏度液滴时可藉由调整驱动信号的电压值。To sum up, the piezoelectric inkjet head with multiple actuating slices of the present invention sets a single pressure cavity and multiple actuating slices, and adjusts the driving signal according to different requirements to simultaneously drive one or more of them. The actuating sheet can achieve the effects of printing droplets of different sizes and different viscosities and increasing the inkjet frequency. When printing low-viscosity droplets, the voltage value of the driving signal can be adjusted.
再者,藉由本发明的喷墨头压电致动单元的切割方法主要系利用设定每一个喷墨单元的致动面积,以使本发明的压电喷墨头中每一喷墨单元设置一压力腔体的处分别产生一致动片,可根据不同喷印需求来选择驱动合适的致动片以喷印不同尺寸、不同黏度的液滴,本发明可灵活选择驱动合适的致动片以及以适当的驱动信号电压值来达到目的,例如在喷印低黏度液滴时只需选择致动面积较小的致动片来运作并降低驱动电压的电压值即可符合需求,而采用降低驱动信号的电压值的方式更可避免不必要的能量浪费,以解决习知压电喷墨头配置一个大尺寸的致动片以适用于各种不同黏度的流体喷印,但需要以较大的驱动信号才能够驱动致动片运作,使得在喷印低黏度液滴时过大的驱动信号会造成多余的能量浪费等缺点。Furthermore, the cutting method of the piezoelectric actuator unit of the inkjet head of the present invention mainly utilizes setting the actuation area of each inkjet unit, so that each inkjet unit in the piezoelectric inkjet head of the present invention is set An actuating sheet is generated at each pressure chamber, and the appropriate actuating sheet can be selected and driven according to different printing requirements to print droplets of different sizes and different viscosities. The present invention can flexibly select and drive the appropriate actuating sheet and To achieve the goal with an appropriate drive signal voltage value, for example, when printing low-viscosity droplets, you only need to select the actuation piece with a smaller actuation area to operate and reduce the voltage value of the drive voltage to meet the requirements. The way of the voltage value of the signal can avoid unnecessary waste of energy, so as to solve the problem that the conventional piezoelectric inkjet head is equipped with a large-sized actuating sheet to be suitable for various fluids with different viscosities. Only the driving signal can drive the actuating plate to operate, so that when the low-viscosity liquid droplets are printed, an excessively large driving signal will cause redundant energy waste and other disadvantages.
本发明得由熟知此技术的人士任施匠思而为诸般修饰,然皆不脱如附申请专利范围所欲保护者。The present invention can be modified in various ways by those who are familiar with this technology, but all of them do not break away from the intended protection of the scope of the appended patent application.
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