CN104823552B - Device for treatment of seeds based on ultraviolet light and ultrasound wave mixed synchronization pulse and method - Google Patents
Device for treatment of seeds based on ultraviolet light and ultrasound wave mixed synchronization pulse and method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于种子处理工艺方法和处理设备领域,尤其涉及一种基于紫外光与超声波混合同步脉冲的种子处理装置及方法。The invention belongs to the field of seed treatment process methods and treatment equipment, in particular to a seed treatment device and method based on mixed synchronous pulses of ultraviolet light and ultrasonic waves.
背景技术Background technique
目前紫外光处理植物种子的研究的结论各不相同,有研究认为紫外光处理植物种子能够使植物提前发芽、芽苗健壮,并增产15-20%,还有人研究认为紫外光处理植物种子不能提高发芽率,且导致减产。但是通过系统研究、试验和理论分析认为,紫外光处理植物种子的方法很重要,方法正确能够使植物种子提高发芽率并增产,而且,不同植物的种子应该紫外光处理的工艺条件和技术也不同。At present, the conclusions of the research on ultraviolet light treatment of plant seeds are different. Some studies believe that ultraviolet light treatment of plant seeds can make plants germinate in advance, sprouts are strong, and increase production by 15-20%. Other studies believe that ultraviolet light treatment of plant seeds cannot improve germination rate and lead to yield reduction. However, through systematic research, experiments and theoretical analysis, it is believed that the method of treating plant seeds with ultraviolet light is very important. The correct method can increase the germination rate and increase the yield of plant seeds. Moreover, the process conditions and technologies for different plant seeds to be treated with ultraviolet light are also different. .
由于紫外光处理植物种子技术工艺的复杂性和处理设备等条件限制,目前关于紫外光处理种子的研究还在实验室阶段,没有形成批量处理、适合于大面积种植的工艺方法和处理设备。同时,虽然超声波处理植物种子的研究证明也能够使植物种子提高发芽率和产量,由于超声波设备容积较小,也只适用于做试验,难以形成批量处理。而且,现有超声波处理水浸或湿种子,没法批量处理与保存运输;处理种子的超声波难以量化控制;以及目前的试验没有根据不同种子提出紫外光最佳处理工艺参数。Due to the complexity of the ultraviolet light treatment of plant seeds and the limitations of processing equipment and other conditions, the current research on ultraviolet light treatment of seeds is still in the laboratory stage, and there is no batch processing method and treatment equipment suitable for large-scale planting. At the same time, although the research on ultrasonic treatment of plant seeds has proved that it can also increase the germination rate and yield of plant seeds, due to the small volume of ultrasonic equipment, it is only suitable for experiments and it is difficult to form batch processing. Moreover, the existing ultrasonic treatment of water-soaked or wet seeds cannot be processed, stored and transported in batches; the ultrasonic treatment of seeds is difficult to quantitatively control; and the current experiments have not proposed the optimal UV treatment process parameters according to different seeds.
发明内容Contents of the invention
为了解决现有技术的缺点,本发明提供一种基于紫外光与超声波混合同步脉冲的种子处理装置及方法。In order to solve the shortcomings of the prior art, the present invention provides a seed treatment device and method based on synchronous pulse mixing of ultraviolet light and ultrasonic waves.
本发明采用以下技术方案:The present invention adopts following technical scheme:
一种基于紫外光与超声波混合同步脉冲的种子处理装置,包括种子入口端、种子出口端以及若干层种子处理室,相邻两层的种子处理室通过一防止种子堵塞的混流器相连通;A seed treatment device based on mixed synchronous pulses of ultraviolet light and ultrasonic waves, including a seed inlet port, a seed outlet port, and several layers of seed treatment chambers, and the seed treatment chambers of two adjacent layers are connected through a flow mixer that prevents seeds from clogging;
所述种子入口端设有种子进料斗,其与种子处理室相连通,被送入种子通过传输单元,和混流器在所述种子处理装置内呈S型路线运动;The seed inlet end is provided with a seed feeding hopper, which is communicated with the seed treatment chamber, and the seeds are sent into the transmission unit, and the flow mixer moves in an S-shaped route in the seed treatment device;
每层种子处理室设有紫外光照射单元和超声波处理单元;Each seed treatment room is equipped with an ultraviolet light irradiation unit and an ultrasonic treatment unit;
紫外光与超声波电控室,其与所述紫外光照射单元和超声波处理单元分别相连,用于控制产生紫外光照射单元和超声波处理单元产生紫外光与超声波混合同步脉冲;An ultraviolet light and ultrasonic electric control room, which is respectively connected with the ultraviolet light irradiation unit and the ultrasonic processing unit, is used to control the generation of ultraviolet light irradiation unit and ultrasonic treatment unit to generate mixed synchronous pulses of ultraviolet light and ultrasonic waves;
电机控制室,其与传输单元相连;Motor control room, which is connected to the transmission unit;
配电室,其用于提供所述种子处理装置所需的电能。The power distribution room is used to provide the electric energy required by the seed treatment device.
所述紫外光照射单元包括若干安装在种子处理室的顶面内壁上的紫外灯管,每个所述紫外灯管的上端均设有一反光罩。The ultraviolet light irradiation unit includes several ultraviolet lamp tubes installed on the top inner wall of the seed treatment chamber, and a reflector is arranged on the upper end of each ultraviolet lamp tube.
所述混流器包括混流器入口和混流器出口,所述混流器入口为扁平口,混流器入口的长度与传输带的宽度相同;所述混流器的侧壁形状为曲线,混流器圆周最小部位的下端混流器内设有分流器。The flow mixer includes a flow mixer inlet and a flow mixer outlet, the flow mixer inlet is a flat mouth, and the length of the flow mixer inlet is the same as the width of the conveyor belt; the shape of the side wall of the flow mixer is a curve, and the smallest part of the flow mixer circumference is A flow splitter is arranged in the lower end of the flow mixer.
所述超声波处理单元,包括若干个设置在种子处理室底面内壁上的超声波换能组件,每个超声波换能组件包括换能器外壳,换能器外壳内设有若干支撑球柱体,支撑球柱体上方设有绝缘底板,绝缘底板上设有电感线圈,所述电感线圈上铺设有绝缘薄膜,所述绝缘薄膜上设有铝振动模板,所述铝振动模板上方灌注有防护层,所述脂防护层与其上方传输单元的传输带之间形成空气腔,其用于向外辐射传输超声波。The ultrasonic processing unit includes several ultrasonic transducer assemblies arranged on the inner wall of the bottom surface of the seed treatment chamber, each ultrasonic transducer assembly includes a transducer housing, and the transducer housing is provided with several support ball cylinders, and the support balls An insulating base plate is provided above the column, an inductance coil is provided on the insulating base plate, an insulating film is laid on the inductance coil, an aluminum vibrating template is provided on the insulating film, and a protective layer is poured above the aluminum vibrating template. An air cavity is formed between the grease protection layer and the transmission belt of the transmission unit above, which is used to radiate and transmit ultrasonic waves to the outside.
所述种子进料斗与种子处理室相连通处设有种子厚度控板;所述相邻两层的种子处理室的连通处也设有种子厚度控板。A seed thickness control board is provided at the connection between the seed feeding hopper and the seed treatment chamber; a seed thickness control board is also provided at the connection between the two adjacent seed treatment chambers.
所述传输单元包括定位滚筒、传输带调控齿轮、传动齿轮和传输带,所述定位滚筒和传输带调控齿轮安装在种子入口端,定位滚筒用于定位传输带起点的位置,调控齿轮用于控制传输带的松紧程度;所述传动齿轮设置在种子处理室的底面内壁上,并铺设在种子处理室内的传输带下方。The transmission unit includes a positioning roller, a transmission belt regulation gear, a transmission gear and a transmission belt, the positioning roller and the transmission belt regulation gear are installed at the seed inlet end, the positioning roller is used to locate the starting point of the transmission belt, and the regulation gear is used to control The degree of tightness of the transmission belt; the transmission gear is arranged on the bottom inner wall of the seed treatment room, and is laid under the transmission belt in the seed treatment room.
每层所述种子处理室采用若干个紫外光处理室隔板分割成若干子处理室。The seed treatment chamber on each layer is divided into several sub-treatment chambers by using several ultraviolet light treatment chamber partitions.
所述种子处理室内还设有摄像头以及探测紫外光与超声波的探测头,所述紫外光与超声波电控室还与显示屏相连,摄像头实时采集种子处理室内的图像以及探测头实时探测紫外光与超声波的强度信号均传送至紫外光与超声波电控室处理,显示在显示屏上。The seed processing room is also equipped with a camera and a probe for detecting ultraviolet light and ultrasonic waves. The ultraviolet light and ultrasonic electric control room is also connected to the display screen. Ultrasonic intensity signals are sent to the ultraviolet light and ultrasonic electric control room for processing and displayed on the display screen.
一种基于紫外光与超声波混合同步脉冲的种子处理装置的处理方法,包括以下步骤:A treatment method for a seed treatment device based on a mixed synchronous pulse of ultraviolet light and ultrasonic waves, comprising the following steps:
步骤(1):启动基于紫外光与超声波混合同步脉冲的种子处理装置,根据种子类别设定种子处理装置的工艺参数,其中设置好的参数采用编号存储,用于下次使用时直接调用;Step (1): start the seed treatment device based on the mixed synchronous pulse of ultraviolet light and ultrasonic wave, and set the process parameters of the seed treatment device according to the seed category, wherein the set parameters are stored by number and used for direct calling in the next use;
步骤(2)种子处理装置正常启动后,将待处理种子通过种子入口端处的种子进料斗送至种子处理室内;Step (2) After the seed treatment device starts normally, the seeds to be treated are sent to the seed treatment chamber through the seed hopper at the seed inlet;
步骤(3):在显示屏上观察每个种子处理室内种子状态,确定种子状态是否正常,若发生异常,则关闭启动开关查找原因;若无异常,则进入下一步;Step (3): Observe the status of the seeds in each seed treatment room on the display screen to determine whether the status of the seeds is normal. If there is an abnormality, turn off the start switch to find the cause; if there is no abnormality, go to the next step;
步骤(4):继续采用紫外光与超声波混合同步脉冲处理种子,待最后一个子处理室处理完毕后,被处理的种子从种子出口端流出。Step (4): Continue to use ultraviolet light and ultrasonic wave to mix synchronous pulses to treat the seeds. After the last sub-treatment chamber is finished, the treated seeds flow out from the seed outlet.
所述种子处理装置的工艺参数,包括紫外光与超声波强度、紫外光与超声波的波形、超声波单频波或混频波、传输带速度以及种子厚度。The process parameters of the seed treatment device include the intensity of ultraviolet light and ultrasonic wave, waveforms of ultraviolet light and ultrasonic wave, ultrasonic single frequency wave or mixed frequency wave, transmission belt speed and seed thickness.
本发明的有益效果为:The beneficial effects of the present invention are:
(1)本发明采用了紫外光和超声波混合同步脉冲处理新技术,不仅能够使不同植物种子提高发芽率和增加产量,而且处理时间大大缩短,能够进行批量处理;(1) The present invention adopts the new technology of ultraviolet light and ultrasonic mixed synchronous pulse processing, which can not only improve the germination rate and increase the yield of different plant seeds, but also greatly shorten the processing time, and can carry out batch processing;
(2)由于不同植物种子的处理时间、紫外光强度、超声波强度等也不同,本技术处理过程中采取了紫外光和超声波分段控制技术;每一段输出的紫外光、超声波均可以脉冲波或恒定波形式对植物种子进行处理,紫外光和超声波的强度在一定范围内可调,通过置放种子的镁铝合金传输带的传动速度、种子覆盖厚度控制种子处理数量,根据不同植物种子吸收能量水平及光能饱和度,种子处理能力在每小时200-500公斤之间,能够满足一般农业批量种植农作物的需求。(2) Since the treatment time, ultraviolet light intensity, ultrasonic intensity, etc. of different plant seeds are also different, the ultraviolet light and ultrasonic wave segmentation control technology is adopted in the processing process of this technology; the ultraviolet light and ultrasonic wave output by each section can be pulse wave or The plant seeds are treated in the form of constant waves. The intensity of ultraviolet light and ultrasonic waves can be adjusted within a certain range. The number of seeds treated is controlled by the transmission speed of the magnesium-aluminum alloy conveyor belt where the seeds are placed and the thickness of the seed coverage, and the energy absorbed by different plant seeds level and light energy saturation, the seed processing capacity is between 200-500 kg per hour, which can meet the needs of general agricultural batch planting of crops.
附图说明Description of drawings
图1是本发明的种子处理装置整体结构示意图;Fig. 1 is a schematic view of the overall structure of the seed treatment device of the present invention;
图2a)是混流器主剖视面图;Fig. 2 a) is the main sectional view of flow mixer;
图2b)是混流器侧剖视面图;Figure 2b) is a side sectional view of the flow mixer;
图3是超声波换能器组件内部结构剖面图;Fig. 3 is a sectional view of the internal structure of the ultrasonic transducer assembly;
图4是铝镁合金反光罩辐射角与辐射面积关系图;Fig. 4 is a diagram of the relationship between the radiation angle and the radiation area of the aluminum-magnesium alloy reflector;
图5是本发明种子处理方法的一个实施例示意图。Fig. 5 is a schematic diagram of an embodiment of the seed treatment method of the present invention.
其中,1、种子入口端,2、种子出口端,3、种子进料斗,4、种子厚度控板,5、超声波处理单元,51、换能器外壳,52、支撑球柱体,53、绝缘底板,54、电感线圈,55、铝振动模板,56、防护层,57、空气腔,58、种子,6、紫外线灯管,7、混流器,71、混流器入口,72、混流器出口,73、分流器,80、传输带调控齿轮;81、定位滚筒,82、主动传动齿轮,83、同步主动传动齿轮,84、被动传动齿轮,85、传输带,91、电机控制室,92、紫外光与超声波电控室,93、配电室,10、反光罩,11、紫外光处理室隔板,12、摄像头,13、探测器。Among them, 1. seed inlet port, 2. seed outlet port, 3. seed feeding hopper, 4. seed thickness control board, 5. ultrasonic processing unit, 51. transducer shell, 52. supporting ball cylinder, 53. Insulation base plate, 54, inductance coil, 55, aluminum vibration template, 56, protective layer, 57, air cavity, 58, seed, 6, ultraviolet light tube, 7, flow mixer, 71, flow mixer inlet, 72, flow mixer outlet , 73, shunt, 80, transmission belt control gear; 81, positioning roller, 82, driving transmission gear, 83, synchronous driving transmission gear, 84, passive transmission gear, 85, transmission belt, 91, motor control room, 92, Ultraviolet light and ultrasonic electric control room, 93, power distribution room, 10, reflector, 11, partition board of ultraviolet light treatment room, 12, camera, 13, detector.
具体实施方式detailed description
下面结合附图与实施例对本发明做进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1所示,一种基于紫外光与超声波混合同步脉冲的种子处理装置,该种子处理装置包括种子入口端1、种子出口端2以及若干层种子处理室,以分成四层为例,相邻两层的种子处理室通过一混流器7相连通;每层种子处理室采用两个紫外光处理室隔板11,每层分割成三个子处理室;种子处理室的顶面内壁上安装有若干紫外光照射单元,所述紫外光照射单元包括紫外灯管6,每个所述紫外灯管6的上端均设有一反光罩10;As shown in Fig. 1, a kind of seed treatment device based on the mixed synchronous pulse of ultraviolet light and ultrasonic wave, this seed treatment device comprises seed inlet port 1, seed outlet port 2 and several layers of seed treatment chambers, taking four layers as an example, corresponding The seed treatment chambers adjacent to two layers are connected by a flow mixer 7; each layer of seed treatment chambers adopts two ultraviolet light treatment chamber partitions 11, and each layer is divided into three sub-treatment chambers; the top inner wall of the seed treatment chamber is equipped with Several ultraviolet light irradiation units, the ultraviolet light irradiation unit comprises ultraviolet lamp tube 6, and the upper end of each described ultraviolet lamp tube 6 is all provided with a reflector 10;
传输单元,其包括定位滚筒81、传输带调控齿轮80、传动齿轮和传输带85,所述定位滚筒81和传输带调控齿轮80安装在种子入口端1,定位滚筒81用于定位传输85带起点的位置,调控齿轮80用于控制传输带85的松紧程度;Transmission unit, it comprises positioning cylinder 81, transmission belt control gear 80, transmission gear and transmission belt 85, and described positioning cylinder 81 and transmission belt control gear 80 are installed in seed inlet end 1, and positioning cylinder 81 is used for positioning transmission 85 belt starting point position, the regulating gear 80 is used to control the tightness of the transmission belt 85;
所述传输带85下表面设有若干超声波处理单元5;所述种子入口端1设有种子进料斗3,其与种子处理室相连通,被送入种子通过传输带85和混流器7在所述种子处理装置内呈S型路线运动。The lower surface of the conveyor belt 85 is provided with several ultrasonic treatment units 5; the seed inlet port 1 is provided with a seed feed hopper 3, which communicates with the seed treatment chamber, and is fed into the seeds through the conveyor belt 85 and the flow mixer 7. The inside of the seed treatment device moves in an S-shaped route.
该种子处理装置还包括:紫外光与超声波电控室92,其与所述紫外灯管6和超声波处理单元5相连;The seed treatment device also includes: an ultraviolet light and ultrasonic electric control room 92, which is connected with the ultraviolet lamp 6 and the ultrasonic treatment unit 5;
电机控制室91,其与传输带调控齿轮80相连,用于带动传动齿轮调节传输带85传送速度;Motor control room 91, which is connected with transmission belt regulation gear 80, is used to drive the transmission gear to adjust the transmission speed of transmission belt 85;
配电室93,其用于提供所述种子处理装置所需的电能。The power distribution room 93 is used to provide the electric energy required by the seed treatment device.
所述种子进料斗3与种子处理室相连通处设有种子厚度控板4;所述相邻两层的种子处理室的连通处也设有种子厚度控板4。A seed thickness control plate 4 is provided at the connection between the seed feeding hopper 3 and the seed treatment chamber; a seed thickness control plate 4 is also provided at the connection between the two adjacent seed treatment chambers.
所述传动齿轮包括主动传动齿轮82、被动传动齿轮84和同步主动传动齿轮83。The transmission gears include a driving transmission gear 82 , a passive transmission gear 84 and a synchronous driving transmission gear 83 .
如图2a)和图2b)所示,所述混流器7包括混流器入口71和混流器出口72,所述混流器入口71为扁平口,混流器入口71的长度与传输带85的宽度相同;所述混流器7的侧壁曲线为抛物线,混流器7圆周最小部位的下端混流器内设有分流器73。As shown in Figure 2a) and Figure 2b), the mixer 7 includes a mixer inlet 71 and a mixer outlet 72, the mixer inlet 71 is a flat mouth, the length of the mixer inlet 71 is the same as the width of the conveyor belt 85 ; The side wall curve of the mixer 7 is a parabola, and a flow divider 73 is provided in the lower mixer at the smallest part of the circumference of the mixer 7 .
混流器入口71长度设计为100cm,口宽度比种子最大覆盖厚度2cm大一些,设计为2.5cm,入口面积为250cm2。经过初步处理的种子通过进入混流器7后进行混合,之后通过分流器73均匀地流向混流器出口,再经过种子厚度控板4的控制,种子便均匀地进入下一层处理室继续进行处理。混流器7能够很好地解决由于单层处理室中紫外光照不均匀、超声波振荡不均匀和种子厚度不同导致处理效果差异性较大的问题。在整个处理系统中,设计了三个混流器,充分解决了处理效果一致性问题。The length of the mixer inlet 71 is designed to be 100cm, the mouth width is designed to be 2.5cm larger than the maximum seed coverage thickness of 2cm, and the inlet area is 250cm 2 . The preliminarily treated seeds are mixed after entering the flow mixer 7, and then evenly flow to the flow mixer outlet through the flow divider 73, and then through the control of the seed thickness control plate 4, the seeds will evenly enter the next layer of treatment chambers to continue processing. The flow mixer 7 can well solve the problem of large differences in treatment effects due to uneven ultraviolet light, uneven ultrasonic oscillation and different seed thicknesses in the single-layer treatment chamber. In the whole treatment system, three flow mixers are designed to fully solve the problem of consistency of treatment effects.
如图3所示,所述超声波处理单元5,包括若干个设置在种子处理室底面内壁上的超声波换能组件,每个超声波换能组件包括换能器外壳51,换能器外壳51内设有若干支撑球柱体52,支撑球柱体52上方设有绝缘底板53,绝缘底板53上设有电感线圈54,所述电感线圈54上铺设有绝缘薄膜,所述绝缘薄膜上设有铝振动模板55,所述铝振动模板55上方灌注有防护层56,所述防护层选择环氧树脂,所述防护层56与其上方传输单元的传输带85之间形成空气腔57,其用于向外辐射传输超声波。As shown in Fig. 3, described ultrasonic processing unit 5 comprises several ultrasonic transducer assemblies arranged on the inner wall of the bottom surface of the seed treatment chamber, each ultrasonic transducer assembly includes a transducer housing 51, and the transducer housing 51 is equipped with There are a number of supporting ball cylinders 52, an insulating base plate 53 is arranged above the supporting ball cylinders 52, an inductance coil 54 is arranged on the insulating base plate 53, an insulating film is laid on the inductive coil 54, and an aluminum vibrating film is provided on the insulating film. Template 55, above the aluminum vibrating template 55 is poured with a protective layer 56, the protective layer is selected from epoxy resin, and an air cavity 57 is formed between the protective layer 56 and the transmission belt 85 of the transmission unit above it, which is used for outward Radiation transmits ultrasound.
其中,所述传动齿轮与超声波换能组件间隔设置在种子处理室的底面内壁上,并铺设在种子处理室内的传输带85下方。传动齿轮与超声波换能组件两者在种子处理室的底面内壁上的位置可以根据处理种子需要的超声波的情况而布局。Wherein, the transmission gear and the ultrasonic transducer assembly are arranged at intervals on the inner wall of the bottom surface of the seed treatment chamber, and laid under the transmission belt 85 in the seed treatment chamber. The positions of the transmission gear and the ultrasonic transducer assembly on the bottom inner wall of the seed treatment chamber can be arranged according to the ultrasonic conditions required for seed treatment.
在铝振动模板55表面上的防护层56的厚度控制在0.2-0.5mm之间,从铝振动模板55表面到种子覆盖层表面的距离应控制在5-8cm之间,以使种子获得最大超声波能量。The thickness of the protective layer 56 on the surface of the aluminum vibration template 55 is controlled between 0.2-0.5mm, and the distance from the surface of the aluminum vibration template 55 to the surface of the seed covering layer should be controlled between 5-8cm, so that the seeds obtain the maximum ultrasonic wave energy.
本发明的每个子处理室内的紫外光照射强度、脉冲光或恒定光可独立调控。紫外光强度调控采取紫外灯高度调整和电压调整综合调控模式;高度调整范围是10cm-25cm之间,电压调整范围是170-220V,综合调光强度在50-1500μW/cm2范围内,能够满足各种种子对紫外光辐射强度的不同要求。The irradiation intensity of ultraviolet light, pulsed light or constant light in each sub-processing chamber of the present invention can be independently regulated. The ultraviolet light intensity control adopts the comprehensive control mode of ultraviolet lamp height adjustment and voltage adjustment; the height adjustment range is between 10cm-25cm, the voltage adjustment range is 170-220V, and the comprehensive dimming intensity is within the range of 50-1500μW/ cm2 , which can meet Various seeds have different requirements on the intensity of ultraviolet radiation.
每层有3个种子处理室,种子处理室的侧壁采用铝镁合金单面抛光板,各个子处理室之间采用紫外光处理室隔板11进行隔离,隔板采用厚度1.5-2mm的铝镁合金双面抛光板。There are 3 seed treatment rooms on each floor, the side walls of the seed treatment rooms are made of aluminum-magnesium alloy single-sided polished plate, and the ultraviolet light treatment room partitions 11 are used to isolate each sub-treatment room, and the partitions are made of aluminum with a thickness of 1.5-2mm. Magnesium alloy double-sided polished plate.
所述反光罩10为铝镁合金反光罩,所述传输带85为铝镁合金传输带。铝镁合金反光罩的辐射角为2α,为了保证照射距H在10-25cm范围内的紫外光相对均匀地照射下铝镁合金传输带7表面,辐射角设计为α=45°。L1=10cm,L2的范围为30-50cm,当紫外灯的数量最小为3只时,能够保证紫外光照射均匀,不会产生光照暗区,如图4所示。紫外光铝镁合金反光罩单面抛光。铝合金抛光板对紫外光的反射率高达98%以上,以减少紫外线的损耗。紫外线灯管6采用T10或T8结构的直管,其紫外光波长为UVA或UVB或UVC,可满足不同种子对不同波长最佳处理需求,通常UVB-254nm的紫外光应用最多,每个子处理室的长度在80-120cm之间,每个处理室内安装3-8支紫外线灯管。The reflector 10 is an aluminum-magnesium alloy reflector, and the transmission belt 85 is an aluminum-magnesium alloy transmission belt. The radiation angle of the aluminum-magnesium alloy reflector is 2α. In order to ensure that the ultraviolet light within the 10-25cm range of the irradiation distance H irradiates the surface of the aluminum-magnesium alloy transmission belt 7 relatively uniformly, the radiation angle is designed to be α=45°. L1=10cm, and the range of L2 is 30-50cm. When the number of ultraviolet lamps is at least 3, it can ensure that the ultraviolet light is irradiated evenly, and no dark area of light will be generated, as shown in Figure 4. Ultraviolet aluminum-magnesium alloy reflector is polished on one side. The reflectivity of the aluminum alloy polished plate to ultraviolet light is as high as 98%, so as to reduce the loss of ultraviolet light. The ultraviolet lamp tube 6 adopts a straight tube of T10 or T8 structure, and its ultraviolet light wavelength is UVA, UVB or UVC, which can meet the optimal treatment requirements of different seeds for different wavelengths. Usually, UVB-254nm ultraviolet light is used most, and each sub-treatment chamber The length is between 80-120cm, and 3-8 ultraviolet light tubes are installed in each treatment chamber.
所述种子处理室内还设有摄像头12以及探测紫外光与超声波的探测头13,所述紫外光与超声波电控室92还与显示屏相连,摄像头12实时采集种子处理室内种子状态的图像以及探测头13实时探测紫外光与超声波的强度信号均传送至紫外光与超声波电控室92进行处理,显示在显示屏上。Described seed treatment room is also provided with camera 12 and probe head 13 that detects ultraviolet light and ultrasonic wave, and described ultraviolet light and ultrasonic wave electric control room 92 are also connected with display screen, and camera 12 collects the image of seed state in seed treatment room in real time and detects The intensity signals of the real-time detection of ultraviolet light and ultrasonic waves by the head 13 are sent to the ultraviolet light and ultrasonic electric control room 92 for processing and displayed on the display screen.
一种基于紫外光与超声波混合同步脉冲的种子处理装置的处理方法,包括以下步骤:A treatment method for a seed treatment device based on a mixed synchronous pulse of ultraviolet light and ultrasonic waves, comprising the following steps:
步骤(1):启动基于紫外光与超声波混合同步脉冲的种子处理装置,根据种子类别设定种子处理装置的工艺参数,其中设置好的参数采用编号存储,用于下次使用时直接调用;Step (1): start the seed treatment device based on the mixed synchronous pulse of ultraviolet light and ultrasonic wave, and set the process parameters of the seed treatment device according to the seed category, wherein the set parameters are stored by number and used for direct calling in the next use;
步骤(2)种子处理装置正常启动后,将待处理种子通过种子入口端处的种子进料斗送至种子处理室内;Step (2) After the seed treatment device starts normally, the seeds to be treated are sent to the seed treatment chamber through the seed hopper at the seed inlet;
步骤(3):在显示屏上观察每个种子处理室内种子状态,确定种子状态是否正常,若发生异常,则关闭启动开关查找原因;若无异常,则进入下一步;Step (3): Observe the status of the seeds in each seed treatment room on the display screen to determine whether the status of the seeds is normal. If there is an abnormality, turn off the start switch to find the cause; if there is no abnormality, go to the next step;
步骤(4):继续采用紫外光与超声波混合同步脉冲处理种子,待最后一个子处理室处理完毕后,被处理的种子从种子出口端流出。Step (4): Continue to use ultraviolet light and ultrasonic wave to mix synchronous pulses to treat the seeds. After the last sub-treatment chamber is finished, the treated seeds flow out from the seed outlet.
所述种子处理装置的工艺参数,包括紫外光与超声波强度、紫外光与超声波的波形、超声波单频波或混频波、传输带速度以及种子厚度。The process parameters of the seed treatment device include the intensity of ultraviolet light and ultrasonic wave, waveforms of ultraviolet light and ultrasonic wave, ultrasonic single frequency wave or mixed frequency wave, transmission belt speed and seed thickness.
如图5所示,种子进料斗3内的种子58通过种子厚度控板4控制,在传输带85带动下,均匀地一定覆盖厚度(1-2cm)地自左向右进入第1处理室,传输带85的传动速度在0.5-4cm/s范围内,相当于处理整个时间是5-40分钟。种子依此进入第二处理室、第三处理室进行处理,在第三处理室处理完毕后,种子进入混流器7进行混合后,进入第四处理室进行处理。依此,种子经过12个处理室、三个混流器7后,在最后一个处理室处理完毕后,从出口流出来。整个处理过程完成需要5-40分钟,通过调整传输带85的速度可以控制处理时间。As shown in Figure 5, the seeds 58 in the seed feeding hopper 3 are controlled by the seed thickness control plate 4, and driven by the conveyor belt 85, they enter the first treatment chamber from left to right with a certain coverage thickness (1-2cm) evenly. , the transmission speed of the transmission belt 85 is in the range of 0.5-4cm/s, which is equivalent to 5-40 minutes for the whole processing time. The seeds enter the second treatment chamber and the third treatment chamber accordingly for treatment. After the treatment in the third treatment chamber is completed, the seeds enter the mixer 7 for mixing and then enter the fourth treatment chamber for treatment. According to this, after the seeds pass through 12 treatment chambers and three flow mixers 7, they flow out from the outlet after the last treatment chamber has been processed. It takes 5-40 minutes for the whole processing process to be completed, and the processing time can be controlled by adjusting the speed of the conveyor belt 85 .
其中,紫外光和超声波强度人工设定后,通过每个处理室的4个探测紫外光和超声波的探头定时(检测周期200ms-500ms)检测处理室内的实际紫外光和超声波强度,监测数据传输给紫外光与超声波电控室,与设定数据进行对比分析后进行自动控制,确保紫外光和超声波强度的一致性和准确性。12个处理室的紫外光和超声波强度、波形数据通过显示器进行实时显示。Among them, after the ultraviolet light and ultrasonic intensity are manually set, the actual ultraviolet light and ultrasonic intensity in the processing chamber are detected through 4 probes for detecting ultraviolet light and ultrasonic waves in each processing chamber (detection cycle 200ms-500ms), and the monitoring data is transmitted to The ultraviolet light and ultrasonic electric control room are compared with the set data and then automatically controlled to ensure the consistency and accuracy of the ultraviolet light and ultrasonic intensity. The intensity and waveform data of ultraviolet light and ultrasonic waves in 12 processing chambers are displayed in real time through the monitor.
本实施例中,在每个处理室顶部设置CCD彩色摄像头,采集的视频数据传送给紫外光与超声波电控室,经过处理后通过显示屏进行显示,显示方式有分割显示单层3个处理室、分割显示12个处理室、显示单个处理室内的种子状态视频,可通过紫外光与超声波电控室进行显示选择和焦距、广角调整。In this embodiment, a CCD color camera is installed on the top of each processing room, and the collected video data is transmitted to the ultraviolet light and ultrasonic electric control room, and is displayed on the display screen after processing. , Split and display 12 processing chambers, and display the video of the seed state in a single processing chamber. Display selection, focal length, and wide-angle adjustment can be made through the ultraviolet light and ultrasonic electric control room.
超声波频率为40KHz和20KHz混合波,种子处的超声波强度为B(V);传输带速度0.5-4cm/s;种子厚度1-2cm;干种或湿种。种子处理的工艺参数可以设置1-36种组合,常用以下4种:The ultrasonic frequency is a mixed wave of 40KHz and 20KHz, the ultrasonic intensity at the seed is B(V); the speed of the conveyor belt is 0.5-4cm/s; the thickness of the seed is 1-2cm; dry seed or wet seed. The process parameters of seed treatment can be set in 1-36 combinations, and the following 4 types are commonly used:
(1)实施例1:(1) Embodiment 1:
12个处理室的工艺参数如下表1所示:The process parameters of the 12 treatment chambers are shown in Table 1 below:
表1 实施例1的12个处理室的工艺参数The technological parameter of 12 processing chambers of table 1 embodiment 1
(2)实施例2:(2) Embodiment 2:
12个处理室的工艺参数如下表2所示:The process parameters of the 12 treatment chambers are shown in Table 2 below:
表2 实施例2的12个处理室的工艺参数The technological parameter of 12 processing chambers of table 2 embodiment 2
(3)实施例3:(3) Embodiment 3:
12个处理室的工艺参数如下表3所示:The process parameters of the 12 treatment chambers are shown in Table 3 below:
表3 实施例3的12个处理室的工艺参数The technological parameter of 12 processing chambers of table 3 embodiment 3
(4)实施例4:(4) Embodiment 4:
12个处理室的工艺参数如下表4所示:The process parameters of the 12 treatment chambers are shown in Table 4 below:
表4 实施例4的12个处理室的工艺参数The technological parameter of 12 processing chambers of table 4 embodiment 4
应用案例1:Application case 1:
处理水稻种子,干种,UVB紫外光波长254nm,辐射强度为A=300±5μW/cm2;40KHz+20KHz混合超声波,种子处的超声波强度为B=3.4±0.2V;传输带速度1.5cm/s;种子厚度1cm;处理时间14min。Treat rice seeds, dry seeds, UVB ultraviolet light wavelength 254nm, radiation intensity A=300±5μW/cm 2 ; 40KHz+20KHz mixed ultrasonic, ultrasonic intensity at the seed is B=3.4±0.2V; transmission belt speed 1.5cm/ s; seed thickness 1cm; treatment time 14min.
12个处理室的工艺参数如下表:The process parameters of the 12 treatment chambers are as follows:
应用案例2:Application case 2:
处理大豆种子,UVB紫外光波长254nm,辐射强度为A=380±5μW/cm2;40KHz+20KHz混合超声波,种子处的超声波强度为B=3.4±0.2V;传输带速度1cm/s;种子厚度1.5cm;处理时间20min。To treat soybean seeds, the wavelength of UVB ultraviolet light is 254nm, and the radiation intensity is A=380±5μW/cm 2 ; 40KHz+20KHz mixed ultrasonic waves, the ultrasonic intensity at the seeds is B=3.4±0.2V; the speed of the transmission belt is 1cm/s; the thickness of the seeds 1.5cm; processing time 20min.
12个处理室的工艺参数如下表:The process parameters of the 12 treatment chambers are as follows:
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.
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| CN104823552A (en) | 2015-08-12 |
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