CN104046899B - A 550MPa-grade steel plate that can be welded with large heat input and its manufacturing method - Google Patents

A 550MPa-grade steel plate that can be welded with large heat input and its manufacturing method Download PDF

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CN104046899B
CN104046899B CN201410300713.XA CN201410300713A CN104046899B CN 104046899 B CN104046899 B CN 104046899B CN 201410300713 A CN201410300713 A CN 201410300713A CN 104046899 B CN104046899 B CN 104046899B
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刘自成
施青
李先聚
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Baoshan Iron and Steel Co Ltd
Baosteel Zhanjiang Iron and Steel Co Ltd
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Abstract

一种可大热输入焊接550MPa级钢板及其制造方法,其成分重量百分比为:C0.04~0.08%、Si≤0.10%、Mn1.30~1.60%、P≤0.013%、S≤0.003%、Cu0.05~0.30%、Ni0.25~0.55%、B0.0015~0.0030%、Ti0.008~0.016%、Nb0.015~0.030%、N0.0040~0.0080%、Al≤0.010%、Ca0.001~0.004%、其余为Fe和不可避免的夹杂。本发明采用超低碳C-超低Si-高Mn-Nb系低合金钢作为基础,减少钢中Al含量、Ti‑B微合金化、0.25≤B/N≤0.4,Ca/S比1.0~3.0及Ca×S0.28≤1.0×10-3,优化TMCP工艺。钢板屈服强度≥465MPa、抗拉强度550~650MPa、‑60℃的夏比冲击功(单个值)≥100J、可大热输入焊接性的钢板,大热输入钢板焊接热影响区‑40℃的夏比冲击功(单个值)≥100J。A 550MPa-grade steel plate that can be welded with high heat input and its manufacturing method, the composition weight percentages of which are: C0.04-0.08%, Si≤0.10%, Mn1.30-1.60%, P≤0.013%, S≤0.003%, Cu0.05~0.30%, Ni0.25~0.55%, B0.0015~0.0030%, Ti0.008~0.016%, Nb0.015~0.030%, N0.0040~0.0080%, Al≤0.010%, Ca0.001 ~0.004%, the rest is Fe and unavoidable inclusions. The invention uses ultra-low carbon C-ultra-low Si-high Mn-Nb low alloy steel as the basis, reduces Al content in steel, Ti-B microalloying, 0.25≤B/N≤0.4, Ca/S ratio of 1.0~ 3.0 and Ca×S 0.28 ≤1.0×10 -3 , optimize the TMCP process. Steel plate yield strength ≥ 465MPa, tensile strength 550 ~ 650MPa, Charpy impact energy (single value) ≥ 100J at -60°C, high heat input weldability steel plate, high heat input steel plate welding heat affected zone - 40°C Xia Specific impact energy (single value) ≥ 100J.

Description

一种可大热输入焊接550MPa级钢板及其制造方法A 550MPa-grade steel plate that can be welded with large heat input and its manufacturing method

技术领域technical field

本发明涉及低碳(高强度)低合金钢及其制造方法,特别涉及一种可大热输入焊接550MPa级钢板及其制造方法,该钢板屈服强度≥465MPa、抗拉强度550~650MPa、-60℃的夏比冲击功(单个值)≥100J、可大热输入焊接性的钢板,大热输入钢板焊接热影响区-40℃的夏比冲击功(单个值)≥100J。The present invention relates to low-carbon (high-strength) low-alloy steel and its manufacturing method, in particular to a 550MPa-grade steel plate that can be welded with high heat input and its manufacturing method. The Charpy impact energy (single value) of ℃ ≥ 100J, and the steel plate that can be welded with large heat input, the Charpy impact energy (single value) of the steel plate welding heat affected zone of large heat input -40 ℃ ≥ 100J.

背景技术Background technique

众所周知,低碳(高强度)低合金钢是最重要工程结构材料之一,广泛应用于石油天然气管线、海洋平台、船舶制造、桥梁结构、锅炉压力容器、建筑结构、汽车工业、铁路运输及机械制造之中。低碳(高强度)低合金钢性能取决于其化学成分、制造过程的工艺制度,其中强度、韧性和焊接性是低碳(高强度)低合金钢最重要的性能,它最终决定于成品钢材的显微组织状态。随着科技不断地向前发展,人们对钢的强韧性、焊接性提出更高的要求,即在维持较低制造成本的同时大幅度地提高钢板的综合机械性能和使用性能,以减少钢材的用量而节约成本,减轻钢构件自身重量、稳定性和安全性。As we all know, low-carbon (high-strength) low-alloy steel is one of the most important engineering structural materials, widely used in oil and gas pipelines, offshore platforms, shipbuilding, bridge structures, boiler pressure vessels, building structures, automobile industry, railway transportation and machinery under manufacture. The properties of low-carbon (high-strength) low-alloy steel depend on its chemical composition and the process system of the manufacturing process, among which strength, toughness and weldability are the most important properties of low-carbon (high-strength) low-alloy steel, which are ultimately determined by the finished steel state of the microstructure. With the continuous development of science and technology, people put forward higher requirements for the strength, toughness and weldability of steel, that is, to greatly improve the comprehensive mechanical properties and service performance of steel plates while maintaining low manufacturing costs, so as to reduce the The cost is saved by using the quantity, and the weight, stability and safety of the steel member itself are reduced.

目前世界范围内掀起了发展新一代高性能钢铁材料的研究高潮,通过合金组合设计、革新控轧/TMCP技术及热处理工艺获得更好的显微组织匹配,从而使钢板得到更优良强韧性、强塑性匹配、耐海水腐蚀性、更优良的焊接性及抗疲劳性能。At present, the research climax of developing a new generation of high-performance steel materials has been set off worldwide. Through alloy combination design, innovative controlled rolling/TMCP technology and heat treatment process, better microstructure matching can be obtained, so that the steel plate can obtain better strength, toughness and strength. Plastic matching, seawater corrosion resistance, better weldability and fatigue resistance.

现有技术在制造屈服强度≥420MPa、-60℃的低温冲击韧性≥34J的厚钢板时,一般要在钢中添加一定量的Ni或Cu+Ni元素(≥0.30%),如(TheFirth(1986)internationalSymposium and Exhibit on Offshore Mechanics and Arctic Engineering,1986,Tokyo,Japan,354;“DEVELOPMENTS IN MATERIALS FOR ARCTIC OFFSHORE STRUCTURES”;“Structural Steel Plates for Arctic Use Produced by Multipurpose AcceleratedCooling System”(日文),川崎制铁技报,1985,No.1 68~72;“Application ofAccelerated Cooling For Producing360MPa Yield Strength Steel plates of up to150mm in Thickness with Low Carbon Equivalent”,Accelerated Cooling RolledSteel,1986,209~219;“High Strength Steel Plates For Ice-Breaking VesselsProduced by Thermo-Mechanical Control Process”,Accelerated Cooling RolledSteel,1986,249~260;“420MPa Yield Strength Steel Plate with Superior FractureToughness for Arctic Offshore Structures”,Kawasaki steel technical report,1999,No.40,56;“420MPa and500MPa Yield Strength Steel Plate with High HAZtoughness Produced by TMCP for Offshore Structure”,Kawasaki steel technicalreport,1993,No.29,54;“Toughness Improvement in Bainite Structure by Thermo-Mechanical Control Process”(日文)住友金属,Vol.50,No.1(1998),26;“冰海地区使用的海洋平台结构用钢板”(日文),钢铁研究,1984,第314号,19~43),以确保母材钢板具有优异的低温韧性,采用<50KJ/cm的热输入焊接时,热影响区HAZ的韧性也能够达到-60℃Akv≥34J;但是采用超大热输入(≥100KJ/cm)焊接时,焊接热影响区(HAZ)的低温韧性一般比较难以达到,热影响区(HAZ)低温韧性发生严重劣化。In the prior art, when producing thick steel plates with yield strength ≥ 420MPa and low-temperature impact toughness ≥ 34J at -60°C, a certain amount of Ni or Cu+Ni elements (≥ 0.30%) should generally be added to the steel, such as (TheFirth (1986 )internationalSymposium and Exhibit on Offshore Mechanics and Arctic Engineering, 1986, Tokyo, Japan, 354; "DEVELOPMENTS IN MATERIALS FOR ARCTIC OFFSHORE STRUCTURES"; Newspaper, 1985, No.1 68~72; "Application of Accelerated Cooling For Producing 360MPa Yield Strength Steel plates of up to 150mm in Thickness with Low Carbon Equivalent", Accelerated Cooling Rolled Steel, 1986, 209~219; "High Strength Steel Plates For Ice- Breaking Vessels Produced by Thermo-Mechanical Control Process", Accelerated Cooling Rolled Steel, 1986, 249~260; "420MPa Yield Strength Steel Plate with Superior Fracture Toughness for Arctic Offshore Structures", Kawasaki steel technical report, 1999, No.40, 56; and500MPa Yield Strength Steel Plate with High HAZtoughness Produced by TMCP for Offshore Structure", Kawasaki steel technical report, 1993, No.29, 54; "Toughne ss Improvement in Bainite Structure by Thermo-Mechanical Control Process” (Japanese) Sumitomo Metal, Vol.50, No.1(1998), 26; 1984, No. 314, 19~43), to ensure that the base steel plate has excellent low-temperature toughness. When welding with a heat input of <50KJ/cm, the toughness of the heat-affected zone HAZ can also reach -60℃Akv≥34J; but When welding with super large heat input (≥100KJ/cm), the low-temperature toughness of the welding heat-affected zone (HAZ) is generally difficult to achieve, and the low-temperature toughness of the heat-affected zone (HAZ) is seriously deteriorated.

大量专利文献只是说明如何实现母材钢板的低温韧性,对于如何在焊接条件下,获得优良的热影响区(HAZ)低温韧性说明的较少,尤其采用超大热输入焊接时如何保证热影响区(HAZ)的低温韧性少之又少,且为了保证钢板的低温韧性,钢中一般均加入一定量的Ni或Cu+Ni元素,钢板超大热输入焊接热影响区(HAZ)低温韧性也很少能够达到-60℃,如(日本专利昭63-93845、昭63-79921、昭60-258410、特平开4-285119、特平开4-308035、平3-264614、平2-250917、平4-143246、美国专利US Patent4855106、USPatent5183198、US Patent4137104)。A large number of patent documents only explain how to realize the low-temperature toughness of the base steel plate, and explain less about how to obtain excellent low-temperature toughness of the heat-affected zone (HAZ) under welding conditions, especially how to ensure the heat-affected zone (HAZ) when welding with super large heat input. HAZ) has very little low temperature toughness, and in order to ensure the low temperature toughness of the steel plate, a certain amount of Ni or Cu+Ni elements are generally added to the steel, and the low temperature toughness of the heat affected zone (HAZ) of the steel plate with super large heat input welding is rarely able Reach -60°C, such as (Japanese Patent No. 63-93845, No. 63-79921, No. 60-258410, No. 4-285119, No. 4-308035, No. 3-264614, No. 2-250917, No. 4 -143246, US Patent 4855106, US Patent 5183198, US Patent 4137104).

目前改善超大热输入焊接钢板热影响区(HAZ)低温韧性的只有日本新日铁公司采用氧化物冶金技术(US Patent4629505、WO 01/59167A1),即在大热输入焊接过程中,在熔合线附近,由于长时间高温作用,TiN粒子发生溶解而失去作用,Ti2O3比TiN更加稳定,即使到达钢的熔点,也不会发生溶解。Ti2O3粒子可成为奥氏体晶内针状铁素体形核位置,促进奥氏体晶内针状铁素体(acicular ferrite-AF)形核,有效地分割奥氏体晶粒,细化HAZ组织,形成高强高韧性的针状铁素体组织。At present, only Nippon Steel Corporation of Japan adopts oxide metallurgy technology (US Patent4629505, WO 01/59167A1) to improve the low temperature toughness of the heat-affected zone (HAZ) of the ultra-large heat input welded steel plate, that is, during the welding process of large heat input, near the fusion line , due to long-term high-temperature action, TiN particles will dissolve and lose their effect. Ti 2 O 3 is more stable than TiN, even if it reaches the melting point of steel, it will not dissolve. Ti 2 O 3 particles can become the nucleation site of acicular ferrite in the austenite grain, promote the nucleation of acicular ferrite (AF) in the austenite grain, effectively divide the austenite grain, and fine The HAZ structure is formed to form a high-strength and high-toughness acicular ferrite structure.

发明内容Contents of the invention

本发明的目的在于提供一种可大热输入焊接550MPa级钢板及其制造方法,该钢板屈服强度≥465MPa、抗拉强度550~650MPa、-60℃的夏比冲击功(单个值)≥100J、可大热输入焊接性的钢板,大热输入钢板焊接热影响区-40℃的夏比冲击功(单个值)≥100J。The object of the present invention is to provide a kind of 550MPa grade steel plate that can be welded with large heat input and its manufacturing method. The steel plate that can be welded with large heat input, the Charpy impact energy (single value) of the steel plate welding heat affected zone at -40°C (single value) ≥ 100J.

为达到上述目的,本发明的技术方案是:For achieving the above object, technical scheme of the present invention is:

可大热输入焊接的低温结构用钢板是厚板产品中难度较大的品种之一,其原因是该类钢板不仅要求超低C、低碳当量Ceq、高强度、优良的低温韧性及抗疲劳性能,而且钢板还要能够承受大热输入焊接,焊接热影响区低温冲击韧性优良;但是这些性能要求很难同时满足。超低C、低碳当量Ceq与高强度在成分设计和工艺设计上相互冲突,很难调和,即降低C含量、碳当量Ceq的同时,很难实现钢板的高强度;在提高强度的同时,很难实现钢板优良的焊接性,尤其大热输入焊接性。如何平衡高强度、低温韧性及大热输入焊接性是本发明产品最大的难点之一,也是关键核心技术。Steel plates for low-temperature structures that can be welded with high heat input are one of the more difficult types of thick plate products. The reason is that such steel plates not only require ultra-low C, low carbon equivalent Ceq, high strength, excellent low-temperature toughness and fatigue resistance Performance, and the steel plate must be able to withstand large heat input welding, and the low-temperature impact toughness of the welding heat-affected zone is excellent; however, it is difficult to meet these performance requirements at the same time. Ultra-low C, low carbon equivalent Ceq and high strength conflict with each other in composition design and process design, and it is difficult to reconcile, that is, it is difficult to achieve high strength of steel plate while reducing C content and carbon equivalent Ceq; while increasing strength, It is difficult to achieve excellent weldability of steel sheets, especially high heat input weldability. How to balance high strength, low temperature toughness and high heat input weldability is one of the biggest difficulties of the product of the present invention, and it is also a key core technology.

因此,本发明在关键技术路线、成分和工艺设计上,综合了影响钢板高高强度、优良的低温韧性、及大热输入焊接性等关键因素,成功地避开了新日铁公司专利的技术封锁(氧化钛冶金技术及氧化镁冶金技术),从合金设计入手,采用超低碳C-超低Si-高Mn-Nb系低合金钢作为基础,尽可能减少钢中Al的含量、Ti-B微合金化、0.25≤B/N≤0.45、[1.17(%Si)+6.77(%Al)+2.12(%Nb)+0.13(%Mn)]×(%C)≤0.053、Ca处理且Ca/S比控制在1.0~3.0之间及Ca×S0.28≤1.0×10-3,优化TMCP工艺,使成品钢板的显微组织为少量的铁素体+弥散分布的贝氏体,显微组织平均晶粒尺寸在10μm以下,在获得均匀优异的母材钢板低温韧性的同时,大热输入焊接时HAZ的低温韧性也同样优异,即母材钢板-60℃Akv≥100J,焊接模拟热影响区(HAZ)-40℃Akv≥100J,特别适用于冰海地区的破冰船壳体、海洋平台、跨海大桥、海洋风塔结构、港口机械等,并且能够实现低成本稳定批量工业化生产。Therefore, in terms of key technical route, composition and process design, the present invention integrates the key factors affecting the high and high strength of the steel plate, excellent low-temperature toughness, and high heat input weldability, etc., and successfully avoids the technology patented by Nippon Steel Corporation Blockade (titanium oxide metallurgy technology and magnesium oxide metallurgy technology), starting from alloy design, using ultra-low carbon C-ultra-low Si-high Mn-Nb low-alloy steel as the basis, reducing the content of Al, Ti- B microalloying, 0.25≤B/N≤0.45, [1.17(%Si)+6.77(%Al)+2.12(%Nb)+0.13(%Mn)]×(%C)≤0.053, Ca treatment and Ca The /S ratio is controlled between 1.0 and 3.0 and Ca×S 0.28 ≤1.0×10 -3 , and the TMCP process is optimized so that the microstructure of the finished steel plate is a small amount of ferrite + diffusely distributed bainite, and the microstructure The average grain size is less than 10 μm. While obtaining uniform and excellent low-temperature toughness of the base metal steel plate, the low-temperature toughness of the HAZ is also excellent during high heat input welding, that is, the base metal steel plate -60°C Akv≥100J, welding simulated heat-affected zone (HAZ)-40℃Akv≥100J, especially suitable for icebreaker hulls, offshore platforms, sea-crossing bridges, offshore wind tower structures, port machinery, etc. in icy sea areas, and can achieve low-cost and stable batch industrial production.

具体的,本发明的可大热输入焊接550MPa级钢板,其成分重量百分比为:Specifically, the large heat input weldable 550MPa grade steel plate of the present invention has a composition weight percentage of:

C:0.04%~0.08%C: 0.04% to 0.08%

Si:≤0.10%Si: ≤0.10%

Mn:1.30%~1.60%Mn: 1.30% to 1.60%

P:≤0.013%P: ≤0.013%

S:≤0.003%S: ≤0.003%

Cu:0.05%~0.30%Cu: 0.05% to 0.30%

Ni:0.25%~0.55%Ni: 0.25% to 0.55%

B:0.0015%~0.0030%B: 0.0015% to 0.0030%

Ti:0.008%~0.016%Ti: 0.008% to 0.016%

Nb:0.015%~0.030%Nb: 0.015% to 0.030%

N:0.0040%~0.0080%N: 0.0040%~0.0080%

Al:≤0.010%Al: ≤0.010%

Ca:0.001%~0.004%Ca: 0.001% to 0.004%

其余为Fe和不可避免的夹杂;且上述元素必须同时满足如下关系:The rest are Fe and unavoidable inclusions; and the above elements must satisfy the following relationship at the same time:

0.25≤B/N≤0.45;0.25≤B/N≤0.45;

[1.17(%Si)+6.77(%Al)+2.12(%Nb)+0.13(%Mn)]×[(%C)+0.033(%Mn)]≤0.053;[1.17(%Si)+6.77(%Al)+2.12(%Nb)+0.13(%Mn)]×[(%C)+0.033(%Mn)]≤0.053;

Ca处理,且,Ca/S比控制在1.0~3.0之间及Ca×S0.28≤1.0×10-3Ca treatment, and the Ca/S ratio is controlled between 1.0-3.0 and Ca×S 0.28 ≤1.0×10 -3 .

在本发明钢板成分体系设计中:In the composition system design of the steel plate of the present invention:

为了获得均匀优良的强韧性、强塑性匹配,且钢板可以承受大线能量焊接,本发明TMCP钢板化学成分具有以下特征:In order to obtain uniform and excellent strength, toughness, and strong plasticity matching, and the steel plate can withstand large heat input welding, the chemical composition of the TMCP steel plate of the present invention has the following characteristics:

C对TMCP钢板的强度、低温韧性、延伸率及焊接性尤其大热输入焊接性影响很大,从改善TMCP钢板低温韧性和大热输入焊接性角度,希望钢中C含量控制得较低;但是从钢板钢的强度、低温韧性及生产制造过程中显微组织控制与制造成本的角度,C含量不宜控制得过低;过低C含量易导致晶界迁移率过高,母材钢板与焊接HAZ显微组织晶粒粗大,而且钢中C含量过低导致晶界弱化,严重劣化母材钢板与焊接HAZ的低温韧性;因此,C含量合理范围为0.04%~0.08%。C has a great influence on the strength, low temperature toughness, elongation and weldability of TMCP steel plate, especially the high heat input weldability. From the perspective of improving the low temperature toughness and high heat input weldability of TMCP steel plate, it is hoped that the content of C in the steel should be controlled low; but From the perspective of steel strength, low temperature toughness, microstructure control and manufacturing cost in the manufacturing process, the C content should not be controlled too low; too low C content will easily lead to high grain boundary mobility, and the base metal steel plate and welded HAZ The grains in the microstructure are coarse, and the low C content in the steel leads to the weakening of the grain boundaries, which seriously deteriorates the low-temperature toughness of the base steel plate and the welded HAZ; therefore, the reasonable range of C content is 0.04% to 0.08%.

Mn作为最重要的合金元素在钢中除提高钢板的强度外,还具有扩大奥氏体相区、降低Ar3点温度、细化TMCP钢板贝氏体晶团而改善钢板低温韧性的作用、促进低温相变组织形成而提高钢板强度的作用;但是Mn在钢水凝固过程中容易发生偏析,尤其Mn含量较高时,不仅会造成浇铸操作困难,而且容易与C、P、S等元素发生共轭偏析现象,尤其钢中C含量较高时,加重铸坯中心部位的偏析与疏松,严重的铸坯中心区域偏析在后续的轧制、热处理及焊接过程中易形成异常组织,导致钢板低温韧性低下和焊接接头出现裂纹;因此根据C含量范围,选择适宜的Mn含量范围对于TMCP钢板极其重要,适合Mn含量为1.30%~1.60%。As the most important alloying element in the steel, Mn not only increases the strength of the steel plate, but also expands the austenite phase region, reduces the temperature of the Ar 3 point, and refines the bainite clusters of the TMCP steel plate to improve the low-temperature toughness of the steel plate. The formation of low-temperature phase transformation structure can improve the strength of the steel plate; but Mn is prone to segregation during the solidification process of molten steel, especially when the Mn content is high, it will not only cause difficulty in casting operation, but also easily conjugate with C, P, S and other elements Segregation phenomenon, especially when the C content in the steel is high, will aggravate the segregation and porosity in the central part of the slab. Severe segregation in the central area of the slab will easily form abnormal structures in the subsequent rolling, heat treatment and welding processes, resulting in low temperature toughness of the steel plate. Cracks appear in welded joints; therefore, according to the C content range, it is extremely important to select the appropriate Mn content range for TMCP steel plates, and the suitable Mn content is 1.30% to 1.60%.

Si促进钢水脱氧并能够提高钢板强度,但是采用Al脱氧的钢水,Si的脱氧作用不大,Si虽然能够提高钢板的强度,但是Si严重损害钢板的低温韧性、延伸率及焊接性,尤其在大热输入焊接条件下,Si不仅促进M-A岛形成,而且形成的M-A岛尺寸较为粗大、分布不均匀,严重损害焊接热影响区(HAZ)的低温韧性,因此钢中的Si含量应尽可能控制得低,考虑到炼钢过程的经济性和可操作性,Si含量控制在0.10%以下。Si promotes the deoxidation of molten steel and can improve the strength of the steel plate, but the deoxidation effect of Si is not great when the molten steel is deoxidized by Al. Although Si can improve the strength of the steel plate, Si seriously damages the low temperature toughness, elongation and weldability of the steel plate, especially in large Under heat input welding conditions, Si not only promotes the formation of M-A islands, but also the formed M-A islands are relatively large in size and unevenly distributed, which seriously damages the low-temperature toughness of the welding heat-affected zone (HAZ). Therefore, the Si content in the steel should be controlled as much as possible. Low, considering the economy and operability of the steelmaking process, the Si content is controlled below 0.10%.

P作为钢中有害夹杂对钢的机械性能,尤其低温冲击韧性、延伸率及焊接性(尤其大热输入焊接性)具有巨大的损害作用,理论上要求越低越好;但考虑到炼钢可操作性和炼钢成本,对于要求可大线能量焊接、-60℃韧性、高强度及可大热输入焊接的TMCP钢板,P含量需要控制在≤0.013%。As a harmful inclusion in steel, P has a huge damage effect on the mechanical properties of steel, especially low-temperature impact toughness, elongation and weldability (especially high heat input weldability), and the lower the requirement in theory, the better; but considering the possibility of steelmaking Operability and steelmaking costs, for TMCP steel plates that require large heat input welding, -60°C toughness, high strength and high heat input welding, the P content needs to be controlled at ≤0.013%.

S作为钢中有害夹杂对钢的低温韧性具有很大的损害作用,更重要的是S在钢中与Mn结合,形成MnS夹杂物,在热轧过程中,MnS的可塑性使MnS沿轧向延伸,形成沿轧向MnS夹杂物带,严重损害钢板的低温冲击韧性、延伸率、Z向性能、焊接性(尤其大热输入焊接性),同时S还是热轧过程中产生热脆性的主要元素,理论上要求越低越好;但考虑到炼钢可操作性、炼钢成本和物流顺畅原则,对于要求可大线能量焊接、-60℃韧性、高强度及可大热输入焊接的TMCP钢板,S含量需要控制在≤0.003%。S, as a harmful inclusion in steel, has a great detrimental effect on the low temperature toughness of steel. More importantly, S combines with Mn in steel to form MnS inclusions. During hot rolling, the plasticity of MnS makes MnS extend along the rolling direction. , forming a MnS inclusion band along the rolling direction, which seriously damages the low-temperature impact toughness, elongation, Z-direction performance, and weldability of the steel plate (especially the weldability with large heat input), and S is also the main element that produces hot embrittlement during hot rolling. Theoretically, the lower the requirement, the better; but considering the operability of steelmaking, steelmaking cost and the principle of smooth logistics, for TMCP steel plates that require large heat input welding, -60°C toughness, high strength and high heat input welding, S content needs to be controlled at ≤0.003%.

Cu也是奥氏体稳定化元素,添加Cu也可以降低Ar3点温度,提高钢板的淬透性、钢板的耐大气腐蚀性及钢板强度与低温韧性(TMCP工艺下作用明显);但是Cu添加量过多(高于0.30%),钢板大热输入焊接性急剧恶化;Cu添加量过少,低于0.05%,所起任何作用很小;因此Cu含量控制在0.05%~0.30%之间;Cu、Ni复合添加除降低含铜钢的铜脆现象、减轻热轧过程的晶间开裂之作用外,更重要的是Cu、Ni均为奥氏体稳定化元素,Cu、Ni复合添加可以大幅度降低Ar3,提高奥氏体向铁素体相变的驱动力,细化显微组织,改善提高钢板强度与低温韧性。Cu is also an austenite stabilizing element, adding Cu can also reduce the Ar 3 point temperature, improve the hardenability of the steel plate, the atmospheric corrosion resistance of the steel plate, the strength and low temperature toughness of the steel plate (the effect is obvious under the TMCP process); but the amount of Cu added Too much (higher than 0.30%), the weldability of the steel plate will deteriorate sharply with large heat input; too little Cu addition, less than 0.05%, will have little effect; therefore, the Cu content is controlled between 0.05% and 0.30%; In addition to reducing the copper embrittlement of copper-containing steels and alleviating intergranular cracking in the hot rolling process, the compound addition of Ni and Ni is more important because both Cu and Ni are austenite stabilizing elements, and the compound addition of Cu and Ni can greatly Reduce Ar 3 , increase the driving force of austenite to ferrite transformation, refine the microstructure, improve the strength and low temperature toughness of the steel plate.

添加Ni不仅可以提高铁素体相中位错可动性,促进位错交滑移,改善铁素体本征韧性;其次,Ni作为奥氏体稳定化元素,降低Ar3点温度,具有细化钢板显微组织之作用,因此Ni具有同时提高TMCP钢板强度、低温韧性的功能。钢中加Ni还可以降低含铜钢的铜脆现象,减轻热轧过程的晶间开裂,提高钢板的耐大气腐蚀性;从理论上讲,钢中Ni含量在一定范围内越高越好,但是过高的Ni含量会硬化焊接热影响区,对钢板的大热输入焊接性不利;同时Ni是一种很贵重元素,从性能价格比考虑,Ni含量控制在0.25%~0.55%之间,以确保钢板的淬透性和钢板的强韧性、强塑性水平而不损害钢板的焊接性。The addition of Ni can not only improve the mobility of dislocations in the ferrite phase, promote the cross-slip of dislocations, and improve the intrinsic toughness of ferrite ; Therefore, Ni has the function of improving the strength and low temperature toughness of TMCP steel plate at the same time. Adding Ni to steel can also reduce the copper embrittlement of copper-containing steel, reduce the intergranular cracking in the hot rolling process, and improve the atmospheric corrosion resistance of the steel plate; theoretically speaking, the higher the Ni content in the steel, the better. However, too high Ni content will harden the heat-affected zone of welding, which is unfavorable to the large heat input weldability of the steel plate; at the same time, Ni is a very precious element. Considering the performance and price ratio, the Ni content is controlled between 0.25% and 0.55%. To ensure the hardenability of the steel plate and the strength and toughness of the steel plate, the level of strong plasticity without damaging the weldability of the steel plate.

为了确保钢中具有一定固溶B原子偏聚在奥氏体晶界,抑制晶界铁素体形成,促进TMCP过程中低温相变组织贝氏体/马氏体形成,实现超低碳、低碳当量条件下的高强度;其次钢中具有足够的B原子与N原子结合,生成一定数量弥散分布的BN粒子,促进大热输入焊接过程中,铁素体晶粒在奥氏体晶内形成,分割原粗大的奥氏体晶粒,细化大热输入焊接热影响区显微组织,提高焊接热影响区低温韧性;因此钢中的B元素含量不得低于0.0015%;但是当钢中B含量过高,在原奥氏体晶界上析出大量粗大的Fe23(CN)6,严重脆化母材钢板及焊接热影响区低温韧性与塑性,导致钢板冷热加工特性、服役承载与抗裂止裂特性急剧恶化,钢板服役过程中安全性不可保障,因此钢板B含量不得超过0.0030%。In order to ensure that a certain amount of solid-solution B atoms in the steel segregate at the austenite grain boundaries, inhibit the formation of grain boundary ferrite, promote the formation of bainite/martensite in the low-temperature phase transformation structure during the TMCP process, and achieve ultra-low carbon, low High strength under the condition of carbon equivalent; secondly, there are enough B atoms in the steel to combine with N atoms to generate a certain number of dispersed BN particles, which promotes the formation of ferrite grains in austenite grains during the welding process of large heat input , split the original coarse austenite grains, refine the microstructure of the heat-affected zone of welding with large heat input, and improve the low-temperature toughness of the heat-affected zone of welding; therefore, the B element content in the steel shall not be less than 0.0015%; but when the B in the steel If the content is too high, a large amount of coarse Fe 23 (CN) 6 will be precipitated on the original austenite grain boundary, which will seriously embrittle the base metal steel plate and the low-temperature toughness and plasticity of the welding heat-affected zone, resulting in the cold and hot processing characteristics, service bearing and crack resistance of the steel plate. The crack arrest property deteriorates sharply, and the safety of the steel plate cannot be guaranteed during service, so the B content of the steel plate should not exceed 0.0030%.

Ti与N亲合力远大于B与N的亲合力,少量添加Ti时,N优先与Ti结合,生成弥散分布的TiN粒子,抑制板坯加热和热轧过程中奥氏体晶粒过分长大,改善钢板低温韧性;更重要的是在一定程度上抑制大热输入焊接过程中热影响区(距离熔合线较远区域)晶粒长大,改善热影响区韧性;添加Ti含量过少(0.008%)所起作用不大,当Ti含量添加过多时(0.016%),抑制钢中BN粒子析出、导致BN粒子数量稀少,无法改善大热输入焊接热影响区低温韧性;此外,钢中Ti含量特别多时,钢中N大部分为Ti所结合,导致钢中固溶B含量过高,影响钢板低温韧性与大热输入焊接性;因此适宜的Ti含量范围为0.008%~0.016%。The affinity between Ti and N is much greater than that between B and N. When a small amount of Ti is added, N preferentially combines with Ti to form dispersed TiN particles, which can inhibit the excessive growth of austenite grains during slab heating and hot rolling. Improve the low-temperature toughness of the steel plate; more importantly, to a certain extent, inhibit the grain growth in the heat-affected zone (farther from the fusion line) during the welding process of large heat input, and improve the toughness of the heat-affected zone; add too little Ti content (0.008% ) has little effect. When the Ti content is added too much (0.016%), the precipitation of BN particles in the steel is inhibited, resulting in a small number of BN particles, which cannot improve the low-temperature toughness of the heat-affected zone of large heat input welding; in addition, the Ti content in the steel is particularly For a long time, most of the N in the steel is combined with Ti, resulting in too high solid solution B content in the steel, which affects the low temperature toughness and high heat input weldability of the steel plate; therefore, the appropriate Ti content range is 0.008% to 0.016%.

钢中添加微量的Nb元素目的是进行未再结晶控制轧制、提高TMCP钢板强度和韧性,当Nb添加量低于0.015%时,除不能有效发挥的控轧作用之外,对TMCP钢板强化能力也不足;当Nb添加量超过0.030%时,大热输入焊接条件下诱发上贝氏体(Bu)形成和Nb(C,N)二次析出脆化作用,严重损害大热输入焊接热影响区(HAZ)的低温韧性,因此Nb含量控制在0.015%~0.030%之间,获得最佳的控轧效果、实现TMCP钢板强韧性/强塑性匹配的同时,又不损害大热输入焊接HAZ的韧性。The purpose of adding a small amount of Nb element in the steel is to perform non-recrystallized controlled rolling and improve the strength and toughness of the TMCP steel plate. When the Nb addition is less than 0.015%, in addition to the controlled rolling effect that cannot be effectively exerted, the TMCP steel plate can be strengthened. It is not enough; when the Nb addition exceeds 0.030%, the formation of upper bainite (Bu) and the secondary precipitation embrittlement of Nb (C, N) will be induced under the condition of high heat input welding, which will seriously damage the heat affected zone of high heat input welding (HAZ) low-temperature toughness, so the Nb content is controlled between 0.015% and 0.030%, to obtain the best controlled rolling effect, and to achieve the matching of strength and toughness/strong plasticity of TMCP steel plate without compromising the toughness of high heat input welding HAZ .

确保大热输入焊接热影响区内具有足够的BN粒子促进铁素体形核,分割热影响区粗大的原奥氏体晶粒,细化大热输入焊接热影响区显微组织、改善大热输入焊接热影响区低温韧性,钢中N含量不得低于0.0040%;然而当钢中N含量过高时,钢中的B原子全部与N原子结合,生成BN粒子后,钢中不存在固溶B原子,导致超低C、低碳当量成分钢板强度低下,不能满足开发要求;此外,钢中过多的N含量达到大热输入焊接热影响区固溶N原子增加,严重劣化焊接热影响区低温韧性;因此钢中N含量不得超过0.0080%。Ensure that there are enough BN particles in the heat-affected zone of large heat input welding to promote the nucleation of ferrite, split the coarse prior austenite grains in the heat affected zone, refine the microstructure of the heat affected zone of large heat input welding, and improve the large heat input The low-temperature toughness of the welding heat-affected zone, the N content in the steel should not be less than 0.0040%; however, when the N content in the steel is too high, all the B atoms in the steel will combine with the N atoms, and after BN particles are formed, there will be no solid solution B in the steel. atoms, resulting in low strength of ultra-low C and low carbon equivalent steel sheets, which cannot meet the development requirements; in addition, the excessive N content in the steel reaches the increase of solid solution N atoms in the welding heat-affected zone with large heat input, seriously deteriorating the low temperature of the welding heat-affected zone Toughness; therefore the N content in the steel shall not exceed 0.0080%.

为了确保钢中形成数量足够的BN粒子,抑制AlN粒子大量生成,钢中Al含量上限必须进行控制;因此,钢中Al不得高于0.010%。In order to ensure the formation of a sufficient amount of BN particles in the steel and suppress the massive generation of AlN particles, the upper limit of the Al content in the steel must be controlled; therefore, the Al content in the steel should not exceed 0.010%.

对钢进行Ca处理,一方面可以进一步纯洁钢液,另一方面对钢中硫化物进行变性处理,使之变成不可变形的、稳定细小的球状硫化物、抑制S的热脆性、提高钢板的低温韧性、延伸率及Z向性能、改善钢板韧性的各向异性。Ca加入量的多少,取决于钢中S含量的高低,Ca加入量过低,处理效果不大;Ca加入量过高,形成Ca(O,S)尺寸过大,脆性也增大,可成为断裂裂纹起始点,降低钢的低温韧性和延伸率,同时还降低钢质纯净度、污染钢液;因此Ca含量的合适范围为0.0010%~0.0040%。Ca treatment of steel, on the one hand, can further purify the molten steel, on the other hand, denature the sulfide in the steel to make it into non-deformable, stable and fine spherical sulfide, inhibit the hot brittleness of S, and improve the steel plate Low-temperature toughness, elongation and Z-direction performance, and anisotropy for improving toughness of steel plates. The amount of Ca added depends on the level of S content in the steel. If the amount of Ca added is too low, the treatment effect will not be great; The starting point of fracture cracks reduces the low-temperature toughness and elongation of steel, and at the same time reduces the purity of steel and pollutes molten steel; therefore, the appropriate range of Ca content is 0.0010% to 0.0040%.

特别是,上述元素含量必须同时满足如下关系:In particular, the content of the above elements must simultaneously satisfy the following relationship:

0.25≤B/N≤0.45:保证大热输入焊接热影响区具有数量足够、分布弥散的BN析出的同时,母材钢板与焊接热影响区均具有一定的固溶B原子存在。实现如下作用:A)在超低碳、低碳当量条件下,通过固溶B的高淬透性,保证母材钢板的高强度、高强度与低温韧性的平衡;其次固溶B抑制大热输入焊接热影响区奥氏体晶界粗大的侧板条铁素体形成,促进奥氏体晶内铁素体形成,改善大热输入焊接热影响区的低温韧性;B)在钢板经历大热输入焊接过程中,焊接热影响区弥散分布的BN促进奥氏体晶内铁素体形核,分割粗大的热影响区原奥氏体晶粒,细化热影响区的显微组织,改善大热输入焊接热影响区的低温韧性。0.25≤B/N≤0.45: While ensuring that there are sufficient and dispersed BN precipitation in the large heat input welding heat-affected zone, both the base metal steel plate and the welding heat-affected zone have certain solid-solution B atoms. Realize the following functions: A) Under the condition of ultra-low carbon and low carbon equivalent, through the high hardenability of solid solution B, the balance of high strength, high strength and low temperature toughness of the base steel plate is guaranteed; secondly, solid solution B suppresses high heat The formation of side lath ferrite with coarse austenite grain boundaries in the input welding heat affected zone promotes the formation of austenite intragranular ferrite and improves the low temperature toughness of the heat affected zone of large heat input welding; B) After the steel plate experiences high heat During the input welding process, the diffusely distributed BN in the welding heat-affected zone promotes the nucleation of ferrite in the austenite grain, divides the coarse original austenite grains in the heat-affected zone, refines the microstructure of the heat-affected zone, and improves the large heat-affected zone. Enter the low temperature toughness of the weld heat affected zone.

[1.17(%Si)+6.77(%Al)+2.12(%Nb)+0.13(%Mn)]×[(%C)+0.033(%Mn)]≤0.053:抑制大热输入焊接热影响区M-A形成、减少热影响区M-A数量、减小热影响区M-A尺寸,促进热影响区内多边形铁素体相变及M-A在焊接热循环过程中分解,提高大热输入焊接热影响区的低温韧性及抗裂、止裂特性,极大提高焊接结构安全可靠性。[1.17(%Si)+6.77(%Al)+2.12(%Nb)+0.13(%Mn)]×[(%C)+0.033(%Mn)]≤0.053: Suppress large heat input welding heat-affected zone M-A Form and reduce the number of heat-affected zone M-A, reduce the size of heat-affected zone M-A, promote the phase transformation of polygonal ferrite in the heat-affected zone and the decomposition of M-A during the welding thermal cycle, and improve the low-temperature toughness and Crack resistance and crack arrest characteristics greatly improve the safety and reliability of welded structures.

Ca处理且Ca/S比控制在1.0~3.0之间及Ca×S0.28≤1.0×10-3:确保硫化球化且夹杂物对低温韧性和焊接性影响降低到最小的同时,Ca(O,S)粒子均匀细小分布在钢中,抑制大热输入焊接热影响区奥氏体晶粒长大,改善焊接热影响区低温韧性。Ca treatment and the Ca/S ratio is controlled between 1.0 and 3.0 and Ca×S 0.28 ≤1.0×10 -3 : while ensuring sulphide spheroidization and minimizing the impact of inclusions on low temperature toughness and weldability, Ca(O, S) The particles are uniformly and finely distributed in the steel, which can inhibit the growth of austenite grains in the heat-affected zone of large heat input welding, and improve the low-temperature toughness of the heat-affected zone of welding.

本发明的可大热输入焊接550MPa级钢板的制造方法,其包括如下步骤:The manufacturing method of the large heat input welding 550MPa grade steel plate of the present invention, it comprises the following steps:

1)冶炼、铸造1) Smelting and casting

根据上述成分冶炼、铸造成板坯;然后板坯加热,温度控制在1030℃~1130℃之间,确保钢中Nb在板坯加热过程中全部固溶到奥氏体中去的同时,板坯奥氏体晶粒不发生反常长大;Smelt and cast slabs according to the above ingredients; then the slabs are heated and the temperature is controlled between 1030°C and 1130°C to ensure that all Nb in the steel is solid-dissolved into the austenite during the slab heating process, and the slabs Austenite grains do not grow abnormally;

2)轧制,钢板总压缩比即板坯厚度/成品钢板厚度≥3.62) Rolling, the total compression ratio of the steel plate is the thickness of the slab/thickness of the finished steel plate ≥ 3.6

第一阶段为普通轧制,采用轧机最大轧制能力进行连续轧制,最大程度提高轧线产能的同时,确保形变钢坯发生再结晶,细化奥氏体晶粒;The first stage is ordinary rolling, using the maximum rolling capacity of the rolling mill for continuous rolling to maximize the production capacity of the rolling line while ensuring recrystallization of the deformed billet and refining austenite grains;

第二阶段采用未再结晶控制轧制,控轧开轧温度控制在780℃~820℃,轧制道次压下率≥7%,累计压下率≥50%,终轧温度760℃~800℃;The second stage adopts non-recrystallized controlled rolling, the controlled rolling start temperature is controlled at 780°C-820°C, the rolling pass reduction rate is ≥7%, the cumulative reduction rate is ≥50%, and the final rolling temperature is 760°C-800 ℃;

3)冷却3) cooling

控轧结束后随即对钢板进行加速冷却,钢板开冷温度750℃~790℃,冷却速度≥7℃/s,停冷温度为350℃~550℃,随后钢板自然空冷至350℃后进行缓冷,缓冷工艺为钢板温度表面大于300℃的条件下至少保温24小时。Accelerated cooling of the steel plate is carried out immediately after the controlled rolling is completed. The steel plate is cooled at a temperature of 750°C to 790°C, the cooling rate is ≥7°C/s, and the cooling stop temperature is 350°C to 550°C. Then the steel plate is naturally air-cooled to 350°C and then slowly cooled. , the slow cooling process is to keep the steel plate for at least 24 hours under the condition that the surface temperature of the steel plate is greater than 300°C.

在本发明制造工艺中:In the manufacturing process of the present invention:

根据上述C、Mn、Nb、B及Ti含量范围,板坯加热温度控制在1030℃~1130℃之间,确保钢中Nb在板坯加热过程中全部固溶到奥氏体中去的同时,板坯奥氏体晶粒不发生反常长大。According to the above content ranges of C, Mn, Nb, B and Ti, the slab heating temperature is controlled between 1030°C and 1130°C to ensure that all Nb in the steel is solid-dissolved into the austenite during the slab heating process, The austenite grains in the slab do not grow abnormally.

钢板总压缩比(板坯厚度/成品钢板厚度)≥3.6,保证轧制形变穿透到钢板芯部,改善钢板中心部位显微组织与性能。The total compression ratio of the steel plate (thickness of the slab/thickness of the finished steel plate) is ≥3.6, which ensures that the rolling deformation penetrates to the core of the steel plate and improves the microstructure and performance of the central part of the steel plate.

第一阶段为普通轧制,采用轧机最大轧制能力进行连续轧制,最大程度提高轧线产能的同时,确保形变钢坯发生再结晶,细化奥氏体晶粒;The first stage is ordinary rolling, using the maximum rolling capacity of the rolling mill for continuous rolling to maximize the production capacity of the rolling line while ensuring recrystallization of the deformed billet and refining austenite grains;

第二阶段采用未再结晶控制轧制,根据上述钢中Nb元素含量范围,为确保未再结晶控轧效果,控轧开轧温度控制在780℃~820℃,轧制道次压下率≥7%,累计压下率≥50%,终轧温度760℃~800℃。The second stage adopts non-recrystallization controlled rolling. According to the content range of Nb element in the above steel, in order to ensure the effect of non-recrystallized controlled rolling, the controlled rolling start temperature is controlled at 780℃~820℃, and the reduction rate of rolling pass is ≥ 7%, cumulative rolling reduction ≥ 50%, finish rolling temperature 760℃~800℃.

控轧结束后,钢板立即以辊道的最大输送速度运送到ACC设备处,随即对钢板进行加速冷却;钢板开冷温度终轧温度750℃~790℃,冷却速度≥7℃/s,停冷温度为350℃~550℃,随后钢板自然空冷至350℃后进行缓冷,缓冷工艺为钢板温度表面大于300℃的条件下至少保温24小时。After the controlled rolling is completed, the steel plate is immediately transported to the ACC equipment at the maximum conveying speed of the roller table, and then the steel plate is accelerated to cool; The temperature is 350°C to 550°C, and then the steel plate is naturally air-cooled to 350°C and then slowly cooled. The slow cooling process is to keep the temperature of the steel plate surface higher than 300°C for at least 24 hours.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明钢板通过简单成分组合设计,并与TMCP制造工艺相结合,不仅低成本地生产出综合性能优良的TMCP钢板,而且大幅度地缩短了钢板的制造周期,为企业创造巨大的价值,实现了制造过程的绿色环保。钢板的高性能高附加值集中表现在钢板具有高强度、优异的低温韧性的同时,钢板的焊接性(尤其大热输入焊接性)也同样优异,成功地解决了在超低C、低碳当量条件下,钢板获得高强度、优良的低温韧性,极大地提高了大型重钢结构的安全稳定性、抗疲劳性能;良好的焊接性(尤其大热输入单道次焊接)节省了用户钢构件制造的成本,大幅度地缩短了用户钢构件制造的时间,为用户创造了巨大的价值。The steel plate of the present invention is designed through a simple combination of components and combined with the TMCP manufacturing process, not only can produce TMCP steel plate with excellent comprehensive performance at low cost, but also greatly shorten the manufacturing cycle of the steel plate, creating huge value for the enterprise and realizing Green environmental protection of the manufacturing process. The high performance and high added value of the steel plate are concentrated in the fact that the steel plate has high strength and excellent low-temperature toughness. At the same time, the weldability of the steel plate (especially the high heat input weldability) is also excellent, successfully solving the problem of ultra-low C, low carbon equivalent Under certain conditions, the steel plate obtains high strength and excellent low-temperature toughness, which greatly improves the safety, stability and fatigue resistance of large-scale heavy steel structures; good weldability (especially single-pass welding with large heat input) saves the user's steel component manufacturing The cost has greatly shortened the time for the user's steel component manufacturing, and created huge value for the user.

附图说明Description of drawings

图1为本发明钢实施例3的显微组织(1/4厚度)的照片。Fig. 1 is a photograph of the microstructure (1/4 thickness) of Steel Example 3 of the present invention.

具体实施方式detailed description

下面结合实施例和附图对本发明做进一步说明。The present invention will be further described below in conjunction with the embodiments and accompanying drawings.

表1为本发明钢实施例的成分,其余量为Fe和不可避免杂质。表2~表3分别为本发明钢实施例的制造工艺。表4为本发明实施例钢的性能。Table 1 shows the composition of the steel example of the present invention, and the balance is Fe and unavoidable impurities. Tables 2 to 3 are the manufacturing processes of the steel examples of the present invention, respectively. Table 4 is the performance of the steel of the embodiment of the present invention.

由图1所示的本发明实施例钢的显微组织可以看出,本发明钢的显微组织为少量的铁素体+弥散分布的贝氏体,显微组织平均晶粒尺寸在10μm以下。It can be seen from the microstructure of the steel of the embodiment of the present invention shown in Fig. 1 that the microstructure of the steel of the present invention is a small amount of ferrite + dispersedly distributed bainite, and the average grain size of the microstructure is below 10 μm .

随着我国国民经济发展,建设节约型和谐社会的要求,海洋开发已摆到日事议程,目前我国海洋工程建设及其相关装备制造业方兴未艾,海洋工程建设及其相关装备制造业的关键材料――可大热输入低温结构钢板具有广阔的市场前景;可大热输入焊接低温结构钢对于我国还属于一种全新的钢种。With the development of our country's national economy and the requirement of building a conservation-oriented harmonious society, marine development has been placed on the daily agenda. At present, my country's marine engineering construction and its related equipment manufacturing industry are in the ascendant. The key materials for marine engineering construction and its related equipment manufacturing industry— ―The low-temperature structural steel plate capable of large heat input has a broad market prospect; the low-temperature structural steel capable of high heat input welding is still a brand-new steel type in my country.

本发明钢板主要用于冰海地区的破冰船壳体、海洋平台、跨海大桥、海洋风塔结构、港口机械及南极考察站钢结构等,并且能够实现低成本稳定批量工业化生产。The steel plate of the invention is mainly used for icebreaker hulls, ocean platforms, sea-crossing bridges, ocean wind tower structures, port machinery, steel structures of Antarctic research stations, etc. in icy sea areas, and can realize low-cost, stable batch industrial production.

综上所述,本发明钢板通过简单成分组合设计,并与TMCP制造工艺相结合,不仅低成本地生产出综合性能优良的TMCP钢板,而且大幅度地缩短了钢板的制造周期,为企业创造巨大的价值,实现了制造过程的绿色环保。钢板的高性能高附加值集中表现在超低碳、低碳当量条件下,钢板具有优异的强韧性、强塑性匹配的同时,钢板的焊接性(尤其大线能量焊接性)也同样优异,并成功地解决了TMCP厚钢板沿钢板厚度方向性能不均匀的问题,极大地提高了大型重钢结构的安全稳定性、抗疲劳性能;良好的焊接性节省了用户钢构件制造的成本,缩短了用户钢构件制造的时间,为用户创造了巨大的价值。To sum up, the steel plate of the present invention is designed through a simple combination of components and combined with the TMCP manufacturing process, not only can produce TMCP steel plate with excellent comprehensive performance at low cost, but also greatly shorten the manufacturing cycle of the steel plate, creating huge benefits for the enterprise. The value of the product realizes the green environmental protection of the manufacturing process. The high performance and high added value of the steel plate are concentrated in the conditions of ultra-low carbon and low carbon equivalent. While the steel plate has excellent strength, toughness, and strong plasticity matching, the weldability of the steel plate (especially the weldability of large heat input) is also excellent, and Successfully solved the problem of uneven performance of TMCP thick steel plate along the thickness direction of the steel plate, greatly improving the safety, stability and fatigue resistance of large heavy steel structures; good weldability saves the cost of steel component manufacturing for users and shortens the time for users The manufacturing time of steel components creates great value for users.

Claims (2)

1.一种可大热输入焊接550MPa级钢板,其成分重量百分比为:1. A 550MPa-grade steel plate that can be welded with a large heat input, and its composition weight percentage is: C:0.04%~0.08%C: 0.04% to 0.08% Si:≤0.10%Si: ≤0.10% Mn:1.30%~1.60%Mn: 1.30% to 1.60% P:≤0.013%P: ≤0.013% S:≤0.003%S: ≤0.003% Cu:0.05%~0.30%Cu: 0.05% to 0.30% Ni:0.25%~0.55%Ni: 0.25% to 0.55% B:0.0015%~0.0030%B: 0.0015% to 0.0030% Ti:0.008%~0.016%Ti: 0.008% to 0.016% Nb:0.015%~0.030%Nb: 0.015% to 0.030% N:0.0040%~0.0080%N: 0.0040%~0.0080% Al:≤0.010%Al: ≤0.010% Ca:0.001%~0.004%Ca: 0.001% to 0.004% 其余为Fe和不可避免的夹杂;且上述元素必须同时满足如下关系:The rest are Fe and unavoidable inclusions; and the above elements must satisfy the following relationship at the same time: 0.25≤B/N≤0.45;0.25≤B/N≤0.45; [1.17(%Si)+6.77(%Al)+2.12(%Nb)+0.13(%Mn)]×[(%C)+0.033(%Mn)]≤0.053;[1.17(%Si)+6.77(%Al)+2.12(%Nb)+0.13(%Mn)]×[(%C)+0.033(%Mn)]≤0.053; Ca处理,且,Ca/S比控制在1.0~3.0,Ca×S0.28≤1.0×10-3;并采用下述方法获得:包括如下步骤:Ca treatment, and the Ca/S ratio is controlled at 1.0-3.0, Ca×S 0.28 ≤1.0×10 -3 ; and obtained by the following method: including the following steps: 1)冶炼、铸造1) Smelting and casting 根据权利要求1的成分冶炼、铸造成板坯;然后板坯加热,温度控制在1030℃~1130℃之间,确保钢中Nb在板坯加热过程中全部固溶到奥氏体中去的同时,板坯奥氏体晶粒不发生反常长大;According to the composition of claim 1, smelting and casting into a slab; then heating the slab, the temperature is controlled between 1030°C and 1130°C, ensuring that all Nb in the steel is solid-dissolved into the austenite during the heating process of the slab , the slab austenite grain does not grow abnormally; 2)轧制,钢板总压缩比即板坯厚度/成品钢板厚度≥3.62) Rolling, the total compression ratio of the steel plate is the thickness of the slab/thickness of the finished steel plate ≥ 3.6 第一阶段为普通轧制,采用轧机最大轧制能力进行连续轧制,最大程度提高轧线产能的同时,确保形变钢坯发生再结晶,细化奥氏体晶粒;The first stage is ordinary rolling, using the maximum rolling capacity of the rolling mill for continuous rolling to maximize the production capacity of the rolling line while ensuring recrystallization of the deformed billet and refining austenite grains; 第二阶段采用未再结晶控制轧制,控轧开轧温度控制在780℃~820℃,轧制道次压下率≥7%,累计压下率≥50%,终轧温度760℃~800℃;The second stage adopts non-recrystallized controlled rolling, the controlled rolling start temperature is controlled at 780°C-820°C, the rolling pass reduction rate is ≥7%, the cumulative reduction rate is ≥50%, and the final rolling temperature is 760°C-800 ℃; 3)冷却3) cooling 控轧结束后随即对钢板进行加速冷却,钢板开冷温度750℃~790℃,冷却速度≥7℃/s,停冷温度为350℃~550℃,随后钢板自然空冷至350℃后进行缓冷,缓冷工艺为钢板温度表面大于300℃的条件下至少保温24小时。Accelerated cooling of the steel plate is carried out immediately after the controlled rolling is completed. The steel plate is cooled at a temperature of 750°C to 790°C, the cooling rate is ≥7°C/s, and the cooling stop temperature is 350°C to 550°C. Then the steel plate is naturally air-cooled to 350°C and then slowly cooled. , the slow cooling process is to keep the steel plate for at least 24 hours under the condition that the surface temperature of the steel plate is greater than 300°C. 2.如权利要求1所述的可大热输入焊接550MPa级钢板的制造方法,其特征是,包括如下步骤:2. The method for manufacturing a 550MPa grade steel plate that can be welded with large heat input as claimed in claim 1, characterized in that it comprises the following steps: 1)冶炼、铸造1) Smelting and casting 根据权利要求1的成分冶炼、铸造成板坯;然后板坯加热,温度控制在1030℃~1130℃之间,确保钢中Nb在板坯加热过程中全部固溶到奥氏体中去的同时,板坯奥氏体晶粒不发生反常长大;According to the composition of claim 1, smelting and casting into a slab; then heating the slab, the temperature is controlled between 1030°C and 1130°C, ensuring that all Nb in the steel is solid-dissolved into the austenite during the heating process of the slab , the slab austenite grain does not grow abnormally; 2)轧制,钢板总压缩比即板坯厚度/成品钢板厚度≥3.62) Rolling, the total compression ratio of the steel plate is the thickness of the slab/thickness of the finished steel plate ≥ 3.6 第一阶段为普通轧制,采用轧机最大轧制能力进行连续轧制,最大程度提高轧线产能的同时,确保形变钢坯发生再结晶,细化奥氏体晶粒;The first stage is ordinary rolling, using the maximum rolling capacity of the rolling mill for continuous rolling to maximize the production capacity of the rolling line while ensuring recrystallization of the deformed billet and refining austenite grains; 第二阶段采用未再结晶控制轧制,控轧开轧温度控制在780℃~820℃,轧制道次压下率≥7%,累计压下率≥50%,终轧温度760℃~800℃;The second stage adopts non-recrystallized controlled rolling, the controlled rolling start temperature is controlled at 780°C-820°C, the rolling pass reduction rate is ≥7%, the cumulative reduction rate is ≥50%, and the final rolling temperature is 760°C-800 ℃; 3)冷却3) cooling 控轧结束后随即对钢板进行加速冷却,钢板开冷温度750℃~790℃,冷却速度≥7℃/s,停冷温度为350℃~550℃,随后钢板自然空冷至350℃后进行缓冷,缓冷工艺为钢板温度表面大于300℃的条件下至少保温24小时。Accelerated cooling of the steel plate is carried out immediately after the controlled rolling is completed. The steel plate is cooled at a temperature of 750°C to 790°C, the cooling rate is ≥7°C/s, and the cooling stop temperature is 350°C to 550°C. Then the steel plate is naturally air-cooled to 350°C and then slowly cooled. , the slow cooling process is to keep the steel plate for at least 24 hours under the condition that the surface temperature of the steel plate is greater than 300°C.
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