CN104164732A - Multi-effect burnt-out woven fabric processing method - Google Patents
Multi-effect burnt-out woven fabric processing method Download PDFInfo
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- CN104164732A CN104164732A CN201410312953.1A CN201410312953A CN104164732A CN 104164732 A CN104164732 A CN 104164732A CN 201410312953 A CN201410312953 A CN 201410312953A CN 104164732 A CN104164732 A CN 104164732A
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- yarn
- fiber
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- paste
- stamp
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- 239000002759 woven fabric Substances 0.000 title claims abstract description 55
- 238000003672 processing method Methods 0.000 title claims abstract description 46
- 239000000835 fiber Substances 0.000 claims abstract description 117
- 239000004744 fabric Substances 0.000 claims abstract description 102
- 230000000694 effects Effects 0.000 claims abstract description 81
- 239000002253 acid Substances 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000000243 solution Substances 0.000 claims abstract description 27
- 239000012670 alkaline solution Substances 0.000 claims abstract description 19
- 238000007639 printing Methods 0.000 claims abstract description 18
- 239000002356 single layer Substances 0.000 claims abstract description 5
- 238000005530 etching Methods 0.000 claims description 148
- 230000008901 benefit Effects 0.000 claims description 63
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 30
- 230000008520 organization Effects 0.000 claims description 22
- 238000011049 filling Methods 0.000 claims description 21
- 238000002360 preparation method Methods 0.000 claims description 18
- 229920000742 Cotton Polymers 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000002002 slurry Substances 0.000 claims description 13
- 241000416162 Astragalus gummifer Species 0.000 claims description 12
- 229920001353 Dextrin Polymers 0.000 claims description 12
- 239000004375 Dextrin Substances 0.000 claims description 12
- 229920001615 Tragacanth Polymers 0.000 claims description 12
- 235000019425 dextrin Nutrition 0.000 claims description 12
- 238000010017 direct printing Methods 0.000 claims description 12
- 229920000297 Rayon Polymers 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 7
- 244000144992 flock Species 0.000 claims description 6
- 238000011282 treatment Methods 0.000 claims description 6
- 210000002268 wool Anatomy 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 229920004933 Terylene® Polymers 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- 238000009987 spinning Methods 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 6
- 238000004043 dyeing Methods 0.000 abstract description 4
- 238000004090 dissolution Methods 0.000 abstract 1
- 238000007730 finishing process Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 6
- 230000008719 thickening Effects 0.000 description 6
- 239000002964 rayon Substances 0.000 description 5
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000012634 fragment Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000010409 ironing Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 238000009991 scouring Methods 0.000 description 3
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 238000009738 saturating Methods 0.000 description 2
- 235000019795 sodium metasilicate Nutrition 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a multi-effect burnt-out woven fabric processing method. According to the method, two or three kinds of fiber which show different chemical dissolution characteristics in an acid solution and an alkaline solution are adopted to make yarn, tamet or weft face single-layer woven fabric or double-warp and double-weft woven fabric is obtained by means of the yarn, and burning out printing is conducted twice through acid burning out paste and alkaline burning out paste respectively to form double-effect and multi-effect burnt-out woven fabric. According to the fabric obtained with the method, burnt-out uneven three-dimensional floral patterns are obtained, two burnt-out effects that the first kind of fiber is shown and the second kind of fiber is burnt out, and the second kind of fiber is shown and the first kind of fiber is burnt out are obtained in one piece of woven fabric, or three burnt-out effects that the first kind of fiber is shown and the second kind of fiber is burnt out, the second kind of fiber is shown and the first kind of fiber is burnt out, and the third kind of fiber is shown and the first kind of fiber and the second kind of fiber are burnt out are obtained in one piece of woven fabric, and after graded multicolor dyeing is conducted in the finishing process, patterns with single-color or multi-color effects are obtained, and the appearance of a product is extremely unique and novel.
Description
Technical field
The present invention relates to a kind of processing technique field that forms multiple etching effect woven fabric.
Background technology
In textile product, etching product has certain share with the unique look style of closely knit and bright sharp contrast on market, typical silk burnt-out fabric has acid printed lustrine, etching georgette velvet, be suitable for doing the fabric of women's DINNER JACKET, skirt, scarf, tippet etc., also can make the ground fabrics such as the tablecloth, curtain.
The basic skills that burnt-out fabric forms has two kinds:
A kind of method is fibrous material blending or the compound yarn processed that adopts two kinds of different chemical solubility properties, this yarn is made to warp, parallel and made woven fabric or be woven into knitted fabric, then adopt the stamp paste that a certain chemical solvent is made to do stamp processing to fabric, a kind of fiber printing in ambiguous part fabric is dissolved, only retain undissolved fiber, this part fabric becomes sparse, bright, stamp part does not still keep closely knit not saturating, monoblock fabric has just had real and saturating contrast effect, and typical quality has real silk acid printed lustrine.
Another kind method is that the fiber of two kinds of different chemical solubility properties is made respectively to pure yarn, adopts heavy warp or heavy latitude tissue to be woven into fabric, makes two kinds of yarns at fabric positive and negative, be mutual covered structure respectively.Then adopt the stamp paste that a certain chemical solvent is made to do stamp processing to fabric, a kind of fiber printing in ambiguous part fabric is dissolved, the yarn that does not dissolve fiber remaining, stamp partly has sparse, bright effect like this, present the yarn institute interlaced structure texture structure that retains fiber, and stamp part does not still keep closely knit effect and heavy through (or heavy latitude) institutional framework simultaneously.Also the pure yarn of two kinds of different fibers can be made to napping tissue fabric, wherein a kind of yarn forms fabric bottom, and another kind of yarn forms fine hair), stamp dissolves rotten going by fine hair yarn after sticking with paste stamp, leaves bottom, not stamp part villous still.
Current burnt-out fabric is mainly to carry out etching processing to a kind of in two kinds of fibers, forms a kind of actual situation contrast effect.Such as the products such as acid printed lustrine, etching georgette velvet are all with poor viscose or the cotton fiber of obtaining of acid resistance, make fabric with polyster fibre or the assembly of the good silk line of acid resistance of stable chemical performance.The etching of configuration is stuck with paste as acid and is stuck with paste, after burn-out printing by viscose or cotton fiber is rotten goes.And the different parts of same fabric respectively the rotten fabric that goes different fibers to form two kinds of different bright effects not yet have and see.
Summary of the invention
The object of the invention is to provide and comprises that same covering weave economic benefits and social benefits should, filling face organizes economic benefits and social benefits to answer, double fabric three effects and heavy latitude are organized the processing method of four kinds of manifold effect etching woven fabrics of three effects, when the fabric processing by the method has etching stereo concave-convex effect of decorative patterns, in same fabric, occur that first fiber manifests (second fiber etching), second fiber manifests (first fiber etching) two kinds of etching effects, or first fiber manifests (second fiber etching), second fiber manifests (first fiber etching), the third fiber manifests (first, second fiber etching) three kinds of etching effects, gradation heterochromatic dyeing in Ruo Zaijinghou road is processed, occur monochromatic, the decorative pattern of colour mixture multicolour effect.Product appearance has unique novel style.
Technical scheme of the present invention is:
A processing method for manifold effect etching woven fabric, the method be for same covering weave economic benefits and social benefits should, filling face organize economic benefits and social benefits should, double fabric three effects and heavy latitude organize a kind of processing method in four kinds of manifold effect etching woven fabrics of three effects.
For economic benefits and social benefits, answer the processing method of etching woven fabric to comprise the steps:
1) select a kind of can be dissolved by alkaline solution but not by the first fiber of acid leach solution, a kind of can be by acid leach solution but the second fiber not dissolved by alkaline solution and a kind ofly neither dissolved also not by the third fiber of acid leach solution by alkaline solution;
2) make following several yarn: the first yarn that first fiber is spun into, first/second yarn of the second yarn that second fiber is spun into, equal size first fiber/second fiber blend, first/second line of equal size first silvalin/second silvalin plying, the third yarn that the third fiber is spun into;
3) make a kind of in following two kinds of woven fabric grey cloths
With covering weave economic benefits and social benefits, answer fabric, adopt described first/second yarn or first/second line as through weft yarn, configure same covering weave, make single layer structure woven fabric,
Filling face organizes economic benefits and social benefits to answer fabric, and adopting the third yarn is warp thread, and take first/second yarn or first/second line is weft yarn, or to take first yarn be weft yarn with second yarn, and small scale is spaced, and configures filling face tissue, makes single layer structure woven fabric;
4) preparation can be dissolved first fiber but the alkaline etching that can not dissolve second, the third fiber is stuck with paste and can be dissolved second fiber but the acid etching that can not dissolve first, the third fiber is stuck with paste, adopt direct printing method that two kinds of described etchings are stuck with paste in described greige goods fabric to stamp at twice, by decatize or bake, slightly dissolved fiber residue is removed in rubbing, clean, dry, shape and make finished product, twice stamp is regardless of succession, palpus staggered positions stamp, can not have overlapping.
Processing method for three effect etching woven fabrics comprises the steps:
1) select a kind of can be dissolved by alkaline solution but not by the first fiber of acid leach solution, a kind of can be by acid leach solution but the second fiber not dissolved by alkaline solution and a kind ofly neither dissolved also not by the third fiber of acid leach solution by alkaline solution;
2) make following several yarn: the first yarn that first fiber is spun into, the third yarn that the second yarn that second fiber is spun into and the third fiber are spun into;
3) make a kind of in following several woven fabric grey cloth
Double fabric three effect fabrics adopt the third yarn to make back warp, first yarn and second line tabulation warp, and small scale is spaced, and the third yarn is weft yarn, makes and weighs through construction fabric,
Heavy latitude organizes three effect fabrics to adopt the third yarn to make back weft, first yarn and second yarn tabulation latitude, and small scale is spaced, and the third yarn is warp thread, makes heavy latitude construction fabric;
4) preparation can be dissolved first fiber but the alkaline etching that can not dissolve second, the third fiber is stuck with paste and can be dissolved second fiber but the acid etching that can not dissolve first, the third fiber is stuck with paste, adopt direct printing method that two kinds of described etchings are stuck with paste in described greige goods fabric to stamp at twice, by decatize or bake, slightly dissolved fiber residue is removed in rubbing, clean, dry, shape and make finished product, twice stamp, regardless of succession, must have overlapping stamp.
Further, preferably, described economic benefits and social benefits are answered step 1 in the processing method of etching woven fabric or the processing method of three effect etching woven fabrics) described can be dissolved by alkaline solution but by the first fiber of acid leach solution, be not wool fibre or silk flock, described can be by acid leach solution but the second fiber not dissolved by alkaline solution is cotton fiber or viscose, described neither dissolving by alkaline solution is not also terylene by the third fiber of acid leach solution.
Further, preferred, described economic benefits and social benefits are answered step 2 in the processing method of etching woven fabric or the processing method of three effect etching woven fabrics) described first yarn, second yarn and the third yarn is the yarn of Single Fiber, can be short fiber yarn, can be also long filament line; Described equal size first/second yarn selects first fiber and second fiber through blended spinning, to make than 50:50 configuration by dry weight; Described equal size first/second line selection with the first yarn of same line density specification and second yarn through and close to add and be twisted into.
Further, preferred, described economic benefits and social benefits are answered step 3 in the processing method of etching woven fabric) described same covering weave economic benefits and social benefits answer fabric, and organization configurations is selected a kind of in the same covering weave of period within the scope of 2 pieces to 8 pieces;
Described filling face organizes economic benefits and social benefits to answer fabric, as the first yarn of weft yarn, will configure identical or close line density with second yarn, and described small scale is spaced a kind of in selection 1:1,2:2,2:1; As the third thread density of warp thread, be configured in 1/2～1/4 scope of weft yarn density; Described filling face organization configurations, selects fraction to be
filling face twill, wherein n value is a kind of in the satin tissue of 5 pieces～16 pieces in 4～12 scopes, period.
Step 3 in the processing method of described three effect etching woven fabrics) described double fabric three effect fabrics, with the first yarn of tabulation warp, to configure identical or close line density with second yarn, as the third thread density of back warp and weft yarn, be configured in 1/2～1/4 scope of table warp density; Described small scale is spaced, and selects a kind of in 1,1, first yarn, 1, second yarn, 1, the third yarn or 1, first yarn, 1, the third yarn, 1, second yarn, the third yarn; Described weight is through structure, and table organization configures through covering weave or same covering weave, and inner organization configurations is with covering weave or filling face tissue, and requirement table is through covering completely back warp; Fabric is through close: filling density is configured in 2:1～4:1 scope;
Described heavy latitude is organized three effect fabrics, with first yarn and the second yarn of tabulation latitude, will configure identical or close line density, is configured in 1/2～1/4 scope of table warp density as the third thread density of back weft and warp thread; Described small scale is spaced, and selects a kind of in 1,1, first yarn, 1, second yarn, 1, the third yarn or 1, first yarn, 1, the third yarn, 1, second yarn, the third yarn; Described heavy latitude structure, table organization's configuration filling face tissue or same covering weave, inner organization configurations is with covering weave or through covering weave, and requirement table latitude covers completely to back weft; Pick count: through close 2:1～4:1 scope that is configured in.
Further, preferred, described economic benefits and social benefits are answered step 4 in the processing method of etching woven fabric or the processing method of three effect etching woven fabrics) to stick with paste the method for sticking with paste with acid etching as follows respectively for the described alkaline etching of preparation:
1) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry are mixed and made into former paste, add NaOH powder, NaOH content is controlled at 5%～8% scope, mixes well and makes alkaline etching paste;
2) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry are mixed and made into former paste, add H
2sO
4solution or AlCl
3powder, H
2sO
4content is controlled at 8%～10%, AlCl
3content is controlled at 7%～10%, mixes well and makes the acid etching paste that is applicable to dissolve cotton fiber;
Or 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry are mixed and made into former paste, add H
2sO
4solution, HCl solution or AlCl
3powder, wherein H
2sO
4content is controlled at 5%～8%, HCl content and is controlled at 8%～12%, AlCl
3content is controlled at 5%～7%, mixes well and makes the acid etching paste that is applicable to mixing of viscose fiber.
Described economic benefits and social benefits are answered step 4 in the processing method of etching woven fabric) described etching sticks with paste stamp and goes residue technological requirement as follows respectively:
1) adopt etching to stick with paste straight printing method, comprise PLATE SCREAM PRINTING, ROTARY SCREAM PRINTING; Select rare density stamp net of 80 order～120 order scopes;
2) economic benefits and social benefits answer kind fabric to stick with paste stamp, the second etching paste stamp, go residue treatment, cleaning, drying step to carry out by the first etching; Twice stamp palpus staggered positions, can not have overlapping, be that the second etching is stuck with paste and can not on the position of the first etching paste stamp, be repeated stamp, the stamp of two kinds of etching pastes is regardless of succession, standing 5min～10min after stamp, through temperature, be 95 ℃～110 ℃, the decatize that the time is 15min～20min or bake; Again through machinery slightly crumple, normal-temperature water is cleaned, dried.
Further, preferred, step 4 in the processing method of described three effect etching woven fabrics) described etching is stuck with paste stamp and goes residue technological requirement as follows respectively:
1) adopt etching to stick with paste direct printing method, comprise PLATE SCREAM PRINTING, ROTARY SCREAM PRINTING; Select rare density stamp net of 80 order～120 order scopes;
2) three effect kind fabrics by the first etching stick with paste stamp, go residue treatment for the first time, the second etching sticks with paste stamp, goes residue treatment, cleaning, drying step to carry out for the second time.It is overlapping that twice stamp must have, and the second etching is stuck with paste stamp must have part at the first etching, to stick with paste on the same position of stamp to repeat stamp.
Advantage of the present invention is:
This manifold effect etching woven fabric processing method provided by the invention can make the different decorative patterns position in same fabric manifest following different etching effect: economic benefits and social benefits answer kind fabric to have first fiber (second fiber is dissolved to be removed) district, 2 kinds, district of second fiber (first fiber is dissolved to be removed) etching effect, the yarn-dyed first look of Ruo Qian road first, the yarn-dyed second look of second, or secondary heterochromatic dyeing in rear road is processed, first fiber dyes first look, second fiber dyes second look, and first look, second look and 3 kinds of color effects of the first and second colour mixtures appear in monoblock fabric zones of different; Three effect kind fabrics have first fiber (second fiber is dissolved to be removed) district, second fiber (first fiber is dissolved to be removed) district, 3 kinds, district of the third fiber (first, second fiber is dissolved removing all) etching effect, the yarn-dyed first look of Ruo Qian road first, the yarn-dyed second look of second, third yarn-dyed the third look, or three the heterochromatic dyeing in rear road is processed, first fiber dyes first look, second fiber dyes second look, the third fiber dyes the third look, there are first look, second look, the third look and 4 kinds of color effects of the first and second colour mixtures in monoblock fabric zones of different, and product appearance has unique novel style.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described:
Fig. 1 is the fabric organization chart that embodiment 1 selects, and wherein " " represents through interlacing point, and " " represents latitude interlacing point;
Fig. 2 is the fabric grey cloth figure of embodiment 1;
Fig. 3 is that embodiment 1 etching is processed grain pattern and the stamp web plate of selecting, and wherein (a) is grain pattern, is (b) that alkaline etching is stuck with paste stamp web plate, is (c) that acid etching is stuck with paste web plate;
Fig. 4 is the fabric finished product effect after embodiment 1 etching is processed;
Fig. 5 is the fabric organization chart that embodiment 2 selects, and wherein " " represents through interlacing point, and " " represents latitude interlacing point;
Fig. 6 is the fabric grey cloth figure of embodiment 2;
Fig. 7 is that embodiment 2 etchings are processed grain pattern and the stamp web plate of selecting, and wherein (a) is grain pattern, is (b) that alkaline etching is stuck with paste stamp web plate, is (c) that acid etching is stuck with paste web plate;
Fig. 8 is the fabric finished product effect after embodiment 2 etchings are processed;
Fig. 9 is the fabric organization chart that embodiment 3 selects, wherein "
" represent through interlacing point, " " represents latitude interlacing point;
Figure 10 is the fabric grey cloth figure of embodiment 3;
Figure 11 is that embodiment 3 etchings are processed grain pattern and the stamp web plate of selecting, and wherein (a) is grain pattern, is (b) that alkaline etching is stuck with paste stamp web plate, is (c) that acid etching is stuck with paste web plate;
Figure 12 is the fabric finished product effect after embodiment 3 etchings are processed.
The specific embodiment
Embodiment 1: shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the processing method of this manifold effect burnt-out fabric provided by the invention, specifically refers to that a kind of filling face of making to do through, thin,tough silk/bonding strand latitude with terylene thread organizes economic benefits and social benefits to answer the processing method of burnt-out fabric.
Concrete preparation method's flow process is as follows:
1, grey cloth preparation
Warp combination: 1/55.5dtex terylene (machine slurry)
Parallel combination: first latitude [1/83.3dtex thin,tough silk yarn+1/83.3dtex spun rayon (look)] 2.5T/S (note: T refers to the twist, the number of twists/cm of unit, S refer to twist with the fingers to, lower with); Second latitude [1/83.3dtex thin,tough silk yarn+1/83.3dtex spun rayon (look)] 2.5T/S; Spun rayon color in first, second latitude is different, first latitude: second latitude=8:8.
Warp density: 480/10cm; Weft density: 370/10cm.
Elementary organization: 8 pieces of satins (organization chart as shown in Figure 1).
In common Rapier looms preparation.The grey cloth effect of making as shown in Figure 2.
2, fabric scouring
Refining agent 3g/l, NaOH2g/l, bath raio 1:50 configuration, 50 ℃ start to heat up, and in 95 ℃ of insulation 45min, 95 ℃ of hot water are washed 10min, and 60 ℃, warm water is washed 10min, finally with cold water, cleans, and dries ironing, makes concise fabric.
3, etching pastes standby
1) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry (emulsion thickening) are mixed and made into former paste, add NaOH powder, NaOH content is 8%, mixes well and makes alkaline etching paste;
2) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry (emulsion thickening) are mixed and made into former paste, add HCl solution, HCl content is 12%, mixes well and makes acid etching paste.
4, print edition preparation
Select grain pattern to make respectively two the stamp web plates (scaled figure) shown in Fig. 3 (b), (c), stamp network planning lattice 120 orders on stamp shown in Fig. 3 (a).
5, burn-out printing processing
1) select the stamp web plate shown in Fig. 3 (b), adopt direct printing method on concise fabric, to print alkaline etching and stick with paste.
2) select the stamp web plate shown in Fig. 3 (c), adopt direct printing method on concise fabric, to print acid etching and stick with paste.
Twice stamp requires contraposition accurate, can not occur overlapping.
6, residue Transformatin
1) standing 10min after stamp;
2) temperature is that 110 ℃, time are that 15min decatize is processed;
3) manual rubbing, dynamics is lighter, to occur that fiber residue or fragment be advisable;
4) normal-temperature water is cleaned, 100 ℃ of oven dry.
Finished product partial result after making as shown in Figure 4, wherein " X " region of mark is the ground portion processing without etching, the color blending effect that presents white thin,tough silk yarn and colored spun rayon twine, " Y " region is to stick with paste through alkaline etching the decorative pattern part that etching is processed, present the horizontal stripe effect that first, second two look spun rayons form, " Z " region is to stick with paste through acid etching the decorative pattern part that etching is processed, and presents white thin,tough silk yarn effect.
Embodiment 2:
Shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the processing method of this manifold effect burnt-out fabric provided by the invention, specifically refers to that a kind of same covering weave economic benefits and social benefits of making longitude and latitude with thin,tough silk/silk/cotton blended yarn answer the processing method of burnt-out fabric.
Concrete preparation method's flow process is as follows:
1, grey cloth preparation
Warp combination: 1/125dtex thin,tough silk/silk/cotton blended yarn, wherein silk flock is dyed dark color, and cotton fiber does not dye, and the blending ratio of silk flock and cotton fiber is 50:50.
Parallel combination: same warp thread
Warp density: 680/10cm; Weft density: 570/10cm
Elementary organization:
2 ↖ (organization chart as shown in Figure 5).
In common Rapier looms preparation.The grey cloth effect of making as shown in Figure 6.
2, fabric scouring
Refining agent 3g/l, NaOH5g/l, 30% hydrogen peroxide and 2g/l sodium metasilicate, bath raio 1:50 configuration, 50 ℃ start to heat up, in 95 ℃ of insulation 45min, 95 ℃ of hot water are washed 10min, and 60 ℃, warm water is washed 10min, finally with cold water, cleans, dry ironing, make concise fabric.
3, etching pastes standby
1) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry (emulsion thickening) are mixed and made into former paste, add NaOH powder, NaOH content is 6%, mixes well and makes alkaline etching paste;
2) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry (emulsion thickening) are mixed and made into former paste, add H
2sO
4solution, H
2sO
4content is 8%, mixes well and makes acid etching paste.
4, print edition preparation
Select grain pattern to make respectively two the stamp web plates (scaled figure) shown in Fig. 7 (b), (c), stamp network planning lattice 120 orders on stamp shown in Fig. 7 (a).
5, burn-out printing processing
1) select the stamp web plate shown in Fig. 7 (b), adopt direct printing method on concise fabric, to print alkaline etching and stick with paste.
2) select the stamp web plate shown in Fig. 7 (c), adopt direct printing method on concise fabric, to print acid etching and stick with paste.
Twice stamp requires contraposition accurate, can not occur overlapping.
6, residue Transformatin
1) standing 10min after stamp;
2) temperature is that 105 ℃, time are that 20min bakes processing;
3) manual rubbing, dynamics is lighter, to occur that fiber residue or fragment be advisable;
4) normal-temperature water is cleaned, 100 ℃ of oven dry.
Finished product partial result after making as shown in Figure 8, wherein " X " region of mark is the ground portion processing without etching, the color blending effect that presents dark silk flock and white cotton fiber, " Y " region is to stick with paste through alkaline etching the decorative pattern part that etching is processed, the white effect that presents cotton fiber, " Z " region is to stick with paste through acid etching the decorative pattern part that etching is processed, and presents the bathochromic effect of silk flock.
Embodiment 3:
Shown in Fig. 9, Figure 10, Figure 11 and Figure 12, the processing method of this manifold effect burnt-out fabric provided by the invention, specifically refers to that a kind of heavy latitude of doing to make back weft through, wool yarns and cotton yarn tabulation latitude, polyester filament with polyester filament organizes the processing method of three effect burnt-out fabrics.
Concrete preparation method's flow process is as follows:
1, grey cloth preparation
Combinations of warps: (1/55.5dtex polyester filament 4T/Z * 2) 2.5T/S (in vain).
Weft yarn combination: table latitude one 1/166.7dtex wool yarns (Dark grey), table latitude two 1/161.9dtex cotton yarns (light gray), the same warp thread of back weft.Weft yarn arrangement is table latitude one: back weft: table latitude two=1:1:1.
Warp density: 420/10cm; Weft density: 520/10cm
Elementary organization: filling-backed weave, table organization is 4 pieces of filling face twills, is innerly organized as 4 pieces through covering weave (organization chart as shown in Figure 9).
In common Rapier looms preparation.The grey cloth effect of making as shown in figure 10.
2, fabric scouring
Refining agent 3g/l, NaOH5g/l, 30% hydrogen peroxide and 2g/l sodium metasilicate, bath raio 1:50 configuration, 50 ℃ start to heat up, in 95 ℃ of insulation 45min, 95 ℃ of hot water are washed 10min, and 60 ℃, warm water is washed 10min, finally with cold water, cleans, dry ironing, make concise fabric.
3, etching pastes standby
1) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry (emulsion thickening) are mixed and made into former paste, add NaOH powder, NaOH content is 8%, mixes well and makes alkaline etching paste;
2) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry (emulsion thickening) are mixed and made into former paste, add AlCl
3powder, AlCl
3content is 7%, mixes well and makes acid etching paste.
4, print edition preparation
Select grain pattern to make respectively two the stamp web plates (scaled figure) shown in Figure 11 (b), (c), stamp network planning lattice 80 orders on stamp shown in Figure 11 (a).
5, burn-out printing processing for the first time and residue Transformatin
1) select the stamp web plate shown in Figure 11 (b), adopt direct printing method on concise fabric, to print alkaline etching and stick with paste.
2) standing 10min after stamp;
3) temperature is that 105 ℃, time are that 15min decatize is processed;
4) manual rubbing, dynamics is lighter, to occur that fiber residue or fragment be advisable;
5) normal-temperature water is cleaned, 100 ℃ of oven dry.
6, burn-out printing processing for the second time and residue Transformatin
1) select the stamp web plate shown in Figure 11 (c), adopt direct printing method on concise fabric, to print acid etching and stick with paste.Stamp wants contraposition accurate for the second time, guarantees that in Figure 11 (b) and Figure 11 (c), the part of the decorative pattern in dotted line frame is completely overlapping.
2) standing 10min after stamp;
3) temperature is that 105 ℃, time are that 15min bakes processing;
4) manual rubbing, dynamics is lighter, to occur that fiber residue or fragment be advisable;
5) normal-temperature water is cleaned, 100 ℃ of oven dry.
As shown in figure 12, wherein " W " region of mark is the ground portion processing without etching to finished product partial result after making, presents the color blending effect at Dark grey wool yarns and light grey cotton yarn 1:1 interval; " X " region is to stick with paste through acid etching the decorative pattern part that etching is processed, and presents wool yarns Dark grey effect, decorative pattern significant depressions but not penetrating; " Y " region is to stick with paste through alkaline etching the decorative pattern part that etching is processed, and presents the light grey effect of cotton yarn, decorative pattern significant depressions but not penetrating; " Z " region, for sticking with paste through parlkaline etching and acid etching is stuck with paste the decorative pattern part of twice etching processing, presents the white effect that polyester filament longitude and latitude interweaves, decorative pattern obviously penetrating, fabric quality is obviously frivolous.
Certainly above-described embodiment is just non exhaustive for exemplifying of illustrating that technical conceive of the present invention and feature do, and its object is to allow person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All modifications that the Spirit Essence of main technical schemes is done according to the present invention, within all should being encompassed in protection scope of the present invention.
Claims (8)
1. a processing method for manifold effect etching woven fabric, the method be for same covering weave economic benefits and social benefits should, filling face organize economic benefits and social benefits should, double fabric three effects and heavy latitude organize a kind of processing method in four kinds of manifold effect etching woven fabrics of three effects, it is characterized in that,
For economic benefits and social benefits, answer the processing method of etching woven fabric to comprise the steps:
1) select a kind of can be dissolved by alkaline solution but not by the first fiber of acid leach solution, a kind of can be by acid leach solution but the second fiber not dissolved by alkaline solution and a kind ofly neither dissolved also not by the third fiber of acid leach solution by alkaline solution;
2) make following several yarn: the first yarn that first fiber is spun into, first/second yarn of the second yarn that second fiber is spun into, equal size first fiber/second fiber blend, first/second line of equal size first silvalin/second silvalin plying, the third yarn that the third fiber is spun into;
3) make a kind of in following two kinds of woven fabric grey cloths
With covering weave economic benefits and social benefits, answer fabric, adopt described first/second yarn or first/second line as through weft yarn, configure same covering weave, make single layer structure woven fabric,
Filling face organizes economic benefits and social benefits to answer fabric, and adopting the third yarn is warp thread, and take first/second yarn or first/second line is weft yarn, or to take first yarn be weft yarn with second yarn, and small scale is spaced, and configures filling face tissue, makes single layer structure woven fabric;
4) preparation can be dissolved first fiber but the alkaline etching that can not dissolve second, the third fiber is stuck with paste and can be dissolved second fiber but the acid etching that can not dissolve first, the third fiber is stuck with paste, adopt direct printing method that two kinds of described etchings are stuck with paste in described greige goods fabric to stamp at twice, by decatize or bake, slightly dissolved fiber residue is removed in rubbing, clean, dry, shape and make finished product, twice stamp is regardless of succession, palpus staggered positions stamp, can not have overlapping;
Processing method for three effect etching woven fabrics comprises the steps:
1) select a kind of can be dissolved by alkaline solution but not by the first fiber of acid leach solution, a kind of can be by acid leach solution but the second fiber not dissolved by alkaline solution and a kind ofly neither dissolved also not by the third fiber of acid leach solution by alkaline solution;
2) make following several yarn: the first yarn that first fiber is spun into, the third yarn that the second yarn that second fiber is spun into and the third fiber are spun into;
3) make a kind of in following two kinds of woven fabric grey cloths
Double fabric three effect fabrics adopt the third yarn to make back warp, first yarn and second yarn tabulation warp, and small scale is spaced, and the third yarn is weft yarn, makes and weighs through construction fabric,
Heavy latitude organizes three effect fabrics to adopt the third yarn to make back weft, first yarn and second yarn tabulation latitude, and small scale is spaced, and the third yarn is warp thread, makes heavy latitude construction fabric;
4) preparation can be dissolved first fiber but the alkaline etching that can not dissolve second, the third fiber is stuck with paste and can be dissolved second fiber but the acid etching that can not dissolve first, the third fiber is stuck with paste, adopt direct printing method that two kinds of described etchings are stuck with paste in described greige goods fabric to stamp at twice, by decatize or bake, slightly dissolved fiber residue is removed in rubbing, clean, dry, shape and make finished product, twice stamp be regardless of succession, but must have overlapping stamp.
2. the processing method of a kind of manifold effect etching woven fabric according to claim 1, it is characterized in that, described economic benefits and social benefits are answered step 1 in the processing method of etching woven fabric or the processing method of three effect etching woven fabrics) described can be dissolved by alkaline solution but by the first fiber of acid leach solution, be not wool fibre or silk flock, described can be by acid leach solution but the second fiber not dissolved by alkaline solution is cotton fiber or viscose, described neither dissolving by alkaline solution is not also terylene by the third fiber of acid leach solution.
3. the processing method of a kind of manifold effect etching woven fabric according to claim 1, it is characterized in that, described economic benefits and social benefits are answered step 2 in the processing method of etching woven fabric or the processing method of three effect etching woven fabrics) described first yarn, second yarn and the third yarn be the yarn of Single Fiber, can be short fiber yarn, can be also long filament line; Described equal size first/second yarn selects first fiber and second fiber through blended spinning, to make than 50:50 configuration by dry weight; Described equal size first/second line selection with the first yarn of same line density specification and second yarn through and close to add and be twisted into.
4. the processing method of a kind of manifold effect etching woven fabric according to claim 1, is characterized in that,
Described economic benefits and social benefits are answered step 3 in the processing method of etching woven fabric) described same covering weave economic benefits and social benefits answer fabric, and organization configurations is selected a kind of in the same covering weave of period within the scope of 2 pieces to 8 pieces;
Described filling face organizes economic benefits and social benefits to answer fabric, as the first yarn of weft yarn, will configure identical or close line density with second yarn, and described small scale is spaced a kind of in selection 1:1,2:2,2:1; As the third thread density of warp thread, be configured in 1/2～1/4 scope of weft yarn density; Described filling face organization configurations, selects fraction to be
filling face twill, wherein n value is in 4～12 scopes, and period is a kind of in the satin tissue of 5 pieces～16 pieces.
5. the processing method of a kind of manifold effect etching woven fabric according to claim 1, is characterized in that,
Step 3 in the processing method of described three effect etching woven fabrics) described double fabric three effect fabrics, with the first yarn of tabulation warp, to configure identical or close line density with second yarn, as the third thread density of back warp and weft yarn, be configured in 1/2～1/4 scope of table warp density; Described small scale is spaced, and selects a kind of in 1,1, first yarn, 1, second yarn, 1, the third yarn or 1, first yarn, 1, the third yarn, 1, second yarn, the third yarn; Described weight is through structure, and table organization configures through covering weave or same covering weave, and inner organization configurations is with covering weave or filling face tissue, and requirement table is through covering completely back warp; Fabric is through close: filling density is configured in 2:1～4:1 scope;
Described heavy latitude is organized three effect fabrics, with first yarn and the second yarn of tabulation latitude, will configure identical or close line density, is configured in 1/2～1/4 scope of table warp density as the third thread density of back weft and warp thread; Described small scale is spaced, and selects a kind of in 1,1, first yarn, 1, second yarn, 1, the third yarn or 1, first yarn, 1, the third yarn, 1, second yarn, the third yarn; Described heavy latitude structure, table organization's configuration filling face tissue or same covering weave, inner organization configurations is with covering weave or through covering weave, and requirement table latitude covers completely to back weft; Pick count: through close 2:1～4:1 scope that is configured in.
6. the processing method of a kind of manifold effect etching woven fabric according to claim 1, it is characterized in that, described economic benefits and social benefits are answered step 4 in the processing method of etching woven fabric or the processing method of three effect etching woven fabrics) to stick with paste the method for sticking with paste with acid etching as follows respectively for the described alkaline etching of preparation:
1) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry are mixed and made into former paste, add NaOH powder, NaOH content is controlled at 5%～8% scope, mixes well and makes alkaline etching paste;
2) 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry are mixed and made into former paste, add H
2sO
4solution or AlCl
3powder, H
2sO
4content is controlled at 8%～10%, AlCl
3content is controlled at 7%～10%, mixes well and makes the acid etching paste that is applicable to dissolve cotton fiber;
Or 60% white dextrin, 6% synthetic gum tragacanth and the A of nation slurry are mixed and made into former paste, add H
2sO
4solution, HCl solution or AlCl
3powder, wherein H
2sO
4content is controlled at 5%～8%, HCl content and is controlled at 8%～12%, AlCl
3content is controlled at 5%～7%, mixes well and makes the acid etching paste that is applicable to mixing of viscose fiber.
7. the processing method of a kind of manifold effect etching woven fabric according to claim 1, is characterized in that, described economic benefits and social benefits are answered step 4 in the processing method of etching woven fabric) described etching sticks with paste stamp and goes residue technological requirement as follows respectively:
1) adopt etching to stick with paste straight printing method, comprise PLATE SCREAM PRINTING, ROTARY SCREAM PRINTING; Select rare density stamp net of 80 order～120 order scopes;
2) economic benefits and social benefits answer kind fabric to stick with paste stamp, the second etching paste stamp, go residue treatment, cleaning, drying step to carry out by the first etching; Twice stamp palpus staggered positions, can not have overlapping, be that the second etching is stuck with paste and can not on the position of the first etching paste stamp, be repeated stamp, the stamp of two kinds of etching pastes is regardless of succession, standing 5min～10min after stamp, through temperature, be 95 ℃～110 ℃, the decatize that the time is 15min～20min or bake; Again through machinery slightly crumple, normal-temperature water is cleaned, dried.
8. the processing method of a kind of manifold effect etching woven fabric according to claim 1, is characterized in that, step 4 in the processing method of described three effect etching woven fabrics) described etching sticks with paste stamp and goes residue technological requirement as follows respectively:
1) adopt etching to stick with paste direct printing method, comprise PLATE SCREAM PRINTING, ROTARY SCREAM PRINTING; Select rare density stamp net of 80 order～120 order scopes;
2) three effect kind fabrics by the first etching stick with paste stamp, go residue treatment for the first time, the second etching sticks with paste stamp, goes residue treatment, cleaning, drying step to carry out for the second time.It is overlapping that twice stamp must have, and the second etching is stuck with paste stamp must have part at the first etching, to stick with paste on the same position of stamp to repeat stamp.
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| CN107385980A (en) * | 2017-09-18 | 2017-11-24 | 海安启弘纺织科技有限公司 | The processing method of 3D flower pattern fuzz fabrics |
| CN109056259A (en) * | 2018-08-21 | 2018-12-21 | 南通泰慕士服装有限公司 | A kind of method that clothes positioning punches |
| CN110318277A (en) * | 2019-05-10 | 2019-10-11 | 上海咏姿时装有限公司 | A kind of manufacturing method of burnt-out fabric |
| CN112048803A (en) * | 2020-08-27 | 2020-12-08 | 宁波大千纺织品有限公司 | Novel knitted fabric with burnt patterns and preparation method thereof |
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| CN104164732B (en) | 2016-02-03 |
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Effective date of registration: 20210906 Address after: 313002 room 1106, science and Innovation Park, No. 1, Gongye Road, Wuxing District, Huzhou City, Zhejiang Province Patentee after: Huzhou South Taihu fashion creative city investment development Co.,Ltd. Address before: 215123 No. 199 benevolence Road, Suzhou Industrial Park, Jiangsu, China Patentee before: SOOCHOW University |
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