CN104451908A - Linear nozzle for electrostatic spinning - Google Patents
Linear nozzle for electrostatic spinning Download PDFInfo
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- CN104451908A CN104451908A CN201410848801.3A CN201410848801A CN104451908A CN 104451908 A CN104451908 A CN 104451908A CN 201410848801 A CN201410848801 A CN 201410848801A CN 104451908 A CN104451908 A CN 104451908A
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- 238000010041 electrostatic spinning Methods 0.000 title claims description 7
- 238000009987 spinning Methods 0.000 claims abstract description 11
- 230000007704 transition Effects 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims 1
- 238000001523 electrospinning Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 7
- 239000000835 fiber Substances 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 12
- 239000002121 nanofiber Substances 0.000 description 5
- 230000005684 electric field Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 102000008186 Collagen Human genes 0.000 description 1
- 108010035532 Collagen Proteins 0.000 description 1
- 108020004414 DNA Proteins 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 229940088710 antibiotic agent Drugs 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920001436 collagen Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Nonwoven Fabrics (AREA)
Abstract
静电纺丝用线性喷头,涉及一种静电纺丝喷头。提供可提高静电纺丝设备产率和纺出纤维薄膜厚度均一性,无喷头堵塞的一种静电纺丝用线性喷头。设有导电丝支架、导电丝、溶液进给机构;导电丝与导电丝支架固连,溶液进给机构用于将纺丝溶液均匀涂覆在导电丝上。纺丝时,导电丝接高压直流电源正极,纺丝收集板接高压直流电源负极,溶液由溶液进给机构均匀涂覆在线性导电丝表面,导电丝上的溶液在静电作用力下形成电纺丝,同时溶液进给机构持续在导电丝上涂覆溶液。具有结构简单、低成本、高效率等优点。
The utility model relates to a linear nozzle for electrospinning, which relates to an electrospinning nozzle. Provides a linear nozzle for electrospinning that can improve the productivity of electrospinning equipment and the uniformity of the thickness of the spun fiber film without nozzle clogging. A conductive thread support, a conductive thread, and a solution feeding mechanism are provided; the conductive thread is fixedly connected to the conductive thread support, and the solution feeding mechanism is used to evenly coat the spinning solution on the conductive thread. During spinning, the conductive filament is connected to the positive pole of the high-voltage DC power supply, and the spinning collection plate is connected to the negative pole of the high-voltage DC power supply. The solution is uniformly coated on the surface of the linear conductive filament by the solution feeding mechanism, and the solution on the conductive filament forms an electrospinning process under electrostatic force. At the same time, the solution feeding mechanism continuously coats the solution on the conductive wire. The utility model has the advantages of simple structure, low cost, high efficiency and the like.
Description
技术领域technical field
本发明涉及一种静电纺丝喷头,尤其是涉及一种静电纺丝用线性喷头。The invention relates to an electrostatic spinning nozzle, in particular to a linear nozzle for electrostatic spinning.
背景技术Background technique
随着近年来纳米技术的不断发展,静电纺丝已成为制备纳米纤维的重要方法而备受关注。静电纺丝法应用广泛,从工业用的合成聚合物到纤维素、骨胶原、蛋白质、DNA复合体等各种原料都能进行纺丝,并可以在纺丝过程中加入抗生物质、纳米粒子等,制备出各种功能性纤维。With the continuous development of nanotechnology in recent years, electrospinning has become an important method for preparing nanofibers and has attracted much attention. The electrospinning method is widely used, from industrial synthetic polymers to cellulose, collagen, protein, DNA complexes and other raw materials can be spun, and antibiotics, nanoparticles, etc. can be added during the spinning process , to prepare various functional fibers.
传统的静电纺丝技术是一项制备纳米纤维应用最广泛的技术,其利用高压静电发生器产生几千伏甚至几十千伏的高压静电在聚合物溶液或熔体中施加压力,使针头顶端液滴变形形成泰勒锥。当电场力达到临界值时,即可克服表面张力,喷射射流,射流在电场中卷绕,弯曲,最后固化在接收板上。然而,在传统的静电纺丝中,针尖喷头式的静电纺丝产量小,采用多针尖喷头式静电纺丝装置虽在一定程度上提高了产量,但由于喷丝头之间的间距小,易产生静电干扰,使得纺丝过程不稳定,且有的喷丝头不进行纺丝。低产率,均一性差是电纺丝不能大规模的工业化生产或者应用的主要原因。文献[1]([1]OODosunmu,GGChase,WKataphinan,et al.Nanotechnology.2006;11:1123-7.)用多孔管作为喷头制备了纳米纤维,用这种方法产量比传统的静电纺丝提高了250倍左右。然而,这种方法的制备过程是不稳定的,且多孔管堵塞的问题也难以解决。中国专利CN200810153891.9报道了一种非织造不批量电纺装置,该装置采用浸入在聚合物溶液的圆周外表铸有锥形螺纹的金属滚筒为喷射头,以代替传统针尖喷头进行纺丝,产量虽显著提高,但其存在喷射电压阈值高的缺点,且不能同时纺出含有两种物质的纳米纤维.The traditional electrospinning technology is the most widely used technology for preparing nanofibers. It uses a high-voltage electrostatic generator to generate thousands of volts or even tens of kilovolts of high-voltage static electricity to apply pressure in the polymer solution or melt, making the tip of the needle The droplet deforms to form a Taylor cone. When the electric field force reaches a critical value, the surface tension can be overcome, and the jet is ejected, and the jet is wound and bent in the electric field, and finally solidified on the receiving plate. However, in traditional electrospinning, the output of electrospinning with needle-tip nozzles is small. Although the use of multi-tip nozzles can increase the output to a certain extent, due to the small distance between the spinnerets, it is easy to Electrostatic interference is generated, making the spinning process unstable, and some spinnerets do not spin. Low yield and poor uniformity are the main reasons why electrospinning cannot be mass-produced or applied in a large scale. Literature [1] ([1]OODosunmu, GGChase, WKataphinan, et al.Nanotechnology.2006; 11:1123-7.) prepared nanofibers with a porous tube as a nozzle, and the yield of this method is higher than that of traditional electrospinning increased by about 250 times. However, the preparation process of this method is unstable, and the problem of clogging of porous tubes is also difficult to solve. Chinese patent CN200810153891.9 reports a non-woven non-batch electrospinning device, which uses a metal cylinder immersed in a polymer solution and cast with a tapered thread as the nozzle to replace the traditional needle-point nozzle for spinning. Although it is significantly improved, it has the disadvantage of high injection voltage threshold and cannot spin nanofibers containing two substances at the same time.
发明内容Contents of the invention
本发明的目的是提供可提高静电纺丝设备产率和纺出纤维薄膜厚度均一性,无喷头堵塞的一种静电纺丝用线性喷头。The purpose of the present invention is to provide a linear nozzle for electrospinning that can improve the productivity of the electrospinning equipment and the uniformity of the thickness of the spun fiber film without nozzle clogging.
本发明设有导电丝支架、导电丝、溶液进给机构;导电丝与导电丝支架固连,溶液进给机构用于将纺丝溶液均匀涂覆在导电丝上。The invention is provided with a conductive thread support, a conductive thread, and a solution feeding mechanism; the conductive thread is fixedly connected to the conductive thread support, and the solution feeding mechanism is used to evenly coat the spinning solution on the conductive thread.
所述导电丝的形状可为直线、弧线、螺旋圈、圆形或椭圆形等。The shape of the conductive thread can be straight line, arc, spiral, circle or ellipse and so on.
所述导电丝采用线性导电丝,直观结构为连续的、过渡顺滑的、无明显折角的曲线。线性导电丝曲线等效为数学语言描述后,在导电丝曲线上任意截取一段曲线均为为连续可导曲线。The conductive thread adopts a linear conductive thread, and the intuitive structure is a continuous, smooth transition curve without obvious knuckles. After the linear conductive filament curve is equivalent to a mathematical language description, any section of the curve intercepted on the conductive filament curve is a continuous conductive curve.
所述导电丝的直径可≤2mm。The diameter of the conductive wire can be ≤2mm.
纺丝时,导电丝接高压直流电源正极,纺丝收集板接高压直流电源负极,溶液由溶液进给机构均匀涂覆在线性导电丝表面,导电丝上的溶液在静电作用力下形成电纺丝,同时溶液进给机构持续在导电丝上涂覆溶液。During spinning, the conductive filament is connected to the positive pole of the high-voltage DC power supply, and the spinning collection plate is connected to the negative pole of the high-voltage DC power supply. The solution is uniformly coated on the surface of the linear conductive filament by the solution feeding mechanism, and the solution on the conductive filament forms an electrospinning process under electrostatic force. At the same time, the solution feeding mechanism continuously coats the solution on the conductive wire.
本发明针对现有静电纺丝设备产率不足,纺出纤维薄膜厚度均一性低,提供一种可用于大规模制备纳米纤维薄膜的静电纺丝喷头。本发明具有结构简单、低成本、高效率等优点。The invention aims at the insufficient yield of the existing electrospinning equipment and the low uniformity of the thickness of the spun fiber film, and provides an electrospinning nozzle which can be used for large-scale preparation of the nanofiber film. The invention has the advantages of simple structure, low cost, high efficiency and the like.
附图说明Description of drawings
图1为本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
具体实施方式Detailed ways
参见图1,本发明实施例设有导电丝支架1、导电丝2、溶液进给机构3;导电丝2与导电丝支架1固连,溶液进给机构3独立存在,溶液进给机构3用于将纺丝溶液均匀涂覆在导电丝2上。Referring to Fig. 1, the embodiment of the present invention is provided with conductive wire support 1, conductive wire 2, solution feeding mechanism 3; The spinning solution is uniformly coated on the conductive filament 2 .
所述导电丝2的形状可为直线、弧线、螺旋圈、圆形或椭圆形等。The shape of the conductive thread 2 can be straight line, arc, helical circle, circle or ellipse and so on.
所述导电丝采用线性导电丝,直观结构为连续的、过渡顺滑的、无明显折角的曲线。线性导电丝曲线等效为数学语言描述后,在导电丝曲线上任意截取一段曲线均为为连续可导曲线。The conductive thread adopts a linear conductive thread, and the intuitive structure is a continuous, smooth transition curve without obvious knuckles. After the linear conductive filament curve is equivalent to a mathematical language description, any section of the curve intercepted on the conductive filament curve is a continuous conductive curve.
所述导电丝的直径可≤2mm。The diameter of the conductive wire can be ≤2mm.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410848801.3A CN104451908A (en) | 2014-12-31 | 2014-12-31 | Linear nozzle for electrostatic spinning |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410848801.3A CN104451908A (en) | 2014-12-31 | 2014-12-31 | Linear nozzle for electrostatic spinning |
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| Publication Number | Publication Date |
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| CN104451908A true CN104451908A (en) | 2015-03-25 |
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| CN201410848801.3A Pending CN104451908A (en) | 2014-12-31 | 2014-12-31 | Linear nozzle for electrostatic spinning |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106400134A (en) * | 2016-11-10 | 2017-02-15 | 西安工程大学 | Reciprocating liquid feeding type nozzle-free electrostatic spinning device and method for producing nano-fiber membranes by using same |
| CN106400135A (en) * | 2016-11-10 | 2017-02-15 | 西安工程大学 | Yarn type batched electrostatic spinning device and method thereof for preparing nanofiber membrane |
| CN110004503A (en) * | 2019-05-24 | 2019-07-12 | 北京化工大学 | A waterfall electrospinning device |
| CN118186598A (en) * | 2024-04-10 | 2024-06-14 | 海轩微纳(苏州)科技有限公司 | A device for achieving high-efficiency electrospinning based on resonance regulation mechanism |
-
2014
- 2014-12-31 CN CN201410848801.3A patent/CN104451908A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106400134A (en) * | 2016-11-10 | 2017-02-15 | 西安工程大学 | Reciprocating liquid feeding type nozzle-free electrostatic spinning device and method for producing nano-fiber membranes by using same |
| CN106400135A (en) * | 2016-11-10 | 2017-02-15 | 西安工程大学 | Yarn type batched electrostatic spinning device and method thereof for preparing nanofiber membrane |
| CN110004503A (en) * | 2019-05-24 | 2019-07-12 | 北京化工大学 | A waterfall electrospinning device |
| CN118186598A (en) * | 2024-04-10 | 2024-06-14 | 海轩微纳(苏州)科技有限公司 | A device for achieving high-efficiency electrospinning based on resonance regulation mechanism |
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Application publication date: 20150325 |