CN104287247B - The preparation method of color sheet fur pile fabric - Google Patents
The preparation method of color sheet fur pile fabric Download PDFInfo
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- CN104287247B CN104287247B CN201410538843.7A CN201410538843A CN104287247B CN 104287247 B CN104287247 B CN 104287247B CN 201410538843 A CN201410538843 A CN 201410538843A CN 104287247 B CN104287247 B CN 104287247B
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Abstract
A preparation method for color sheet fur pile fabric, belongs to garment material technical field.Step: raw material is selected, warping, weave, cut open width, pre-setting, dyeing or stamp, silicone finish and thermal finalization, obtain fuzz fabric, also comprise the color sheet transfer step of plastics, it is passed through between upper pressure roll and warm-up mill with the ventricumbent state of hair by fuzz fabric, enter between warm-up mill and downforce roller again, then advance towards rolling station, to pass through between upper pressure roll and warm-up mill with fuzz fabric under the state of hair side with the color sheet of plastics under color for the plastics with mould release membrance sheet being twisted in debatching state simultaneously, enter between warm-up mill and downforce roller again, the color sheet of plastics is made to transfer on the hair side of fuzz fabric, obtain color sheet fur pile fabric, mould release membrance the color sheet of plastics capable go out downforce roller time batched by mould release membrance takers-in, the speed that fuzz fabric is advanced to the direction of wind-up roll is identical with the debatching speed that the color sheet of plastics is rolled up.As the lint with animal and lepidiod texture.
Description
Technical field
The invention belongs to garment material technical field, be specifically related to a kind of preparation method of color sheet fur pile fabric.
Background technology
Above mentioned color sheet fur pile fabric refers to the pile fabric with imitation fur effect, and this pile fabric is looked far into the distance like tweed, has the sensation that exquisiteness is soft and smooth, velvet is plentiful as animal fur when closely seeing and stroke.
As is known in the industry; artificial fur have for atural fur relatively cheap, cleaning is convenient with collection, pattern color abundant and raw material sources are not subject to restrict isometric place; especially due to artificial fur while meeting people's superior pursuit magnificent to wealth and rank for protection precious animal particularly rare animal there is positive effect, be thus subject to the favor of people in recent years especially.
PV pile fabric (being pluse cloth) can embody to a certain extent and exactly like animal lint and/or fur texture, and be no lack of in disclosed Chinese patent literature and be seen in, slightly with exemplify as CN87100264A(through flower double-sided plush fabric and woollen blanket), the processing method of CN101429703A(full-cleansing woollen plush face fabric), CN811033B(plush silks and manufacture method thereof), CN102162169A(flaxen fiber plush printed blanket and preparation method thereof), the preparation method of a CN102162172A(Modal cotton plush printed blanket), CN102162170A(a coffee carbon fiber plush and printed woolen blanket and preparation method thereof), CN102162171A(bamboo fiber plush printed blanket and preparation method thereof) and CN102425031B(to become mildewed flannelette blanket and processing method thereof), etc..But the fuzzy surface of this type of pluse cloth cannot form the effect of the lifelike animal scale sense that industry is pursued.
" the undercoat artificial fur of surface gilding " that Chinese patent Authorization Notice No. CN202347328U recommends forms gold stamping layer at the fuzzy surface local location of fabric, makes fabric produce the effect of golden light brilliance at the gold stamping position of fuzzy surface; " the undercoat artificial fur of surface printing " that CN202347329U provides forms color pattern beautiful in colour at the local location of the fuzzy surface of fabric; " artificial fur of moulding " that CN202849856U introduces is formed at the local location of the fuzzy surface of fabric to have third dimension, rich and magnificent, new and original colorful pattern, from the 0009th section, the description of this patent, it forms pattern by means of glue layer, specifically, by the depiction on cylinder to glue-line (coloured glue water layer) roll extrusion being coated on fur surface.This method can meet industrial amplification production requirement, but belongs to chemical materials due to glue layer, thus can't be subject to thinking highly of of consumer, and there is the poor and yielding anxiety of resistance to cleaning performance.
The typical example of the effect of above mentioned lifelike scale sense is as the scale of animal in the water of crocodile and so on, so, if make fabric style possess the fuzzy hand of lint class animal and the perception of scale class animal and feel simultaneously, so just, aforesaid pluse cloth can be made to become color sheet fur pile fabric worthy of the namely, but be showed no in disclosed patent up to now and non-patent literature and allly have corresponding technology to enlighten, technical scheme described below produces under this background.
Summary of the invention
Task of the present invention is the preparation method providing a kind of color sheet fur pile fabric, the color sheet fur pile fabric obtained by the method the scale texture of the lint texture of animal and animal can be held concurrently and obtain and use and meet superior, true to natureization of people to garment material and pursue requirement.
Task of the present invention has been come like this, a kind of preparation method of color sheet fur pile fabric, the step comprised is followed successively by: raw material is selected, warping, weave, cut open width, pre-setting, dyeing or stamp, silicone finish and thermal finalization, obtain fuzz fabric, be characterised in that and also include the color sheet transfer step of plastics, the color sheet transfer step of this plastics be by described fuzz fabric with its hair side towards under state pass through between upper pressure roll and warm-up mill, on going out between pressure roll and warm-up mill after enter between warm-up mill and downforce roller, be expert at after downforce roller and advance towards rolling station, to pass through between upper pressure roll and warm-up mill with fuzz fabric under the state of described hair side with the color sheet of its plastics under meanwhile color for the plastics with mould release membrance sheet being twisted in debatching state, being expert at after between upper pressure roll and warm-up mill enters between warm-up mill and downforce roller, the hair side making the color sheet of plastics transfer to fuzz fabric is batched by the wind-up roll on described rolling station with fuzz fabric, obtain color sheet fur pile fabric, and described mould release membrance the color sheet of described plastics capable go out downforce roller time batched by mould release membrance takers-in, the speed that described fuzz fabric is advanced to the direction of described wind-up roll is that the debatching speed that sheet color with described plastics is rolled up is identical.
In a specific embodiment of the present invention, the speed that described fuzz fabric is advanced to the direction of described wind-up roll is 1.5-3m/min; The heating-up temperature of described warm-up mill is 120-140 DEG C; Described upper pressure roll and downforce roll-in are 0.2-0.4MPa to the pressure of described warm-up mill; The thickness of the color sheet of described plastics is 10-30 μm.
In another specific embodiment of the present invention, it is that the full-dull polyester filament choosing 68D/24F, 50D/24F, 100D/48F or 75D/36F organizes silk the end of as that described raw material is selected, or the spandex thread choosing 30D or 40D organizes silk the end of as, choose the full-dull polyester filament of 75D/36F, 75D/144F, 150D/72F, 100D/48F or 150D/24F as covering weave silk, wherein: the quality % that the end organizes silk shared in fabric is than being 15-35%, and the quality % of covering weave silk shared by fabric is than being 65-85%; The speeds control of the warping machine that described warping is used is 500-650rpm, and is organized at the described end tension force of silk and covering weave silk to control as 4-8g when warping.
In another specific embodiment of the present invention, described weaving adopts single needle bar warp knitting machine to weave, wherein: the end organizes silk to form base fabric by GB2 and GB3, GB1 forms hair side, after raising gig plucking, obtain suede height 1-10 ㎜, grammes per square metre 150-400g/ ㎡ and fabric width is the grey cloth of 1.5-2.4m, the rotating speed of single needle bar warp knitting machine is 800-1600rpm, organizes GB1 to be: 1-0/2-2-2-3//, GB2 is: 1-0/1-2//, GB3 is: 2-3/1-0/, and the mode that passes is for all completely to wear;
In another specific embodiment of the present invention, described weaving adopts double rib warp loom to weave, wherein: the end organizes silk to form AB two sides base fabric by front shuttle GB1 and GB2 and rear shuttle GB4 and GB5, GB3 forms hair side, obtain suede height 8-10 ㎜, grammes per square metre 150-500g/ ㎡ and fabric width is the double-deck grey cloth of 1.5-2.4m, the rotating speed of double rib warp loom is 240-260rpm, GB1 and GB5 is organized to be: 0-0/3-3/4-4/1-1/, GB2 and GB4 is: 2-2/1-1/0-0/1-1/, GB3 is: 2-1/1-0/, and the mode that passes is for all completely to wear;
Also have in a specific embodiment of the present invention, described in cut open width be deliver to cutting machines cut open width to by the described double-deck grey cloth obtained of weaving, and the width knife-band speed of cuing open controlling cutting machines is 650-720rpm; Described pre-setting cuts open the individual layer grey cloth that width step obtains introduce forming machine pre-setting by by described, and pre-setting temperature is 180-195 DEG C, and cloth speed is 20-35m/min.
More of the present invention and in a specific embodiment, described dyeing is the dye vat dyeing pre-setting cloth obtained by described pre-setting step being introduced overflow dyeing machine, control dyeing temperature, control the pressure of dye vat and control dyeing time, then decrease temperature and pressure and the dye liquor that clears in dye vat, then alkaline reduction cleaning agent is introduced dye vat, and to be then incubated, carry out overflow water in insulation then after terminating and wash, go out dye vat, dehydration obtains stained clot-h; Described stamp is that the pre-setting cloth obtained by described pre-setting step is introduced Printing-Machine '.
In an of the present invention and then specific embodiment, described control dyeing temperature is 120-130 DEG C; The pressure of described control dye vat is 0.2-0.3MPa by the Stress control of dye vat; Described control dyeing time is controlled by dyeing time as 40-50min; Described decrease temperature and pressure cools the temperature to 75-85 DEG C, and by Pressure Drop to normal pressure; Described insulation then refers to and be incubated 15-25min at 75-85 DEG C.
Of the present invention again more and in a specific embodiment, described silicone finish is that the modified amino silicon oil of stained clot-h or the color 1-2% with accounting for stained clot-h or calico weight of calico described dyeing or patterning step obtained carries out organosilicon flexible arrangement in soft mode in rope form infiltration washing in normal temperature cylinder, the water lev el control of normal temperature cylinder is 70-80 ㎝, and it is 15-25min that rope form infiltrated the washing upper soft time; Described thermal finalization is first dewatered by the soft treatment cloth obtained by described silicone finish step, then introduce heat setting machine thermal finalization.
In an again of the present invention and then specific embodiment, described dehydration adopts dewaterer dehydration, and the rotating speed of dewaterer is 850-1000rpm, and dewatering time is 5-10min, and the temperature of described heat setting machine thermal finalization is 170-190 DEG C, and cloth speed is 20-40m/min.
Technical scheme provided by the invention is owing to adding the color sheet transfer step of plastics, thus make the color sheet fur pile fabric obtained not only have the texture as lint of animal but also have the lepidiod texture of animal, meet superior, the fashion-orientation of people to garment material and the pursuit requirement of true to natureization.
Accompanying drawing explanation
Fig. 1 is process chart of the present invention.
Fig. 2 is the embodiment schematic diagram of the color sheet transfer step of the plastics shown in Fig. 1.
Detailed description of the invention
Embodiment 1:
Refer to Fig. 1 and Fig. 2, the step included by preparation method of the present invention's color sheet fur pile fabric is followed successively by: raw material selections, warping, weave, cut open the color sheet of width, pre-setting, dyeing, silicone finish, thermal finalization and plastics and shift, and applicant elaborates to each step below.
Raw material is selected: the full-dull polyester filament choosing 68D/24F organizes silk the end of as, choose the full-dull polyester filament of 75D/36F as covering weave silk, wherein: the end organizes the quality % ratio of silk shared by fabric to be 20%, and the quality % ratio of covering weave silk shared by fabric is 80%, obtains raw material;
Warping: to being selected by aforementioned base materials that the raw material that obtains of step and the end organize silk and covering weave silk to be put to be produced by Jiangsu Province, China Changzhou No.8 Textile Machinery Co., Ltd. and monitored warping on warping machine in real time at the GE209 type computer of market sale before the application proposing, the rotating speed of warping machine controls as 650rpm, and in warping process, organized at the end brute force of silk and covering weave silk to control as 4g, silk and covering weave silk are organized in the woven end that is put to obtaining warping;
Weave: the covering weave silk after the i.e. warping obtained by aforementioned warping step and the end are organized silk to be put to be produced by KARL MALIMO Machinery Co., Ltd. and be that HDR6DPLM/40 type double rib warp loom is weaved in the model that China widely sells, wherein: the end organizes silk to form AB two sides base fabric by front by front shuttle GB1 and GB2 and rear shuttle GB4 and GB5, GB3 forms hair side, obtain high 10 ㎜ of suede, grammes per square metre 300g/ ㎡ and fabric width are the double-deck grey cloth of 1.8m, the rotating speed of double rib warp loom is 240rpm, GB1 and GB5 is organized to be: 0-0/3-3/4-4/1-1/, GB2 and GB4 is: 2-2/1-1/0-0/1-1/, GB3 is: 2-1/1-0/, the mode that passes is for all completely to wear,
Cut open width: the double-deck grey cloth obtained by weaving step is delivered to and to be produced by Ding Shan Machinery Manufacturing Co., Ltd. of Jiangsu Province, China Jiangyin City and the trade mark sold is A6F-702 type cutting machines (also claiming velvet machine) cuts open width, the speed cuing open width knife-band of cutting machines is 650rpm, obtains individual layer grey cloth;
Pre-setting: by by cut open individual layer grey cloth that width step obtains introduce produced by Taoyuan City, Taiwan, China Huang Ji Industry Co., Ltd and the trade mark sold in China's Mainland is pre-setting on ACA-type Ⅱ resin forming machine, pre-setting temperature is 195 DEG C, and cloth speed obtains pre-setting cloth for 20m/min;
Dyeing: the pre-setting cloth obtained by pre-setting step is introduced produced by Taoyuan City, Taiwan, China Ya Ji Industries, Inc and dye in the dye vat of the high temperature dicyclo pine formula environmental protection overflow dyeing machine sold in China's Mainland, dyeing temperature is 120 DEG C, and the pressure of dye vat is 0.2MPa, dyeing time is 50min, after dyeing terminates, temperature is down to 80 DEG C by 120 DEG C, by dye vat Pressure Drop to normal pressure, clear the dye liquor in dye vat, then by the alkalescence accounting for fabric weight 3% also source cleaning agent introduce dye vat and be then incubated 20min at 80 DEG C, carry out overflow water in insulation then and wash 10-15min after terminating, go out dye vat and dewater, obtain stained clot-h, alkaline reduction cleaning agent described in this step preferably use produced by Zhejiang Province, China province development of evil in febrile disease limited company and before the present invention proposes the trade mark widely sold in market be A-L-308 alkaline reduction cleaning agent,
Silicone finish: the modified amino silicon oil with account for stained clot-h weight 1% carries out organosilicon dressing to the stained clot-h obtained by staining procedure and namely carries out process soft in rope form infiltration washing in normal temperature cylinder, the water lev el control of normal temperature cylinder is 70 ㎝, it is 20min that rope form infiltrated the washing upper soft time, obtains soft treatment cloth;
Thermal finalization: first to the soft treatment cloth dehydration 5min obtained by silicone finish step, the rotating speed of dewaterer is 1000rpm, dehydration terminates the thermal finalization of rear introducing heat setting machine, heat setting temperature is 170 DEG C, cloth speed is 20m/min, obtain fuzz fabric, in this step, heat setting machine adopts this patent of Chinese invention patent Authorization Notice No. CN101654853B(fuzz fabric hot-air setting machine < to propose > by the applicant);
The color sheet transfer of plastics: specifically see Fig. 2, the fuzz fabric 1 that heat setting step is obtained with its hair side towards under state pass through between upper pressure roll 2 and warm-up mill 3, on going out between pressure roll 2 and warm-up mill 3 after enter between warm-up mill 3 and downforce roller 4, be expert at after downforce roller 4 and advance towards rolling station, meanwhile by color for the plastics with mould release membrance 52 sheet volume 5 under debatching state and with the color sheet 51 of its plastics under the state of hair side with fuzz fabric 1 from pass through between pressure roll 2 and warm-up mill 3, being expert at after between upper pressure roll 2 and warm-up mill 3 enters between warm-up mill 3 and downforce roller 4, the hair side making the color sheet 51 of plastics transfer to fuzz fabric 1 is batched by the wind-up roll 6 on aforementioned rolling station with fuzz fabric 1, obtain color sheet fur pile fabric, and mould release membrance 52 is batched by mould release membrance takers-in 7 when color sheet 51 row of plastics goes out downforce roller 4, the speed that fuzz fabric 1 is advanced to the direction of wind-up roll 6 be sheet color with plastics roll up 5 debatching speed identical, and in this step, the speed (i.e. cloth speed) that fuzz fabric 1 is advanced to the direction of wind-up roll 6 is 1.5m/min, the heating-up temperature of warm-up mill 3 is 140 DEG C, upper pressure roll 2 and downforce roller 4 are 0.4MPa towards the pressure in the direction of warm-up mill 3, the thickness of the color sheet 51 of plastics is 30 μm, the color sheet volume 5 of plastics preferably use produced by rel profit company of the U.S. and at the film belonging to Chinese customs declaration catalogue 39206200.09 category (mylar < adjacency pair ethylene two fat plate film >) that Chinese market is sold before the application proposes, formed after it transfers to the surface of fuzz fabric 1 to light have good refraction effect one by one just as lepidiod patch, make the color sheet fur pile fabric that formation of fabrics is worthy of the name.
Embodiment 2:
Raw material is selected: the full-dull polyester filament choosing 75D/36F organizes silk the end of as, choose the full-dull polyester filament of 150D/72F as covering weave silk, wherein: the end organizes the quality % ratio of silk shared by fabric to be 35%, and the quality % ratio of covering weave silk shared by fabric is 65%, obtains raw material;
Warping: the rotating speed of warping machine controls as 500rpm, and in warping process, organized at the end brute force of silk and covering weave silk to control as 8g, silk and covering weave silk are organized in the woven end that is put to obtaining warping;
Weave: obtain high 8 ㎜ of suede, grammes per square metre 300g/ ㎡ and fabric width is the double-deck grey cloth of 1.5m;
Cut open width: the speed cuing open width knife-band of cutting machines is 720rpm, obtains individual layer grey cloth;
Pre-setting: pre-setting temperature is 180 DEG C, cloth speed obtains pre-setting cloth for 30m/min;
Dyeing: dyeing temperature is 130 DEG C, and the pressure of dye vat is 0.3MPa; Dyeing time is 40min, after dyeing terminates, temperature is down to 85 DEG C by 130 DEG C, by dye vat Pressure Drop to normal pressure, clear the dye liquor in dye vat, then by the alkalescence accounting for fabric weight 2% also source cleaning agent introduce dye vat and be then incubated 15min at 85 DEG C, carry out overflow water in insulation then after terminating and wash 10min;
Silicone finish: the modified amino silicon oil with account for stained clot-h weight 2% carries out organosilicon dressing to the stained clot-h obtained by staining procedure and namely carries out process soft in rope form infiltration washing in normal temperature cylinder, the water lev el control of normal temperature cylinder is 80 ㎝, it is 25min that rope form infiltrated the washing upper soft time, obtains soft treatment cloth;
Thermal finalization: first to the soft treatment cloth dehydration 10min obtained by silicone finish step, the rotating speed of dewaterer is 850rpm, and dehydration terminates the thermal finalization of rear introducing heat setting machine, and heat setting temperature is 190 DEG C, and cloth speed is 40m/min, obtains fuzz fabric;
The color sheet transfer of plastics: the speed (namely cloth is fast) that fuzz fabric 1 is advanced to the direction of wind-up roll 6 is 3m/min, the heating-up temperature of warm-up mill 3 is 120 DEG C, upper pressure roll 2 and downforce roller 4 are 0.2MPa towards the pressure in the direction of warm-up mill 3, and the thickness of the color sheet 51 of plastics is 10 μm.The content do not related in the present embodiment is all with the description to embodiment 1.
Embodiment 3:
Raw material is selected: the full-dull polyester filament choosing 75D/36F organizes silk the end of as, choose the full-dull polyester filament of 150D/72F as covering weave silk, wherein: the end organizes the quality % ratio of silk shared by fabric to be 20%, and the quality % ratio of covering weave silk shared by fabric is 80%, obtains raw material;
Warping: the rotating speed of warping machine controls as 575rpm, and in warping process, organized at the end brute force of silk and covering weave silk to control as 6g, silk and covering weave silk are organized in the woven end that is put to obtaining warping;
Weave: obtain high 9 ㎜ of suede, grammes per square metre 350g/ ㎡ and fabric width is the double-deck grey cloth of 2.4m;
Cut open width: the speed cuing open width knife-band of cutting machines is 680rpm, obtains individual layer grey cloth;
Pre-setting: pre-setting temperature is 185 DEG C, cloth speed obtains pre-setting cloth for 35m/min;
Dyeing: dyeing temperature is 125 DEG C, and the pressure of dye vat is 0.25MPa; Dyeing time is 45min, after dyeing terminates, temperature is down to 75 DEG C by 125 DEG C, by dye vat Pressure Drop to normal pressure, clear the dye liquor in dye vat, then by the alkalescence accounting for fabric weight 2.5% also source cleaning agent introduce dye vat and be then incubated 25min at 75 DEG C, carry out overflow water in insulation then after terminating and wash 15min;
Silicone finish: the modified amino silicon oil with account for stained clot-h weight 1.5% carries out organosilicon dressing to the stained clot-h obtained by staining procedure and namely carries out process soft in rope form infiltration washing in normal temperature cylinder, the water lev el control of normal temperature cylinder is 75 ㎝, it is 15min that rope form infiltrated the washing upper soft time, obtains soft treatment cloth;
Thermal finalization: first to the soft treatment cloth dehydration 8min obtained by silicone finish step, the rotating speed of dewaterer is 950rpm, and dehydration terminates the thermal finalization of rear introducing heat setting machine, and heat setting temperature is 180 DEG C, and cloth speed is 30m/min, obtains fuzz fabric;
The color sheet transfer of plastics: the speed (namely cloth is fast) that fuzz fabric 1 is advanced to the direction of wind-up roll 6 is 2.2m/min, the heating-up temperature of warm-up mill 3 is 130 DEG C, upper pressure roll 2 and downforce roller 4 are 0.3MPa towards the pressure in the direction of warm-up mill 3, and the thickness of the color sheet 51 of plastics is 20 μm.The content that the present embodiment does not relate to is all with the description to embodiment 1.
Embodiment 4:
Only change dyeing into stamp, all the other are all with the description to embodiment 1.
If fuzz fabric 1 is two-sided fuzz fabric, so repeats color sheet transfer step and be all combined with the color sheet 51 of plastics in the both sides of fuzz fabric 1.
Embodiment 5:
Only organized at the end silk to change the spandex thread of 40D into, covering weave silk is changed into the full-dull polyester filament of 150D/24F; Weave and change single needle bar warp knitting machine into and weave, the end, organizes silk to form base fabric by GB2 and GB3, GB1 forms hair side, obtain after raising gig plucking high 10 ㎜ of suede, grammes per square metre 400g/ ㎡'s and fabric width is the grey cloth of 2.4m, the rotating speed of single needle bar warp knitting machine is 800rpm, organizes GB1 to be: 1-0/2-2-2-3//, GB2 is: 1-0/1-2//, GB3 is: 2-3/1-0//and, the mode that passes is for all completely to wear.All the other are all with the description to embodiment 1.
Embodiment 6:
Only organized at the end silk to change the spandex thread of 30D into, covering weave silk is changed into the full-dull polyester filament of 100D48F; Weave and change single needle bar warp knitting machine into and weave, the end, organizes silk to form base fabric by GB2 and GB3, GB1 forms hair side, obtain after raising gig plucking high 1 ㎜ of suede, grammes per square metre 150g/ ㎡'s and fabric width is the grey cloth of 1.5m, the rotating speed of single needle bar warp knitting machine is 1600rpm, organizes GB1 to be: 1-0/2-2-2-3//, GB2 is: 1-0/1-2//, GB3 is: 2-3/1-0//and, the mode that passes is for all completely to wear.All the other are all with the description to embodiment 2.
Embodiment 7:
Only organized at the end silk to change the full-dull polyester filament of 100D/48F into, covering weave silk is changed into the full-dull polyester filament of 75D/144F, the quality % ratio that silk is organized at the end shared in fabric is 25%, and the quality % of covering weave silk shared by fabric is 75%; Weave and change single needle bar warp knitting machine into and weave, the end, organizes silk to form base fabric by GB2 and GB3, GB1 forms hair side, obtain after raising gig plucking high 6 ㎜ of suede, grammes per square metre 280g/ ㎡'s and fabric width is the grey cloth of 2.4m, the rotating speed of single needle bar warp knitting machine is 1200rpm, organizes GB1 to be: 1-0/2-2-2-3//, GB2 is: 1-0/1-2//, GB3 is: 2-3/1-0//and, the mode that passes is for all completely to wear.All the other are all with the description to embodiment 3.
Claims (9)
1. the preparation method of a color sheet fur pile fabric, the step comprised is followed successively by: raw material is selected, warping, weave, cut open width, pre-setting, dyeing or stamp, silicone finish and thermal finalization, obtain fuzz fabric, characterized by further comprising the color sheet transfer step of plastics, the color sheet transfer step of this plastics be by described fuzz fabric with its hair side towards under state pass through between upper pressure roll and warm-up mill, on going out between pressure roll and warm-up mill after enter between warm-up mill and downforce roller, be expert at after downforce roller and advance towards rolling station, to pass through between upper pressure roll and warm-up mill with fuzz fabric under the state of described hair side with the color sheet of its plastics under meanwhile color for the plastics with mould release membrance sheet being twisted in debatching state, being expert at after between upper pressure roll and warm-up mill enters between warm-up mill and downforce roller, the hair side making the color sheet of plastics transfer to fuzz fabric is batched by the wind-up roll on described rolling station with fuzz fabric, obtain color sheet fur pile fabric, and described mould release membrance the color sheet of described plastics capable go out downforce roller time batched by mould release membrance takers-in, the speed that described fuzz fabric is advanced to the direction of described wind-up roll is that the debatching speed that sheet color with described plastics is rolled up is identical, the speed that described fuzz fabric is advanced to the direction of described wind-up roll is 1.5-3m/min, the heating-up temperature of described warm-up mill is 120-140 DEG C, described upper pressure roll and downforce roll-in are 0.2-0.4MPa to the pressure of described warm-up mill, the thickness of the color sheet of described plastics is 10-30 μm.
2. the preparation method of color sheet fur pile fabric according to claim 1, it is characterized in that described raw material is selected is choose 68D/24F, 50D/24F, the full-dull polyester filament of 100D/48F or 75D/36F organizes silk the end of as, or the spandex thread choosing 30D or 40D organizes silk the end of as, choose 75D/36F, 75D/144F, 150D/72F, the full-dull polyester filament of 100D/48F or 150D/24F is as covering weave silk, wherein: the quality % that the end organizes silk shared in fabric is than being 15-35%, and the quality % of covering weave silk shared by fabric is than being 65-85%, the speeds control of the warping machine that described warping is used is 500-650rpm, and is organized at the described end tension force of silk and covering weave silk to control as 4-8g when warping.
3. the preparation method of color sheet fur pile fabric according to claim 1, it is characterized in that described weaving adopts single needle bar warp knitting machine to weave, wherein: the end organizes silk to form base fabric by GB2 and GB3, GB1 forms hair side, suede height 1-10 ㎜, grammes per square metre 150-400g/ ㎡ is obtained and fabric width is the grey cloth of 1.5-2.4m after raising gig plucking, the rotating speed of single needle bar warp knitting machine is 800-1600rpm, organize GB1 to be: 1-0/2-2-2-3//, GB2 is: 1-0/1-2//, GB3 is: 2-3/1-0/, and the mode that passes is for all completely to wear.
4. the preparation method of color sheet fur pile fabric according to claim 1, it is characterized in that described weaving adopts double rib warp loom to weave, wherein: the end organizes silk to form AB two sides base fabric by front shuttle GB1 and GB2 and rear shuttle GB4 and GB5, GB3 forms hair side, obtain suede height 8-10 ㎜, grammes per square metre 150-500g/ ㎡ and fabric width are the double-deck grey cloth of 1.5-2.4m, the rotating speed of double rib warp loom is 240-260rpm, GB1 and GB5 is organized to be: 0-0/3-3/4-4/1-1/, GB2 and GB4 is: 2-2/1-1/0-0/1-1/, GB3 is: 2-1/1-0/, the mode that passes is for all completely to wear.
5. the preparation method of color sheet fur pile fabric according to claim 1, cuing open width described in it is characterized in that is deliver to cutting machines cut open width to by the described double-deck grey cloth obtained of weaving, and the width knife-band speed of cuing open controlling cutting machines is 650-720rpm; Described pre-setting cuts open the individual layer grey cloth that width step obtains introduce forming machine pre-setting by by described, and pre-setting temperature is 180-195 DEG C, and cloth speed is 20-35m/min.
6. the preparation method of color sheet fur pile fabric according to claim 1, it is characterized in that described dyeing is the dye vat dyeing pre-setting cloth obtained by described pre-setting step being introduced overflow dyeing machine, control dyeing temperature, control the pressure of dye vat and control dyeing time, then decrease temperature and pressure and the dye liquor that clears in dye vat, then alkaline reduction cleaning agent is introduced dye vat, and to be then incubated, carry out overflow water in insulation then after terminating and wash, go out dye vat, dehydration obtains stained clot-h; Described stamp is that the pre-setting cloth obtained by described pre-setting step is introduced Printing-Machine '.
7. the preparation method of color sheet fur pile fabric according to claim 1, is characterized in that described control dyeing temperature is 120-130 DEG C; The pressure of described control dye vat is 0.2-0.3MPa by the Stress control of dye vat; Described control dyeing time is controlled by dyeing time as 40-50min; Described decrease temperature and pressure cools the temperature to 75-85 DEG C, and by Pressure Drop to normal pressure; Described insulation then refers to and be incubated 15-25min at 75-85 DEG C.
8. the preparation method of color sheet fur pile fabric according to claim 1, it is characterized in that described silicone finish is that the modified amino silicon oil of the color 1-2% with accounting for stained clot-h or calico weight of the stained clot-h that described dyeing or patterning step obtained or calico infiltrates soft mode in washing with rope form and carries out organosilicon flexible arrangement in normal temperature cylinder, the water lev el control of normal temperature cylinder is 70-80 ㎝, and it is 15-25min that rope form infiltrated the washing upper soft time; Described thermal finalization is first dewatered by the soft treatment cloth obtained by described silicone finish step, then introduce heat setting machine thermal finalization.
9. the preparation method of color sheet fur pile fabric according to claim 8, it is characterized in that described dehydration adopts dewaterer dehydration, the rotating speed of dewaterer is 850-1000rpm, and dewatering time is 5-10min, the temperature of described heat setting machine thermal finalization is 170-190 DEG C, and cloth speed is 20-40m/min.
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| CN114381849A (en) * | 2021-12-22 | 2022-04-22 | 连云港飞雁毛毯有限责任公司 | Method for manufacturing weft-knitted polyester velvet blanket |
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