CN104763121A - Environment-friendly composite wallpaper and production process thereof - Google Patents

Environment-friendly composite wallpaper and production process thereof Download PDF

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Publication number
CN104763121A
CN104763121A CN201510057603.XA CN201510057603A CN104763121A CN 104763121 A CN104763121 A CN 104763121A CN 201510057603 A CN201510057603 A CN 201510057603A CN 104763121 A CN104763121 A CN 104763121A
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environmental protection
parts
wall paper
composite wall
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刘华平
蔡斌
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Chuzhou City Sha Langxin Material Science And Technology Ltd
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Chuzhou City Sha Langxin Material Science And Technology Ltd
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Abstract

The invention relates to environment-friendly composite wallpaper. The environment-friendly composite wallpaper is processed by a surface-layer PVC (polyvinyl chloride) film, a middle sponge layer and bottom-layer non-woven fabric. The environment-friendly composite wallpaper provided by the invention not only solve seamless splicing and can enable the hand feeling to be soft and elastic, but also can save labor power, and is a new-generation decorative material with low price. The product disclosed by the invention is environmentally friendly, seamless, flame-retardant, gas-permeable, soundproof, wear-resisting and easy to clean. In a using process, the wallpaper disclosed by the invention is free of toxic residues, the aesthetic perception can be increased by printing or embroidering, and the firmness of the three layers of the wallpaper can be improved. Moreover, the environment-friendly composite wallpaper is good in gas permeability, good in mould resistance and corrosion resistance, and long in using time.

Description

A kind of environmental protection composite wall paper and production technology thereof
Technical field
The invention belongs to wallpaper field, be specifically related to a kind of environmental protection composite wall paper and production technology thereof.
Background technology
Wallpaper is a kind of application indoor hardware fitting quite widely.Because it is various that wallpaper has color, pattern enriches, the feature that other house decorative material multiple such as luxurious style, safety and environmental protection, easy construction, affordable is incomparable, therefore obtains the universal of certain degree at the developed countries and regions such as American-European, Japanese.Wallpaper is divided into a lot of class, as overlay film wallpaper, coating wallpaper, embossing wallpaper etc.Usually produce body paper with bleached wood pulp, then through the processing process of different operation, cover as coating, printing, embossing or surface and mould, dispatch from the factory after cutting, packing.Because have certain intensity, toughness, appearance attractive in appearance and good water repelling property, be widely used in the interior decoration etc. in house, office, hotel, hotel.But wallpaper feel is stiff, airtight now, just renovated wall uses, easily causes metope mouldy, easily causes wallpaper to go rotten and come off.
Summary of the invention
The object of this invention is to provide a kind of environmental protection composite wall paper and production technology thereof, improve texture and the environmental protection flame retardant performance of wallpaper.
The present invention is achieved through the following technical solutions:
A kind of environmental protection composite wall paper, processed by top layer PVC film, middle spongy layer, bottom non-woven fabrics, wherein, PVC film is heated to 80 DEG C of mix and blends by polyvinyl chloride 60-80 part, epoxidized soybean oil 10 parts by weight, then add 10 parts of dioctyl phthalates open refining open at 100 DEG C refining 1h, add ethylene propylene diene rubber, make its hardness at 60-100P, add fire retardant 12-15 part, colorant 1-2 part, then extrusion molding obtains PVC mantle; Spongy layer uses polyurethane foam preparation; Non-woven fabrics adds man-hour, first cotton pulp, pine slurry, polyaniline nano fiber mixing are dropped in beater and pull an oar, beating degree is 28-35 ° of SR, then after the above-mentioned material handled well being added adhesive mix and blend 1-2h, mixed slurry is dried through fourdrinier, then adhesive is dropped into 3 times of dilution with water to its weight portion evenly after add auxiliary agent, pigment high-speed stirred makes it mix completely, drying again, surface pressure polishing body, makes non-woven fabrics;
The above-mentioned PVC film handled well is carried out printing, then uses compounding machine to carry out compound top layer, intermediate layer, bottom.
Described non-woven fabrics starches 8-12 part, polyaniline nano fiber 45-56 part, adhesive 15-22 part by cotton pulp 15-18 part, pine by weight.
It is 4080 polyester fibers that non-woven fabrics adds the adhesive used man-hour.
Described fire retardant is by weight by polytetrafluoroethylene (PTFE) 12-15 part, graphite 6-8 part, dolomol 2-5 part, calcium silicates 7-10 part, three carbonyl cycloheptatriene base molybdenum 1-2 parts.
Use make-up machine to carry out stamp in PVC film, make-up machine vat temperature is 130-180 DEG C.
At compound tense, combined temp is 150 DEG C.
A production technology for environmental protection composite wall paper, comprises the following steps:
(1), get polyvinyl chloride 60-80 part, epoxidized soybean oil 10 parts is heated to 80 DEG C of mix and blends, then add 10 parts of dioctyl phthalates open refining open at 100 DEG C refining 1h, add ethylene propylene diene rubber, make its hardness at 60-100P, add fire retardant 12-15 part, colorant 1-2 part, then extrusion molding obtains PVC mantle;
(2) polyalcohol and isocyanates, is used to issue brewed spongy layer at catalyst action;
(3), first cotton pulp, pine slurry, polyaniline nano fiber mixing are dropped in beater and add water dilution making beating, beating degree is 28-35 ° of SR, then after the above-mentioned material handled well being added adhesive mix and blend 1-2h, mixed slurry is dried through fourdrinier, then adhesive is dropped into 3 times of dilution with water to its weight portion evenly after add auxiliary agent, pigment high-speed stirred makes it mix completely, drying again, surface pressure polishing body, makes non-woven fabrics;
(4), use make-up machine to carry out embossing to PVC film, make-up machine vat temperature is 130-180 DEG C;
(5), compounding machine is used to carry out Combined Processing to PCV layer, spongy layer, nonwoven layer.
After PCV layer, spongy layer, nonwoven layer compound, embroidery machine is used by wallpaper to carry out embroidery process.
When Combined Processing, adhesive is a-cyanoacrylate 12-15 part, polyvinyl acetate 15-18 part, methyl iso-butyl ketone (MIBK) 32-38 part, nano-graphene 5-7 part, zinc chloride 6-9 part is composite forms.
Described fire retardant is by weight by polytetrafluoroethylene (PTFE) 12-15 part, graphite 6-8 part, dolomol 2-5 part, calcium silicates 7-10 part, three carbonyl cycloheptatriene base molybdenum 1-2 parts.
Beneficial effect of the present invention: environmental protection composite wall paper provided by the invention can solve seamless spliced, soft flexible, can save again artificial, the ornament materials of new generation that price is low, product environmental protection of the present invention, seamless, fire-retardant, ventilative, sound insulation, wear-resisting, easy to clean; Wallpaper of the present invention in use can not toxicly remain, by stamp process and process of embroidering, not only aesthetic feeling can be increased, and the fastness of wallpaper three interlayer can be improved, and environmental protection composite wall paper provided by the invention has good gas permeability, and there is good mildew-resistant, corrosion-resisting function, during use, safety is high, and service time is long.
Detailed description of the invention
A kind of environmental protection composite wall paper, processed by top layer PVC film, middle spongy layer, bottom non-woven fabrics, wherein, PVC film is heated to 80 DEG C of mix and blends by polyvinyl chloride 60-80 part, epoxidized soybean oil 10 parts by weight, then add 10 parts of dioctyl phthalates open refining open at 100 DEG C refining 1h, add ethylene propylene diene rubber, make its hardness at 60-100P, add fire retardant 12-15 part, colorant 1-2 part, then extrusion molding obtains PVC mantle; Spongy layer uses polyurethane foam preparation; Non-woven fabrics adds man-hour, first cotton pulp, pine slurry, polyaniline nano fiber mixing are dropped in beater and pull an oar, beating degree is 28-35 ° of SR, then after the above-mentioned material handled well being added adhesive mix and blend 1-2h, mixed slurry is dried through fourdrinier, then adhesive is dropped into 3 times of dilution with water to its weight portion evenly after add auxiliary agent, pigment high-speed stirred makes it mix completely, drying again, surface pressure polishing body, makes non-woven fabrics;
The above-mentioned PVC film handled well is carried out printing, then uses compounding machine to carry out compound top layer, intermediate layer, bottom.
Described non-woven fabrics starches 8-12 part, polyaniline nano fiber 45-56 part, adhesive 15-22 part by cotton pulp 15-18 part, pine by weight.
Preferably, non-woven fabrics by weight by cotton pulp 17 parts, pine starch 9 parts, polyaniline nano fiber 50 parts, adhesive 20 parts.
Non-woven fabrics by weight by cotton pulp 16 parts, pine starch 10 parts, polyaniline nano fiber 55 parts, adhesive 22 parts.
It is 4080 polyester fibers that non-woven fabrics adds the adhesive used man-hour.
Non-woven fabrics intensity of the present invention is high, non-woven fabrics can be made to have good pliability, and keep enough intensity, can also promote the contact firmness of spongy layer by method processing of the present invention.
Described fire retardant is by weight by polytetrafluoroethylene (PTFE) 12-15 part, graphite 6-8 part, dolomol 2-5 part, calcium silicates 7-10 part, three carbonyl cycloheptatriene base molybdenum 1-2 parts.
Use make-up machine to carry out stamp in PVC film, make-up machine vat temperature is 130-180 DEG C.
At compound tense, combined temp is 150 DEG C, if the low laminating fastness of temperature is inadequate, the too high surface skin of temperature can lose pliability, affects sponge resilience and causes Total Product not up to standard.
A production technology for environmental protection composite wall paper, comprises the following steps:
(1), get polyvinyl chloride 60-80 part, epoxidized soybean oil 10 parts is heated to 80 DEG C of mix and blends, then add 10 parts of dioctyl phthalates open refining open at 100 DEG C refining 1h, add ethylene propylene diene rubber, make its hardness at 60-100P, add fire retardant 12-15 part, colorant 1-2 part, then extrusion molding obtains PVC mantle;
(2) polyalcohol and isocyanates, is used to issue brewed spongy layer at catalyst action;
(3), first cotton pulp, pine slurry, polyaniline nano fiber mixing are dropped in beater and add water dilution making beating, beating degree is 28-35 ° of SR, then after the above-mentioned material handled well being added adhesive mix and blend 1-2h, mixed slurry is dried through fourdrinier, then adhesive is dropped into 3 times of dilution with water to its weight portion evenly after add auxiliary agent, pigment high-speed stirred makes it mix completely, drying again, surface pressure polishing body, makes non-woven fabrics;
(4), use make-up machine to carry out embossing to PVC film, make-up machine vat temperature is 130-180 DEG C, and preferably, vat temperature is 145-160 DEG C; Just can reach due shading and handle effect at this temperature.
(5), compounding machine is used to carry out Combined Processing to PCV layer, spongy layer, nonwoven layer.
After PCV layer, spongy layer, nonwoven layer compound, embroidery machine is used by wallpaper to carry out embroidery process.
When Combined Processing, adhesive is a-cyanoacrylate 12-15 part, polyvinyl acetate 15-18 part, methyl iso-butyl ketone (MIBK) 32-38 part, nano-graphene 5-7 part, zinc chloride 6-9 part is composite forms.
Preferably, adhesive is a-cyanoacrylate 14 parts, polyvinyl acetate 16 parts, methyl iso-butyl ketone (MIBK) 36 parts, nano-graphene 6 parts, zinc chloride 8 parts is composite forms.
Further, adhesive is a-cyanoacrylate 12 parts, polyvinyl acetate 17 parts, methyl iso-butyl ketone (MIBK) 35 parts, nano-graphene 7 parts, zinc chloride 6 parts is composite forms.
Described fire retardant is by weight by polytetrafluoroethylene (PTFE) 12-15 part, graphite 6-8 part, dolomol 2-5 part, calcium silicates 7-10 part, three carbonyl cycloheptatriene base molybdenum 1-2 parts.
Preferably, fire retardant is by weight by polytetrafluoroethylene (PTFE) 13 parts, 7 parts, graphite, dolomol 4 parts, calcium silicates 8 parts, three carbonyl cycloheptatriene base molybdenum 1.5 parts.
Preferably, fire retardant is by weight by polytetrafluoroethylene (PTFE) 15 parts, 8 parts, graphite, dolomol 3 parts, calcium silicates 8 parts, three carbonyl cycloheptatriene base molybdenum 2 parts.
This fire retardant is effective, nontoxic, and safety is high, and cost is low, can also keep the processability of PVC film, improves the feel of PVC material.
Carry out compound tense at different layers, machine parameter is as following table:
The effect of compound can be promoted further.

Claims (10)

1. an environmental protection composite wall paper, it is characterized in that: processed by top layer PVC film, middle spongy layer, bottom non-woven fabrics, wherein, PVC film is heated to 80 DEG C of mix and blends by polyvinyl chloride 60-80 part, epoxidized soybean oil 10 parts by weight, then add 10 parts of dioctyl phthalates open refining open at 100 DEG C refining 1h, add ethylene propylene diene rubber, make its hardness at 60-100P, add fire retardant 12-15 part, colorant 1-2 part, then extrusion molding obtains PVC mantle; Spongy layer uses polyurethane foam preparation; Non-woven fabrics adds man-hour, first cotton pulp, pine slurry, polyaniline nano fiber mixing are dropped in beater and pull an oar, beating degree is 28-35 ° of SR, then after the above-mentioned material handled well being added adhesive mix and blend 1-2h, mixed slurry is dried through fourdrinier, then adhesive is dropped into 3 times of dilution with water to its weight portion evenly after add auxiliary agent, pigment high-speed stirred makes it mix completely, drying again, surface pressure polishing body, makes non-woven fabrics;
The above-mentioned PVC film handled well is carried out printing, then uses compounding machine to carry out compound top layer, intermediate layer, bottom.
2. a kind of environmental protection composite wall paper according to claim 1, is characterized in that: described non-woven fabrics starches 8-12 part, polyaniline nano fiber 45-56 part, adhesive 15-22 part by cotton pulp 15-18 part, pine by weight.
3. a kind of environmental protection composite wall paper according to claim 1 and 2, is characterized in that: it is 4080 polyester fibers that non-woven fabrics adds the adhesive used man-hour.
4. a kind of environmental protection composite wall paper according to claim 1, is characterized in that: described fire retardant is by weight by polytetrafluoroethylene (PTFE) 12-15 part, graphite 6-8 part, dolomol 2-5 part, calcium silicates 7-10 part, three carbonyl cycloheptatriene base molybdenum 1-2 parts.
5. a kind of environmental protection composite wall paper according to claim 1, is characterized in that: use make-up machine to carry out stamp in PVC film, make-up machine vat temperature is 130-180 DEG C.
6. a kind of environmental protection composite wall paper according to claim 1, is characterized in that: at compound tense, and combined temp is 150 DEG C.
7. a production technology for environmental protection composite wall paper, is characterized in that, comprises the following steps:
(1), get polyvinyl chloride 60-80 part, epoxidized soybean oil 10 parts is heated to 80 DEG C of mix and blends, then add 10 parts of dioctyl phthalates open refining open at 100 DEG C refining 1h, add ethylene propylene diene rubber, make its hardness at 60-100P, add fire retardant 12-15 part, colorant 1-2 part, then extrusion molding obtains PVC mantle;
(2) polyalcohol and isocyanates, is used to issue brewed spongy layer at catalyst action;
(3), first cotton pulp, pine slurry, polyaniline nano fiber mixing are dropped in beater and add water dilution making beating, beating degree is 28-35 ° of SR, then after the above-mentioned material handled well being added adhesive mix and blend 1-2h, mixed slurry is dried through fourdrinier, then adhesive is dropped into 3 times of dilution with water to its weight portion evenly after add auxiliary agent, pigment high-speed stirred makes it mix completely, drying again, surface pressure polishing body, makes non-woven fabrics;
(4), use make-up machine to carry out embossing to PVC film, make-up machine vat temperature is 130-180 DEG C;
(5), compounding machine is used to carry out Combined Processing to PCV layer, spongy layer, nonwoven layer.
8. the production technology of a kind of environmental protection composite wall paper according to claim 7, is characterized in that: after PCV layer, spongy layer, nonwoven layer compound, is used by wallpaper embroidery machine to carry out embroidery process.
9. the production technology of a kind of environmental protection composite wall paper according to claim 7 or 8, is characterized in that: when Combined Processing, adhesive is a-cyanoacrylate 12-15 part, polyvinyl acetate 15-18 part, methyl iso-butyl ketone (MIBK) 32-38 part, nano-graphene 5-7 part, zinc chloride 6-9 part is composite forms.
10. the production technology of a kind of environmental protection composite wall paper according to claim 7 or 8, is characterized in that: described fire retardant is by weight by polytetrafluoroethylene (PTFE) 12-15 part, graphite 6-8 part, dolomol 2-5 part, calcium silicates 7-10 part, three carbonyl cycloheptatriene base molybdenum 1-2 parts.
CN201510057603.XA 2015-02-04 2015-02-04 Environment-friendly composite wallpaper and production process thereof Pending CN104763121A (en)

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CN105133375A (en) * 2015-08-17 2015-12-09 陈杰 Lavender-containing straw fiber-hemp fiber mixed non-woven fabric used for seamless wallpaper, and preparation method thereof
CN105133182A (en) * 2015-08-17 2015-12-09 陈杰 Flame-retardant straw fiber and hemp fiber mixed non-woven fabric for seamless wallpaper and preparation method thereof
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CN105133375A (en) * 2015-08-17 2015-12-09 陈杰 Lavender-containing straw fiber-hemp fiber mixed non-woven fabric used for seamless wallpaper, and preparation method thereof
CN105133182A (en) * 2015-08-17 2015-12-09 陈杰 Flame-retardant straw fiber and hemp fiber mixed non-woven fabric for seamless wallpaper and preparation method thereof
CN105133328A (en) * 2015-08-17 2015-12-09 陈杰 Straw fiber-hemp fiber mixed non-woven fabric used for seamless wallpaper, and preparation method thereof
CN105155137A (en) * 2015-08-17 2015-12-16 陈杰 Straw fiber and jute fiber blended non-woven fabric for warming anti-bacterial, environment-friendly and seamless wall paper and preparation method for non-woven fabric
CN105155136A (en) * 2015-08-17 2015-12-16 陈杰 Straw fiber and jute fiber blended non-woven fabric for warming dampproof and seamless wall paper and preparation method for non-woven fabric
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Application publication date: 20150708