CN103993420A - Knotless bearing net and weaving method thereof - Google Patents
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Abstract
本发明提供了一种无结承重网及其编织方法,包括编织线一和编织线二,编织线一和编织线二间隔排布,编织线一和编织线二各自编织成编织纬线,编织线一和相邻所述编织线二在相交时共同编织成连接纬线,连接纬线和编织纬线的编织方法相同,连接纬线和编织纬线共同组成网体。本发明改进了经编机梳栉的编织方法,提出了一种一次成型的,高效率低成本的无结承重网编织方式。
The invention provides a knotless load-bearing net and a weaving method thereof, comprising a braided thread one and a braided thread two, the braided thread one and the braided thread two are arranged at intervals, the braided thread one and the braided thread two are respectively woven into braided weft threads, and the braided thread One and the two adjacent braided threads are woven together to form connecting weft threads when they intersect. The weaving method of the connecting weft threads and the weaving weft threads is the same, and the connecting weft threads and the weaving weft threads together form a network body. The invention improves the weaving method of the bar of the warp knitting machine, and proposes a knotless load-bearing net weaving method with high efficiency and low cost.
Description
技术领域 technical field
本发明涉及窨井盖防跌落承重网领域,尤其涉及一种无结承重网及其编织方法。 The invention relates to the field of anti-drop load-bearing nets for manhole covers, in particular to a knotless load-bearing net and a weaving method thereof. the
背景技术 Background technique
城市中窨井盖在发生盗窃或丢失后,容易发生坠人事故,目前比较公认的防止方法是在窨井盖下设置一个承重网,如果发生坠人事故,承重网能有效的保护人体,不至于人体坠入窨井中。在承重网的工艺上传统的方式是用多股编织纬线4进行互相打结来结成一张网,同时根据网的承重强度要求把多股编织线进行互相绞编的方式加粗来增加强度来形成编织纬线4。但是这种工艺做成的网有一下几个缺点:第一,由于是打结成网,所以很难在机器上快速加工,势必会用到大量劳动力,同时每个结都是手工打成,其强度很难保证;第二,用结成网的方式作出的网在覆盖货物的时候他突出的结会在拉进后损伤货物的表面;第三,采用多股编织线绞编成编织纬线4的方式对编织线本身来说有一定的拉伸和破坏,实际的加强效果不及直接用多股线共同编织来的好。 Manhole covers in cities are prone to fall accidents after being stolen or lost. At present, the more recognized prevention method is to set a load-bearing net under the manhole cover. fell into the manhole. In the process of load-bearing nets, the traditional way is to use multi-strand weft threads 4 to tie each other to form a net, and at the same time, according to the load-bearing strength requirements of the net, the multi-strand braided threads are twisted and braided to increase the strength. To form the braided weft 4. However, the net made by this process has the following disadvantages: First, because it is knotted into a net, it is difficult to process it quickly on the machine, and it will inevitably use a lot of labor. At the same time, each knot is tied by hand. Its strength is difficult to guarantee; second, when the net made by forming a net covers the goods, its protruding knots will damage the surface of the goods after being pulled in; third, multi-strand braided wires are twisted into braided weft The method 4 has a certain stretch and damage to the braided wire itself, and the actual strengthening effect is not as good as that directly braided with multiple strands. the
又有改进型的无结网,如国内发明专利所公布的一种无结网及其编织方法所示,包括数根间隔排列的网绳一和网绳二,网绳一和网绳二均呈两股绞编式结构,其中各网绳二均相应的从位于其前一根的网绳一的两股之间穿过,然后网绳二的两股分开并分别从网绳一的两侧回绕,形成绞编点。该发明的无结网编织方法在效率上有所提升,但是相对的该种方法必须使用相对应的定制设备才能完成,所以成本相对来说就很大,而且他的这种编织方法一次性编织多根编织线,其强度也无法保证承重的需求,只能是用作渔网使用。 There is also an improved knotless net, as shown in a kind of knotless net and its weaving method announced by the domestic invention patent, which includes several net ropes one and two net ropes arranged at intervals, and net rope one and net rope two are both It is a two-strand braided structure, in which each net rope two passes between the two strands of the net rope one located in front of it, and then the two strands of the net rope two are separated and separated from the two strands of the net rope one respectively. Wrapped sideways to form twist points. The knotless net weaving method of this invention has improved efficiency, but this method must be completed with corresponding custom-made equipment, so the cost is relatively high, and his weaving method is one-time weaving The strength of multiple braided wires cannot guarantee the load-bearing requirements, so they can only be used as fishing nets. the
发明内容 Contents of the invention
本发明的改进了经编机梳栉的编织方法,提出了一种一次成型的,高效率低成本的无结承重网编织方式。 The invention improves the weaving method of the bar of the warp knitting machine, and proposes a one-time molding, high-efficiency and low-cost knotless load-bearing net weaving method. the
为了达到上述目的,本发明采用如下技术方案:包括编织线一和编织线二,所述的编织线一和编织线二间隔排布,所述的编织线一和所述的编织线二各自编织成编织纬线,所述的编织线一和相邻所述编织线二在相交时共同编织成连接纬线,所述的连接纬线和所述的编织纬线的编织方法相同,所述的连接纬线和所述的编织纬线共同组成网体。 In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: it includes a braided line 1 and a braided line 2, the braided line 1 and the braided line 2 are arranged at intervals, and the braided line 1 and the braided line 2 are respectively braided into a weaving weft, the weaving line one and the adjacent weaving line two are jointly woven into a connecting weft when intersecting, the weaving method of the connecting weft is the same as that of the weaving weft, and the connecting weft and the weaving weft are The weaving weft threads described above together form a net body. the
作为一种优选,包括如下步骤: As a preferred method, it includes the following steps:
步骤一,所述的编织线一和所述的编织线二间隔排布并且各自成圈绕结,编织成所述的编织纬线; Step 1, the braided wire 1 and the braided wire 2 are arranged at intervals and each of them is looped and knotted to form the braided weft thread;
步骤二,所述的编织纬线在编织一定长度之后所述的编织线一向右,相邻所述编织线二向左,互相靠拢相交,所述的编织线一和相邻所述编织线二共同编织成所述的连接纬线; Step 2, after the braided weft threads have been braided for a certain length, the first braided thread goes to the right, and the two adjacent braided threads turn to the left, approaching and intersecting each other, and the first braided thread and the two adjacent braided threads have a common Weaving into said connecting weft thread;
步骤三,所述的连接纬线在编织一定长度之后所述的编织线一和所述的编织线二分开,此时所述的编织线一和所述的编织线二互相交换位置后继续各自编织成所述的编织纬线; Step 3, after weaving the connecting weft for a certain length, the first braiding line and the second braiding line are separated, and at this time, the first braiding line and the second braiding line exchange positions and continue to weave respectively into said weaving weft;
步骤四,重复步骤二和步骤三几个周期后,所述的编织线一向左,相邻所述的编织线二向右,互相靠拢相交,所述的编织线一和相邻所述的编织线二共同编织成所述的连接纬线; Step 4, after repeating steps 2 and 3 for several cycles, the first knitting line goes to the left, the adjacent knitting line 2 goes to the right, close to each other and intersect each other, the first knitting line and the adjacent knitting line Line two is jointly woven into the connecting weft thread;
步骤五,重复步骤二、步骤三和步骤四的方法循环编织, Step 5, repeat the method of step 2, step 3 and step 4 to weave circularly,
步骤六,在网的边沿处加工成编织网边。 Step 6, processing the edges of the net into braided net edges.
作为一种优选,所述的编织纬线还包括一根编织衬线,所述的编织线一和编织线二均以所述的编织衬线为中心进行编织。 As a preference, the braided weft thread further includes a braided serif, and both the braided thread one and the braided thread two are braided around the braided serif. the
作为一种优选,所述的编织线一、编织线二和编织衬线都由复数根编织网绳自然圆形排布构成。 As a preference, the first braided thread, the second braided thread and the braided serif are all composed of a plurality of braided net ropes arranged in a natural circular arrangement. the
作为一种优选,所述的编织线一,编织线二和所述的编织衬线在编织所述编织纬线和所述连接纬线时都是由组成他们的复数根编织网绳进行一次性同时编织的。 As a preference, the first braiding thread, the second braiding thread and the braiding serif are all braided at the same time by a plurality of braiding net ropes that compose them when braiding the braiding weft and the connecting weft of. the
作为一种优选,所述的连接纬线和所述的编织纬线的编织方法均是成圈绕结。 As a preference, the knitting methods of the connecting weft yarn and the weaving weft yarn are both looped and knotted. the
综上,本发明具有以下优点: In summary, the present invention has the following advantages:
一种无结承重网及其编织方法,包括编织线一和编织线二,所述的编织线一和编织线二间隔排布,所述的编织线一和所述的编织线二各自编织成编织纬线,所述的编织线一和相邻所述编织线二在相交时共同编织成连接纬线,所述的连接纬线和所述的编织纬线的编织方法相同,所述的连接纬线和所述的编织纬线共同组成网体。这种编织方法的好处是取消了传统的结的设计,采用连接纬线代替,而连接纬线和编织纬线采用的是相同的编织方法,同时连接纬线和编织纬线的组成均相同,这样就可以在普通经编机上一次成型,而不需要再去定制特殊设备完成工艺,这样就提高了生产效率且降低了生产投入的设备成本;同时由于成网的原理就是同一种编织线方法的跨接连接,所以网的强度也很高,不会因为过于复杂的编织构成而造成局部结构过于松动的现象;而采用该种编织方法的另一个好处就是网的纬线靠同样的编织连接,而不是靠打结连接,这样网相对来说十分平整,在覆盖物体时不会对物体表面造成损伤。 A knotless load-bearing net and a weaving method thereof, comprising a braided wire I and a braided wire two, the braided wire I and the braided wire two are arranged at intervals, and the braided wire I and the braided wire two are respectively braided into Weaving weft, the knitting line one and the adjacent knitting line two are jointly woven into a connecting weft when intersecting, the weaving method of the connecting weft is the same as that of the weaving weft, and the connecting weft and the The weaving wefts together form a mesh body. The advantage of this weaving method is that the traditional knot design is cancelled, and the connecting weft is used instead, and the connecting weft and the weaving weft use the same weaving method, and the composition of the connecting weft and the weaving weft is the same, so that it can be used in ordinary The warp knitting machine is shaped at one time, and there is no need to customize special equipment to complete the process, which improves production efficiency and reduces the equipment cost of production investment; at the same time, because the principle of netting is the bridge connection of the same braiding wire method, so The strength of the net is also very high, and the local structure will not be too loose due to the overly complicated weaving structure; another advantage of using this weaving method is that the weft threads of the net are connected by the same weaving instead of knotting. , so that the net is relatively flat and will not cause damage to the surface of the object when covering the object.
本发明优选了所述的编织纬线还包括一根编织衬线,所述的编织线一和编织线二均以所述的编织衬线为中心进行编织。加了编织衬线以后使编织纬线在纵向方向上的承受力加大,加大了网的牢固度。 In the present invention, preferably, the braided weft thread further includes a braided serif, and both the braided thread one and the braided thread two are braided around the braided serif. After adding the weaving serif, the bearing force of the weft weft in the longitudinal direction is increased, which increases the firmness of the net. the
本发明优选了所述的编织线一、编织线二和编织衬线都由复数根编织网绳自然圆形排布构成。这样就能加强单根编织线的强度。 In the present invention, it is preferred that the first braided thread, the second braided thread and the braided serif are all composed of a plurality of braided net ropes arranged in a natural circular arrangement. This increases the strength of the individual braided wires. the
本发明优选了所述的编织线一,编织线二和所述的编织衬线在编织所述编织纬线和所述连接纬线时都是由组成他们的复数根编织网绳进行一次性同时编织的。这么做就能提高效率,而不需要像传统工艺中那样先进行编织线的编织,在进行网的编织。 In the present invention, the first braiding thread, the second braiding thread and the braiding serif are all woven simultaneously by a plurality of braiding net ropes that form them when weaving the braided weft and the connecting weft . In this way, the efficiency can be improved, and there is no need to weave the braided wire first and then weave the net as in the traditional craft. the
本发明优选了所述的连接纬线和所述的编织纬线的编织方法均是成圈绕结。采用这种最基本的编织方式,就可以使用最基本的经编机进行编织降低了成本,同时又能取得可靠的强度。 In the present invention, the knitting methods of the connecting weft and the weaving weft are preferably looped and knotted. With this most basic weaving method, the most basic warp knitting machine can be used for weaving, which reduces the cost and achieves reliable strength at the same time. the
附图说明 Description of drawings
图1为本发明实施例的结构示意图; Fig. 1 is the structural representation of the embodiment of the present invention;
图中标号如下 : The labels in the figure are as follows:
1-编织线一、2-编织线二、3-编织衬线、4-编织纬线、5-连接纬线、6-编制网边、7-梳栉一、8-梳栉二、9-衬线梳栉。 1-Braiding line 1, 2-Braiding line 2, 3-Braiding serif, 4-Weft weft, 5-Connecting weft, 6-Weaving edge, 7-Bar 1, 8-Blade 2, 9-Serif comb.
the
具体实施方式Detailed ways
下面结合附图以实施例对本发明作进一步说明。 The present invention will be further described below with reference to the accompanying drawings. the
如图1所示,在经编机的梳栉使用上本发明同时使用三排梳栉,分别是梳栉一7、梳栉二8和衬线梳栉9,梳栉一7的单数位置上穿有编织线一1,梳栉二8的双数位置上穿有编织线二2,衬线梳栉9所有位置上均穿有编织衬线3。其中编织线一1、编织线二2和编织衬线3都是由多股编织网绳并列排列而成,每次在并列排列的编织网绳在7~20根左右,具体根数根据所用编织网绳的材料决定,然后经过以下步骤完成网的编织。 As shown in Figure 1, the present invention uses three rows of bars in the use of the bars of the warp knitting machine, which are respectively bar one 7, bar two 8 and serif bar 9, and the singular position of bar one 7 Woven thread one 1 is worn, and braided thread two 2 is worn on the even-numbered position of bar two 8, and braided serif 3 is all worn on all positions of serif bar 9. Among them, braided thread 1, braided thread 2 and braided serif 3 are all arranged side by side by multiple braided mesh ropes, and the number of braided mesh ropes arranged in parallel is about 7 to 20 each time, and the specific number depends on the braided mesh used. The material of the net rope is determined, and then the weaving of the net is completed through the following steps. the
步骤一,在编织开始后,梳栉一7的编织线一1和梳栉二8的编织线二2与个自相对应位置上的衬线梳栉9上的编织衬线3共同通过经编机的成结动作成结,形成的编织圈结互相套环连接形成编织纬线4。 Step 1, after the weaving starts, the braided thread one 1 of bar one 7 and the braided thread two 2 of bar two 8 and the braided serif 3 on the serif bar 9 at the corresponding position pass through warp knitting together The knotting action of the machine is knotted, and the formed braided loop knots are looped and connected to each other to form the braided weft 4. the
步骤二,在编织纬线4的长度达到设计要求后,梳栉一7向右移动半位,梳栉二8向左移动半位,衬线梳栉9不动,此时编织线一1和编织线二2相交,通过经编机的成结动作共同完成连接圈结的编织,连接圈结相套环连接形成连接纬线5。 Step 2, after the length of weaving weft 4 meets the design requirements, bar one 7 moves half a bit to the right, bar two 8 moves half a bit to the left, and serif bar 9 does not move. At this time, weaving line one 1 and weaving Line two and 2 intersect, and the knitting of the connecting loop knot is jointly completed through the knotting action of the warp knitting machine, and the connecting loop knot is connected with the loop to form the connecting weft thread 5 . the
步骤三,在连接纬线5长度达到设计要求后,梳栉一7继续向右移动半位,梳栉二8向继续左移动半位,衬线梳栉9继续不动, 此时编织线一1和编织线二2分开并且编织线一1与编织线二2互换位置,梳栉一7的编织线一1和梳栉二8的编织线二2与个自相对应位置上的衬线梳栉9上的编织衬线3共同通过经编机的成结动作成结,形成的编织圈结互相套环连接形成编织纬线4。 Step 3, after the length of the connecting weft 5 meets the design requirements, bar 1 7 continues to move half a bit to the right, bar 2 8 continues to move half a bit to the left, and the serif bar 9 continues to move. At this time, weaving line 1 1 Separate from braided wire two 2 and braided wire one 1 and braided wire two 2 exchange positions, the braided wire one 1 of bar one 7 and the braided thread two 2 of bar two 8 and the serif comb on the corresponding position The braided serifs 3 on the bar 9 are jointly knotted through the knotting action of the warp knitting machine, and the braided loop knots formed are looped and connected to each other to form the braided wefts 4 . the
步骤四,重复步骤二到步骤三的编织动作直到经编机梳栉行程走完后,梳栉一7与梳栉二8开始往相反的方向动作,动作过程与步骤二和步骤三相同。 Step 4: Repeat the knitting action from step 2 to step 3 until the bar of the warp knitting machine has finished its travel, bar 1 7 and bar 2 8 start to move in the opposite direction, and the action process is the same as step 2 and step 3. the
步骤五,重复步骤二到步骤四,按照网的大小完成编织周期。 Step five, repeat steps two to four to complete the weaving cycle according to the size of the net. the
步骤六,将成网的边缘用打边机进行加工成编制网边6。 In step 6, the edge of the net is processed into a weaving net edge 6 with an edge beating machine. the
以上说明仅仅是对本发明的解释,使得本领域普通技术人员能完整的实施本方案,但并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,这些都是不具有创造性的修改。但只要在本发明的权利要求范围内都受到专利法的保护。 The above description is only an explanation of the present invention, so that those of ordinary skill in the art can implement the scheme completely, but it is not a limitation of the present invention. Those skilled in the art can make non-inventive changes to this embodiment as needed after reading this description. Contributed modifications, these are non-inventive modifications. But as long as it is within the scope of the claims of the present invention, it is protected by the patent law. the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106863930A (en) * | 2017-04-06 | 2017-06-20 | 特大纺织制品(深圳)有限公司 | A kind of knitmesh and its safe back belt |
| CN110251282A (en) * | 2019-06-14 | 2019-09-20 | 上海七木医疗器械有限公司 | A kind of polymer support establishment forming method and a kind of end face processing equipment |
| CN114855354A (en) * | 2022-04-26 | 2022-08-05 | 山东鲁普科技有限公司 | Integrated three-dimensional bearing net and manufacturing method thereof |
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| CN110251282A (en) * | 2019-06-14 | 2019-09-20 | 上海七木医疗器械有限公司 | A kind of polymer support establishment forming method and a kind of end face processing equipment |
| CN114855354A (en) * | 2022-04-26 | 2022-08-05 | 山东鲁普科技有限公司 | Integrated three-dimensional bearing net and manufacturing method thereof |
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|---|---|
| CN103993420B (en) | 2017-06-16 |
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Effective date of registration: 20200608 Address after: 215228, No. two, No. 1188, West Ring Road, Shengze Town, Wujiang District, Jiangsu, Suzhou Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co.,Ltd. Address before: 313100, No. 1188, Taihu Avenue, Changxing County National Economic Development Zone, Huzhou, Zhejiang, Changxin Patentee before: CHANGXING DEYU NEW MATERIAL Co.,Ltd. |
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Denomination of invention: A knotless load-bearing net and its weaving method Granted publication date: 20170616 Pledgee: Jiangsu Suzhou Rural Commercial Bank Co.,Ltd. Shengze Branch Pledgor: Suzhou Shengze science and Technology Pioneer Park Development Co.,Ltd. Registration number: Y2025980066758 |