CN104746165A - Ultra-high molecular weight polyethylene porous fiber and preparation method thereof - Google Patents

Ultra-high molecular weight polyethylene porous fiber and preparation method thereof Download PDF

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CN104746165A
CN104746165A CN201510160662.XA CN201510160662A CN104746165A CN 104746165 A CN104746165 A CN 104746165A CN 201510160662 A CN201510160662 A CN 201510160662A CN 104746165 A CN104746165 A CN 104746165A
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weight polyethylene
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CN104746165B (en
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李良彬
曹田
刘红利
李静
吕飞
万彩霞
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University of Science and Technology of China USTC
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Abstract

本发明提供了一种超高分子量聚乙烯多孔纤维,所述超高分子量聚乙烯多孔纤维的孔隙率为23.60%~58.99%。与现有技术相比,本发明提供的超高分子量聚乙烯多孔纤维具有超高比表面积的多孔结构,吸附性能优异,实验结果表明,本发明提供的超高分子量聚乙烯多孔纤维的比表面积为5m2/g~45m2/g;同时,本发明提供的超高分子量聚乙烯多孔纤维具有高强高模量的力学性能,实验结果表明,本发明提供的超高分子量聚乙烯多孔纤维的拉伸强度为0.91GPa~1.67GPa,模量为7.21GPa~15.3GPa。

The invention provides an ultra-high molecular weight polyethylene porous fiber, the porosity of the ultra-high molecular weight polyethylene porous fiber is 23.60%-58.99%. Compared with the prior art, the ultra-high molecular weight polyethylene porous fiber provided by the invention has a porous structure with an ultra-high specific surface area, and has excellent adsorption performance. Experimental results show that the specific surface area of the ultra-high molecular weight polyethylene porous fiber provided by the invention is 5m 2 /g~45m 2 /g; at the same time, the ultra-high molecular weight polyethylene porous fiber provided by the invention has high-strength and high-modulus mechanical properties, and the experimental results show that the stretching of the ultra-high molecular weight polyethylene porous fiber provided by the invention The strength is 0.91GPa~1.67GPa, and the modulus is 7.21GPa~15.3GPa.

Description

一种超高分子量聚乙烯多孔纤维及其制备方法A kind of ultrahigh molecular weight polyethylene porous fiber and its preparation method

技术领域technical field

本发明涉及高分子吸附材料技术领域,更具体地说,是涉及一种超高分子量聚乙烯多孔纤维及其制备方法。The invention relates to the technical field of polymer adsorption materials, and more specifically relates to an ultrahigh molecular weight polyethylene porous fiber and a preparation method thereof.

背景技术Background technique

高分子吸附材料是一种新型的功能材料,因其具有较大的孔径和比表面积、原料来源丰富、抗氧化性强、容易再生等优点,目前被广泛用于化工、医疗、农业、国防等领域。Polymer adsorption material is a new type of functional material. Because of its large pore size and specific surface area, abundant raw material sources, strong oxidation resistance, and easy regeneration, it is widely used in chemical, medical, agricultural, and national defense. field.

在环境保护领域,含有大量有害化学物质的废水造成的污染是人类面临的最严重的环境问题之一。然而,传统的污水处理方式对含有微量或痕量有害化合物的废水已经无能为力,寻求经济高效的污水处理方式除去这些化学物质成为人们追求的目标。其中,活性炭在处理污水方面做出了重要贡献,但其较低的机械强度和较高的再生费用限制了它的使用。而高分子吸附材料具有较大的比表面积、容易再生、树脂和孔结构的可调整性等特点,在废水处理方面逐渐替代活性炭,并且根据所处理的废水中成分的不同,可以有针对性的选择吸附树脂,将丙烯腈、丙烯酸等接枝到高分子主链上,生成偕胺肟类、丙烯酰胺类共聚物,从而对废水中的重金属起到有效的吸附作用。In the field of environmental protection, the pollution caused by wastewater containing a large amount of harmful chemical substances is one of the most serious environmental problems faced by human beings. However, the traditional sewage treatment methods have been powerless to the wastewater containing traces or traces of harmful compounds, and it has become a goal that people pursue to find cost-effective sewage treatment methods to remove these chemicals. Among them, activated carbon has made an important contribution in treating sewage, but its low mechanical strength and high regeneration cost limit its use. The polymer adsorption material has the characteristics of large specific surface area, easy regeneration, and adjustable resin and pore structure. It gradually replaces activated carbon in wastewater treatment, and can be targeted according to the different components in the treated wastewater. The adsorption resin is selected, and acrylonitrile, acrylic acid, etc. are grafted onto the polymer main chain to form amidoxime and acrylamide copolymers, thereby effectively adsorbing heavy metals in wastewater.

随着化学工业的发展,危化品种类和数量也显著增加,很多危化品的易燃易爆性、腐蚀性和毒害性决定了事故的多发性和严重性,有些会导致人员急性或慢性中毒甚至死亡,并且对生态环境的污染非常严重。由于液体危化品泄漏事故危害性大、突发性强、处置难度高,事故发生后很难根据危化品的性质立即采取科学、合理的应急处置措施。目前,吸附法仍是处理液体危化品泄漏事故最为常用的一种方法,尤其针对不溶水性危化品泄漏事故更为快速有效。因此,高分子吸附材料在处理危化品方面有着重要的发展前景。With the development of the chemical industry, the types and quantities of hazardous chemicals have also increased significantly. The flammability, corrosion and toxicity of many hazardous chemicals determine the frequency and severity of accidents, and some of them will cause acute or chronic accidents. Poisoning or even death, and the pollution of the ecological environment is very serious. Because liquid hazardous chemical leakage accidents are highly harmful, sudden, and difficult to deal with, it is difficult to take scientific and reasonable emergency response measures immediately after the accident occurs according to the nature of hazardous chemicals. At present, the adsorption method is still the most commonly used method to deal with leakage accidents of liquid hazardous chemicals, especially for leakage accidents of insoluble water-based hazardous chemicals, which is more rapid and effective. Therefore, polymer adsorption materials have important development prospects in the treatment of hazardous chemicals.

更重要的是,高分子吸附材料在提取海水中铀元素方面具有巨大的应用前景。能源危机是当今全球面临的巨大挑战,随着人类对能源需求的大幅攀升,碳基能源在可预见的将来即将耗尽。大力发展核能是解决人类能源危机的关键所在,而铀是最重要的核燃料。目前,有限的陆地铀矿将在未来百年内也逐渐枯竭,但是海洋中铀元素总量却极其丰富(45亿吨);富集提取海水中铀元素是解决铀矿危机的重要途径,因此对其研究有广阔的前景。但海水中铀的浓度只有十亿分之三至十亿分之四,因此研究一个具有成本效益的海水提铀方法是一个巨大的挑战。目前,吸附法是最有效的方法之一,而传统的吸附剂是无机金属氧化物,由于无机吸附剂的比重比海水大会快速沉降,因此需要采用流动床系统,吸附剂置于流动床上层,用泵将海水高压输入流动床下层,再翻到上层,从而搅动沉积的吸附剂,使得吸附剂与海水充分接触。但这种方式成本太高,且吸附剂强度不高、重复使用率很低。而利用辐射诱导接枝聚合物,得到一种高分子吸附材料,其密度与海水差不多,强度明显提高,巧妙借助潮汐或海浪的扰动不需要外界搅拌,材料重复使用率很高。More importantly, polymer adsorption materials have great application prospects in extracting uranium from seawater. The energy crisis is a huge challenge facing the world today. With the sharp rise in human energy demand, carbon-based energy will be exhausted in the foreseeable future. Vigorously developing nuclear energy is the key to solving the energy crisis of mankind, and uranium is the most important nuclear fuel. At present, the limited uranium mines on land will be gradually depleted in the next hundred years, but the total amount of uranium elements in the ocean is extremely rich (4.5 billion tons); enrichment and extraction of uranium elements in seawater is an important way to solve the uranium crisis. Its research has broad prospects. But the concentration of uranium in seawater is only 3 to 4 parts per billion, so researching a cost-effective method for extracting uranium from seawater is a huge challenge. At present, the adsorption method is one of the most effective methods, and the traditional adsorbent is an inorganic metal oxide. Since the specific gravity of the inorganic adsorbent is faster than that of the seawater, a fluidized bed system is required, and the adsorbent is placed on the upper layer of the fluidized bed. Use a pump to pump seawater into the lower layer of the fluidized bed at high pressure, and then turn it over to the upper layer, so as to stir the deposited adsorbent, so that the adsorbent can fully contact with seawater. However, the cost of this method is too high, and the strength of the adsorbent is not high, and the reuse rate is very low. Using radiation to induce grafted polymers, a polymer adsorption material is obtained. Its density is similar to that of seawater, and its strength is significantly improved. It cleverly uses the disturbance of tides or waves without external stirring, and the material reuse rate is very high.

此外,高分子吸附材料中的高吸水树脂具有奇特的吸水、保水能力,能够迅速吸收比自身重百倍乃至千倍的液态水,所吸收的水在高压下也不易溢出,鉴于这些优点,近年来高分子吸水树脂已成为一种重要的功能材料,被广泛用于医药卫生、建筑、农林园艺、保鲜运输、干旱地区土壤固水等方面。In addition, the superabsorbent resin in the polymer adsorption material has unique water absorption and water retention capabilities, and can quickly absorb liquid water that is hundreds or even a thousand times heavier than itself, and the absorbed water is not easy to overflow under high pressure. In view of these advantages, in recent years Polymer water-absorbing resin has become an important functional material, and is widely used in medicine and health, construction, agriculture, forestry and gardening, fresh-keeping transportation, soil water fixation in arid areas, etc.

目前,超高分子量聚乙烯因其主链结构为-(-CH2-CH2-)n-的柔性高分子聚合物,分子微观结构极其规整,赋予材料高强度、高模量且化学惰性的优异性能,以其为原料制备的超高分子量聚乙烯纤维非常适合作为高分子吸附材料的基质材料。但是,传统的超高分子量聚乙烯纤维比表面积不高,吸附能力有限。At present, ultra-high molecular weight polyethylene is a flexible polymer with a main chain structure of -(-CH 2 -CH 2 -) n -, and its molecular microstructure is extremely regular, which endows the material with high strength, high modulus and chemical inertness. With excellent performance, the ultra-high molecular weight polyethylene fiber prepared from it is very suitable as a matrix material for polymer adsorption materials. However, the traditional ultra-high molecular weight polyethylene fiber has a low specific surface area and limited adsorption capacity.

发明内容Contents of the invention

有鉴于此,本发明的目的在于提供一种超高分子量聚乙烯多孔纤维及其制备方法,本发明提供的超高分子量聚乙烯多孔纤维,具有超高比表面积的多孔结构,同时具有高强高模量的力学性能。In view of this, the object of the present invention is to provide a porous ultra-high molecular weight polyethylene fiber and a preparation method thereof. The porous ultra-high molecular weight polyethylene fiber provided by the present invention has a porous structure with an ultra-high specific surface area and has high strength and high modulus. Quantitative mechanical properties.

本发明提供了一种超高分子量聚乙烯多孔纤维,所述超高分子量聚乙烯多孔纤维的孔隙率为23.60%~58.99%。The invention provides an ultra-high molecular weight polyethylene porous fiber, the porosity of the ultra-high molecular weight polyethylene porous fiber is 23.60%-58.99%.

本发明还提供了一种超高分子量聚乙烯多孔纤维的制备方法,包括以下步骤:The present invention also provides a preparation method of ultra-high molecular weight polyethylene porous fiber, comprising the following steps:

a)将超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂混合,进行加热,得到絮凝状纺丝溶液;a) mixing ultra-high molecular weight polyethylene powder, a solvent, an antioxidant and a lubricant, and heating to obtain a flocculated spinning solution;

b)将所述絮凝状纺丝溶液进行纺制,得到冻胶丝;b) spinning the flocculated spinning solution to obtain jelly filaments;

c)将所述冻胶丝依次进行一级拉伸、定长萃取和干燥、二级拉伸,得到超高分子量聚乙烯多孔纤维;c) performing primary stretching, fixed-length extraction and drying, and secondary stretching on the jelly filaments in sequence to obtain ultra-high molecular weight polyethylene porous fibers;

所述一级拉伸的温度为20℃~30℃,应变速率为0.1s-1~1.2s-1,拉伸倍数为3~12;The temperature of the primary stretching is 20°C-30°C, the strain rate is 0.1s -1 -1.2s -1 , and the stretching ratio is 3-12;

所述二级拉伸的温度为100℃~130℃,应变速率为0.1s-1~1.5s-1,拉伸倍数为1.5~6.0。The temperature of the secondary stretching is 100°C-130°C, the strain rate is 0.1s -1 -1.5s -1 , and the stretching ratio is 1.5-6.0.

优选的,步骤a)中所述超高分子量聚乙烯粉末的重均分子量为2.0×106~5.5×106,分子量分布<3.0,粒度为100目~130目。Preferably, the weight average molecular weight of the ultra-high molecular weight polyethylene powder in step a) is 2.0×10 6 to 5.5×10 6 , the molecular weight distribution is <3.0, and the particle size is 100 mesh to 130 mesh.

优选的,步骤a)中所述溶剂包括白油、十氢萘和煤油中的一种或多种。Preferably, the solvent in step a) includes one or more of white oil, decahydronaphthalene and kerosene.

优选的,步骤a)中所述超高分子量聚乙烯粉末和溶剂的质量比为(3~15):(85~97)。Preferably, the mass ratio of the ultra-high molecular weight polyethylene powder and the solvent in step a) is (3-15): (85-97).

优选的,步骤a)中所述抗氧剂包括BHT型抗氧剂、Irgafos-168型抗氧剂和复合抗氧剂中的一种或多种。Preferably, the antioxidant in step a) includes one or more of BHT antioxidant, Irgafos-168 antioxidant and composite antioxidant.

优选的,步骤a)中所述润滑剂为硬脂酸铝。Preferably, the lubricant described in step a) is aluminum stearate.

优选的,步骤a)中所述加热的温度为100℃~125℃,时间为1h~3h。Preferably, the heating temperature in step a) is 100°C-125°C, and the heating time is 1h-3h.

优选的,所述步骤b)具体为:Preferably, the step b) is specifically:

将所述絮凝状纺丝溶液依次进行挤出、纺丝、喷丝和冷却,得到冻胶丝。The flocculated spinning solution is extruded, spun, sprayed and cooled in sequence to obtain jelly filaments.

优选的,步骤c)中所述萃取过程所用的萃取剂包括103白油萃取剂、正己烷、汽油和四氢化碳中的一种或多种。Preferably, the extractant used in the extraction process in step c) includes one or more of 103 white oil extractant, n-hexane, gasoline and tetrahydrocarbon.

本发明提供了一种超高分子量聚乙烯多孔纤维,所述超高分子量聚乙烯多孔纤维的孔隙率为23.60%~58.99%。本发明还提供了一种超高分子量聚乙烯多孔纤维的制备方法,包括以下步骤:a)将超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂混合,进行加热,得到絮凝状纺丝溶液;b)将所述絮凝状纺丝溶液进行纺制,得到冻胶丝;c)将所述冻胶丝依次进行一级拉伸、定长萃取和干燥、二级拉伸,得到超高分子量聚乙烯多孔纤维;所述一级拉伸的温度为20℃~30℃,应变速率为0.1s-1~1.2s-1,拉伸倍数为3~12;所述二级拉伸的温度为100℃~130℃,应变速率为0.1s-1~1.5s-1,拉伸倍数为1.5~6.0。与现有技术相比,本发明提供的超高分子量聚乙烯多孔纤维具有超高比表面积的多孔结构,吸附性能优异,实验结果表明,本发明提供的超高分子量聚乙烯多孔纤维的比表面积为5m2/g~45m2/g;同时,本发明提供的超高分子量聚乙烯多孔纤维具有高强高模量的力学性能,实验结果表明,本发明提供的超高分子量聚乙烯多孔纤维的拉伸强度为0.91GPa~1.67GPa,模量为7.21GPa~15.3GPa。The invention provides an ultra-high molecular weight polyethylene porous fiber, the porosity of the ultra-high molecular weight polyethylene porous fiber is 23.60%-58.99%. The present invention also provides a preparation method of ultra-high molecular weight polyethylene porous fiber, comprising the following steps: a) mixing ultra-high molecular weight polyethylene powder, solvent, antioxidant and lubricant, and heating to obtain flocculated spinning solution; b) spinning the flocculated spinning solution to obtain jelly filaments; c) performing primary stretching, fixed-length extraction and drying, and secondary stretching on the jelly filaments sequentially to obtain ultra-high Molecular weight polyethylene porous fiber; the temperature of the primary stretching is 20°C to 30°C, the strain rate is 0.1s -1 to 1.2s -1 , and the stretching ratio is 3 to 12; the temperature of the secondary stretching is 100°C to 130°C, the strain rate is 0.1s -1 to 1.5s -1 , and the draw ratio is 1.5 to 6.0. Compared with the prior art, the ultra-high molecular weight polyethylene porous fiber provided by the invention has a porous structure with an ultra-high specific surface area, and has excellent adsorption performance. Experimental results show that the specific surface area of the ultra-high molecular weight polyethylene porous fiber provided by the invention is 5m 2 /g~45m 2 /g; at the same time, the ultra-high molecular weight polyethylene porous fiber provided by the invention has high-strength and high-modulus mechanical properties, and the experimental results show that the stretching of the ultra-high molecular weight polyethylene porous fiber provided by the invention The strength is 0.91GPa~1.67GPa, and the modulus is 7.21GPa~15.3GPa.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1为本发明实施例1制备的冻胶丝的示意图;Fig. 1 is the schematic diagram of the jelly silk prepared by the embodiment of the present invention 1;

图2为本发明实施例1制备的冻胶丝卷绕后的示意图;Fig. 2 is the schematic diagram after the jelly silk prepared in Example 1 of the present invention is wound;

图3为本发明实施例1提供的冻胶丝断面形貌的扫描电镜图;Fig. 3 is the scanning electron micrograph of the cross-sectional morphology of the jelly filament provided in Example 1 of the present invention;

图4为本发明实施例1提供的超高分子量聚乙烯多孔纤维断面形貌的扫描电镜图;Figure 4 is a scanning electron micrograph of the cross-sectional morphology of the ultra-high molecular weight polyethylene porous fiber provided by Example 1 of the present invention;

图5为本发明实施例1提供的超高分子量聚乙烯多孔纤维表面形貌的扫描电镜图;Figure 5 is a scanning electron micrograph of the surface morphology of the ultra-high molecular weight polyethylene porous fiber provided by Example 1 of the present invention;

图6为实施例1和实施例6~16制备得到的不同拉伸倍数的产品拉伸强度随温度的变化曲线;Fig. 6 is the variation curve of the product tensile strength with temperature of different draw ratios prepared in Example 1 and Examples 6-16;

图7为实施例1和实施例6~16制备得到的不同拉伸倍数的产品模量随温度的变化曲线。Fig. 7 is the variation curve of the product modulus with temperature of different stretch ratios prepared in Example 1 and Examples 6-16.

具体实施方式Detailed ways

下面将结合本发明实施例,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明提供了一种超高分子量聚乙烯多孔纤维,所述超高分子量聚乙烯多孔纤维的孔隙率为23.60%~58.99%。The invention provides an ultra-high molecular weight polyethylene porous fiber, the porosity of the ultra-high molecular weight polyethylene porous fiber is 23.60%-58.99%.

在本发明中,所述超高分子量聚乙烯多孔纤维断面具有多孔结构及适合的比表面积,从而使材料具有优良的吸附性能的同时,保持了超高分子量聚乙烯的结构规整性和致密度,其重均分子量不低于2.0×106且分子量分布在3.0以内,从而使材料具有高强高模量的力学性能。在本发明中,所述超高分子量聚乙烯多孔纤维的孔隙率为23.60%~58.99%,优选为35%~50%。In the present invention, the section of the ultra-high molecular weight polyethylene porous fiber has a porous structure and a suitable specific surface area, so that the material has excellent adsorption performance while maintaining the structural regularity and density of the ultra-high molecular weight polyethylene, Its weight-average molecular weight is not less than 2.0×10 6 and the molecular weight distribution is within 3.0, so that the material has high-strength and high-modulus mechanical properties. In the present invention, the porosity of the ultra-high molecular weight polyethylene porous fiber is 23.60%-58.99%, preferably 35%-50%.

本发明提供的超高分子量聚乙烯多孔纤维采用适合的制备工艺,保留了中间产物冻胶丝的多孔结构,使产品具有超高比表面积的多孔结构,吸附性能优异,同时,本发明提供的超高分子量聚乙烯多孔纤维采用重均分子量不低于2.0×106、分子量分布在3.0以内且粒径分布均匀的超高分子量聚乙烯粉末为原料制备而成,具有高强高模量的力学性能,因此,非常适合应用在高分子吸附材料的基质材料,再通过功能化接枝,在主链上接枝具有选择性吸附的官能团,赋予材料在高吸附性能基础上的选择性吸附性能。The ultra-high molecular weight polyethylene porous fiber provided by the invention adopts a suitable preparation process to retain the porous structure of the intermediate product jelly silk, so that the product has a porous structure with an ultra-high specific surface area and excellent adsorption performance. At the same time, the ultra-high molecular weight polyethylene fiber provided by the invention High-molecular-weight polyethylene porous fiber is prepared from ultra-high-molecular-weight polyethylene powder with a weight-average molecular weight of not less than 2.0×10 6 , a molecular weight distribution within 3.0, and a uniform particle size distribution. It has high-strength and high-modulus mechanical properties. Therefore, it is very suitable for use as a matrix material for polymer adsorption materials. Through functional grafting, functional groups with selective adsorption are grafted on the main chain to endow the material with selective adsorption performance on the basis of high adsorption performance.

本发明还提供了一种超高分子量聚乙烯多孔纤维的制备方法,包括以下步骤:The present invention also provides a preparation method of ultra-high molecular weight polyethylene porous fiber, comprising the following steps:

a)将超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂混合,进行加热,得到絮凝状纺丝溶液;a) mixing ultra-high molecular weight polyethylene powder, a solvent, an antioxidant and a lubricant, and heating to obtain a flocculated spinning solution;

b)将所述絮凝状纺丝溶液进行纺制,得到冻胶丝;b) spinning the flocculated spinning solution to obtain jelly filaments;

c)将所述冻胶丝依次进行一级拉伸、定长萃取和干燥、二级拉伸,得到超高分子量聚乙烯多孔纤维;c) performing primary stretching, fixed-length extraction and drying, and secondary stretching on the jelly filaments in sequence to obtain ultra-high molecular weight polyethylene porous fibers;

所述一级拉伸的温度为20℃~30℃,应变速率为0.1s-1~1.2s-1,拉伸倍数为3~12;The temperature of the primary stretching is 20°C-30°C, the strain rate is 0.1s -1 -1.2s -1 , and the stretching ratio is 3-12;

所述二级拉伸的温度为100℃~130℃,应变速率为0.1s-1~1.5s-1,拉伸倍数为1.5~6.0。The temperature of the secondary stretching is 100°C-130°C, the strain rate is 0.1s -1 -1.5s -1 , and the stretching ratio is 1.5-6.0.

在本发明中,将超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂混合,进行加热,得到絮凝状纺丝溶液。在本发明中,所述超高分子量聚乙烯粉末的重均分子量优选为2.0×106~5.5×106,更优选为4.5×106;所述超高分子量聚乙烯粉末的分子量分布尽可能窄,优选小于3.0;所述超高分子量聚乙烯粉末的粒度优选为100目~130目,更优选为120目。本发明对所述超高分子量聚乙烯粉末的来源没有特殊限制,采用本领域技术人员熟知的市售商品即可。In the present invention, ultrahigh molecular weight polyethylene powder, solvent, antioxidant and lubricant are mixed and heated to obtain a flocculated spinning solution. In the present invention, the weight average molecular weight of the ultra-high molecular weight polyethylene powder is preferably 2.0×10 6 to 5.5×10 6 , more preferably 4.5×10 6 ; the molecular weight distribution of the ultra-high molecular weight polyethylene powder is as far as possible Narrow, preferably less than 3.0; the particle size of the ultra-high molecular weight polyethylene powder is preferably 100 mesh to 130 mesh, more preferably 120 mesh. In the present invention, there is no special limitation on the source of the ultra-high molecular weight polyethylene powder, and commercially available products well known to those skilled in the art can be used.

在本发明中,所述溶剂优选包括白油、十氢萘和煤油中的一种或多种,更优选为白油。本发明对所述溶剂的来源没有特殊限制,采用本领域技术人员熟知的上述白油、十氢萘和煤油的市售商品即可。在本发明中,所述溶剂的作用是与超高分子量聚乙烯粉末混合形成稀溶液;所述超高分子量聚乙烯粉末和溶剂的质量比优选为(3~15):(85~97),更优选为5:95。In the present invention, the solvent preferably includes one or more of white oil, decalin and kerosene, more preferably white oil. The present invention has no special limitation on the source of the solvent, and the above-mentioned white oil, decahydronaphthalene and kerosene known to those skilled in the art are commercially available. In the present invention, the function of the solvent is to mix with the ultra-high molecular weight polyethylene powder to form a dilute solution; the mass ratio of the ultra-high molecular weight polyethylene powder to the solvent is preferably (3~15):(85~97), More preferably 5:95.

在本发明中,所述抗氧剂优选包括BHT型抗氧剂、Irgafos-168型抗氧剂和复合抗氧剂中的一种或多种,更优选为BHT型抗氧剂。本发明对所述抗氧剂的来源没有特殊限制,采用本领域技术人员熟知的上述BHT型抗氧剂、Irgafos-168型抗氧剂和复合抗氧剂的市售商品即可。在本发明中,所述抗氧剂的作用是防止絮凝状纺丝溶液的高温氧化;所述抗氧剂和超高分子量聚乙烯粉末的质量比优选为(0.1~0.8):100,更优选为0.5:100。In the present invention, the antioxidant preferably includes one or more of BHT antioxidant, Irgafos-168 antioxidant and composite antioxidant, more preferably BHT antioxidant. The present invention has no special limitation on the source of the antioxidant, and the above-mentioned BHT antioxidant, Irgafos-168 antioxidant and composite antioxidant known to those skilled in the art are commercially available. In the present invention, the function of the antioxidant is to prevent high-temperature oxidation of the flocculated spinning solution; the mass ratio of the antioxidant to ultra-high molecular weight polyethylene powder is preferably (0.1-0.8): 100, more preferably It is 0.5:100.

在本发明中,所述润滑剂优选为硬脂酸铝。本发明对所述硬脂酸铝的来源没有特殊限制,目的是降低絮凝状纺丝溶液在制备过程中产生粘滞。在本发明中,所述润滑剂和超高分子量聚乙烯粉末的质量比优选为(0.1~0.8):100,更优选为0.5:100。In the present invention, the lubricant is preferably aluminum stearate. The present invention has no special limitation on the source of the aluminum stearate, the purpose is to reduce the viscosity of the flocculated spinning solution during the preparation process. In the present invention, the mass ratio of the lubricant to the ultra-high molecular weight polyethylene powder is preferably (0.1-0.8):100, more preferably 0.5:100.

在本发明中,将超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂混合,进行加热。本发明对所述加热的设备没有特殊限制,优选为溶胀釜;在本发明中,所述加热过程优选在搅拌的条件下进行,目的是使超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂混合均匀。在本发明中,所述加热的温度优选为100℃~125℃,更优选为120℃;所述加热的时间优选为1h~3h,更优选为2h。在本发明中,所述加热的过程具体为:In the present invention, UHMWPE powder, solvent, antioxidant and lubricant are mixed and heated. The present invention has no special restrictions on the heating equipment, preferably a swelling tank; in the present invention, the heating process is preferably carried out under stirring conditions, the purpose is to make ultra-high molecular weight polyethylene powder, solvent, antioxidant and The lubricant is mixed well. In the present invention, the heating temperature is preferably 100°C-125°C, more preferably 120°C; the heating time is preferably 1h-3h, more preferably 2h. In the present invention, the process of the heating is specifically:

将超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂在搅拌的条件下混合均匀,进行加热溶胀,溶胀状态为絮凝状时,控制加热温度,静置后,除去上层多余溶剂,得到絮凝状纺丝溶液。Mix the ultra-high molecular weight polyethylene powder, solvent, antioxidant and lubricant evenly under the condition of stirring, and heat and swell. When the swelling state is flocculated, control the heating temperature. spinning solution.

得到絮凝状纺丝溶液后,本发明将所述絮凝状纺丝溶液进行纺制,得到冻胶丝。请参见图1~3,其中,图1为本发明实施例1制备的冻胶丝的示意图,图2为本发明实施例1制备的冻胶丝卷绕后的示意图,由图1和图2可知,本发明实施例1制备的中间产物冻胶丝轴向长度大,使最终产品也具有轴向长度大的特点;图3为本发明实施例1提供的冻胶丝断面形貌的扫描电镜图,由图3可知,本发明实施例1制备的中间产物冻胶丝断面具有多孔结构,为最终产品具有超高比表面积的多孔结构提供基础。After obtaining the flocculated spinning solution, the present invention spins the flocculated spinning solution to obtain jelly filaments. Please refer to Fig. 1~3, wherein, Fig. 1 is the schematic diagram of the jelly silk prepared by the embodiment of the present invention 1, Fig. 2 is the schematic diagram of the jelly silk prepared by the embodiment of the present invention 1 after winding, by Fig. 1 and Fig. 2 It can be seen that the axial length of the intermediate product jelly silk prepared in Example 1 of the present invention is large, so that the final product also has the characteristics of large axial length; FIG. As can be seen from FIG. 3, the section of the intermediate product jelly silk prepared in Example 1 of the present invention has a porous structure, which provides a basis for the final product to have a porous structure with an ultra-high specific surface area.

在本发明中,所述纺制过程优选具体为:In the present invention, the spinning process is preferably specifically:

将所述絮凝状纺丝溶液依次进行挤出、纺丝、喷丝和冷却,得到冻胶丝。The flocculated spinning solution is extruded, spun, sprayed and cooled in sequence to obtain jelly filaments.

在本发明中,将所述絮凝状纺丝溶液进行挤出。本发明对所述挤出的设备没有特殊限制,优选采用双螺旋挤出机;所述双螺旋挤出机进行挤出过程的温度优选为190℃~230℃,螺杆转速优选为200rpm~300rpm。In the present invention, the flocculated spinning solution is extruded. The present invention has no special limitation on the extruding equipment, preferably a twin-screw extruder; the temperature of the extrusion process of the twin-screw extruder is preferably 190°C-230°C, and the screw speed is preferably 200rpm-300rpm.

完成所述挤出过程后,本发明将挤出后的聚合物进行纺丝。本发明对所述纺丝的设备没有特殊限制,优选采用纺丝箱;所述纺丝箱进行纺丝的过程通过控制纺丝箱的计量泵转速与牵引辊速度实现挤出拉伸和挤出不拉伸。After the extrusion process is completed, the present invention spins the extruded polymer. The present invention has no special restrictions on the spinning equipment, and preferably uses a spinning box; the process of spinning the spinning box realizes extrusion stretching and extrusion by controlling the speed of the metering pump of the spinning box and the speed of the traction roller. Do not stretch.

完成所述纺丝过程后,本发明将纺丝后的聚合物进行喷丝和冷却。本发明优选采用喷丝板,将挤出的多股聚合物通过牵引装置进入冷却液区域,完成喷丝和冷却,得到冻胶丝。在本发明中,所述喷丝板与冷却液液面的距离优选为2cm~5cm;所述喷丝和冷却的过程优选还包括对喷丝挤出的聚合物流体喷洒表面活性剂,目的是防止挤出的多股聚合物流体再次粘接。在本发明中,所述表面活性剂优选为十二烷基硫酸钠和十二烷基苯磺酸钠中的一种或两种。After completing the spinning process, the present invention spins and cools the spun polymer. The present invention preferably uses a spinneret, and the extruded multi-strand polymer enters the cooling liquid area through a traction device, completes spinning and cooling, and obtains jelly filaments. In the present invention, the distance between the spinneret and the liquid surface of the cooling liquid is preferably 2cm to 5cm; the process of spinning and cooling preferably also includes spraying a surfactant on the polymer fluid extruded from the spinneret, in order to Prevents rebonding of extruded strands of polymer fluid. In the present invention, the surfactant is preferably one or both of sodium dodecylsulfate and sodium dodecylbenzenesulfonate.

得到冻胶丝后,本发明将所述冻胶丝依次进行一级拉伸、定长萃取和干燥、二级拉伸,得到超高分子量聚乙烯多孔纤维。在本发明中,所述一级拉伸的温度为20℃~30℃,优选为25℃;所述一级拉伸的应变速率为0.1s-1~1.2s-1,优选为1.0s-1;所述一级拉伸的拉伸倍数为3~12,优选为10。After the jelly filaments are obtained, the present invention sequentially performs primary stretching, fixed-length extraction and drying, and secondary stretching on the jelly filaments to obtain ultra-high molecular weight polyethylene porous fibers. In the present invention, the temperature of the primary stretching is 20°C to 30°C, preferably 25°C; the strain rate of the primary stretching is 0.1s -1 to 1.2s -1 , preferably 1.0s - 1 ; the stretching ratio of the primary stretching is 3-12, preferably 10.

完成所述一级拉伸后,本发明将拉伸后的冻胶丝进行定长萃取和干燥。在本发明中,所述定长萃取过程优选在超声条件下进行,目的是除去冻胶丝中大量的溶剂;所述超声时间优选为2min~5min。在本发明中,所述定长萃取过程所用的萃取剂优选包括103白油萃取剂、正己烷、汽油和四氢化碳中的一种或多种,更优选为103白油萃取剂。在本发明中,将定长萃取后的纤维进行干燥。本发明对所述干燥的方法没有特殊限制,目的是能够使萃取剂挥发。After the primary stretching is completed, the present invention performs fixed-length extraction and drying on the stretched jelly filaments. In the present invention, the fixed-length extraction process is preferably carried out under ultrasonic conditions, in order to remove a large amount of solvent in the jelly silk; the ultrasonic time is preferably 2 minutes to 5 minutes. In the present invention, the extractant used in the fixed-length extraction process preferably includes one or more of 103 white oil extractant, n-hexane, gasoline and tetrahydrocarbon, more preferably 103 white oil extractant. In the present invention, the length-extracted fibers are dried. The present invention has no special limitation on the drying method, the purpose is to volatilize the extractant.

完成所述定长萃取和干燥过程后,本发明将得到的多孔纤维进行二级拉伸。在本发明中,所述二级拉伸的温度为100℃~130℃,优选为110℃~120℃;所述二级拉伸的应变速率为0.1s-1~1.5s-1,优选为1.0s-1;所述二级拉伸的拉伸倍数为1.5~6.0,优选为3~5。本发明通过控制拉伸条件,选择适合的拉伸温度、应变速率和拉伸倍数,实现了控制产品保留冻胶丝多孔结构的同时,保证产品具有较高的拉伸强度和模量。After the length-fixed extraction and drying processes are completed, the present invention performs secondary stretching on the obtained porous fibers. In the present invention, the temperature of the secondary stretching is 100°C to 130°C, preferably 110°C to 120°C; the strain rate of the secondary stretching is 0.1s -1 to 1.5s -1 , preferably 1.0s −1 ; the stretching ratio of the secondary stretching is 1.5-6.0, preferably 3-5. The invention controls the stretching conditions and selects the suitable stretching temperature, strain rate and stretching ratio, so as to control the product to retain the jelly filament porous structure and at the same time ensure that the product has high tensile strength and modulus.

本发明提供了一种超高分子量聚乙烯多孔纤维,所述超高分子量聚乙烯多孔纤维的孔隙率为23.60%~58.99%。本发明还提供了一种超高分子量聚乙烯多孔纤维的制备方法,包括以下步骤:a)将超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂混合,进行加热,得到絮凝状纺丝溶液;b)将所述絮凝状纺丝溶液进行纺制,得到冻胶丝;c)将所述冻胶丝依次进行一级拉伸、定长萃取和干燥、二级拉伸,得到超高分子量聚乙烯多孔纤维;所述一级拉伸的温度为20℃~30℃,应变速率为0.1s-1~1.2s-1,拉伸倍数为3~12;所述二级拉伸的温度为100℃~130℃,应变速率为0.1s-1~1.5s-1,拉伸倍数为1.5~6.0。与现有技术相比,本发明提供的超高分子量聚乙烯多孔纤维具有超高比表面积的多孔结构,吸附性能优异,实验结果表明,本发明提供的超高分子量聚乙烯多孔纤维的比表面积为5m2/g~45m2/g;同时,本发明提供的超高分子量聚乙烯多孔纤维具有高强高模量的力学性能,实验结果表明,本发明提供的超高分子量聚乙烯多孔纤维的拉伸强度为0.91GPa~1.67GPa,模量为7.21GPa~15.3GPa。The invention provides an ultra-high molecular weight polyethylene porous fiber, the porosity of the ultra-high molecular weight polyethylene porous fiber is 23.60%-58.99%. The present invention also provides a preparation method of ultra-high molecular weight polyethylene porous fiber, comprising the following steps: a) mixing ultra-high molecular weight polyethylene powder, solvent, antioxidant and lubricant, and heating to obtain flocculated spinning solution; b) spinning the flocculated spinning solution to obtain jelly filaments; c) performing primary stretching, fixed-length extraction and drying, and secondary stretching on the jelly filaments sequentially to obtain ultra-high Molecular weight polyethylene porous fiber; the temperature of the primary stretching is 20°C to 30°C, the strain rate is 0.1s -1 to 1.2s -1 , and the stretching ratio is 3 to 12; the temperature of the secondary stretching is 100°C to 130°C, the strain rate is 0.1s -1 to 1.5s -1 , and the draw ratio is 1.5 to 6.0. Compared with the prior art, the ultra-high molecular weight polyethylene porous fiber provided by the invention has a porous structure with an ultra-high specific surface area, and has excellent adsorption performance. Experimental results show that the specific surface area of the ultra-high molecular weight polyethylene porous fiber provided by the invention is 5m 2 /g~45m 2 /g; at the same time, the ultra-high molecular weight polyethylene porous fiber provided by the invention has high-strength and high-modulus mechanical properties, and the experimental results show that the stretching of the ultra-high molecular weight polyethylene porous fiber provided by the invention The strength is 0.91GPa~1.67GPa, and the modulus is 7.21GPa~15.3GPa.

为了进一步说明本发明,下面通过以下实施例进行详细说明。本发明以下实施例所用的超高分子量聚乙烯粉末由Tecona提供;所用白油由上虞市正源油品化工有限公司提供;所用BHT型抗氧剂由阿拉丁试剂有限公司提供;所用硬质酸铝由阿拉丁试剂有限公司提供;所用十二烷基硫酸钠由阿拉丁试剂有限公司提供;所用103白油萃取剂由上海希勒化学有限公司提供。In order to further illustrate the present invention, the following examples are described in detail below. The UHMWPE powder used in the following examples of the present invention is provided by Tecona; the used white oil is provided by Shangyu Zhengyuan Oil Chemical Co., Ltd.; the BHT type antioxidant used is provided by Aladdin Reagent Co., Ltd.; the used hard acid Aluminum was provided by Aladdin Reagent Co., Ltd.; the sodium lauryl sulfate used was provided by Aladdin Reagent Co., Ltd.; the 103 white oil extractant used was provided by Shanghai Hiller Chemical Co., Ltd.

实施例1Example 1

(1)将0.395kg重均分子量为4.5×106,分子量分布在3.0以内,粒度为120目的超高分子量聚乙烯粉末、7.5kg白油、1.97gBHT型抗氧剂和1.97g硬脂酸铝混合均匀,在溶胀釜内120℃条件下加热搅拌2h,至聚合物混料加热溶胀状态为絮凝状,控制加热温度,静置后,除去上层多余白油,得到絮凝状纺丝溶液;(1) 0.395 kg of ultra-high molecular weight polyethylene powder with a weight-average molecular weight of 4.5×10 6 , a molecular weight distribution within 3.0, and a particle size of 120 meshes, 7.5 kg of white oil, 1.97 g of BHT-type antioxidant and 1.97 g of aluminum stearate Mix evenly, heat and stir in the swelling kettle at 120°C for 2 hours, until the polymer mixture is heated and swelled into a flocculated state, control the heating temperature, and after standing, remove the excess white oil in the upper layer to obtain a flocculated spinning solution;

(2)将絮凝状纺丝溶液经双螺杆挤出机在200℃、螺杆转速为250rpm条件下挤出,再经纺丝箱纺丝,由喷丝板挤出,得到多股聚合物通过牵引装置,在喷洒十二烷基硫酸钠后进入冷却液区域,进行冷却,得到冻胶丝。(2) The flocculated spinning solution is extruded through a twin-screw extruder at 200°C and the screw speed is 250rpm, and then spun through a spinning box and extruded from a spinneret to obtain multi-strand polymers. The device enters the cooling liquid area after spraying sodium lauryl sulfate, and is cooled to obtain jelly filaments.

(3)将冻胶丝在25℃、拉伸倍数为10、应变速率为1.0s-1的条件下进行一级拉伸,再采用103白油萃取剂在超声条件下萃取4min,干燥,最后在120℃、拉伸倍数为3、应变速率为1.0s-1的条件下进行二级拉伸,得到超高分子量聚乙烯多孔纤维。(3) Under the conditions of 25°C, stretching ratio of 10, and strain rate of 1.0s -1 , the jelly silk was stretched for one level, and then extracted with 103 white oil extractant under ultrasonic conditions for 4 minutes, dried, and finally Under the conditions of 120℃, stretching ratio of 3 and strain rate of 1.0s -1 , two-stage stretching was carried out to obtain ultra-high molecular weight polyethylene porous fibers.

对实施例1提供的超高分子量聚乙烯多孔纤维进行扫描电镜表征。请参见图4和图5,其中,图4为本发明实施例1提供的超高分子量聚乙烯多孔纤维断面形貌的扫描电镜图,由图4可知,本发明实施例1提供的超高分子量聚乙烯多孔纤维断面具有多孔结构,大大提高了纤维的比表面积,从而使材料具有优良的吸附性能。图5为本发明实施例1提供的超高分子量聚乙烯多孔纤维表面形貌的扫描电镜图,由图5可知,本发明实施例1提供的超高分子量聚乙烯多孔纤维结构规整,致密度高,从而使材料具有高强高模量的力学性能。The ultrahigh molecular weight polyethylene porous fiber provided in Example 1 was characterized by a scanning electron microscope. Please refer to Fig. 4 and Fig. 5, wherein Fig. 4 is a scanning electron micrograph of the cross-sectional morphology of the ultra-high molecular weight polyethylene porous fiber provided by Example 1 of the present invention. It can be seen from Fig. 4 that the ultra-high molecular weight polyethylene provided by Example 1 of the present invention The section of polyethylene porous fiber has a porous structure, which greatly increases the specific surface area of the fiber, so that the material has excellent adsorption performance. Figure 5 is a scanning electron microscope image of the surface morphology of the ultra-high molecular weight polyethylene porous fiber provided by Example 1 of the present invention. It can be seen from Figure 5 that the ultra-high molecular weight polyethylene porous fiber provided by Example 1 of the present invention has a regular structure and high density , so that the material has high strength and high modulus mechanical properties.

对本发明实施例1制备得到的超高分子量聚乙烯多孔纤维进行孔隙率测试,孔隙率测定实验方法为:首先称量纤维干重m1,在锥形瓶中倒入适量二甲苯溶剂,并将纤维浸没于二甲苯溶剂中,然后抽真空使溶剂充分进入纤维孔洞,此时有大量气泡从溶剂中溢出,至溶剂中不再有气泡溢出说明纤维内的孔洞已完全被溶剂填充,然后迅速取出纤维,用蘸有二甲苯溶剂的滤纸轻轻吸附纤维表面的残留溶剂,再迅速称量纤维重量m2。根据公式(I)可得纤维孔隙率。其中ρX和ρP分别为二甲苯溶剂和聚乙烯的密度。Test the porosity of the ultra-high molecular weight polyethylene porous fiber prepared in Example 1 of the present invention. The experimental method for measuring the porosity is: first weigh the dry weight m1 of the fiber, pour an appropriate amount of xylene solvent into the Erlenmeyer flask, and Immerse the fiber in the xylene solvent, and then vacuumize the solvent to fully enter the fiber pores. At this time, a large number of bubbles overflow from the solvent. When there are no more bubbles in the solvent, it means that the pores in the fiber are completely filled with the solvent, and then quickly take it out. Fiber, gently absorb the residual solvent on the surface of the fiber with a filter paper dipped in xylene solvent, and then quickly weigh the weight m 2 of the fiber. According to the formula (I), the fiber porosity can be obtained. where ρX and ρP are the densities of xylene solvent and polyethylene, respectively.

实验结果表明,本发明实施例1制备得到的超高分子量聚乙烯多孔纤维断的孔隙率为58.99%,比表面积为45m2/g。Experimental results show that the porosity of the UHMWPE porous fiber prepared in Example 1 of the present invention is 58.99%, and the specific surface area is 45 m 2 /g.

实施例2Example 2

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例所用的超高分子量聚乙烯粉末重均分子量为2.0×106The present invention prepares ultra-high molecular weight polyethylene porous fibers according to the technical solution described in Example 1, with the difference that the weight-average molecular weight of the ultra-high molecular weight polyethylene powder used in this example is 2.0×10 6 .

本发明实施例2制备得到的超高分子量聚乙烯多孔纤维的孔隙率为25%,比表面积为5m2/g。The ultra-high molecular weight polyethylene porous fiber prepared in Example 2 of the present invention has a porosity of 25% and a specific surface area of 5 m 2 /g.

实施例3Example 3

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例所用的超高分子量聚乙烯粉末重均分子量为5.5×106The present invention prepares ultra-high molecular weight polyethylene porous fibers according to the technical solution described in Example 1, with the difference that the weight-average molecular weight of the ultra-high molecular weight polyethylene powder used in this example is 5.5×10 6 .

本发明实施例3制备得到的超高分子量聚乙烯多孔纤维的孔隙率为55%。The porosity of the ultra-high molecular weight polyethylene porous fiber prepared in Example 3 of the present invention was 55%.

实施例4Example 4

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例所用的超高分子量聚乙烯粉末的粒度为100目。The present invention prepares ultra-high molecular weight polyethylene porous fibers according to the technical solution described in Example 1, with the difference that the particle size of the ultra-high molecular weight polyethylene powder used in this example is 100 mesh.

本发明实施例4制备得到的超高分子量聚乙烯多孔纤维的孔隙率为30%。The porosity of the UHMWPE porous fiber prepared in Example 4 of the present invention is 30%.

实施例5Example 5

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例所用的超高分子量聚乙烯粉末的粒度为130目。The present invention prepares ultra-high molecular weight polyethylene porous fibers according to the technical solution described in Example 1, with the difference that the particle size of the ultra-high molecular weight polyethylene powder used in this example is 130 mesh.

本发明实施例5制备得到的超高分子量聚乙烯多孔纤维的孔隙率为50%。The porosity of the ultra-high molecular weight polyethylene porous fiber prepared in Example 5 of the present invention is 50%.

实施例6Example 6

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在100℃、拉伸倍数为1.5、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例7Example 7

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在110℃、拉伸倍数为1.5、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例8Example 8

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在120℃、拉伸倍数为1.5、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例9Example 9

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在130℃、拉伸倍数为1.5、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例10Example 10

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在100℃、拉伸倍数为3.0、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例11Example 11

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在110℃、拉伸倍数为3.0、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例12Example 12

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在130℃、拉伸倍数为3.0、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例13Example 13

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在100℃、拉伸倍数为6.0、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例14Example 14

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在110℃、拉伸倍数为6.0、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例15Example 15

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在120℃、拉伸倍数为6.0、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

实施例16Example 16

本发明按照实施例1所述的技术方案制备得到超高分子量聚乙烯多孔纤维,区别在于,本实施例在130℃、拉伸倍数为6.0、应变速率为1.0s-1的条件下进行二级拉伸。The present invention prepares ultra - high molecular weight polyethylene porous fibers according to the technical solution described in Example 1. The difference is that in this example, the secondary stretch.

对上述实施例1和实施例6~16制备得到的超高分子量聚乙烯多孔纤维进行拉伸强度和模量测试,测试方法为:将一束纤维两端固定在拉伸测试装置的夹具上,纤维拉伸初始长度为4mm,拉伸速度为50μm/min,均匀拉伸纤维直至纤维断裂。实验结果如图6~7所示。其中,图6为实施例1和实施例6~16制备得到的不同拉伸倍数的产品拉伸强度随温度的变化曲线,其中,A为二级拉伸倍数为1.5的产品,B为二级拉伸倍数为3.0的产品,C为二级拉伸倍数为6.0的产品。图7为实施例1和实施例6~16制备得到的不同拉伸倍数的产品模量随温度的变化曲线,其中,A为二级拉伸倍数为1.5的产品,B为二级拉伸倍数为3.0的产品,C为二级拉伸倍数为6.0的产品。由图6~7可知,本发明提供超高分子量聚乙烯多孔纤维具有高强高模量的力学性能。The ultra-high molecular weight polyethylene porous fibers prepared in the above-mentioned embodiment 1 and embodiments 6-16 are subjected to tensile strength and modulus tests. The test method is as follows: the two ends of a bundle of fibers are fixed on the clamps of the tensile test device, The initial length of fiber stretching is 4 mm, the stretching speed is 50 μm/min, and the fiber is stretched uniformly until the fiber breaks. The experimental results are shown in Figures 6-7. Among them, Fig. 6 is the variation curve of the tensile strength of products with different stretching ratios prepared in Example 1 and Examples 6-16 with temperature, wherein, A is a product with a secondary stretching ratio of 1.5, and B is a secondary stretching ratio of 1.5. The product with a stretch ratio of 3.0, C is a product with a secondary stretch ratio of 6.0. Figure 7 is the variation curve of the product modulus with temperature of different stretching ratios prepared in Example 1 and Examples 6-16, wherein, A is a product with a secondary stretching ratio of 1.5, and B is a secondary stretching ratio C is a product of 3.0, and C is a product of a secondary draw ratio of 6.0. It can be seen from Figures 6 to 7 that the present invention provides ultra-high molecular weight polyethylene porous fibers with high strength and high modulus mechanical properties.

所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1.一种超高分子量聚乙烯多孔纤维,其特征在于,所述超高分子量聚乙烯多孔纤维的孔隙率为23.60%~58.99%。1. An ultra-high molecular weight polyethylene porous fiber, characterized in that the porosity of the ultra-high molecular weight polyethylene porous fiber is 23.60% to 58.99%. 2.一种超高分子量聚乙烯多孔纤维的制备方法,其特征在于,包括以下步骤:2. A preparation method of ultrahigh molecular weight polyethylene porous fiber, is characterized in that, comprises the following steps: a)将超高分子量聚乙烯粉末、溶剂、抗氧剂和润滑剂混合,进行加热,得到絮凝状纺丝溶液;a) mixing ultra-high molecular weight polyethylene powder, a solvent, an antioxidant and a lubricant, and heating to obtain a flocculated spinning solution; b)将所述絮凝状纺丝溶液进行纺制,得到冻胶丝;b) spinning the flocculated spinning solution to obtain jelly filaments; c)将所述冻胶丝依次进行一级拉伸、定长萃取和干燥、二级拉伸,得到超高分子量聚乙烯多孔纤维;c) performing primary stretching, fixed-length extraction and drying, and secondary stretching on the jelly filaments in sequence to obtain ultra-high molecular weight polyethylene porous fibers; 所述一级拉伸的温度为20℃~30℃,应变速率为0.1s-1~1.2s-1,拉伸倍数为3~12;The temperature of the primary stretching is 20°C-30°C, the strain rate is 0.1s -1 -1.2s -1 , and the stretching ratio is 3-12; 所述二级拉伸的温度为100℃~130℃,应变速率为0.1s-1~1.5s-1,拉伸倍数为1.5~6.0。The temperature of the secondary stretching is 100°C-130°C, the strain rate is 0.1s -1 -1.5s -1 , and the stretching ratio is 1.5-6.0. 3.根据权利要求2所述的制备方法,其特征在于,步骤a)中所述超高分子量聚乙烯粉末的重均分子量为2.0×106~5.5×106,分子量分布<3.0,粒度为100目~130目。3. The preparation method according to claim 2, characterized in that, the weight average molecular weight of the ultra-high molecular weight polyethylene powder in step a) is 2.0×10 6 to 5.5×10 6 , the molecular weight distribution is <3.0, and the particle size is 100 mesh to 130 mesh. 4.根据权利要求2所述的制备方法,其特征在于,步骤a)中所述溶剂包括白油、十氢萘和煤油中的一种或多种。4. The preparation method according to claim 2, characterized in that, the solvent described in step a) comprises one or more of white oil, decahydronaphthalene and kerosene. 5.根据权利要求2所述的制备方法,其特征在于,步骤a)中所述超高分子量聚乙烯粉末和溶剂的质量比为(3~15):(85~97)。5. The preparation method according to claim 2, characterized in that the mass ratio of the ultra-high molecular weight polyethylene powder and the solvent in step a) is (3-15): (85-97). 6.根据权利要求2所述的制备方法,其特征在于,步骤a)中所述抗氧剂包括BHT型抗氧剂、Irgafos-168型抗氧剂和复合抗氧剂中的一种或多种。6. preparation method according to claim 2, is characterized in that, step a) described antioxidant comprises one or more in BHT type antioxidant, Irgafos-168 type antioxidant and composite antioxidant kind. 7.根据权利要求2所述的制备方法,其特征在于,步骤a)中所述润滑剂为硬脂酸铝。7. The preparation method according to claim 2, characterized in that, the lubricant described in step a) is aluminum stearate. 8.根据权利要求2所述的制备方法,其特征在于,步骤a)中所述加热的温度为100℃~125℃,时间为1h~3h。8. The preparation method according to claim 2, characterized in that the heating temperature in step a) is 100°C-125°C, and the time is 1h-3h. 9.根据权利要求2所述的制备方法,其特征在于,所述步骤b)具体为:9. The preparation method according to claim 2, characterized in that, the step b) is specifically: 将所述絮凝状纺丝溶液依次进行挤出、纺丝、喷丝和冷却,得到冻胶丝。The flocculated spinning solution is extruded, spun, sprayed and cooled in sequence to obtain jelly filaments. 10.根据权利要求2所述的制备方法,其特征在于,步骤c)中所述萃取过程所用的萃取剂包括103白油萃取剂、正己烷、汽油和四氢化碳中的一种或多种。10. preparation method according to claim 2, is characterized in that, step c) in the extraction process described extraction agent used comprises one or more in 103 white oil extraction agents, normal hexane, gasoline and tetrahydrocarbon .
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CN105413664B (en) * 2016-01-15 2018-09-07 中国科学技术大学 A kind of modified ultra-high molecular weight polyethylene fiber, preparation method and application
CN105413664A (en) * 2016-01-15 2016-03-23 中国科学技术大学 Modified UHMW (Ultra High Molecular Weight) polyethylene fiber, and preparation method and application thereof
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CN107119385A (en) * 2017-06-26 2017-09-01 俞惠英 One kind releases fragrant cotton-wadded quilt filler and preparation method thereof
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CN110438582B (en) * 2019-07-30 2022-03-01 青岛信泰科技有限公司 Preparation method of oil-absorbing ultra-high molecular weight polyethylene fiber

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