CN103993490B - A kind of terylene basic dyeing one auxiliary agent and application thereof - Google Patents
A kind of terylene basic dyeing one auxiliary agent and application thereof Download PDFInfo
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- 238000004043 dyeing Methods 0.000 title claims abstract description 91
- 239000012752 auxiliary agent Substances 0.000 title claims abstract description 14
- 229920004933 Terylene® Polymers 0.000 title claims 5
- 239000005020 polyethylene terephthalate Substances 0.000 title claims 5
- 239000000975 dye Substances 0.000 claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 239000000986 disperse dye Substances 0.000 claims abstract description 15
- 239000003513 alkali Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 abstract description 36
- 229920000728 polyester Polymers 0.000 abstract description 26
- 239000000835 fiber Substances 0.000 abstract description 8
- 238000009990 desizing Methods 0.000 abstract description 4
- 238000007670 refining Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000003889 chemical engineering Methods 0.000 abstract description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 7
- MHXFWEJMQVIWDH-UHFFFAOYSA-N 1-amino-4-hydroxy-2-phenoxyanthracene-9,10-dione Chemical compound C1=C(O)C=2C(=O)C3=CC=CC=C3C(=O)C=2C(N)=C1OC1=CC=CC=C1 MHXFWEJMQVIWDH-UHFFFAOYSA-N 0.000 description 5
- FDTLQXNAPKJJAM-UHFFFAOYSA-N 2-(3-hydroxyquinolin-2-yl)indene-1,3-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C1C1=NC2=CC=CC=C2C=C1O FDTLQXNAPKJJAM-UHFFFAOYSA-N 0.000 description 5
- 210000000349 chromosome Anatomy 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- AIARLPIXVMHZLJ-UHFFFAOYSA-N 4,8-diamino-2-bromo-1,5-dihydroxyanthracene-9,10-dione Chemical compound O=C1C2=C(N)C=C(Br)C(O)=C2C(=O)C2=C1C(O)=CC=C2N AIARLPIXVMHZLJ-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000007853 buffer solution Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 238000010186 staining Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229920001410 Microfiber Polymers 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000012038 nucleophile Substances 0.000 description 1
- -1 oligomers Substances 0.000 description 1
- 235000010292 orthophenyl phenol Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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Abstract
本发明属于轻化工程领域,尤其是涉及一种涤纶纤维的染色用助剂。本发明提供一种适用于涤纶分散染料碱性染色的专用助剂,可以适应碱性染浴染色,省略还原清洗工序,甚至可以配合退浆、精炼和染色一浴法的工艺,最终染色织物匀染性好,手感柔软,同时避免载体染色引起的色牢度的降低。The invention belongs to the field of light chemical engineering, and in particular relates to an auxiliary agent for dyeing polyester fibers. The invention provides a special auxiliary agent suitable for alkaline dyeing of polyester disperse dyes, which can adapt to alkaline dye bath dyeing, omit the reduction cleaning process, and even cooperate with the one-bath process of desizing, refining and dyeing, and finally dye the fabric evenly. It has good dyeability and soft hand feeling, and at the same time, it can avoid the reduction of color fastness caused by carrier dyeing.
Description
技术领域technical field
本发明属于轻化工程领域,尤其是涉及一种涤纶纤维的染色用助剂。The invention belongs to the field of light chemical engineering, and in particular relates to an auxiliary agent for dyeing polyester fibers.
背景技术Background technique
分散染料染色涤纶纤维,一直沿用弱酸性介质的染色工艺,pH一般控制在4.5~6,这主要是从染料以及纤维的稳定性方面考虑的。但是涤纶织物的退浆、松弛、碱减量、以及涤纶超细纤维织物的开纤等前处理工序都是在碱性条件下进行的,染色前必须经过充分水洗和酸中和,除去织物上的残留的碱。而染色完成后还需要在碱性介质中进行还原清洗、皂洗等后处理。随着染色工艺和技术的发展,人们对快速、节能染色工艺的追求越来越高,从上世纪80年代开始人们对涤纶织物碱性染色进行研究,至今仍然是一个研究的热点。The dyeing process of polyester fiber with disperse dyes has always been in weak acidic medium, and the pH is generally controlled at 4.5-6, which is mainly considered from the stability of dyes and fibers. However, the pretreatment processes of polyester fabrics such as desizing, relaxation, alkali weight reduction, and polyester microfiber fabric opening are all carried out under alkaline conditions. Before dyeing, they must be fully washed and acid neutralized to remove the fabric. residual alkali. After the dyeing is completed, it is necessary to carry out post-treatments such as reduction cleaning and soaping in an alkaline medium. With the development of dyeing technology and technology, people are increasingly pursuing fast and energy-saving dyeing technology. Since the 1980s, people have studied the alkaline dyeing of polyester fabrics, and it is still a research hotspot.
分散染料碱性染色中很少用NaOH作为碱剂,这是由于NaOH是一种强碱,在水溶液中可以完全电离,OH-是一种强亲核试剂,容易进攻染料中电负性低的原子,使染料结构遭到破坏。常使用的一些无机弱碱作为碱剂,如Na2CO3、Na3PO4、NaBO3·4H2O等,如专利CN103243581A、专利CN1208097A。现在研究发现部分分散染料的耐强碱性较好,能满足以氢氧化钠为介质的碱性条件染色,实现涤纶纤维的退浆和染色一步法的加工工艺。一些缓冲溶液在涤纶碱性染色中对染料起着一定的保护作用,如氢氧化钠-氨基酸缓冲液、氢氧化钠-硼砂缓冲溶液等。但是这种碱性染液中含有齐聚物、染料、分散剂、纤屑等杂质,极容易产生染色不匀现象,甚至染料会发生凝聚。而有些助剂耐热碱稳定性差,在这种碱性染色环境中也不稳定,容易发生变性。《涤纶超细纤维碱性染色匀染剂的研究》(纺织科技进展,2013年第2期)一文还提出以邻苯基苯酚为主的含载体碱性匀染剂,但这种匀染剂会使涤纶的染色性能发生变化,沾色色牢度下降,摩擦色牢度也会下降。NaOH is rarely used as an alkaline agent in basic dyeing of disperse dyes. This is because NaOH is a strong base that can be completely ionized in aqueous solution. OH- is a strong nucleophile that is easy to attack the dyes with low electronegativity atoms, the structure of the dye is destroyed. Some commonly used inorganic weak bases are used as alkaline agents, such as Na 2 CO 3 , Na 3 PO 4 , NaBO 3 ·4H 2 O, etc., such as patent CN103243581A, patent CN1208097A. Now research has found that some disperse dyes have better resistance to strong alkali, which can meet the alkaline conditions dyeing with sodium hydroxide as the medium, and realize the one-step processing technology of desizing and dyeing polyester fibers. Some buffer solutions play a certain role in protecting the dye in polyester alkaline dyeing, such as sodium hydroxide-amino acid buffer solution, sodium hydroxide-borax buffer solution, etc. However, this alkaline dyeing solution contains impurities such as oligomers, dyes, dispersants, shavings, etc., which are very prone to uneven dyeing, and even the dyes will agglomerate. However, some auxiliaries have poor heat and alkali stability, are unstable in this alkaline dyeing environment, and are prone to denaturation. The article "Research on Basic Dyeing and Leveling Agents for Polyester Superfine Fibers" (Advances in Textile Science and Technology, No. 2, 2013) also proposed a carrier-based alkaline leveling agent based on o-phenylphenol, but this leveling agent It will change the dyeing performance of polyester, decrease the color fastness to staining, and decrease the color fastness to rubbing.
发明内容Contents of the invention
本发明的目的在于提供一种适用于涤纶分散染料碱性染色的专用助剂,具体的技术方案为:The purpose of the present invention is to provide a kind of special auxiliary agent suitable for basic dyeing of polyester disperse dyes, and the specific technical scheme is:
涤纶碱性染色一体助剂,其各组份按照重量百分比计算为:All-in-one auxiliaries for polyester alkaline dyeing, the components of which are calculated by weight percentage:
上述涤纶碱性染色一体助剂的制备方法为常规搅拌,按重量百分比,将各组分混合,搅拌均匀即可。The preparation method of the above polyester basic dyeing integrated auxiliary agent is conventional stirring, mixing the components according to the weight percentage, and stirring evenly.
本发明还提供了一种上述涤纶碱性染色一体助剂在染色工艺中的应用,具体为:The present invention also provides an application of the above-mentioned polyester alkaline dyeing integrated auxiliary agent in the dyeing process, specifically:
涤纶碱性染色一体助剂在涤纶前处理水洗后加入,无需调节pH值。使用时可与耐碱性分散染料一起或先后放入染浴中,具体染色配方为:浴比为1:15~50(织物与染液的质量比),耐碱性分散染料相对于织物(即o.w.f.)重量的0.1-10%,碱性染色一体助剂在染液中的浓度为2-5g·L-1。The all-in-one auxiliaries for polyester alkaline dyeing are added after the polyester is pre-treated and washed, and there is no need to adjust the pH value. When used, it can be put into the dyeing bath together or successively with alkali-resistant disperse dyes. The specific dyeing formula is: the bath ratio is 1:15-50 (mass ratio of fabric to dye liquor), and alkali-resistant disperse dyes are relative to the fabric ( That is, 0.1-10% of the weight of owf), the concentration of the basic dyeing integrated auxiliary agent in the dyeing solution is 2-5g·L -1 .
本发明的有益效果在于:The beneficial effects of the present invention are:
目前市售的一些碱性染色助剂可以使染浴起始pH保持在8.5~10.5,本发明提供的涤纶碱性染色一体剂可以使染浴保持较为稳定的碱性pH:将染液pH维持在9.2-9.4之间的小范围内,在染色温度130℃时仍能保证染液pH值的稳定,以获得良好的染色效果及手感;Some alkaline dyeing auxiliaries currently available on the market can keep the initial pH of the dye bath at 8.5-10.5, and the polyester alkaline dyeing agent provided by the invention can keep the dye bath at a relatively stable alkaline pH: maintain the pH of the dye solution In the small range between 9.2-9.4, the pH value of the dyeing solution can still be stable at a dyeing temperature of 130°C to obtain a good dyeing effect and hand feeling;
本发明提供的涤纶碱性染色一体剂可以适应碱性染浴染色,省略还原清洗工序,甚至可以配合退浆、精炼和染色一浴法的工艺,最终染色织物匀染性好,手感柔软,同时避免载体染色引起的色牢度的降低;The polyester alkaline dyeing all-in-one agent provided by the invention can adapt to alkaline dyeing bath dyeing, omit the reduction cleaning process, and even cooperate with the process of desizing, refining and dyeing in one bath, and the final dyed fabric has good level dyeing property, soft hand feeling, and Avoid the reduction of color fastness caused by carrier dyeing;
本发明所述的涤纶碱性染色一体剂可以使涤纶纤维在碱性条件下染色,有效降低低聚物的影响,染色后色光无偏差,染色牢度有所提高,同时涤纶纤维的手感更加柔软,工厂生产中可以减少在染色前的水洗过程,降低成本。The polyester alkaline dyeing all-in-one agent of the present invention can dye polyester fibers under alkaline conditions, effectively reduce the influence of oligomers, have no deviation in color light after dyeing, improve the dyeing fastness, and at the same time, the hand feeling of polyester fibers is softer , In factory production, the washing process before dyeing can be reduced and the cost can be reduced.
说明书附图Instructions attached
图1为本发明实施例5中的染色工艺的流程图。Fig. 1 is the flowchart of the dyeing process in the embodiment 5 of the present invention.
具体实施方式detailed description
实施例1(碱性染色一体剂1)Embodiment 1 (basic dyeing agent 1)
各组份按照重量百分比计算为:Each component is calculated as:
实施例2(碱性染色一体剂2)Embodiment 2 (basic dyeing agent 2)
各组份按照重量百分比计算为:Each component is calculated as:
实施例3(碱性染色一体剂3)Embodiment 3 (basic dyeing agent 3)
各组份按照重量百分比计算为:Each component is calculated as:
实施例4(碱性染色一体剂4)Embodiment 4 (basic dyeing agent 4)
各组份按照重量百分比计算为:Each component is calculated as:
实施例5Example 5
选择耐碱性分散染料C.I.分散黄54,C.I.分散红60,C.I.分散蓝56,对白色的涤纶平针织物进行传统酸性染色工艺染色,工艺配方及流程如下:Select alkali-resistant disperse dyes C.I. Disperse Yellow 54, C.I. Disperse Red 60, and C.I. Disperse Blue 56, and carry out traditional acid dyeing process dyeing of white polyester jersey fabric. The process formula and process are as follows:
染色工艺流程图如附图1所示。The dyeing process flow chart is shown in Figure 1.
实施例6Example 6
选择耐碱性分散染料C.I.分散黄54,C.I.分散红60,C.I.分散蓝56,进行碱性染色工艺染色,工艺配方如下:Select alkali-resistant disperse dyes C.I. Disperse Yellow 54, C.I. Disperse Red 60, and C.I. Disperse Blue 56, and carry out basic dyeing process dyeing. The process formula is as follows:
分散染料/%(o.w.f)2Disperse dyes/%(o.w.f)2
“碱性染色一体剂1”/g·L-12"Basic Chromosome 1"/g·L -1 2
浴比1:50Bath ratio 1:50
预染织物及其他的染色工艺流程,均与实施例5中相同。Pre-dyed fabric and other dyeing processes are all the same as in Example 5.
染浴起始PH值为9.3,当染色工艺中,温度上升至135℃时,染浴PH值为9.2,染色工艺结束后,染浴PH值保持在9.2。The initial pH value of the dye bath is 9.3. When the temperature rises to 135°C during the dyeing process, the pH value of the dye bath is 9.2. After the dyeing process, the pH value of the dye bath remains at 9.2.
实施例7Example 7
选择耐碱性分散染料C.I.分散黄54,C.I.分散红60,C.I.分散蓝56,进行碱性染色工艺染色,工艺配方如下:Select alkali-resistant disperse dyes C.I. Disperse Yellow 54, C.I. Disperse Red 60, and C.I. Disperse Blue 56, and carry out basic dyeing process dyeing. The process formula is as follows:
分散染料/%(o.w.f)2Disperse dyes/%(o.w.f)2
“碱性染色一体剂2”/g·L-14"Basic Chromosome 2"/g·L -1 4
浴比1:50Bath ratio 1:50
预染织物及其他的染色工艺流程,均与实施例5中相同。Pre-dyed fabric and other dyeing processes are all the same as in Example 5.
染浴起始PH值为9.4,当染色工艺中,温度上升至135℃时,染浴PH值为9.2,染色工艺结束后,染浴PH值保持在9.3。The initial pH value of the dye bath is 9.4. When the temperature rises to 135°C during the dyeing process, the pH value of the dye bath is 9.2. After the dyeing process, the pH value of the dye bath remains at 9.3.
实施例8Example 8
选择耐碱性分散染料C.I.分散黄54,C.I.分散红60,C.I.分散蓝56,进行碱性染色工艺染色,工艺配方如下:Select alkali-resistant disperse dyes C.I. Disperse Yellow 54, C.I. Disperse Red 60, and C.I. Disperse Blue 56, and carry out basic dyeing process dyeing. The process formula is as follows:
分散染料/%(o.w.f)2Disperse dyes/%(o.w.f)2
“碱性染色一体剂3”/g·L-15"Basic Chromosome 3"/g·L -1 5
浴比1:50Bath ratio 1:50
预染织物及其他的染色工艺流程,均与实施例5中相同。Pre-dyed fabric and other dyeing processes are all the same as in Example 5.
染浴起始PH值为9.2,当染色工艺中,温度上升至135℃时,染浴PH值为9.3,染色工艺结束后,染浴PH值保持在9.2。The initial pH value of the dye bath is 9.2. When the temperature rises to 135°C during the dyeing process, the pH value of the dye bath is 9.3. After the dyeing process, the pH value of the dye bath remains at 9.2.
表1酸性染色过程与碱性染色过程涤纶织物染色参数对比 Table 1 Comparison of polyester fabric dyeing parameters in acid dyeing process and alkaline dyeing process
表2碱性染色与酸性染色织物的染色牢度比较Table 2 Comparison of color fastness between alkaline dyed and acid dyed fabrics
耐摩擦色牢度按GB/T3920—2008《纺织品色牢度试验耐摩擦色牢度》测试The color fastness to rubbing is tested according to GB/T3920-2008 "Textile Color Fastness Tests Color Fastness to Rubbing"
耐皂洗色牢度按GB/T3921—2008《纺织品色牢度试验耐皂洗色牢度》测试The color fastness to soaping is tested according to GB/T3921—2008 "Textile Color Fastness Tests Color Fastness to Soaping"
实施例9Example 9
工厂放样,溢流染色机液量为3000L,精炼水洗后进行染色,染色配方如下:The factory set out, the liquid volume of the overflow dyeing machine is 3000L, and the dyeing is carried out after refining and washing. The dyeing formula is as follows:
织物:涤纶变形丝织物Fabric: polyester textured silk fabric
分散黄54/%(o.w.f)0.1Disperse Yellow 54/%(o.w.f)0.1
“碱性染色一体剂1”/g·L-15"Basic Chromosome 1"/g·L -1 5
浴比1:15Bath ratio 1:15
他的染色工艺流程,均与实施例5中相同,His dyeing process is all the same as in Example 5,
染浴起始PH值为9.4,当染色工艺中,温度上升至135℃时,染浴PH值为9.3,染色工艺结束后,染浴PH值保持在9.3。The initial pH value of the dye bath is 9.4. When the temperature rises to 135°C during the dyeing process, the pH value of the dye bath is 9.3. After the dyeing process, the pH value of the dye bath remains at 9.3.
染色后热水洗1次,冷水洗1次,烘干后,测织物色牢度:干湿摩擦牢度均为4-5级,沾色牢度3-4级,褪色色牢度4-5级。织物手感柔软。After dyeing, wash once in hot water, wash once in cold water, and measure the color fastness of the fabric after drying: both dry and wet rubbing fastness are 4-5 grades, staining fastness is 3-4 grades, color fastness to fading is 4-5 class. The fabric feels soft to the touch.
实施例10Example 10
工厂放样,溢流染色机液量为3000L,精炼水洗后进行染色,染色配方如下:The factory set out, the liquid volume of the overflow dyeing machine is 3000L, and the dyeing is carried out after refining and washing. The dyeing formula is as follows:
织物:涤纶变形丝织物Fabric: polyester textured silk fabric
分散红60/%(o.w.f)10Disperse Red 60/% (o.w.f) 10
“碱性染色一体剂3”/g·L-15"Basic Chromosome 3"/g·L -1 5
浴比1:20Bath ratio 1:20
他的染色工艺流程,均与实施例5中相同,His dyeing process is all the same as in Example 5,
染浴起始PH值为9.2,当染色工艺中,温度上升至135℃时,染浴PH值为9.3,染色工艺结束后,染浴PH值保持在9.3。The initial pH value of the dye bath is 9.2. When the temperature rises to 135°C during the dyeing process, the pH value of the dye bath is 9.3. After the dyeing process, the pH value of the dye bath remains at 9.3.
染色后还原皂洗1次,热水洗1次,冷水洗1次,烘干后,测织物色牢度:干湿摩擦牢度均为4-5级,沾色牢度3-4级,褪色色牢度4-5级。织物手感柔软。After dyeing, wash with reducing soap once, wash with hot water once, wash with cold water once, after drying, measure the color fastness of the fabric: the dry and wet rubbing fastness is 4-5, the staining fastness is 3-4, and the color is faded Color fastness level 4-5. The fabric feels soft to the touch.
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| CN104499316A (en) * | 2014-12-24 | 2015-04-08 | 常熟市淼泉盛达助剂厂 | Leveling agent used for polyester fibers |
| CN105155300A (en) * | 2015-09-23 | 2015-12-16 | 泉州市新宏化工贸易有限公司 | Neutrality condition dyeing technology for polyester or polyester blended fabric and finishing agent named Dishubao |
| CN105696386B (en) * | 2016-03-08 | 2017-12-01 | 浙江盛发纺织印染有限公司 | A kind of polyester fabric is scouringed and bleaching dyeing technique |
| CN108611872A (en) * | 2018-04-17 | 2018-10-02 | 海宁市依丽袜业有限公司 | Wash the sub- colouring method of bright and beautiful socks production |
| CN108951229B (en) * | 2018-06-20 | 2021-01-15 | 福建石狮晨光化纤染织有限公司 | Dyeing process of terylene |
| CN109826028A (en) * | 2019-01-30 | 2019-05-31 | 刘先尧 | A kind of polyester-cotton blend kind drift bottom dye washs neutral same bath stabilizing agent |
| CN112920620A (en) * | 2019-12-06 | 2021-06-08 | 嘉兴市创色化工原料有限公司 | Composition for gray disperse dye and gray disperse dye |
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