CN104046810A - Making method of anti-fatigue copper alloy wire for automobile elastic element - Google Patents

Making method of anti-fatigue copper alloy wire for automobile elastic element Download PDF

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CN104046810A
CN104046810A CN201410245700.7A CN201410245700A CN104046810A CN 104046810 A CN104046810 A CN 104046810A CN 201410245700 A CN201410245700 A CN 201410245700A CN 104046810 A CN104046810 A CN 104046810A
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speed
insulation
copper alloy
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cooled
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CN104046810B (en
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徐泽军
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Anhui Xinchen Automobile Manufacturing Co Ltd
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Ruizhan Tongling Technologies Co Ltd
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Abstract

The invention discloses a making method of an anti-fatigue copper alloy wire for an automobile elastic element. The anti-fatigue copper alloy wire comprises 2-4wt% of Al, 1.2-2.4wt% of Sn, 0.5-1.5wt% of Ni, 0.6-0.12wt% of Zn, 0.4-0.8wt% of Sb, 0.25-0.35wt% of Bi, 0.03-0.06wt% of As, 0.015-0.025wt% of B, 0.01-0.02wt% of Pd, 0.005-0.015wt% of Ru, 0.02-0.03wt% of Er, 0.015-0.025wt% of Tb, 0.005-0.01wt% of P, and the balance Cu and inevitable impurities. The cooper alloy wire has the advantages of good fatigue resistance, no fracture after long term use, long service life, good wear resistance, high mechanical strength, high fatigue ageing resistance, low processing cost and the like.

Description

The preparation method of antifatigue copper alloy wire for a kind of vehicle spring element
Technical field
The present invention relates to the preparation method of antifatigue copper alloy wire for a kind of vehicle spring element, belong to copper alloy manufacturing technology field.
Background technology
Copper alloy is the important materials of national economy, has good Dao electricity ﹑ Dao Re ﹑ ductility and solidity to corrosion, is widely used in vehicle spring element.But the fatigue resistance of existing copper alloy wire is poor, affect its work-ing life.
Summary of the invention
In order to solve the poor problem of existing copper alloy wire fatigue resistance, the invention provides the preparation method of antifatigue copper alloy wire for a kind of vehicle spring element, improve the anti-fatigue performance of copper alloy wire.
The technical solution used in the present invention is as follows:
A preparation method for antifatigue copper alloy wire for vehicle spring element, comprises the following steps:
(1) copper billet added in smelting furnace and be warming up to fusing at 1220-1280 ℃, being then warming up to 1300-1350 ℃, adding associated alloys food ingredient, stir, after whole fusings, temperature adjustment adds refining agent refining 20-30min to 1260-1320 ℃, after skimming, is incubated 15-20min; Again copper alloy liquid is carried out to stokehold chemistry real-time analysis, the weight percent of each elemental composition in copper alloy liquid is met the following requirements: Al 2-4, Sn 1.2-2.4, Ni 0.5-1.5, Zn 0.6-0.12, Sb 0.4-0.8, Bi 0.25-0.35, As 0.03-0.06, B 0.015-0.025, Pd 0.01-0.02, Ru 0.005-0.015, Er 0.02-0.03, Tb 0.015-0.025, P 0.005-0.01, surplus is copper and inevitable impurity; After analysis, according to the weight percent of each component in formula, adjust feed supplement;
(2) copper alloy liquid temperature is adjusted to 1240-1280 ℃, then adopts continuous casting and rolling to become copper alloy bar, and the copper alloy bar making is warming up to 400-440 ℃ with 180-240 ℃/h speed, insulation 2-4h, with 80-100 ℃/h speed, be cooled to 220-260 ℃ again, insulation 4-6h, air cooling is to room temperature; Then with 150-200 ℃/h speed, be warming up to 350-380 ℃, insulation 3-4h, then be warming up to 580-640 ℃ with 160-220 ℃/h speed, insulation 2-3h, then with 160-190 ℃/h speed, be warming up to 940-980 ℃, insulation 1-2h; Then with 200-250 ℃/h speed, be cooled to 520-560 ℃, insulation 3-4h, then with 140-180 ℃/h speed, be cooled to 280-320 ℃, insulation 4-6h, with 0-3 ℃ of icy salt solution, be quenched to 150-170 ℃ again, then with drawing wire machine, copper alloy bar be drawn into copper alloy single line;
(3) copper alloy wire is sent into and in heat treatment furnace, carried out ageing treatment: first with 130-160 ℃/h speed, be warming up to 280-320 ℃, insulation 3-5h, then with 100-120 ℃/h speed, be warming up to 440-480 ℃, insulation 1-2h; Then with 70-90 ℃/h speed, be cooled to 330-360 ℃, insulation 3-4h, then be cooled to 200-220 ℃ with 60-80 ℃/h speed, insulation 4-6h, then with 100-120 ℃/h speed, be warming up to 360-400 ℃, insulation 2-3h, with 85-95 ℃/h speed, be warming up to 520-560 ℃ again, insulation 1-2h; Then with 200-250 ℃/h speed, be cooled to 175-195 ℃, insulation 5-10h, air cooling is to room temperature.
The preparation method of described refining agent is as follows: a, get the raw material of following weight part: vermiculite 2-3, kaolin 4-6, carnallitite 3-5, Calcium Fluoride (Fluorspan) 2-3, manganese mud 3-6, potassium fluotitanate 2-4, alum powder 1.5-2.5, cryolite powder 2-3, nano-silicon nitride 1-2, Repone K 3-4, silane resin acceptor kh-550 1-2; B, vermiculite, kaolin, carnallitite are mixed to send at 520-550 ℃ and calcine 2-4h, take out and pulverized 200-300 mesh sieve; Add water making beating and make the slurries of 45-55%, then adding concentration is the hydrochloric acid soln adjusting slurries PH=4.5-5.0 of 15-20%, 2000-3000rpm speed lapping 20-30min, it is neutral that the sodium hydroxide solution that is 15-20% by concentration regulates lapping liquid pH value, and spraying is dried to obtain powder, then adds all the other raw materials, 1500-2000rpm high-speed stirring 5-10min, dry, pulverize, cross 300-400 mesh sieve.
Beneficial effect of the present invention:
Copper alloy wire resistance to fatigue of the present invention is good, and life-time service does not rupture, long service life, and there is the advantages such as wear resistance is good, physical strength is high, highly anti-fatigue is aging, tooling cost is low.
Embodiment
A preparation method for antifatigue copper alloy wire for vehicle spring element, comprises the following steps:
(1) copper billet added in smelting furnace and be warming up to fusing at 1260 ℃, being then warming up to 1320 ℃, adding associated alloys food ingredient, stirring, after all melting, temperature adjustment to 1280 ℃ adds refining agent refining 25min, after skimming, is incubated 20min; Again copper alloy liquid is carried out to stokehold chemistry real-time analysis, the weight percent of each elemental composition in copper alloy liquid is met the following requirements: Al 2-4, Sn 1.2-2.4, Ni 0.5-1.5, Zn 0.6-0.12, Sb 0.4-0.8, Bi 0.25-0.35, As 0.03-0.06, B 0.015-0.025, Pd 0.01-0.02, Ru 0.005-0.015, Er 0.02-0.03, Tb 0.015-0.025, P 0.005-0.01, surplus is copper and inevitable impurity; After analysis, according to the weight percent of each component in formula, adjust feed supplement;
(2) copper alloy liquid temperature is adjusted to 1250 ℃, then adopts continuous casting and rolling to become copper alloy bar, and the copper alloy bar making is warming up to 420 ℃ with 220 ℃/h speed, insulation 3h, then be cooled to 240 ℃ with 100 ℃/h speed, and insulation 5h, air cooling is to room temperature; Then with 180 ℃/h speed, be warming up to 360 ℃, insulation 3h, then be warming up to 620 ℃ with 20 ℃/h speed, insulation 2h, then with 180 ℃/h speed, be warming up to 960 ℃, insulation 1h; Then with 240 ℃/h speed, be cooled to 530 ℃, insulation 3h, then be cooled to 300 ℃ with 150 ℃/h speed, insulation 5h, then be quenched to 160 ℃ with 2 ℃ of icy salt solutions, then with drawing wire machine, copper alloy bar is drawn into copper alloy single line;
(3) copper alloy wire is sent into and in heat treatment furnace, carried out ageing treatment: first with 140 ℃/h speed, be warming up to 290 ℃, insulation 4h, then with 110 ℃/h speed, be warming up to 450 ℃, insulation 1h; Then with 80 ℃/h speed, be cooled to 340 ℃, insulation 4h, then be cooled to 210 ℃ with 70 ℃/h speed, insulation 5h, then be warming up to 380 ℃ with 120 ℃/h speed, insulation 3h, then with 90 ℃/h speed, be warming up to 540 ℃, insulation 1h; Then with 240 ℃/h speed, be cooled to 180 ℃, insulation 6h, air cooling is to room temperature.
The preparation method of described refining agent is as follows: a, get the raw material of following weight (kg): vermiculite 2, kaolin 6, carnallitite 4, Calcium Fluoride (Fluorspan) 3, manganese mud 4, potassium fluotitanate 3, alum powder 2, cryolite powder 3, nano-silicon nitride 1.5, Repone K 3, silane resin acceptor kh-550 1.5; B, vermiculite, kaolin, carnallitite are mixed to send at 530 ℃ and calcine 3h, take out and pulverized 300 mesh sieves; Add water making beating and make 50% slurries, then add concentration and be 20% hydrochloric acid soln and regulate slurries PH=4.5,2000rpm speed lapping 30min, it is neutral that the sodium hydroxide solution that is 20% by concentration regulates lapping liquid pH value, and spraying is dried to obtain powder, then adds all the other raw materials, 2000rpm high-speed stirring 6min, dry, pulverize, cross 400 mesh sieves.
The copper alloy wire making is through check, and its salient features is: tensile strength 485Mpa, yield strength is 366Mpa, unit elongation 18%.

Claims (2)

1. a preparation method for antifatigue copper alloy wire for vehicle spring element, is characterized in that comprising the following steps:
(1) copper billet added in smelting furnace and be warming up to fusing at 1220-1280 ℃, being then warming up to 1300-1350 ℃, adding associated alloys food ingredient, stir, after whole fusings, temperature adjustment adds refining agent refining 20-30min to 1260-1320 ℃, after skimming, is incubated 15-20min; Again copper alloy liquid is carried out to stokehold chemistry real-time analysis, the weight percent of each elemental composition in copper alloy liquid is met the following requirements: Al 2-4, Sn 1.2-2.4, Ni 0.5-1.5, Zn 0.6-0.12, Sb 0.4-0.8, Bi 0.25-0.35, As 0.03-0.06, B 0.015-0.025, Pd 0.01-0.02, Ru 0.005-0.015, Er 0.02-0.03, Tb 0.015-0.025, P 0.005-0.01, surplus is copper and inevitable impurity; After analysis, according to the weight percent of each component in formula, adjust feed supplement;
(2) copper alloy liquid temperature is adjusted to 1240-1280 ℃, then adopts continuous casting and rolling to become copper alloy bar, and the copper alloy bar making is warming up to 400-440 ℃ with 180-240 ℃/h speed, insulation 2-4h, with 80-100 ℃/h speed, be cooled to 220-260 ℃ again, insulation 4-6h, air cooling is to room temperature; Then with 150-200 ℃/h speed, be warming up to 350-380 ℃, insulation 3-4h, then be warming up to 580-640 ℃ with 160-220 ℃/h speed, insulation 2-3h, then with 160-190 ℃/h speed, be warming up to 940-980 ℃, insulation 1-2h; Then with 200-250 ℃/h speed, be cooled to 520-560 ℃, insulation 3-4h, then with 140-180 ℃/h speed, be cooled to 280-320 ℃, insulation 4-6h, with 0-3 ℃ of icy salt solution, be quenched to 150-170 ℃ again, then with drawing wire machine, copper alloy bar be drawn into copper alloy single line;
Copper alloy wire is sent into and in heat treatment furnace, carried out ageing treatment: first with 130-160 ℃/h speed, be warming up to 280-320 ℃, insulation 3-5h, then with 100-120 ℃/h speed, be warming up to 440-480 ℃, insulation 1-2h; Then with 70-90 ℃/h speed, be cooled to 330-360 ℃, insulation 3-4h, then be cooled to 200-220 ℃ with 60-80 ℃/h speed, insulation 4-6h, then with 100-120 ℃/h speed, be warming up to 360-400 ℃, insulation 2-3h, with 85-95 ℃/h speed, be warming up to 520-560 ℃ again, insulation 1-2h; Then with 200-250 ℃/h speed, be cooled to 175-195 ℃, insulation 5-10h, air cooling is to room temperature.
2. the preparation method of antifatigue copper alloy wire for a kind of vehicle spring element according to claim 1, it is characterized in that, the preparation method of described refining agent is as follows: a, get the raw material of following weight part: vermiculite 2-3, kaolin 4-6, carnallitite 3-5, Calcium Fluoride (Fluorspan) 2-3, manganese mud 3-6, potassium fluotitanate 2-4, alum powder 1.5-2.5, cryolite powder 2-3, nano-silicon nitride 1-2, Repone K 3-4, silane resin acceptor kh-550 1-2; B, vermiculite, kaolin, carnallitite are mixed to send at 520-550 ℃ and calcine 2-4h, take out and pulverized 200-300 mesh sieve; Add water making beating and make the slurries of 45-55%, then adding concentration is the hydrochloric acid soln adjusting slurries PH=4.5-5.0 of 15-20%, 2000-3000rpm speed lapping 20-30min, it is neutral that the sodium hydroxide solution that is 15-20% by concentration regulates lapping liquid pH value, and spraying is dried to obtain powder, then adds all the other raw materials, 1500-2000rpm high-speed stirring 5-10min, dry, pulverize, cross 300-400 mesh sieve.
CN201410245700.7A 2014-06-05 2014-06-05 A kind of preparation method of vehicle spring element resisting fatigue copper alloy wire Expired - Fee Related CN104046810B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105369060A (en) * 2015-12-24 2016-03-02 常熟市易安达电器有限公司 Flameproof power box for mine
CN105420536A (en) * 2015-12-24 2016-03-23 常熟市易安达电器有限公司 Flame-proof type power box for roadway
CN105420537A (en) * 2015-12-24 2016-03-23 常熟市易安达电器有限公司 Mine spray lance

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61149449A (en) * 1984-12-24 1986-07-08 Sumitomo Electric Ind Ltd Lead frame composite material for semiconductor devices and its manufacturing method
EP0240513B1 (en) * 1985-10-04 1991-01-30 LONDON & SCANDINAVIAN METALLURGICAL CO LIMITED Grain refining of copper-based alloys
CN1793394A (en) * 2004-12-24 2006-06-28 株式会社神户制钢所 Copper alloy having bendability and stress relaxation property
JP2010215976A (en) * 2009-03-17 2010-09-30 Furukawa Electric Co Ltd:The Copper alloy sheet material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61149449A (en) * 1984-12-24 1986-07-08 Sumitomo Electric Ind Ltd Lead frame composite material for semiconductor devices and its manufacturing method
EP0240513B1 (en) * 1985-10-04 1991-01-30 LONDON & SCANDINAVIAN METALLURGICAL CO LIMITED Grain refining of copper-based alloys
CN1793394A (en) * 2004-12-24 2006-06-28 株式会社神户制钢所 Copper alloy having bendability and stress relaxation property
JP2010215976A (en) * 2009-03-17 2010-09-30 Furukawa Electric Co Ltd:The Copper alloy sheet material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105369060A (en) * 2015-12-24 2016-03-02 常熟市易安达电器有限公司 Flameproof power box for mine
CN105420536A (en) * 2015-12-24 2016-03-23 常熟市易安达电器有限公司 Flame-proof type power box for roadway
CN105420537A (en) * 2015-12-24 2016-03-23 常熟市易安达电器有限公司 Mine spray lance

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Effective date of registration: 20201110

Address after: 244000 No.2 workshop, no.3888, west section of Cuihu Sixth Road, Tongling City, Anhui Province

Patentee after: Anhui Xinchen Automobile Manufacturing Co., Ltd

Address before: 244061 Mount Huangshan Road, Tongling economic and Technological Development Zone, Anhui

Patentee before: SHARP EXHIBITION (TONGLING) TECHNOLOGY Co.,Ltd.

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