CN104046866B - A kind of preparation method of high connductivity high strength rare earth aluminium alloy transport material - Google Patents
A kind of preparation method of high connductivity high strength rare earth aluminium alloy transport material Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种高导电高强度稀土铝合金传输材料的制备方法,属于铝合金材料加工技术领域。The invention relates to a preparation method of a high-conductivity and high-strength rare-earth aluminum alloy transmission material, and belongs to the technical field of aluminum alloy material processing.
背景技术Background technique
铝及铝合金具有具有优异的导电性、强度高、重量轻等优点,广泛应用于电子工业传输材料,随着电子工业的发展以及电子信号传输想高频化和高速数字化的发展,对铝合金传输材料的导电性能已不能够满足要求,使信号造成损失,甚至形成严重或完全失真,同时对稀土铝合金传输材料机械强度的要求也越来越高。因此,开发一种高导电高强度稀土铝合金传输材料已迫不及待。Aluminum and aluminum alloys have the advantages of excellent electrical conductivity, high strength, and light weight, and are widely used as transmission materials in the electronics industry. With the development of the electronics industry and the development of high-frequency and high-speed digital transmission of electronic signals, aluminum alloys The electrical conductivity of the transmission material can no longer meet the requirements, causing signal loss, or even severe or complete distortion. At the same time, the requirements for the mechanical strength of the rare earth aluminum alloy transmission material are getting higher and higher. Therefore, it is urgent to develop a high-conductivity and high-strength rare earth aluminum alloy transmission material.
发明内容Contents of the invention
为了解决现有技术的不足,本发明的目的在于提供一种高导电高强度稀土铝合金传输材料的制备方法,该铝合金材料具有优异的高保真性能、电气性能和力学性能。In order to solve the deficiencies of the prior art, the object of the present invention is to provide a method for preparing a high-conductivity and high-strength rare-earth aluminum alloy transmission material. The aluminum alloy material has excellent high-fidelity performance, electrical performance and mechanical performance.
为实现上述目的,本发明采用的技术方案如下:To achieve the above object, the technical scheme adopted in the present invention is as follows:
一种高导电高强度稀土铝合金传输材料的制备方法,包括以下步骤:A method for preparing a high-conductivity and high-strength rare earth aluminum alloy transmission material, comprising the following steps:
(1)按Al-6.5wt%Cu-0.4wt%Cr-0.8wt%Be-0.3wt%Ta合金成分配料,然后将称量好的纯铝加入熔化炉内,加热至725-745℃,待纯铝熔清80%以上,调温至720-740℃,按Cu、Be、Cr、Ta依次加入合金成分,搅拌,精炼,扒渣,静置,出炉浇注,浇注温度为700-720℃,得Al-Cu-Cr-Be-Ta合金;(1) According to Al-6.5wt%Cu-0.4wt%Cr-0.8wt%Be-0.3wt%Ta alloy ingredients, then add the weighed pure aluminum into the melting furnace, heat to 725-745°C, wait More than 80% of the pure aluminum is melted, and the temperature is adjusted to 720-740°C. The alloy components are added in sequence according to Cu, Be, Cr, and Ta, stirred, refined, slag removed, left standing, and poured out of the furnace. The pouring temperature is 700-720°C. Obtain Al-Cu-Cr-Be-Ta alloy;
(2)按质量比2-3:1取纯铝和废铝作为基料加入熔化炉中加热熔化,当温度达到730-750℃时,加入步骤(1)制得的Al-Cu-Cr-Be-Ta合金,待其全部熔化后,调温至750-770℃,加入Zn、Mg、Cr、Mn、Nb、Zr等合金成分,熔化后调温至735-755℃,加入熔液重量1.5-2.5%的精炼剂精炼15-20min,扒渣后调温至740-760℃,加入混合稀土金属,熔化后搅拌10-15min,取样分析,调整成分,使得合金液中各元素成分的重量百分比符合下列要求:Cu4.2-5.5、Zn2.4-3.6、Be0.5-0.8、Ta0.15-0.25、Cr0.2-0.4、Nb0.4-0.6、Mn0.7-1.4、Mg1.8-2.6、Zr0.1-0.2、Sc0.08-0.12、Nd0.05-0.1、Er0.04-0.06,余量为Al;静置15-20min后出炉浇注,浇注温度为715-725℃,再通过连铸连轧工艺制成所需的铝合金材料;(2) According to the mass ratio of 2-3:1, take pure aluminum and waste aluminum as base materials and add them to the melting furnace for heating and melting. When the temperature reaches 730-750°C, add the Al-Cu-Cr- Be-Ta alloy, after it is completely melted, adjust the temperature to 750-770°C, add Zn, Mg, Cr, Mn, Nb, Zr and other alloy components, adjust the temperature to 735-755°C after melting, add the melt weight 1.5 Refining with 2.5% refining agent for 15-20min, after removing slag, adjust the temperature to 740-760°C, add mixed rare earth metal, stir for 10-15min after melting, sample and analyze, adjust the composition so that the weight percentage of each element in the alloy liquid Meet the following requirements: Cu4.2-5.5, Zn2.4-3.6, Be0.5-0.8, Ta0.15-0.25, Cr0.2-0.4, Nb0.4-0.6, Mn0.7-1.4, Mg1.8- 2.6, Zr0.1-0.2, Sc0.08-0.12, Nd0.05-0.1, Er0.04-0.06, the balance is Al; put it out of the oven after standing for 15-20min, the pouring temperature is 715-725℃, and then pass Continuous casting and rolling process to make the required aluminum alloy material;
(3)对上述制得的铝合金材料进行热处理:先以250-300℃/h升温至520-540℃,保温0.5-1h,然后强风风冷至200-250℃,保温2-3h,再以100-150℃/h升温至450-480℃,保温1-2h,然后以80-120℃/h降温至240-280℃,保温2-3h,再置于0-5℃冰水中降温至50℃以下,然后取出以40-50℃/h升温至80-90℃,保温15-20h,空冷至室温后以50-60℃/h升温至110-130℃,保温10-15h,再以20-40℃/h升温至180-200℃,保温5-10h,再以60-80℃/h降温至65-75℃,保温18-24h,空冷至室温即可。(3) Carry out heat treatment on the aluminum alloy material prepared above: first raise the temperature to 520-540°C at 250-300°C/h, keep it warm for 0.5-1h, then cool it with strong wind to 200-250°C, keep it warm for 2-3h, and then Raise the temperature at 100-150°C/h to 450-480°C, keep it warm for 1-2h, then cool it down at 80-120°C/h to 240-280°C, keep it warm for 2-3h, then place it in ice water at 0-5°C to cool down to Below 50°C, then take it out and heat it up to 80-90°C at 40-50°C/h, keep it warm for 15-20h, cool it to room temperature in air, then heat it up to 110-130°C at 50-60°C/h, keep it warm for 10-15h, and then Raise the temperature at 20-40°C/h to 180-200°C, keep it warm for 5-10h, then cool it down at 60-80°C/h to 65-75°C, keep it warm for 18-24h, then air cool to room temperature.
所述精炼剂的制备方法如下:a、取以下重量份的原料:氯化钠40-50、氯化钾25-35、白云石10-15、叶腊石8-12、水镁石10-15、硅藻土5-10、元明粉4-8、纯碱3-6、冰晶石粉7-11、光卤石粉6-9、耐火砖屑4-8;b、取白云石、叶腊石、水镁石、硅藻土混合均匀,1180-1240℃煅烧2-3h,水淬,粉碎,研磨,过80-100目筛,待用;b、将氯化钠和氯化钾混合均匀,加热至805-825℃,待其全部熔融后,加入步骤a制得的粉末,搅拌3-5min,静置冷凝后再粉碎成粉末状,与余下原料混合均匀,研磨,过100-150目筛即可。The preparation method of described refining agent is as follows: a, get the raw material of following weight portion: sodium chloride 40-50, potassium chloride 25-35, dolomite 10-15, pyrophyllite 8-12, brucite 10-15, Diatomaceous earth 5-10, Yuanming powder 4-8, soda ash 3-6, cryolite powder 7-11, carnallite powder 6-9, refractory brick chips 4-8; b, take dolomite, pyrophyllite, brucite , diatomaceous earth mixed evenly, calcined at 1180-1240°C for 2-3h, water quenched, crushed, ground, passed through a 80-100 mesh sieve, and set aside; b, mixed sodium chloride and potassium chloride evenly, heated to 805- 825°C, after it is completely melted, add the powder prepared in step a, stir for 3-5 minutes, let stand to condense and then pulverize into powder, mix with the rest of the raw materials evenly, grind, and pass through a 100-150 mesh sieve.
本发明有益效果:Beneficial effects of the present invention:
本发明铝合金中加入了Sc、Nd、Er等稀土元素,不仅可以细化铝合金中的晶体结构,减低表面粗糙度,大大提高导电率和数据传输保真性能,还可以起到弥散强化的作用,促使化合物强化相均匀弥散,改善和细化铸态组织,提高合金的机械强度。本发明制得的铝合金材料具有优异的导电性能和较高的抗拉强度,抗拉强度≥620MPa,导电率≥95%IACS,同时具有高保真性能、耐腐蚀、加工性能优、寿命长等优点,可以广泛用于制作用电子工业传输材料。Rare earth elements such as Sc, Nd, and Er are added to the aluminum alloy of the present invention, which can not only refine the crystal structure in the aluminum alloy, reduce the surface roughness, greatly improve the electrical conductivity and data transmission fidelity performance, but also play the role of dispersion strengthening It promotes the uniform dispersion of the strengthening phase of the compound, improves and refines the as-cast structure, and improves the mechanical strength of the alloy. The aluminum alloy material prepared by the invention has excellent electrical conductivity and high tensile strength, tensile strength ≥ 620 MPa, electrical conductivity ≥ 95% IACS, high fidelity performance, corrosion resistance, excellent processing performance, long life, etc. Advantages, it can be widely used in the production of transmission materials for the electronics industry.
具体实施方式detailed description
一种高导电高强度稀土铝合金传输材料的制备方法,包括以下步骤:A method for preparing a high-conductivity and high-strength rare earth aluminum alloy transmission material, comprising the following steps:
(1)按Al-6.5wt%Cu-0.4wt%Cr-0.8wt%Be-0.3wt%Ta合金成分配料,然后将称量好的纯铝加入熔化炉内,加热至735℃,待纯铝熔清80%以上,调温至725℃,按Cu、Be、Cr、Ta依次加入合金成分,搅拌,精炼,扒渣,静置,出炉浇注,浇注温度为710℃,得Al-Cu-Cr-Be-Ta合金;(1) According to Al-6.5wt%Cu-0.4wt%Cr-0.8wt%Be-0.3wt%Ta alloy ingredients, then add the weighed pure aluminum into the melting furnace, heat to 735°C, and wait for the pure aluminum Melt more than 80%, adjust the temperature to 725°C, add alloy components in sequence according to Cu, Be, Cr, and Ta, stir, refine, remove slag, stand still, and pour out of the furnace at a pouring temperature of 710°C to obtain Al-Cu-Cr -Be-Ta alloy;
(2)按质量比2:1取纯铝和废铝作为基料加入熔化炉中加热熔化,当温度达到740℃时,加入步骤(1)制得的Al-Cu-Cr-Be-Ta合金,待其全部熔化后,调温至760℃,加入Zn、Mg、Cr、Mn、Nb、Zr等合金成分,熔化后调温至745℃,加入熔液重量2%的精炼剂精炼20min,扒渣后调温至750℃,加入混合稀土金属,熔化后搅拌10min,取样分析,调整成分,使得合金液中各元素成分的重量百分比符合下列要求:Cu4.2-5.5、Zn2.4-3.6、Be0.5-0.8、Ta0.15-0.25、Cr0.2-0.4、Nb0.4-0.6、Mn0.7-1.4、Mg1.8-2.6、Zr0.1-0.2、Sc0.08-0.12、Nd0.05-0.1、Er0.04-0.06,余量为Al;静置20min后出炉浇注,浇注温度为720℃,再通过连铸连轧工艺制成所需的铝合金材料;(2) Take pure aluminum and waste aluminum as the base material according to the mass ratio of 2:1 and add it to the melting furnace for heating and melting. When the temperature reaches 740 ° C, add the Al-Cu-Cr-Be-Ta alloy prepared in step (1) After it is completely melted, adjust the temperature to 760°C, add alloy components such as Zn, Mg, Cr, Mn, Nb, Zr, etc., adjust the temperature to 745°C after melting, add a refining agent with a weight of 2% of the melt to refine for 20 minutes, and then remove After slag, adjust the temperature to 750°C, add mixed rare earth metals, stir for 10 minutes after melting, take samples for analysis, and adjust the composition so that the weight percentage of each element in the alloy liquid meets the following requirements: Cu4.2-5.5, Zn2.4-3.6, Be0.5-0.8, Ta0.15-0.25, Cr0.2-0.4, Nb0.4-0.6, Mn0.7-1.4, Mg1.8-2.6, Zr0.1-0.2, Sc0.08-0.12, Nd0. 05-0.1, Er0.04-0.06, the balance is Al; put it out of the furnace after standing for 20 minutes, pouring temperature is 720 ℃, and then make the required aluminum alloy material through continuous casting and rolling process;
(3)对上述制得的铝合金材料进行热处理:先以250℃/h升温至530℃,保温0.5h,然后强风风冷至200℃,保温2h,再以150℃/h升温至480℃,保温1h,然后以100℃/h降温至260℃,保温2h,再置于2℃冰水中降温至50℃以下,然后取出以50℃/h升温至90℃,保温15h,空冷至室温后以60℃/h升温至120℃,保温10h,再以30℃/h升温至200℃,保温5h,再以70℃/h降温至65℃,保温22h,空冷至室温即可。(3) Heat treatment of the aluminum alloy material prepared above: first heat up to 530°C at 250°C/h, hold for 0.5h, then cool with strong wind to 200°C, hold for 2h, then heat up to 480°C at 150°C/h , keep it warm for 1 hour, then cool it down to 260°C at 100°C/h, keep it warm for 2 hours, put it in 2°C ice water and cool it down to below 50°C, then take it out and heat it up to 90°C at 50°C/h, keep it warm for 15 hours, and air cool to room temperature Raise the temperature at 60°C/h to 120°C, hold for 10 hours, then raise the temperature at 30°C/h to 200°C, hold for 5 hours, then cool down to 65°C at 70°C/h, hold for 22 hours, and air cool to room temperature.
所述精炼剂的制备方法如下:a、取以下重量份的原料:氯化钠50、氯化钾25、白云石10、叶腊石12、水镁石10、硅藻土10、元明粉6、纯碱4、冰晶石粉8、光卤石粉7、耐火砖屑6;b、取白云石、叶腊石、水镁石、硅藻土混合均匀,1240℃煅烧2h,水淬,粉碎,研磨,过100目筛,待用;b、将氯化钠和氯化钾混合均匀,加热至815℃,待其全部熔融后,加入步骤a制得的粉末,搅拌3min,静置冷凝后再粉碎成粉末状,与余下原料混合均匀,研磨,过150目筛即可。The preparation method of described refining agent is as follows: a, get the raw material of following weight portion: sodium chloride 50, potassium chloride 25, dolomite 10, pyrophyllite 12, brucite 10, diatomite 10, sodium sulfate 6, Soda ash 4, cryolite powder 8, carnallite powder 7, refractory brick shavings 6; b, mix dolomite, pyrophyllite, brucite, and diatomite evenly, calcinate at 1240°C for 2 hours, water quench, crush, grind, and pass through 100 mesh Sieve, stand-by; b. Mix sodium chloride and potassium chloride evenly, heat to 815°C, after they are completely melted, add the powder obtained in step a, stir for 3min, stand to condense and then pulverize into powder, Mix evenly with the remaining raw materials, grind, and pass through a 150-mesh sieve.
制得的铝合金材料的主要性能如下表所示:The main properties of the obtained aluminum alloy material are shown in the following table:
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| JP2010159488A (en) * | 2008-12-09 | 2010-07-22 | Sumitomo Light Metal Ind Ltd | Method for molding 2,000 series aluminum alloy material, and formed product molded by the same |
| CN102268575A (en) * | 2011-07-20 | 2011-12-07 | 安徽欣意电缆有限公司 | Aluminum alloy material and preparation method thereof |
| CN103484731A (en) * | 2013-08-12 | 2014-01-01 | 安徽环宇铝业有限公司 | Aluminum alloy for automobile wheel hubs and preparation method thereof |
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| WO2004111282A1 (en) * | 2003-06-06 | 2004-12-23 | Corus Aluminium Walzprodukte Gmbh | High-damage tolerant aluminium alloy product in particular for aerospace applications |
| JP2010159488A (en) * | 2008-12-09 | 2010-07-22 | Sumitomo Light Metal Ind Ltd | Method for molding 2,000 series aluminum alloy material, and formed product molded by the same |
| CN102268575A (en) * | 2011-07-20 | 2011-12-07 | 安徽欣意电缆有限公司 | Aluminum alloy material and preparation method thereof |
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