CN105155254B - A kind of discoloration method of yak hair - Google Patents

A kind of discoloration method of yak hair Download PDF

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CN105155254B
CN105155254B CN201510674934.8A CN201510674934A CN105155254B CN 105155254 B CN105155254 B CN 105155254B CN 201510674934 A CN201510674934 A CN 201510674934A CN 105155254 B CN105155254 B CN 105155254B
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yak hair
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耿云花
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Haining Economic Development Industrial Park Development And Construction Co ltd
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Abstract

本发明涉及一种牦牛毛的脱色方法,其特征在于,先对牦牛毛进行上浆整理,然后进行超声波处理,接着在超临界二氧化碳流体中进行脱色整理。脱色后得到的牦牛毛纤维白度为85‑95%,断裂强度为1.60cN/tex以上。The invention relates to a method for decolorizing yak hair, which is characterized in that the yak hair is firstly subjected to sizing and finishing, then subjected to ultrasonic treatment, and then decolorizing and finishing in supercritical carbon dioxide fluid. The whiteness of the yak hair fiber obtained after decolorization is 85-95%, and the breaking strength is above 1.60cN/tex.

Description

一种牦牛毛的脱色方法A kind of decolorization method of yak hair

技术领域technical field

本发明属于动物毛皮的脱色技术领域,涉及使用超声波辅助,超临界状态下的二氧化碳提取色素的技术。The invention belongs to the technical field of animal fur decolorization, and relates to a technology for extracting pigments with supercritical carbon dioxide assisted by ultrasonic waves.

背景技术Background technique

牦牛是高原牧区的主要畜种之一,其纤维具有滑软、弹性好,光泽柔和等特点,是毛纺行业的高档原料。然而,由于牦牛绒多呈深褐色,其色素牢固难以脱色,制约了其在纺织服装业中的应用。牦牛绒具有颜色是由于其皮质细胞壁中分布有色素颗粒,这些色素颗粒因为外披磷脂-甾醇双分子层膜,内部结构也含有大量磷脂-甾醇双分子层膜,它们作为载体,色素物质镶嵌其上。绝大多数牦牛绒为深褐色和黑色。Yak is one of the main livestock species in plateau pastoral areas. Its fibers are characterized by smoothness, good elasticity, and soft luster. It is a high-grade raw material for the wool spinning industry. However, because yak cashmere is mostly dark brown, its pigment is firm and difficult to decolorize, which restricts its application in the textile and garment industry. The color of yak hair is due to the distribution of pigment particles in its cortical cell wall. These pigment particles are covered with phospholipid-sterol bilayer membranes, and the internal structure also contains a large amount of phospholipid-sterol bilayer membranes. They serve as carriers, and the pigment substances are embedded in other superior. The vast majority of yak wool is dark brown and black.

而传统的脱色工艺大多采用化学方法进行脱色,这会造成严重的环境污染和大量的水资源浪费。超临界二氧化碳流体技术的应用,可以减少水的使用;在超临界状态下的对动物毛进行脱色技术的研究和使用报道非常少,而超声波辅助下的超临界二氧化碳脱色,未见报道。However, most of the traditional decolorization processes use chemical methods for decolorization, which will cause serious environmental pollution and a large amount of waste of water resources. The application of supercritical carbon dioxide fluid technology can reduce the use of water; there are very few reports on the research and use of animal hair decolorization technology in a supercritical state, and there is no report on supercritical carbon dioxide decolorization under the assistance of ultrasonic waves.

发明内容Contents of the invention

针对传统牦牛毛脱色技术所存在的一些问题,本发明的目的在于提供一种全新的、超声波辅助的、采用超临界二氧化碳萃取技术进行牦牛毛纤维的脱色的技术。发明对纤维无损伤,无化学残留,二氧化碳可循环使用,且整个过程无污水排放,对环境没有污染,符合当前国内外清洁化生产的研究趋势。Aiming at some problems existing in the traditional yak hair decolorization technology, the purpose of the present invention is to provide a brand-new ultrasonic-assisted decolorization technology for yak hair fibers using supercritical carbon dioxide extraction technology. The invention has no damage to fibers, no chemical residues, carbon dioxide can be recycled, and there is no sewage discharge in the whole process, and there is no pollution to the environment, which is in line with the current research trend of clean production at home and abroad.

本发明提供一种牦牛毛的脱色方法,其特征在于,先对牦牛毛进行上浆整理,然后进行超声波处理,接着在超临界二氧化碳流体中进行脱色整理。The invention provides a method for decolorizing yak hair, which is characterized in that the yak hair is firstly subjected to sizing and finishing, then subjected to ultrasonic treatment, and then decolorizing and finishing in supercritical carbon dioxide fluid.

具体而言:in particular:

(1)上浆整理:所述上浆整理的浆料按照重量份配比为:柠檬酸铁2-3,金属蛋白酶10-12,酸性蛋白酶8-11,酒石酸3-5、木糖醇7-9、二甲基甲酰胺8-10;上述浆料与牦牛毛的重量比为12-13:20;先将柠檬酸铁与一半的酒石酸和木糖醇加入到二甲基甲酰胺中,搅拌3-5分钟,再加入金属蛋白酶、酸性蛋白酶,搅拌2-3分钟,接着加入剩余一半酒石酸和木糖醇,搅拌2-3分钟,得到所述浆料;将牦牛毛浸渍到所述浆料中,浸渍时间为3-5小时,温度为30-40℃;(1) Sizing and finishing: the sizing and finishing slurry is prepared according to the weight ratio: 2-3 ferric citrate, 10-12 metalloprotease, 8-11 acid protease, 3-5 tartaric acid, 7-9 xylitol , dimethylformamide 8-10; the weight ratio of above-mentioned slurry and yak hair is 12-13:20; first iron citrate and half tartaric acid and xylitol are joined in dimethylformamide, stir 3 -5 minutes, then add metalloprotease and acid protease, stir for 2-3 minutes, then add the remaining half of tartaric acid and xylitol, stir for 2-3 minutes to obtain the slurry; soak yak hair into the slurry , the soaking time is 3-5 hours, and the temperature is 30-40°C;

(2)超声波处理:然后将整理好的牦牛毛与3%柠檬酸一起放入到40-50℃的超声波仪器中,超声处理中超声波功率30%-80%,处理5-30min,然后不必清洗,直接进行红外线辐射干燥;(2) Ultrasonic treatment: Then put the finished yak hair and 3% citric acid into an ultrasonic instrument at 40-50°C. During ultrasonic treatment, the ultrasonic power is 30%-80%, and it is treated for 5-30 minutes, and then it does not need to be cleaned. , direct infrared radiation drying;

(3)脱色整理:接着放入到超临界二氧化碳设备中,设定好要萃取的压力12~16Mpa,温度70~80℃,和时间20~30min,将牦牛毛放入萃取釜中,通入二氧化碳,对通入的二氧化碳进行升温,加压,使二氧化碳达到超临界状态,开始进行脱色,脱色时间到了以后;接着设定好要萃取的压力18~20Mpa,温度90~100℃,和时间30~40min,脱色时间到达以后,开始进行分离,将萃取出来的黑色素与牦牛毛进行分离;(3) Decolorization and finishing: Then put it into the supercritical carbon dioxide equipment, set the extraction pressure to 12-16Mpa, temperature 70-80°C, and time 20-30min, put the yak hair into the extraction kettle, Carbon dioxide, heat up and pressurize the incoming carbon dioxide to make the carbon dioxide reach a supercritical state, and start to decolorize. After the decolorization time is up; then set the pressure to be extracted at 18-20Mpa, the temperature at 90-100°C, and the time for 30 ~40min, after the decolorization time is up, the separation starts, and the extracted melanin is separated from the yak hair;

(4)将牦牛毛置于清洗液中,清洗液的组成为硫酸氢钠:葡萄糖:维生素C:水=2-3:0.5-0.8:0.9-1.2:50,在60~75℃下洗涤20min~40min,清洗完后将牦牛毛纤维进行干燥。(4) Put the yak hair in the cleaning solution, the composition of the cleaning solution is sodium bisulfate: glucose: vitamin C: water=2-3:0.5-0.8:0.9-1.2:50, wash at 60-75°C for 20min ~40min, after washing, dry the yak hair fiber.

上述脱色方法得到白色的牦牛毛,牦牛毛纤维白度为85-95%,断裂强度为1.60cN/tex以上。White yak hair is obtained by the above decolorization method, the whiteness of yak hair fiber is 85-95%, and the breaking strength is above 1.60cN/tex.

本发明突出的特点是:1、先将酶和柠檬酸铁整理到纤维上,浆料中的酒石酸和木糖醇起到一定的成膜作用,利于试剂与纤维结合,而又不会使其不便于剥离;The outstanding features of the present invention are: 1. First arrange the enzyme and ferric citrate on the fiber, tartaric acid and xylitol in the slurry play a certain film-forming effect, which is beneficial to the combination of the reagent and the fiber without making it Not easy to peel off;

2、超声波处理下,牦牛毛纤维的鳞片层逐渐打开,试剂可以进一步渗透到纤维内部;2. Under ultrasonic treatment, the scale layer of yak hair fiber is gradually opened, and the reagent can further penetrate into the fiber;

3、经检测对比,用本发明超临界萃取法脱色后的牦牛毛纤维白度为85~95%,断裂强度为1.60cN/tex以上,获得相同白度的同时,大大保留了纤维的强力。3. After testing and comparison, the whiteness of the yak hair fiber decolorized by the supercritical extraction method of the present invention is 85% to 95%, and the breaking strength is above 1.60cN/tex. While obtaining the same whiteness, the strength of the fiber is greatly retained.

具体实施方式Detailed ways

实施例1Example 1

(1)上浆整理:所述上浆整理的浆料按照重量份配比为:柠檬酸铁2,金属蛋白酶10,酸性蛋白酶8,酒石酸3、木糖醇7、二甲基甲酰胺8;上述浆料与牦牛毛的重量比为12:20;先将柠檬酸铁与一半的酒石酸和木糖醇加入到二甲基甲酰胺中,搅拌3分钟,再加入金属蛋白酶、酸性蛋白酶,搅拌2-3分钟,接着加入剩余一半酒石酸和木糖醇,搅拌3分钟,得到所述浆料;将牦牛毛浸渍到所述浆料中,浸渍时间为3小时,温度为30℃;(1) Sizing and finishing: the sizing and finishing slurry is prepared according to the weight ratio: iron citrate 2, metalloprotease 10, acid protease 8, tartaric acid 3, xylitol 7, dimethylformamide 8; the above pulp The weight ratio of material to yak hair is 12:20; first add ferric citrate, half of tartaric acid and xylitol into dimethylformamide, stir for 3 minutes, then add metalloproteinase and acid protease, stir for 2-3 minutes minutes, then add the remaining half of tartaric acid and xylitol, and stir for 3 minutes to obtain the slurry; soak the yak hair into the slurry, the soaking time is 3 hours, and the temperature is 30°C;

(2)超声波处理:然后将整理好的牦牛毛与3%柠檬酸一起放入到40℃的超声波仪器中,超声处理中超声波功率30%,处理30min,然后不必清洗,直接进行红外线辐射干燥;(2) Ultrasonic treatment: Then put the finished yak hair and 3% citric acid into an ultrasonic instrument at 40°C. In the ultrasonic treatment, the ultrasonic power is 30%, and the treatment is for 30 minutes. Then, it does not need to be cleaned, and is directly dried by infrared radiation;

(3)脱色整理:接着放入到超临界二氧化碳设备中,设定好要萃取的压力12Mpa,温度70℃,和时间20min,将牦牛毛放入萃取釜中,通入二氧化碳,对通入的二氧化碳进行升温,加压,使二氧化碳达到超临界状态,开始进行脱色,脱色时间到了以后;接着设定好要萃取的压力18Mpa,温度90℃,和时间30~40min,脱色时间到达以后,开始进行分离,将萃取出来的黑色素与牦牛毛进行分离;(3) Decolorization and finishing: Then put it into the supercritical carbon dioxide equipment, set the pressure to be extracted to 12Mpa, the temperature to 70°C, and the time to 20min, put the yak hair into the extraction kettle, pass in carbon dioxide, and the The carbon dioxide is heated up and pressurized to make the carbon dioxide reach a supercritical state, and the decolorization is started. After the decolorization time is up; then set the pressure to be extracted to 18Mpa, the temperature is 90°C, and the time is 30-40min. After the decolorization time is up, start to carry out Separation, separating the extracted melanin from yak hair;

(4)将牦牛毛置于清洗液中,清洗液的组成为硫酸氢钠:葡萄糖:维生素C:水=2:0.5:0.9:50,在60℃下洗涤20minmin,清洗完后将牦牛毛纤维进行干燥。(4) Put the yak hair in the cleaning solution, the composition of the cleaning solution is sodium bisulfate: glucose: vitamin C: water = 2:0.5:0.9:50, wash at 60°C for 20minmin, after cleaning the yak hair fiber to dry.

所得牦牛毛的纤维白度为86.2%,断裂强度为1.72cN/tex。The fiber whiteness of the obtained yak hair is 86.2%, and the breaking strength is 1.72cN/tex.

实施例2Example 2

(1)上浆整理:所述上浆整理的浆料按照重量份配比为:柠檬酸铁3,金属蛋白酶12,酸性蛋白酶11,酒石酸5、木糖醇9、二甲基甲酰胺10;上述浆料与牦牛毛的重量比为13:20;先将柠檬酸铁与一半的酒石酸和木糖醇加入到二甲基甲酰胺中,搅拌5分钟,再加入金属蛋白酶、酸性蛋白酶,搅拌3分钟,接着加入剩余一半酒石酸和木糖醇,搅拌3分钟,得到所述浆料;将牦牛毛浸渍到所述浆料中,浸渍时间为5小时,温度为40℃;(1) Sizing and finishing: the sizing and finishing slurry is prepared according to the weight ratio: iron citrate 3, metalloprotease 12, acid protease 11, tartaric acid 5, xylitol 9, dimethylformamide 10; The weight ratio of material to yak hair is 13:20; ferric citrate and half of tartaric acid and xylitol are first added to dimethylformamide, stirred for 5 minutes, then metalloproteinase and acid protease are added, stirred for 3 minutes, Then add the remaining half of the tartaric acid and xylitol, and stir for 3 minutes to obtain the slurry; soak the yak hair into the slurry, the soaking time is 5 hours, and the temperature is 40°C;

(2)超声波处理:然后将整理好的牦牛毛与3%柠檬酸一起放入到50℃的超声波仪器中,超声处理中超声波功率80%,处理30min,然后不必清洗,直接进行红外线辐射干燥;(2) Ultrasonic treatment: Then put the prepared yak hair and 3% citric acid into an ultrasonic instrument at 50°C. In the ultrasonic treatment, the ultrasonic power is 80%, and the treatment is for 30 minutes. Then, there is no need to wash it, and it is directly dried by infrared radiation;

(3)脱色整理:接着放入到超临界二氧化碳设备中,设定好要萃取的压力16Mpa,温度80℃,和时间30min,将牦牛毛放入萃取釜中,通入二氧化碳,对通入的二氧化碳进行升温,加压,使二氧化碳达到超临界状态,开始进行脱色,脱色时间到了以后;接着设定好要萃取的压力20Mpa,温度100℃,和时间40min,脱色时间到达以后,开始进行分离,将萃取出来的黑色素与牦牛毛进行分离;(3) Decolorization and finishing: Then put it into the supercritical carbon dioxide equipment, set the pressure to be extracted at 16Mpa, the temperature at 80°C, and the time for 30 minutes, put the yak hair into the extraction kettle, and pass in carbon dioxide The carbon dioxide is heated up and pressurized to make the carbon dioxide reach a supercritical state, and the decolorization is started. After the decolorization time is up; then set the pressure to be extracted to 20Mpa, the temperature is 100°C, and the time is 40min. After the decolorization time is up, start to separate. Separating the extracted melanin from yak hair;

(4)将牦牛毛置于清洗液中,清洗液的组成为硫酸氢钠:葡萄糖:维生素C:水=3:0.8:1.2:50,在75℃下洗涤40min,清洗完后将牦牛毛纤维进行干燥。(4) Put the yak hair in the cleaning solution, the composition of the cleaning solution is sodium bisulfate: glucose: vitamin C: water = 3:0.8:1.2:50, wash at 75°C for 40 minutes, and wash the yak hair fiber after cleaning to dry.

所得牦牛毛的纤维白度为93.5%,断裂强度为1.63cN/tex。The fiber whiteness of the obtained yak hair is 93.5%, and the breaking strength is 1.63cN/tex.

对比实施例comparative example

(1)上浆整理:所述上浆整理的浆料按照重量份配比为:柠檬酸铁3,金属蛋白酶12,酸性蛋白酶11,酒石酸5、木糖醇9、二甲基甲酰胺10;上述浆料与牦牛毛的重量比为13:20;先将柠檬酸铁与一半的酒石酸和木糖醇加入到二甲基甲酰胺中,搅拌5分钟,再加入金属蛋白酶、酸性蛋白酶,搅拌3分钟,接着加入剩余一半酒石酸和木糖醇,搅拌3分钟,得到所述浆料;将牦牛毛浸渍到所述浆料中,浸渍时间为5小时,温度为40℃;(1) Sizing and finishing: the sizing and finishing slurry is prepared according to the weight ratio: iron citrate 3, metalloprotease 12, acid protease 11, tartaric acid 5, xylitol 9, dimethylformamide 10; The weight ratio of material to yak hair is 13:20; ferric citrate and half of tartaric acid and xylitol are first added to dimethylformamide, stirred for 5 minutes, then metalloproteinase and acid protease are added, stirred for 3 minutes, Then add the remaining half of the tartaric acid and xylitol, and stir for 3 minutes to obtain the slurry; soak the yak hair into the slurry, the soaking time is 5 hours, and the temperature is 40°C;

(2):然后将整理好的牦牛毛与3%柠檬酸一起放入到50℃的水浴中,浸泡处理30min,然后不必清洗,直接进行红外线辐射干燥;(2): Then put the prepared yak hair and 3% citric acid into a water bath at 50°C, soak for 30 minutes, and then directly dry by infrared radiation without washing;

(3)脱色整理:接着放入到超临界二氧化碳设备中,设定好要萃取的压力16Mpa,温度80℃,和时间30min,将牦牛毛放入萃取釜中,通入二氧化碳,对通入的二氧化碳进行升温,加压,使二氧化碳达到超临界状态,开始进行脱色,脱色时间到了以后;接着设定好要萃取的压力20Mpa,温度100℃,和时间40min,脱色时间到达以后,开始进行分离,将萃取出来的黑色素与牦牛毛进行分离;(3) Decolorization and finishing: Then put it into the supercritical carbon dioxide equipment, set the pressure to be extracted at 16Mpa, the temperature at 80°C, and the time for 30 minutes, put the yak hair into the extraction kettle, and pass in carbon dioxide The carbon dioxide is heated up and pressurized to make the carbon dioxide reach a supercritical state, and the decolorization is started. After the decolorization time is up; then set the pressure to be extracted to 20Mpa, the temperature is 100°C, and the time is 40min. After the decolorization time is up, start to separate. Separating the extracted melanin from yak hair;

(4)将牦牛毛置于清洗液中,清洗液的组成为硫酸氢钠:葡萄糖:维生素C:水=3:0.8:1.2:50,在75℃下洗涤40min,清洗完后将牦牛毛纤维进行干燥。(4) Put the yak hair in the cleaning solution, the composition of the cleaning solution is sodium bisulfate: glucose: vitamin C: water = 3:0.8:1.2:50, wash at 75°C for 40 minutes, and wash the yak hair fiber after cleaning to dry.

所得牦牛毛的纤维白度为82.5%,断裂强度为1.68cN/tex。The fiber whiteness of the obtained yak hair is 82.5%, and the breaking strength is 1.68cN/tex.

由此可见,超声波的辅助更有利于提高牦牛毛的剥色效率。It can be seen that the assistance of ultrasonic waves is more conducive to improving the stripping efficiency of yak hair.

如无特殊说明,本申请中的比例、份数、配比等均是指的重量。Unless otherwise specified, the proportions, parts, proportions, etc. in this application all refer to the weight.

以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The above describes the technical principles of the present invention in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention, and cannot be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative efforts, and these modes will all fall within the protection scope of the present invention.

Claims (1)

1. a kind of discoloration method of yak hair, it is characterised in that sizing finish first is carried out to yak hair, is then carried out at ultrasonic wave Reason, then carries out decoloration arrangement in supercritical carbon dioxide fluid, is specially:
(1)Sizing finish:The slurry of the sizing finish is according to weight:Ironic citrate 2-3, metalloproteinases 10- 12, acid protease 8-11, tartaric acid 3-5, xylitol 7-9, dimethylformamide 8-10;The weight of above-mentioned slurry and yak hair Than for 12-13:20;First the tartaric acid and xylitol of ironic citrate and half are added in dimethylformamide, 3-5 points of stirring Clock, adds metalloproteinases, acid protease, stirs 2-3 minutes, is subsequently added into remaining half tartaric acid and xylitol, stirs Mix 2-3 minutes, obtain the slurry;Yak hair is impregnated into the slurry, when dip time is 3-5 small, temperature 30-40 ℃;
(2)Ultrasonication:Then the yak hair put in order and 3% citric acid are put into togerther to 40-50 DEG C of ultrasonic instrument In, ultrasonic power 30W-80W in supersound process, handles 5-30min, then need not clean, and directly carries out infrared radiation and does It is dry;
(3)Decoloration arranges:It is subsequently placed into supercritical carbon dioxide equipment, sets the 12~16MPa of pressure to be extracted, temperature 70~80 DEG C of degree, and 20~30min of time, yak hair is put into extraction kettle, is passed through carbon dioxide, to the carbon dioxide being passed through Heat up, pressurize, carbon dioxide is reached supercriticality, decoloration is proceeded by, after bleaching time has arrived;Then set 18~the 20MPa of pressure to be extracted well, 90~100 DEG C of temperature, and 30~40min of time, bleaching time reach after, start into Row separation, the melanin extracted is separated with yak hair;
(4)Yak hair is placed in cleaning solution, the composition of cleaning solution is niter cake:Glucose:Vitamin C:Water=2-3:0.5- 0.8:0.9-1.2:50,20min~40min is washed at 60~75 DEG C, yak wool fibre is dried after having cleaned, is obtained Yak hair fibre whiteness be 85-95%, fracture strength is more than 1.60cN/tex.
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CN110511829A (en) * 2019-09-12 2019-11-29 大连工业大学 A hair washing agent suitable for super (sub) critical CO2 and a method for washing hair in one bath and segmented using it
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CN115198509A (en) * 2022-08-23 2022-10-18 北京工业大学 Supercritical carbon dioxide decoloring system and method

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