CN104510055A - Wool/crotalaria sp./mulberry silk/cotton/polyester fiber blended fabric and preparation method thereof - Google Patents
Wool/crotalaria sp./mulberry silk/cotton/polyester fiber blended fabric and preparation method thereof Download PDFInfo
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- CN104510055A CN104510055A CN201410808996.9A CN201410808996A CN104510055A CN 104510055 A CN104510055 A CN 104510055A CN 201410808996 A CN201410808996 A CN 201410808996A CN 104510055 A CN104510055 A CN 104510055A
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- crotalaria
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- 239000000835 fiber Substances 0.000 title claims abstract description 130
- 229920000742 Cotton Polymers 0.000 title claims abstract description 47
- 235000008708 Morus alba Nutrition 0.000 title claims abstract description 41
- 240000000249 Morus alba Species 0.000 title claims abstract description 41
- 210000002268 wool Anatomy 0.000 title claims abstract description 40
- 239000004744 fabric Substances 0.000 title claims abstract description 39
- 229920000728 polyester Polymers 0.000 title claims abstract description 39
- 241000220457 Crotalaria Species 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title claims description 13
- 238000004519 manufacturing process Methods 0.000 title description 6
- 238000000034 method Methods 0.000 claims abstract description 38
- 238000009987 spinning Methods 0.000 claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 238000009941 weaving Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 4
- 238000007730 finishing process Methods 0.000 claims abstract description 3
- 239000000975 dye Substances 0.000 claims description 35
- 238000004043 dyeing Methods 0.000 claims description 18
- 229910052709 silver Inorganic materials 0.000 claims description 11
- 239000004332 silver Substances 0.000 claims description 11
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000000985 reactive dye Substances 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 5
- 238000001467 acupuncture Methods 0.000 claims description 4
- 238000010026 decatizing Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 210000004761 scalp Anatomy 0.000 claims description 4
- 235000014676 Phragmites communis Nutrition 0.000 claims description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 3
- 239000012752 auxiliary agent Substances 0.000 claims description 3
- 238000011001 backwashing Methods 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 230000005021 gait Effects 0.000 claims description 3
- 239000010446 mirabilite Substances 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000010792 warming Methods 0.000 claims description 3
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 4
- 230000035699 permeability Effects 0.000 description 4
- 206010009866 Cold sweat Diseases 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 208000003251 Pruritus Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000007803 itching Effects 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 238000009968 stock dyeing Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000007705 chemical test Methods 0.000 description 1
- 238000010001 crabbing Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 231100000957 no side effect Toxicity 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention relates to a wool/crotalaria sp./mulberry silk/cotton/polyester fiber blended fabric. The fabric comprises the following material components in percentage by weight: 28% of wool fiber, 35% of crotalaria sp. fiber, 17% of polyester fiber, 18% of cotton fiber and 3% of mulberry silk. The method includes the steps of: 1, top dying process of the cotton fiber and the crotalaria sp. Fiber; 2, dying and re-combing process of the wool fiber, the polyester fiber and the mulberry silk fiber; 3, spinning process; 4 weaving process; 5, dying and finishing process; the spinning process includes: mixing and performing primary gilling, secondary gilling, third gilling and fourth gilling on products prepared by the dying and re-combing process of the wool fiber, the polyester fiber and the mulberry silk fiber, then being subjected to primary roving, secondary roving and spinning processes together with yarn prepared by the top dying process of the cotton fiber and the crotalaria sp. Fiber, when a double-steel wire hook is adopted in the spinning process. The fabric achieves the purpose of being breathable, antibacterial and health-care, and meanwhile meets the requirements on various technical indexes of spring and summer fabrics.
Description
Technical field
The present invention relates to a kind of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric and preparation method.This fabric is mainly used in spring and summer clothes in season and uses.
Background technology
Along with scientific and technological progress, living standard improves, and people pursue the reinforcement gradually of environmental consciousness, more and more higher to textile safety and Health requirement, and Sheng-bast fiber is a kind of natural antibacterial, the regenerated celulose fibre of bacteria mildew-proof is constant through repeatedly washing bacteriostasis property, human body is had no side effect degradable, a kind of novel, healthy, fashion, the Ecological Textile Fiber of environmental protection, meets the demand of the modern life.
But Sheng-bast fiber is thick and stiff, rigidity is large, and feel is poor, matt, and dress has prodding and itching feeling, is not suitable for spring and summer and wears next to the skin season; In addition, Sheng-bast fiber is wet strong lower, and sucting wet air permeability is large, and be easily clamminess, rove difficulty is spun, and easily breaks end in spun yarn process.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of fabric to reach ventilative, antibacterial, health care object, wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric that all technical simultaneously reaching fabric spring and summer requires and preparation method.
The object of the present invention is achieved like this:
A kind of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric, the raw material composition mass ratio of described fabric is: wool fiber 28%; Sheng-bast fiber 35%; Polyester fiber 17%; Cotton fiber 18%; Mulberry silk fiber 3%.
Described fabric specification is:
Warp thread yarn count: 96/2(public affairs)
Weft yarn yarn count: 54/1(public affairs)
Finished product warp/filling density: 456/427(root/10cm)
Weight per square meter: 182(g/m
2)
Fabric width: 152-2cm.
A preparation method for wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric, described method comprises: the bar dyer sequence of (one) cotton fiber and Sheng-bast fiber; (2) bar dye, the recombing operation of wool fiber, polyester fiber and mulberry silk fiber; (3) spinning process; (4) weaving process; (5) dyeing and finishing process.
The bar dye process of described (one) cotton fiber and Sheng-bast fiber comprises: mix ball-dewing-storage-blowing-comb and parallel cotton fibers prior to spinning-in advance also-silver lap-combing-bis-road to mix also-rove-winder-twist thread;
The bar dye of described (two) wool fiber, polyester fiber and mulberry silk fiber, recombing process comprise: the pinecone → dyeing → dehydration → after backwashing → B412 grilling three times → B303 grilling → B304 grilling → B311 combing → B305 grilling one → B305 grilling two → B306 grilling;
At (three) spinning process, first the bar of (two) wool fiber, polyester fiber and mulberry silk fiber is contaminated, product that recombing operation is obtained, through silver mixing, scalp acupuncture, two pins, three pins, four pins, then through rove, secondary rove together with obtained with the bar dyer sequence of Sheng-bast fiber with (one) cotton fiber yarn, again through spun yarn, described spinning process adopts two steel wire to hook.
Described (three) spinning process step is specially: B412 silver mixing → B423 scalp acupuncture → B432 bis-pins → B442 tri-pins → B452 tetra-pins → FB441 rove one → FB441 rove two → spun yarn → automatic winding → doubling → double twisting → yarn steaming;
Described (four) weaving process step comprises:: warping → gait, plug in reed, inserted sheet → arrow shaft are weaved;
Described (five) dyeing and finishing step comprises:: raw repair → singe → singly to boil → open washing → bis-boil → inhale dry → roll baking → middle inspection → ripe and repair → brush and cut → dewing → voltage → decatizing → finished product.
Described Sheng-bast fiber adopts reactive dye to dye.The dyeing time is short, and permeability and equalization reach mass-tone requirement, dyeing time 30 minutes, and degree of fixation reaches 75%, higher dye-uptake, and strict control of heating up during dyeing, dye auxiliary agent adopts weak base as accelerant.
Mulberry silk fiber is comparatively thin, softer, mutually easily absorption, fluffy degree is poor, after adopting loose stock dyeing, then through combing silver mixing, not easily silver mixing is even, increases mixing number of times, not only increases cost, but also can card nailing neps be increased, damage fiber, we adopt and first fiber are made bar, bar is control 6g/m heavily, adopt low temperature dyestuff to dye, after fixation, select hot wash process, make degree of fixation keep stable and be convenient to master cylinder difference.
Cotton fiber adopts reactive dye to dye.Dyestuff and glauber salt are added simultaneously and carries out material; Time 20-30 minute, then inject dye vat and operate 15 minutes at 40 DEG C, be warming up to 60 DEG C with 1.5 DEG C/minute, the consumption calculated according to different colours and number of times are incubated 30 minutes, then get rid of raffinate and carry out fixation post processing.
Compared with prior art, the invention has the beneficial effects as follows:
In order to make up wet powerful low deficiency, improving product lattice class, consider during design that adding polyester fiber makes up the not enough performance of Sheng-bast fiber, and wool fiber having good crimpiness, elasticity, brute force; The adding of mulberry silk fiber and cotton fiber improve Sheng-bast fiber product feel style, gloss and prodding and itching feeling, dry wet strength is high, and sucting wet air permeability is large.
Wool fiber, Sheng-bast fiber, mulberry silk fiber, cotton fiber and polyester fiber are in mixed process, due to the otherness of each fibre property, cause Roving Frames bar process to produce cohesive force poor, easily cause the dry non-uniform phenomenon of bar, also to solve yarn card nailing neps, the problem of filoplume simultaneously.(1) first Sheng-bast fiber and cotton fiber blended sliver dye are added and be twisted line; By wool fiber, mulberry silk fiber and polyester fiber through bar dye, recombing technique; Through spinning process, add in rove process at spinning process Sheng-bast fiber and cotton fiber blended sliver dye twisted lines, and through twice rove; (2) the hygrometric state brute force of Sheng-bast fiber is low; The powerful specific humidity of dry state is extended large, in production process, controls workshop humidity, and humidity higher control in workshop is grasped, and control that temperature is on the low side, temperature is too high, and Sheng-bast fiber is easily clamminess, and causes rove difficulty to spin.Because roving twist is excessive, be smooth untwisting, adopt smooth steel wire to hook in spun yarn process, and need to adopt two steel wire to hook, dispersion drafting force and tension force, reduce yarn breakage.
Fabric reaches ventilative, antibacterial, and health care object, reaches all technical requirement of fabric spring and summer simultaneously.
Detailed description of the invention
A kind of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric, the raw material composition mass ratio of described fabric is: wool fiber 28%; Sheng-bast fiber 35%; Polyester fiber 17%; Cotton fiber 18%; Mulberry silk fiber 3%.
Described fabric specification is:
Warp thread yarn count: 96/2(public affairs)
Weft yarn yarn count: 54/1(public affairs)
Finished product warp/filling density: 456/427(root/10cm)
Weight per square meter: 182(g/m
2)
Fabric width: 152-2cm.
A preparation method for wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric, its
main production flow process:(1) the bar dyer sequence of cotton fiber and Sheng-bast fiber: mix ball-dewing-storage-blowing-comb and parallel cotton fibers prior to spinning-in advance also-silver lap-combing-bis-road to mix also-rove-winder-twist thread;
(2) bar dye, the recombing operation of wool fiber, polyester fiber and mulberry silk fiber: the pinecone → dyeing → dehydration → after backwashing → B412 grilling three times → B303 grilling → B304 grilling → B311 combing → B305 grilling one → B305 grilling two → B306 grilling;
(3) spinning process: B412 silver mixing → B423 scalp acupuncture → B432 bis-pins → B442 tri-pins → B452 tetra-pins → FB441 rove one (twisted lines of step one adds at this) → FB441 rove two → spun yarn → automatic winding → doubling → double twisting → yarn steaming; Described spinning process adopts two steel wire to hook.
(4) weaving process: warping → gait, plug in reed, inserted sheet → arrow shaft are weaved;
(5) dyeing and finishing:: raw repair → singe → singly to boil → open washing → bis-boil → inhale dry → roll baking → middle inspection → ripe and repair → brush and cut → dewing → voltage → decatizing → finished product.
technique Attention Points:
1, bar dye, recombing technique
(1) dye
Wool fiber, polyester fiber is undertaken by the dyeing of normal mature.
Sheng-bast fiber adopts reactive dye to dye.The dyeing time is short, and permeability and equalization reach mass-tone requirement, dyeing time 30 minutes, and degree of fixation reaches 75%, higher dye-uptake, and strict control of heating up during dyeing, dye auxiliary agent adopts weak base as accelerant.
Mulberry silk fiber is comparatively thin, softer, mutually easily absorption, fluffy degree is poor, after adopting loose stock dyeing, then through combing silver mixing, not easily silver mixing is even, increases mixing number of times, not only increases cost, but also can card nailing neps be increased, damage fiber, we adopt and first fiber are made bar, bar is control 6g/m heavily, adopt low temperature dyestuff to dye, after fixation, select hot wash process, make degree of fixation keep stable and be convenient to master cylinder difference.
Cotton fiber adopts reactive dye to dye.Dyestuff and glauber salt are added simultaneously and carries out material; Time 20-30 minute, then inject dye vat and operate 15 minutes at 40 DEG C, be warming up to 60 DEG C with 1.5 DEG C/minute, the consumption calculated according to different colours and number of times are incubated 30 minutes, then get rid of raffinate and carry out fixation post processing.
(2) recombing technique
Because fibre property is variant and cause the difficulty of mixed processes, crotalaria sp, cotton fiber are short, powerful low, we with shredding, be mixed into master, meticulous crawl, many pines be few to be beaten, reduce and damage fiber, reach and mix.Carding step is strengthened combing operation, fine impurity removal, minimizing fibre damage, is removed short flannel in time.
Because of differences such as length, fineness, otherness, faling apart property of glass, cohesive forces between fiber and fiber; Combing operation suitably reduces front roller speed, suitably reduces roller gauge, increases roller loading pressure, effectively controls the motion of fiber, improves bar evenness.
2, spinning process
Wool fiber, Sheng-bast fiber, mulberry silk fiber, cotton fiber and polyester fiber are in mixed process, due to the otherness of each fibre property, cause Roving Frames bar process to produce cohesive force poor, easily cause the dry non-uniform phenomenon of bar, also to solve yarn card nailing neps, the problem of filoplume simultaneously.(1) first Sheng-bast fiber and cotton fiber blended sliver dye are added and be twisted line; By wool fiber, mulberry silk fiber and polyester fiber through bar dye, recombing technique; Through spinning process, add in rove process at spinning process Sheng-bast fiber and cotton fiber blended sliver dye twisted lines, and through twice rove; (2) the hygrometric state brute force of Sheng-bast fiber is low; The powerful specific humidity of dry state is extended large, in production process, controls workshop humidity, and humidity higher control in workshop is grasped, and control that temperature is on the low side, temperature is too high, and Sheng-bast fiber is easily clamminess, and causes rove difficulty to spin.Because roving twist is excessive, be smooth untwisting, adopt smooth steel wire to hook in spun yarn process, and need to adopt two steel wire to hook, dispersion drafting force and tension force, reduce yarn breakage.
3, weaving process
Weave and control tension force well, before, during and after control, arrange three sections of tension force, ensure that the passage of yarn is smooth, smooth and easy.Strengthen tours of inspection, ensure that flower pattern is errorless, improve grey quality.
4, dyeing and finishing technology
Arrange processing more because relating to kinds of fibers, according to various fiber properties, based on low temperature, small tension receiving coil, crabbing temperature controls below 85 DEG C.
1., by singing, two is just two anti-, in strong burner, remove velvet hair, ensure that face is clean.
2. selecting first to boil and wash (open washing) operation afterwards, is to prevent noodles folding line from producing, and adding softening step increases fabric slippery, improves product feel.
3. ensure that fabric face is smooth, lines is clear, increases product light degree, adopts the operation of first voltage decatizing again.
After testing, wool fiber, Sheng-bast fiber, mulberry silk fiber, cotton fiber and polyester fiber blended yarn weaved fabric, reach designing requirement; Through Jiangsu Prov. Textile Inst. Co., Ltd.'s Physico-chemical tests Spot detection, every inherent index reaches FZ/T24004-2009 " combing is low containing wool blend and pure chemical fiber woolen knitwear " Grade A requirement.
Claims (10)
1. wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric, is characterized in that: the raw material composition mass ratio of described fabric is: wool fiber 28%; Sheng-bast fiber 35%; Polyester fiber 17%; Cotton fiber 18%; Mulberry silk fiber 3%.
2. a kind of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 1, it is characterized in that, described fabric specification is:
Warp thread yarn count: 96/2 public
Weft yarn yarn count: 54/1 public
Finished product warp/filling density: 456/427/10cm
Weight per square meter: 182 g/m
2
Fabric width: 152-2cm.
3. prepare the method for wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 1, it is characterized in that, described method comprises: the bar dyer sequence of (one) cotton fiber and Sheng-bast fiber; (2) bar dye, the recombing operation of wool fiber, polyester fiber and mulberry silk fiber; (3) spinning process; (4) weaving process; (5) dyeing and finishing process;
At (three) spinning process, first the bar of (two) wool fiber, polyester fiber and mulberry silk fiber is contaminated, product that recombing operation is obtained, through silver mixing, scalp acupuncture, two pins, three pins, four pins, then through rove, a secondary rove together with obtained with the bar dyer sequence of Sheng-bast fiber with (one) cotton fiber yarn, again through spun yarn, described spinning process adopts two steel wire to hook.
4. the preparation method of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 3, it is characterized in that, the bar dye process of described (one) cotton fiber and Sheng-bast fiber comprises: mix ball-dewing-storage-blowing-comb and parallel cotton fibers prior to spinning-in advance also-silver lap-combing-bis-road to mix also-rove-winder-twist thread.
5. the preparation method of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 3, it is characterized in that, the bar dye of described (two) wool fiber, polyester fiber and mulberry silk fiber, recombing process comprise: the pinecone → dyeing → dehydration → after backwashing → B412 grilling three times → B303 grilling → B304 grilling → B311 combing → B305 grilling one → B305 grilling two → B306 grilling.
6. the preparation method of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 3, is characterized in that, described (four) weaving process step comprises: warping → gait, plug in reed, inserted sheet → arrow shaft are weaved.
7. the preparation method of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 3, it is characterized in that, described (five) dyeing and finishing step comprises:: raw repair → singe → singly to boil → open washing → bis-boil → inhale dry → roll baking → middle inspection → ripe and repair → brush and cut → dewing → voltage → decatizing → finished product.
8. the preparation method of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 3, it is characterized in that, described Sheng-bast fiber adopts reactive dye to dye, dyeing time 25-35 minute, degree of fixation reaches 75%, and dye auxiliary agent adopts weak base as accelerant.
9. the preparation method of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 3, is characterized in that, before mulberry silk fiber dyeing, first fiber is made bar, bar is control 6g/m heavily, dyes, and selects hot wash process after fixation.
10. the preparation method of wool/crotalaria sp/mulberry silk/cotton/polyester fiber blended yarn weaved fabric according to claim 3, is characterized in that, cotton fiber adopts reactive dye to dye, and dyestuff and glauber salt is added simultaneously and carries out material; Time 20-30 minute, then injects dye vat and operates 15 minutes at 40 DEG C, be warming up to 60 DEG C, be incubated 30 minutes with 1.5 DEG C/minute, then get rid of raffinate and carry out fixation post processing.
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| CN105401295A (en) * | 2015-10-21 | 2016-03-16 | 江苏箭鹿毛纺股份有限公司 | Manufacturing method for fabric with antibacterial and health care effects |
| CN106939459A (en) * | 2017-03-10 | 2017-07-11 | 海宁市德昌纺织有限责任公司 | Preparation method of anti-radiation comfortable composite yarn |
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| CN106939459A (en) * | 2017-03-10 | 2017-07-11 | 海宁市德昌纺织有限责任公司 | Preparation method of anti-radiation comfortable composite yarn |
| CN108950807A (en) * | 2018-08-08 | 2018-12-07 | 澳洋集团有限公司 | anti-wrinkle fabric and preparation method thereof |
| CN109137206A (en) * | 2018-10-23 | 2019-01-04 | 福建凤竹纺织科技股份有限公司 | A kind of home textile bamboo charcoal fibre face fabric and preparation method thereof |
| CN112921463A (en) * | 2021-01-27 | 2021-06-08 | 江苏新芳科技集团股份有限公司 | Double-color loop yarn and production process thereof |
| CN118326596A (en) * | 2024-04-17 | 2024-07-12 | 山东如意路嘉纳纺织服装有限公司 | A light and thin machine-washable worsted fabric and preparation method thereof |
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| CN104510055B (en) | 2017-07-18 |
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