CN103991987A - Process for pre-treating high-concentration phosphorus-containing wastewater to remove total phosphorus (TP) and process system thereof - Google Patents
Process for pre-treating high-concentration phosphorus-containing wastewater to remove total phosphorus (TP) and process system thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及工业废水处理工艺,尤其涉及一种预处理高磷废水去除总磷的工艺及其工艺系统,尤其涉及一种基于化学法多点加药预处理高浓度含磷废水去除总磷工艺及其工艺系统。 The present invention relates to an industrial wastewater treatment process, in particular to a process and a process system for pretreating high-phosphorus wastewater to remove total phosphorus, and in particular to a process based on chemical multi-point dosing to pretreat high-concentration phosphorus-containing wastewater to remove total phosphorus and its crafting system. the
背景技术 Background technique
磷污染可对人体、海洋生物、土壤、水体造成多种程度不同的危害,尤其是水体中以正磷酸盐离子、聚合磷酸盐及有机林化合物形式存在的磷,总磷浓度在静止的水体超过86ug/L时,即判断该水体为富营养化,受到污染。水体的过量的磷将会引起赤潮,藻类大量繁殖,鱼虾死亡等恶性现象。 Phosphorus pollution can cause harm to the human body, marine organisms, soil, and water bodies in different degrees, especially phosphorus in water bodies in the form of orthophosphate ions, polymeric phosphates, and organic forest compounds. The total phosphorus concentration in still water bodies exceeds 86ug/L, it is judged that the water body is eutrophic and polluted. Excessive phosphorus in the water body will cause red tides, algae blooms, fish and shrimp deaths and other malignant phenomena. the
电子、电镀工业、印刷电路板工业、化成箔废水以及一些贵金属催化剂生产过程中会大量使用硫酸、硝酸、磷酸、次磷酸盐等化学药剂,使得所排放的高浓度含磷废水中的次磷酸盐、亚磷酸盐成为废水处理技术中的一个难点。排入水体的富含磷酸盐,在光照和其他环境条件适宜的情况下,足以促使水体中的藻类过量生长,在随后的藻类死亡和随之而来的异养微生物代谢活动中,水体中的溶解氧很可能被耗尽,从而造成水体质量恶化和水生态环境结构破坏。 Chemicals such as sulfuric acid, nitric acid, phosphoric acid, and hypophosphite will be used in large quantities in the production process of electronics, electroplating industry, printed circuit board industry, chemical foil wastewater, and some precious metal catalysts, making the hypophosphite in the discharged high-concentration phosphorus-containing wastewater , Phosphite has become a difficult point in wastewater treatment technology. Phosphate-rich discharge into water bodies, under favorable light and other environmental conditions, is sufficient to promote excessive growth of algae in the water body, and in the subsequent algae death and subsequent metabolic activities of heterotrophic microorganisms, the water body Dissolved oxygen is likely to be depleted, resulting in deterioration of water quality and damage to the structure of the aquatic ecological environment. the
目前常用的含磷废水处理方法是化学沉淀法,即用石灰调节含磷废水pH值,并加金属补集剂等中和、混凝、絮凝、沉淀。此外还有离子交换法、吸附法、电渗析法、蒸发浓缩法及反渗法,但经这些方法处理后的废水均无法达到理想的除磷效果,含有这些未经达标处理的含磷废水的外排既会导致环境污染,且也造成资源的浪费。并且,有些工业含磷废水处理难度更高,废液中除了次亚磷酸及亚磷酸需要氧化外,尚有大量的有机络合剂,高化学需氧量值(COD),也需要消耗大量氧化剂,故所加的氧化剂分散了力量,常常不能满足次亚磷酸及亚磷酸的氧化要求,所以去除效果不佳。业界一般采用Fenton(芬顿试剂)、铁盐、铝盐混凝等方法处理高磷废水,但其稳定度难以控制,排放水通常也无法达标。 At present, the commonly used phosphorus-containing wastewater treatment method is chemical precipitation method, that is, adjusting the pH value of phosphorus-containing wastewater with lime, and adding metal replenishing agents for neutralization, coagulation, flocculation, and precipitation. In addition, there are ion exchange method, adsorption method, electrodialysis method, evaporation concentration method and reverse osmosis method, but the wastewater treated by these methods cannot achieve the ideal phosphorus removal effect, and contains these phosphorus-containing wastewater that has not been treated up to the standard Outflow will not only lead to environmental pollution, but also cause waste of resources. Moreover, some industrial phosphorus-containing wastewater is more difficult to treat. In addition to hypophosphorous acid and phosphorous acid that need to be oxidized, there are still a large amount of organic complexing agents in the waste liquid. The high chemical oxygen demand (COD) also requires a large amount of oxidant consumption. , so the added oxidizing agent disperses the power, and often cannot meet the oxidation requirements of hypophosphorous acid and phosphorous acid, so the removal effect is not good. The industry generally uses Fenton (Fenton's reagent), iron salt, aluminum salt coagulation and other methods to treat high phosphorus wastewater, but its stability is difficult to control, and the discharge water usually cannot meet the standard. the
因此,寻找一种新的化学沉淀工艺,以克服Fenton(芬顿试剂)、铁盐、铝盐等混凝方法的不足,同时提高总磷的去除效果具有重要意义。 Therefore, it is of great significance to find a new chemical precipitation process to overcome the deficiencies of coagulation methods such as Fenton (Fenton's reagent), iron salts, aluminum salts, etc., and to improve the removal effect of total phosphorus. the
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种预处理高磷废水去除总磷的工艺及其工艺系统,尤其提供一种基于化学法多点加药预处理高浓度含磷废水去除总磷工艺及其工艺系统,克服了现有技术处理效果不理想、成本过高的缺点,可有效消除废水中的磷含量,是目前处理高浓度含磷废水比较理想的方法。 The technical problem to be solved by the present invention is to provide a process for pretreating high-phosphorus wastewater to remove total phosphorus and its process system, especially to provide a chemical method based on multi-point dosing to pretreat high-concentration phosphorus-containing wastewater to remove total phosphorus process and its The process system overcomes the shortcomings of unsatisfactory treatment effect and high cost of the existing technology, and can effectively eliminate the phosphorus content in wastewater. It is an ideal method for treating high-concentration phosphorus-containing wastewater at present. the
本发明基于以下原理: The present invention is based on the following principles:
化学法理论上可以一次加入处理药剂,本发明选择分多次加入氯化钙、酸、氧化剂等原料药剂,是为了节约成本和加强处理效果。化学沉淀除磷是通过化学沉析过程完成的,通过向污水中投加无机金属盐药剂,其与污水中溶解性的盐类,如磷酸盐、亚磷酸盐混合后,形成颗粒状、非溶解性的物质,这一过程涉及的是所谓的相转移过程,反应方程如式1。实际上投加化学药剂后,污水中进行的不仅仅是沉析反应,同时还进行着化学絮凝反应。 Theoretically, the chemical method can add treatment agents at one time, but the present invention chooses to add raw materials such as calcium chloride, acid, and oxidant several times in order to save costs and enhance the treatment effect. Phosphorus removal by chemical precipitation is accomplished through the process of chemical precipitation. By adding inorganic metal salt agents to sewage, it mixes with soluble salts in sewage, such as phosphate and phosphite, to form granular, insoluble Sexual substances, this process involves the so-called phase transfer process, and the reaction equation is shown in Equation 1. In fact, after the chemical agent is added, not only the precipitation reaction but also the chemical flocculation reaction are carried out in the sewage. the
根据水质分析,化学沉淀考虑采用钙盐用作沉析药剂。在强碱性条件下,亚磷酸钙、磷酸钙的形成是按反应式1进行: According to water quality analysis, chemical precipitation considers the use of calcium salt as a precipitation agent. Under strongly alkaline conditions, the formation of calcium phosphite and calcium phosphate is carried out according to reaction formula 1:
3Ca2++2PO33-→Ca3(PO3)2↓ (pH≥8.5) 式1 3Ca 2+ +2PO3 3- →Ca 3 (PO 3 ) 2 ↓ (pH≥8.5) Formula 1
3Ca2++2PO43-→Ca3(PO4)2↓ 3Ca 2+ +2PO4 3- →Ca 3 (PO 4 ) 2 ↓
研究表明,单独的氧化剂对总磷没有显著的去除作用,只能把部分次磷酸盐、亚磷酸盐氧化成正磷酸盐,单独FeSO4对磷的去除作用也较低,其对水中磷酸盐去除率仅为10-20%左右。但氧化剂-FeSO4联用的工艺具有氧化、吸附和络合沉淀等多种机制,表现出良好的去除水中污染物的效能,实验显示,KMnO4和FeSO4反应会原位生成新生态铁锰氧化物,其中锰氧化物的引入对磷酸盐的去除作用非常明显。化学反应方程式为反应式2: Studies have shown that a single oxidant has no significant removal effect on total phosphorus, and can only oxidize part of hypophosphite and phosphite into orthophosphate. FeSO4 alone has a low effect on phosphorus removal, and its removal rate of phosphate in water is only It is about 10-20%. However, the oxidant-FeSO4 combined process has multiple mechanisms such as oxidation, adsorption, and complexation precipitation, and shows good efficiency in removing pollutants in water. Experiments show that the reaction of KMnO4 and FeSO4 will generate new ecological iron-manganese oxides in situ. Among them, the introduction of manganese oxide has a very obvious effect on the removal of phosphate. The chemical reaction equation is reaction formula 2:
3Fe2++MnO4-+5H2O=3Fe(OH)3↓+MnO2+H+ 式2 3Fe 2+ +MnO4 - +5H2O=3Fe(OH)3↓+MnO2+H+ Formula 2
KMnO4-FeSO4工艺对磷的去除效果随铁盐投量的增加而增加,随着氧化剂与FeSO4摩尔比的增加,对磷的去除率逐渐增加。 The phosphorus removal effect of KMnO4-FeSO4 process increases with the increase of iron salt dosage, and the phosphorus removal rate increases gradually with the increase of oxidant to FeSO4 molar ratio. the
实验表明,水中常见的无机离子如Ca2+的存在,一方面可提高KMnO4-FeSO4工艺形成的絮体颗粒物固相铁锰氧化物的表面ζ电位和降低了磷与固相铁锰氧化物之间的斥力,利于磷的吸附去除;另一方面,在较高的溶液pH值条件下,Ca2+的存在有利于溶液中的固态铁氧化物的转移,增加了用于吸附磷的固相铁锰氧化物的有效量,通过多种机制影响KMnO4-FeSO4和Fe2(SO4)3共沉降去除磷效果。KMnO4-FeSO4工艺对磷的去除效果远远高于工艺中各单一物质对磷的去除率,工艺表现出良好的除磷效能, 并具有高效、经济、方便等优势,是一项适合我国当前受污染水体深度强化除污染的工艺技术。 Experiments have shown that the presence of common inorganic ions in water such as Ca2+, on the one hand, can increase the surface zeta potential of the floc particles solid-phase iron-manganese oxides formed by the KMnO4-FeSO4 process and reduce the relationship between phosphorus and solid-phase iron-manganese oxides. repulsion, which is beneficial to the adsorption and removal of phosphorus; on the other hand, at a higher pH value of the solution, the presence of Ca2+ is conducive to the transfer of solid iron oxides in the solution, increasing the amount of solid iron and manganese oxides used for adsorption of phosphorus. The effective amount of KMnO4-FeSO4 and Fe2(SO4)3 co-precipitation to remove phosphorus through a variety of mechanisms. The removal effect of KMnO4-FeSO4 process on phosphorus is much higher than the removal rate of each single substance in the process. The process shows good phosphorus removal efficiency, and has the advantages of high efficiency, economy and convenience. Deeply strengthened decontamination technology for polluted water bodies. the
本发明以钙盐为沉淀剂,通过过量投加,生成利用价值较高的亚磷酸钙。由于亚磷酸钙为微溶物质,而磷酸钙为不溶物质,为达到排水TP(总磷含量)≤10mg/L的标准,须用化学氧化法将剩余的亚磷酸盐氧化成正磷酸盐,而后与水中过量的氯化钙形成磷酸钙沉淀除去。 The present invention uses calcium salt as a precipitating agent and generates calcium phosphite with high utilization value through excessive dosing. Since calcium phosphite is a slightly soluble substance, while calcium phosphate is an insoluble substance, in order to meet the standard of drainage TP (total phosphorus content) ≤ 10mg/L, the remaining phosphite must be oxidized into orthophosphate by chemical oxidation, and then mixed with Excess calcium chloride in water is removed by precipitation of calcium phosphate. the
本发明所要解决的技术问题是通过以下技术方案实现的: The technical problem to be solved by the present invention is achieved through the following technical solutions:
一种预处理高磷废水去除总磷的工艺,包括以下步骤,包括如下化学沉淀反应; A kind of technology of pretreating high phosphorus waste water to remove total phosphorus, comprises the following steps, comprises following chemical precipitation reaction;
至少包括第一次化学沉淀反应:高浓度含磷废水曝气均化、预氧化;加入适量酸调整pH值为8.5-10.0,加入过量钙盐充分搅拌,进行第一次化学沉淀反应,得到白泥沉淀析出,得第一次处理水;所述曝气均化使得不同批次不同浓度排放的高磷废水混合均匀;所述预氧化是利用空气中的氧气使得部分次磷酸盐氧化为亚磷酸盐或正磷酸盐,如磷酸钙、亚磷酸钙白泥沉淀析出,减少后期氧化剂投加量。 Including at least the first chemical precipitation reaction: aeration, homogenization and pre-oxidation of high-concentration phosphorus-containing wastewater; adding an appropriate amount of acid to adjust the pH value to 8.5-10.0, adding excess calcium salt and stirring thoroughly, and performing the first chemical precipitation reaction to obtain white The sludge is precipitated to obtain the first treatment water; the aeration homogenization makes the high-phosphorus wastewater discharged from different batches of different concentrations uniformly mixed; the pre-oxidation uses the oxygen in the air to oxidize part of the hypophosphite into phosphorous acid Salt or orthophosphate, such as calcium phosphate and calcium phosphite white mud precipitates out, reducing the dosage of oxidant in the later stage. the
或/和,还至少包括第二次化学沉淀反应:在所述第一次处理后的污水中加入适量酸、氧化剂、络合剂溶液,调整pH值为3.5-4.5,进行第二次化学沉淀、氧化、络合混凝反应,黄泥沉淀析出,得第二次处理上清液; Or/and, it also includes at least the second chemical precipitation reaction: add an appropriate amount of acid, oxidant, and complexing agent solution to the sewage after the first treatment, adjust the pH value to 3.5-4.5, and perform the second chemical precipitation , oxidation, and complex coagulation reaction, the yellow mud precipitates out, and the supernatant for the second treatment is obtained;
或/和,还至少包括第三次化学沉淀反应:所述第二次处理上清液中加入适量氧化剂,曝气混合,氧化反应后的污水加入钙盐、氧化剂、硫酸亚铁混合,进行第三次化学沉淀、氧化、络合混凝反应,黄泥沉淀析出,得第三次处理上清液;所述第三次处理上清液与氢氧化钠、聚合氯化铝(PAC)、聚丙烯酰胺(PAM),混合进行固液分离,去除悬浮物,得处理完成的低磷达标排出水;还进一步所述排出水进入市政管网进一步生化处理。 Or/and, it also includes at least the third chemical precipitation reaction: add an appropriate amount of oxidant to the supernatant of the second treatment, aerate and mix, add calcium salt, oxidant, and ferrous sulfate to the sewage after the oxidation reaction, and perform the second Three times of chemical precipitation, oxidation, and complex coagulation reaction, yellow mud precipitates out, and the third treatment supernatant is obtained; the third treatment supernatant is mixed with sodium hydroxide, polyaluminum chloride (PAC), poly Acrylamide (PAM), mixed for solid-liquid separation, to remove suspended matter, to obtain the treated low-phosphorus discharge water that meets the standard; furthermore, the discharge water enters the municipal pipe network for further biochemical treatment. the
所述氢氧化钠目的是调整废水的pH值、PAC的作用是通过压缩双电层、电性中和、卷带网捕以及吸附桥连等四个方面的作用进行混凝沉淀,使得废水颗粒物质沉淀下来过滤掉,PAM分子能与分散于溶液中的悬浮粒子架桥吸附,有着极强的絮凝作用。 The purpose of the sodium hydroxide is to adjust the pH value of the wastewater, and the function of the PAC is to coagulate and precipitate through the four aspects of compressing the electric double layer, electrically neutralizing, coiling and netting, and absorbing and bridging, so that the wastewater particles The substances are precipitated and filtered out, and the PAM molecules can bridge and adsorb the suspended particles dispersed in the solution, which has a strong flocculation effect. the
所述步骤还包括泥水分离:白泥和黄泥污泥脱水后进行污泥回收利用。 The step also includes mud-water separation: after the white mud and yellow mud sludge are dewatered, the sludge is recycled. the
所述酸为选自次氯酸(HClO)、盐酸(HCl)、硫酸(H2SO4)的一种或多种,所述组分加入比例为>0的任意比例; The acid is one or more selected from hypochlorous acid (HClO), hydrochloric acid (HCl), sulfuric acid (H 2 SO 4 ), and the addition ratio of the components is any ratio >0;
所述钙盐为选自氯化钙(CaCl2)、氧化钙(CaO)、碳酸钙(CaCO3)、次氯酸钙Ca(ClO)2的一种或多种,所述组分加入比例为>0的任意比例; The calcium salt is one or more selected from calcium chloride (CaCl 2 ), calcium oxide (CaO), calcium carbonate (CaCO 3 ), calcium hypochlorite Ca(ClO) 2 , and the addition ratio of the components is any ratio >0;
所述氧化剂为选自次氯酸(HClO)、次氯酸钠(NaClO)、二氧化氯(ClO2)、氯气(Cl2)、高锰酸钾(KMnO4)、高锰酸钠(NaMnO4)、高铁酸钾、臭氧(O3)、双氧水(H2O2)中的一种或多种,所述组分加入比例为>0的任意比例;但排除高锰酸钾(KMnO4)和双氧水(H2O2)同时加入; The oxidant is selected from hypochlorous acid (HClO), sodium hypochlorite (NaClO), chlorine dioxide (ClO 2 ), chlorine gas (Cl 2 ), potassium permanganate (KMnO 4 ), sodium permanganate (NaMnO 4 ), One or more of potassium ferrate, ozone (O 3 ), hydrogen peroxide (H 2 O 2 ), the addition ratio of the components is any ratio >0; but potassium permanganate (KMnO 4 ) and hydrogen peroxide are excluded (H 2 O 2 ) added at the same time;
所述络合混凝剂为硫酸亚铁、氯化亚铁,聚合硫酸铁中的一种或多种,所述组分加入比例为>0的任意比例。 The complex coagulant is one or more of ferrous sulfate, ferrous chloride, and polyferric sulfate, and the addition ratio of the components is any ratio >0. the
所述的钙盐用量为Ca和废水中P(磷)的摩尔比为2:1-10:1;所述第二次处理上清液中加入氧化剂和上清液中P(磷)的摩尔比为2:1-20:1;其中所述氢氧化钠加入量为0.2-0.5g/L废水、聚合氯化铝(PAC)加入量为0.5-2g/L废水、聚丙烯酰胺(PAM)为0.01-0.05/L废水; The calcium salt consumption is that the molar ratio of Ca and P (phosphorus) in the waste water is 2:1-10:1; the molar ratio of P (phosphorus) in the oxidant and the supernatant is added in the described second treatment supernatant. The ratio is 2:1-20:1; wherein the amount of sodium hydroxide added is 0.2-0.5g/L waste water, polyaluminum chloride (PAC) added amount is 0.5-2g/L waste water, polyacrylamide (PAM) 0.01-0.05/L waste water;
所述FeSO4·7H2O和氧化剂的摩尔比为3:1-10:1;尤其为所述FeSO4·7H2O和KMnO4摩尔比为3:1-10:1; The molar ratio of FeSO 4 ·7H 2 O and oxidant is 3:1-10:1; especially the molar ratio of FeSO 4 ·7H 2 O and KMnO 4 is 3:1-10:1;
本发明还提供了所述一种预处理高磷废水去除总磷的工艺系统,包括相互配置的污水储存池、调节沉淀池、混凝搅拌池、固液分离设备,沉淀浓缩储存池,所述调节沉淀池后还配置有第一化学反应池、第一高效澄清池、第二化学反应池、第二高效澄清池、第三化学反应池、第三高效澄清池; The present invention also provides the process system for pretreating high-phosphorus wastewater to remove total phosphorus, which includes mutually configured sewage storage tanks, regulating sedimentation tanks, coagulation mixing tanks, solid-liquid separation equipment, and sedimentation concentration storage tanks. After adjusting the sedimentation tank, there are also the first chemical reaction tank, the first high-efficiency clarification tank, the second chemical reaction tank, the second high-efficiency clarification tank, the third chemical reaction tank, and the third high-efficiency clarification tank;
所述调节沉淀池可均化水质,沉淀废水中的部分悬浮物。 The regulating sedimentation tank can homogenize the water quality and settle part of the suspended solids in the waste water. the
所述第二高效澄清池和第三化学反应池之间还配置有缓冲池,由于高效澄清池和化学反应池直接有高度差,不能靠溢流,需要加设缓冲池避免水泵出现断流,排空; There is also a buffer tank between the second high-efficiency clarifier and the third chemical reaction tank. Since there is a direct height difference between the high-efficiency clarifier and the chemical reaction tank, overflow cannot be relied on. null;
所述沉淀浓缩储存池分为白泥浓缩储存池、黄泥浓缩储存池。 The sediment concentration storage tank is divided into a white mud concentration storage tank and a yellow mud concentration storage tank. the
所述沉淀浓缩储存池还配置有污泥脱水设备,所述污泥脱水设备(14)所选自已知的板框压滤机、螺旋脱水机中的一种或多种。 The sediment concentration storage tank is also equipped with sludge dewatering equipment, and the sludge dewatering equipment (14) is selected from one or more of known plate and frame filter presses and screw dehydrators. the
所述固液分离设备为已知的溶气气浮设备、斜板沉淀池中的一种或多种串联组合。 The solid-liquid separation equipment is one or more serial combinations of known dissolved air flotation equipment and inclined plate sedimentation tanks. the
本发明工艺及其工艺系统与现有技术相比,采用上述技术方案所具有的技术效果是: Compared with the prior art, the process of the present invention and its process system adopt the technical effect of the above-mentioned technical scheme:
1.总磷去除率高,在相同的药剂投加量条件下,分次分多点位投加试剂,可以减少沉淀反应药剂的用量,节约运行成本。 1. The removal rate of total phosphorus is high. Under the condition of the same chemical dosage, adding reagents at multiple points can reduce the amount of precipitation reaction reagents and save operating costs. the
2.运行成本低,处理费用省,具有明显的经济和社会效益。 2. Low operating cost, low processing cost, and obvious economic and social benefits. the
3.本发明工艺中添加的钙盐、酸、氧化剂、络合剂等化学药剂,实现多次氧化、沉淀、络合混凝反应,并进行多次固液分离后,保证出水总磷(TP)由2000mg/L降至约10mg/L,去除率高达99%,预处理废水可直接进入市政管 网进一步进行生化处理。 3. The chemical agents such as calcium salt, acid, oxidizing agent and complexing agent added in the process of the present invention realize multiple oxidation, precipitation, complex coagulation reactions, and after multiple solid-liquid separations, ensure that the total phosphorus in the effluent (TP ) from 2000mg/L to about 10mg/L, the removal rate is as high as 99%, and the pretreated wastewater can directly enter the municipal pipe network for further biochemical treatment. the
4.本工艺系统能实现资源的回收,有效消除废水中的磷含量,大大减少市政污水的处理负担。 4. This process system can realize the recovery of resources, effectively eliminate the phosphorus content in wastewater, and greatly reduce the burden of municipal sewage treatment. the
附图说明 Description of drawings
图1是本发明工艺系统结构示意图 Fig. 1 is a structural representation of the process system of the present invention
其中:1-污水储存池,2-调节沉淀池,3-第一化学反应池,4-第一高效澄清池,5-第二化学反应池,6-第二高效澄清池,7-缓冲池,8-第三化学反应池,9-第三高效澄清池,10-混凝搅拌池,11-固液分离设备,12-白泥浓缩储存池,13-黄泥浓缩储存池,14-污泥脱水设备 Among them: 1-sewage storage tank, 2-regulating sedimentation tank, 3-first chemical reaction tank, 4-first high-efficiency clarification tank, 5-second chemical reaction tank, 6-second high-efficiency clarification tank, 7-buffer tank , 8-the third chemical reaction tank, 9-the third high-efficiency clarification tank, 10-coagulation stirring tank, 11-solid-liquid separation equipment, 12-white mud concentration storage tank, 13-yellow mud concentration storage tank, 14-pollution Mud dehydration equipment
具体实施方式 Detailed ways
下面结合具体实施例对本发明作进一步说明,但不作为对本发明的限定。 The present invention will be further described below in conjunction with specific examples, but not as a limitation to the present invention. the
如图1所述的一种预处理高磷废水去除总磷的工艺及其工艺系统,通过以下步骤来完成废水去除总磷,以获得达到直接排除的标准的废水: As shown in Figure 1, a process for pretreating high-phosphorus wastewater to remove total phosphorus and a process system thereof, completes the removal of total phosphorus from wastewater through the following steps, so as to obtain wastewater that reaches the standard of direct exclusion:
(1)第一次化学沉淀:高浓度含磷废水进入污水储存池1经工业风曝气均化、预氧化后进入调节沉淀池2;调节沉淀池2产生的原料泥进行回收,而上清液经一级提升泵提升至第一化学反应池3,通过计量泵加入适量盐酸,使污水pH值控制在8.5-10.0,加入过量氯化钙;所述酸为30%盐酸,也可以是已知常识的浓度,如百分浓度为10-99%的次氯酸、盐酸、硫酸的一种或多种替代,所述多种组合加入组分比例为已知常识的>0的任意比例,如具体实施例时组分之间为1:1的比例; (1) The first chemical precipitation: High-concentration phosphorus-containing wastewater enters the sewage storage tank 1, is aerated and homogenized by industrial wind, and enters the regulating sedimentation tank 2 after being pre-oxidized; the raw material sludge produced in the regulating sedimentation tank 2 is recycled, and the supernatant The liquid is lifted to the first chemical reaction tank 3 through the primary lifting pump, and an appropriate amount of hydrochloric acid is added through the metering pump to control the pH value of the sewage at 8.5-10.0, and excess calcium chloride is added; the acid is 30% hydrochloric acid, or it can be already The concentration of common knowledge, such as one or more replacements of hypochlorous acid, hydrochloric acid, sulfuric acid with a percentage concentration of 10-99%, said multiple combinations adding component ratios are any proportion of known common sense > 0, During the concrete embodiment, be the ratio of 1:1 between the components;
所述钙盐为选自氯化钙、氧化钙、碳酸钙、次氯酸钙的一种或多种,所述组合加入组分比例为已知常识的>0的任意比例,如,组分之间为1:1的比例;所述钙盐用量为Ca和废水中磷的摩尔比为2:1,6:1或10:1; The calcium salt is one or more selected from calcium chloride, calcium oxide, calcium carbonate, and calcium hypochlorite, and the ratio of the components added in combination is any ratio of known common sense > 0, such as the component Between be the ratio of 1:1; Described calcium salt consumption is that the molar ratio of Ca and phosphorus in waste water is 2:1, 6:1 or 10:1;
充分搅拌,使得废水中的磷酸根、亚磷酸根和钙离子充分反应生产磷酸钙、亚磷酸钙沉淀,出水进入第一效澄清池4进行第一次的化学沉淀,沉淀的磷酸钙、亚磷酸钙白泥靠重力流进入白泥浓缩储存池12,第一次沉淀处理的产水进入第二化学反应池5; Stir fully to make the phosphate, phosphite and calcium ions in the wastewater fully react to produce calcium phosphate and calcium phosphite precipitation, and the effluent enters the first effect clarification tank 4 for the first chemical precipitation, and the precipitated calcium phosphate and phosphorous acid Calcium white mud enters the white mud concentration storage tank 12 by gravity flow, and the produced water of the first sedimentation treatment enters the second chemical reaction tank 5;
(2)第二次化学沉淀:在所述第二化学反应池5的待处理水中同时加入由盐酸、高锰酸钾、硫酸亚铁溶液;其中选用浓度为30%盐酸,投加量为2ml/L废水,所述氧化剂高锰酸钾和待处理上清液中磷的摩尔比为2:1-20:1,具体为2:1,10:1或20:1;所述硫酸亚铁投加量以FeSO4·7H2O和磷的摩尔比计为实 施例时为10:1、8:1,或12:1;所述FeSO4·7H2O和高锰酸钾的摩尔比为实施例时3:1,6:1或10:1。通过计量泵控制流量,使污水pH值控制在3.5-4.5,具体为pH3.5、4或4.5,或已知常识的可推断的pH值,进行第二次的化学沉淀、氧化、络合混凝反应。反应出水溢流进入第二高效澄清池6,沉淀的黄泥泵入黄泥浓缩储存池13,上清液靠重力流进入缓冲池7; (2) chemical precipitation for the second time: add hydrochloric acid, potassium permanganate, ferrous sulfate solution simultaneously in the waiting water of described second chemical reaction tank 5; Wherein the selected concentration is 30% hydrochloric acid, dosage is 2ml /L waste water, the molar ratio of phosphorus in the oxidant potassium permanganate and the supernatant to be treated is 2:1-20:1, specifically 2:1, 10:1 or 20:1; the ferrous sulfate The dosage is 10:1, 8:1, or 12:1 when the mol ratio of FeSO4.7H2O and phosphorus is counted as the embodiment; the mol ratio of the described FeSO4.7H2O and potassium permanganate is 3 when the embodiment is :1, 6:1 or 10:1. The flow is controlled by the metering pump, so that the pH value of the sewage is controlled at 3.5-4.5, specifically pH 3.5, 4 or 4.5, or the pH value that can be inferred from known common sense, and the second chemical precipitation, oxidation, and complexation are performed. coagulation reaction. The reaction effluent overflows into the second high-efficiency clarifier 6, and the precipitated yellow mud is pumped into the yellow mud concentration storage tank 13, and the supernatant enters the buffer tank 7 by gravity flow;
所述络合混凝剂为硫酸亚铁、氯化亚铁,聚合硫酸铁中的一种或多种,所述组分加入比例为>0的任意比例。 The complex coagulant is one or more of ferrous sulfate, ferrous chloride, and polyferric sulfate, and the addition ratio of the components is any ratio >0. the
(3)第三次化学沉淀:所述缓冲池7的污水靠二级提升泵提升至第三化学反应池8;在进入所述第三化学反应池8之前,通过管道混合器加入适量的高锰酸钾,所述高锰酸钾和P的摩尔比为3:1,6:1或10:1;经曝气混合后,在污水储存池1进行氧化反应;反应后的污水通过管道混合器与氯化钙、高锰酸钾、硫酸亚铁同时混合后,其中氯化钙投加量为Ca和废水中磷的摩尔比为5:1,硫酸亚铁投加量以FeSO4·7H2O和P的摩尔比计为实施例时为10:1、8:1,或12:1;FeSO4·7H2O和高锰酸钾的摩尔比实施例时为3:1,6:1或10:1; (3) The third chemical precipitation: the sewage in the buffer tank 7 is lifted to the third chemical reaction tank 8 by the secondary lift pump; before entering the third chemical reaction tank 8, an appropriate amount of high Potassium manganate, the molar ratio of potassium permanganate and P is 3:1, 6:1 or 10:1; after aeration and mixing, the oxidation reaction is carried out in the sewage storage tank 1; the sewage after the reaction is mixed through the pipeline After mixed with calcium chloride, potassium permanganate, and ferrous sulfate at the same time, the molar ratio of calcium chloride dosage is Ca and phosphorus in wastewater is 5:1, and the dosage of ferrous sulfate is FeSO4 7H2O and The mol ratio of P is 10:1, 8:1, or 12:1 during the embodiment; FeSO 7H O and the mol ratio of potassium permanganate during the embodiment are 3:1, 6:1 or 10:1;
混合后进行第三次化学沉淀、氧化、络合混凝反应,出水靠重力流入第三高效澄清池9,形成的黄泥同样进入黄泥浓缩储存池13,而上清液靠重力流进入混凝搅拌池10;在所述混凝搅拌池内上清液与氢氧化钠、聚合氯化铝、聚丙烯酰胺混合,其中加入量与废水比例为,氢氧化钠为0.2-0.5g/L废水、聚合氯化铝为0.5-2g/L废水、聚丙烯酰胺为0.01-0.05/L废水;所述范围在实施例中具体加入量是:氢氧化钠为0.2g/L废水、0.3g/L废水或0.5g/L废水;聚合氯化铝为0.5g/L废水、1.2g/L废水或2g/L废水;聚丙烯酰胺为0.01g/L废水、0.03g/L废水或0.05/L废水,混合后进入固液分离设备(11)进行固液分离去除悬浮物,至此,处理完成,最后的产水可进入市政管网进一步进行生化处理。 After mixing, the third chemical precipitation, oxidation, and complex coagulation reactions are carried out. The effluent flows into the third high-efficiency clarifier 9 by gravity, and the formed yellow mud also enters the yellow mud concentration storage tank 13, while the supernatant enters the mixing tank 9 by gravity flow. Coagulation and stirring tank 10; in the coagulation and stirring tank, the supernatant is mixed with sodium hydroxide, polyaluminum chloride, polyacrylamide, wherein the ratio of addition to waste water is, sodium hydroxide is 0.2-0.5g/L waste water, Polyaluminum chloride is 0.5-2g/L waste water, polyacrylamide is 0.01-0.05/L waste water; The specific addition amount in the embodiment is: sodium hydroxide is 0.2g/L waste water, 0.3g/L waste water or 0.5g/L waste water; polyaluminum chloride is 0.5g/L waste water, 1.2g/L waste water or 2g/L waste water; polyacrylamide is 0.01g/L waste water, 0.03g/L waste water or 0.05/L waste water, After mixing, enter the solid-liquid separation equipment (11) for solid-liquid separation to remove suspended matter. So far, the treatment is completed, and the final product water can enter the municipal pipe network for further biochemical treatment. the
(4)泥水分离:所述白泥浓缩储存池12和黄泥浓缩储存池13浓缩后的污泥进入污泥脱水设备14,进行脱水,能达到污泥回收利用,节约了资源。 (4) Separation of mud and water: the sludge concentrated in the white mud concentration storage tank 12 and the yellow mud concentration storage tank 13 enters the sludge dewatering equipment 14 for dehydration, which can achieve sludge recycling and save resources. the
试运行例1 Test run example 1
黑龙江某炼化公司聚丙烯酰胺装置排放的污水中含磷量极高,其总磷(TP)浓度达到1800mg/L左右,排到下游污水处理厂后,对其冲击严重,导致污水总排口磷含量严重超标。 The phosphorus content in the wastewater discharged from a polyacrylamide unit of a refinery company in Heilongjiang is extremely high, and its total phosphorus (TP) concentration reaches about 1800mg/L. Phosphorus content is seriously exceeded. the
针对聚丙烯酰胺装置排放的含磷污水,项目设计处理能力:240m3/d(合10m3/h)。经传统的工艺系统处理,选择投加过量的氯化钙沉淀结合二氧化氯 氧化工艺方法,处理后水质如下:总磷≥50mg/L,未达标,未达到排放标准。其后,采用本发明工艺对传统工艺进行了整改,采用化学法分次加入氯化钙、高锰酸钾、硫酸亚铁,其中氯化钙投加量为Ca和废水中P(磷)的摩尔比为5:1。硫酸亚铁投加量为FeSO4·7H2O和P的摩尔比为10:1;FeSO4·7H2O和高锰酸钾的摩尔比为10:1,实现二次氧化、沉淀、络合混凝反应,由于KMnO4-FeSO4联合工艺形成的固相铁锰氧化物具有很强的络合沉淀和吸附作用的共同作用,工艺运行效果良好,出水总磷(TP)由2000mg/L降至约10mg/L。 For the phosphorus-containing sewage discharged from the polyacrylamide plant, the project design treatment capacity: 240m 3 /d (10m 3 /h). After the traditional process system treatment, choose to add excessive calcium chloride precipitation combined with chlorine dioxide oxidation process method, the water quality after treatment is as follows: total phosphorus ≥ 50mg/L, not up to the standard, not up to the discharge standard. Afterwards, adopt technology of the present invention to carry out rectification to traditional technology, adopt chemical method to add calcium chloride, potassium permanganate, ferrous sulfate in stages, wherein calcium chloride dosage is Ca and P (phosphorus) in waste water The molar ratio is 5:1. The dosage of ferrous sulfate is FeSO 4 7H 2 O and P molar ratio is 10:1; the molar ratio of FeSO 4 7H 2 O and potassium permanganate is 10:1 to achieve secondary oxidation, precipitation Combined coagulation reaction, because the solid-phase iron-manganese oxide formed by the KMnO 4 -FeSO 4 joint process has a strong combination of complexation precipitation and adsorption, the process works well, and the total phosphorus (TP) in the effluent is reduced from 2000mg/L down to about 10mg/L.
采用本工艺运行调试各单元处理效果结果如下: Using this process to run and debug the processing results of each unit is as follows:
试运行例2 Test run example 2
本例为结合上述工艺,进行了烧杯实验研究,具体步骤和结果如下表: In this example, a beaker experiment was carried out in combination with the above-mentioned process. The specific steps and results are as follows:
试运行例3 Test run example 3
本例为结合上述工艺,进行了烧杯实验研究,具体步骤和结果如下表: In this example, a beaker experiment was carried out in combination with the above-mentioned process. The specific steps and results are as follows:
以上所述的实施例,只是本发明所选的具体实施方式的一种,而并非对实施方式的限定。对于本领域的技术人员来说,在上述说明的基础上还可以做出其它不同形式的变动。由此引申出的显而易见的变化和替换都应包含在本发明的保护范围内。 The above-mentioned embodiments are only one of the selected specific implementation manners of the present invention, rather than limiting the implementation manners. For those skilled in the art, other changes in different forms can also be made on the basis of the above description. The obvious changes and substitutions derived therefrom shall be included in the protection scope of the present invention. the
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