CN105176296A - High temperature resistant coating based on polysilsesquioxane modification and its application - Google Patents

High temperature resistant coating based on polysilsesquioxane modification and its application Download PDF

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CN105176296A
CN105176296A CN201510654731.2A CN201510654731A CN105176296A CN 105176296 A CN105176296 A CN 105176296A CN 201510654731 A CN201510654731 A CN 201510654731A CN 105176296 A CN105176296 A CN 105176296A
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resistant coating
high temperature
temperature resistant
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polysilsesquioxane
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CN105176296B (en
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王立平
张昕
曾志翔
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Ningbo Institute of Material Technology and Engineering of CAS
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Abstract

The invention discloses a high-temperature-resistant coating based on polysilsesquioxane modification and application thereof. In some embodiments, the high temperature resistant coating comprises the following components in percentage by mass: 15-30% of modified organic resin, 25-50% of modified pigment filler, 1-5% of dispersant, 0.1-3% of flatting agent, 0.2-3% of composite additive and 3-20% of solvent. According to the invention, the polysilsesquioxane is used as a modifier to modify the film-forming resin and the pigment filler, so that the quality of the high-temperature-resistant coating can be further improved, the comprehensive performance of the coating can be effectively improved, and particularly, the hardness, stability, scratch resistance, compactness and cracking resistance of the coating under a high-temperature condition can be greatly improved.

Description

基于聚倍半硅氧烷改性的耐高温涂料及其应用High temperature resistant coating based on polysilsesquioxane modification and its application

技术领域technical field

本发明属于材料领域,涉及一特种功能涂料,具体涉及一种基于聚倍半硅氧烷改性的耐高温涂料及其应用。The invention belongs to the field of materials and relates to a special functional coating, in particular to a polysilsesquioxane-based modified high temperature resistant coating and its application.

背景技术Background technique

耐高温涂料一般是指耐温在200℃以上,漆膜不变色、不脱落,仍能保持适当的物理机械性能的涂料,能使被保护对象在高温环境中能正常发挥作用的特种功能性涂料。随着航空、航天、汽车以及民用家用电器等行业的迅速发展,对于金属或者玻璃材料的使用性能要求越来越高,耐高温涂料也越来越受到重视,并能得到越来越广泛的使用。由于苛刻的使用环境要求,不仅需要涂层能够在更高的使用温度以及更为苛刻的环境下使用,同时还要求涂层在高温下具有良好的硬度、附着性、耐磨性等。而现有的耐高温涂料,在高温条件下,尤其是超过200℃的使用环境中,普遍存在附着力不好,易龟裂、粉化,硬度下降快等缺点。High temperature resistant coatings generally refer to coatings with a temperature resistance above 200°C, the paint film does not change color, does not fall off, and can still maintain appropriate physical and mechanical properties. It is a special functional coating that enables the protected object to function normally in a high temperature environment. . With the rapid development of industries such as aviation, aerospace, automobiles and household appliances, the requirements for the performance of metal or glass materials are getting higher and higher, and high-temperature resistant coatings are also receiving more and more attention and can be used more and more widely. . Due to the harsh service environment requirements, not only the coating needs to be able to be used in a higher service temperature and a more harsh environment, but also requires the coating to have good hardness, adhesion, wear resistance, etc. at high temperatures. However, the existing high-temperature-resistant coatings generally have disadvantages such as poor adhesion, easy cracking, pulverization, and rapid hardness drop under high-temperature conditions, especially in use environments exceeding 200°C.

发明内容Contents of the invention

针对现有技术的不足,本发明的目的在于提供一种基于聚倍半硅氧烷改性的耐高温涂料及其应用。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a polysilsesquioxane-based modified high temperature resistant coating and its application.

为实现前述发明目的,本发明采用的技术方案包括:In order to realize the aforementioned object of the invention, the technical solutions adopted in the present invention include:

一种基于聚倍半硅氧烷改性的耐高温涂料,包含:A high temperature resistant coating based on polysilsesquioxane modification, comprising:

改性有机树脂,选自由聚倍半硅氧烷改性的有机树脂,Modified organic resins selected from organic resins modified by polysilsesquioxanes,

改性颜填料,包括由聚倍半硅氧烷改性的颜料和/或填料,Modified pigments and fillers, including pigments and/or fillers modified by polysilsesquioxanes,

可以选择添加或不添加的成膜助剂,You can choose to add or not add coalescents,

以及,可以选择添加或不添加的溶剂;And, you can choose to add or not add solvent;

并且,所述耐高温涂料中的至少一种组分为流体,该至少一种组分能与该耐高温涂料中的其余组分均匀混合形成呈流体状的所述耐高温涂料。Moreover, at least one component in the high temperature resistant coating is fluid, and the at least one component can be uniformly mixed with other components in the high temperature resistant coating to form the high temperature resistant coating in a fluid state.

在一些实施方案之中,所述耐高温涂料包括15wt%~30wt%改性有机树脂。In some embodiments, the high temperature resistant coating includes 15wt%-30wt% modified organic resin.

优选的,所述有机树脂包括聚醚醚酮树脂、氟碳树脂、聚苯硫醚树脂、有机硅树脂、聚酰亚胺树脂中的任意一种或两种以上的组合。Preferably, the organic resin includes any one or a combination of two or more of polyether ether ketone resins, fluorocarbon resins, polyphenylene sulfide resins, silicone resins, and polyimide resins.

所述耐高温涂料包括25wt%~50wt%改性颜填料。The high temperature resistant paint includes 25wt%-50wt% of modified pigments and fillers.

优选的,所述颜料包括炭黑、钴黑、钴蓝、钴绿、铜铬黑、钛镍黄、钛白、镉红、钛铬棕、氧化铁红、氧化锆中的任意一种或两种以上的组合。Preferably, the pigment includes any one or both of carbon black, cobalt black, cobalt blue, cobalt green, copper chrome black, titanium nickel yellow, titanium white, cadmium red, titanium chrome brown, iron oxide red, and zirconia. more than one combination.

优选的,所述填料包括碳酸钙、高岭土、滑石粉、硫酸钙、硫酸钡、硅灰石、云母、石英粉中的任意一种或两种以上的组合。Preferably, the filler includes any one or a combination of two or more of calcium carbonate, kaolin, talc, calcium sulfate, barium sulfate, wollastonite, mica, and quartz powder.

优选的,所述颜料和填料的质量比为2:1~1:3。Preferably, the mass ratio of the pigment to the filler is 2:1˜1:3.

在一些实施方案之中,所述成膜助剂包括分散剂、流平剂、复合助剂中的任意一种或两种以上的组合。In some embodiments, the film-forming aids include any one or a combination of two or more of dispersants, leveling agents, and compounding aids.

优选的,所述耐高温涂料包括:分散剂1wt%~5wt%,流平剂0.1wt%~3wt%,复合助剂0.2wt%~3wt%。Preferably, the high-temperature-resistant coating includes: 1wt%-5wt% of dispersant, 0.1wt%-3wt% of leveling agent, and 0.2wt%-3wt% of compounding aid.

其中,分散剂(Dispersant)是能降低分散体系中固体或液体粒子聚集的物质,例如可选自一种在分子内同时具有亲油性和亲水性两种相反性质的界面活性剂,其可均一分散那些难于溶解于液体的无机,有机颜料的固体及液体颗粒,同时也能防止颗粒的沉降和凝聚而形成安定悬浮体。Among them, the dispersant (Dispersant) is a substance that can reduce the aggregation of solid or liquid particles in the dispersion system, for example, it can be selected from a surfactant with two opposite properties of lipophilicity and hydrophilicity in the molecule, which can be uniform Disperse solid and liquid particles of inorganic and organic pigments that are difficult to dissolve in liquid, and at the same time prevent the particles from settling and agglomerating to form a stable suspension.

优选的,所述的分散剂包括但不限于聚酰胺类、脂肪酸聚醇酯类、有机硅类等市售常用品种,如BYK-164、BYK-174(德国毕克公司),Silok-714(广州市斯洛柯化学有限公司)中的任意一种或两种以上的组合,但不限于此。Preferably, the dispersants include but are not limited to polyamides, fatty acid polyalcohol esters, silicones and other commercially available varieties, such as BYK-164, BYK-174 (Bick, Germany), Silok-714 ( Guangzhou Sloco Chemical Co., Ltd.), any one or a combination of two or more, but not limited thereto.

其中,流平剂(Levelingagent),流平剂是一种常用的涂料助剂,它能促使涂料在干燥成膜过程中形成一个平整、光滑、均匀的涂膜。能有效降低涂饰液表面张力,提高其流平性和均匀性的一类物质。Among them, leveling agent (Leveling agent), leveling agent is a kind of commonly used coating additive, it can promote coating to form a level off, smooth, uniform coating film in the drying film-forming process. A class of substances that can effectively reduce the surface tension of coating fluids and improve their leveling and uniformity.

所述的流平剂包括但不限于丙烯酸酯类、脲醛树脂类、有机硅树脂类等市售常用品种,如BYK-313、BYK-300(德国毕克公司),DC-57(美国道康宁公司)、Silok-810(广州市斯洛柯化学有限公司)。Described leveling agents include but are not limited to acrylates, urea-formaldehyde resins, silicone resins and other commercially available varieties, such as BYK-313, BYK-300 (German BYK), DC-57 (U.S. Dow Corning ), Silok-810 (Guangzhou Silok Chemical Co., Ltd.).

所述辅剂优选业界所知的、常用于耐高温涂料的合适流平剂、消泡剂、增稠剂及其余辅助溶剂等,且不限于此。The auxiliary agents are preferably suitable leveling agents, defoamers, thickeners and other auxiliary solvents commonly used in high temperature resistant coatings known in the industry, and are not limited thereto.

优选的,所述复合助剂包括质量比为1:1~1:5的带环氧基的高分子附着力促进剂和带氨基或环氧基的硅烷偶联剂。Preferably, the composite auxiliary agent includes a polymer adhesion promoter with an epoxy group and a silane coupling agent with an amino or epoxy group at a mass ratio of 1:1 to 1:5.

在一些实施方案之中,所述基于聚倍半硅氧烷改性的耐高温涂料还包括3wt%~20wt%溶剂。In some embodiments, the high temperature resistant coating based on polysilsesquioxane modification further includes 3wt%-20wt% solvent.

优选的,所述溶剂包括苯、甲苯、二甲苯、正己烷、二氧六环、DBE(高沸点溶剂混合二元酸酯)、石脑油、乙酸乙酯或醋酸丁酯中的任意一种或两种以上的组合,但不限于此。Preferably, the solvent includes any one of benzene, toluene, xylene, normal hexane, dioxane, DBE (high boiling point solvent mixed dibasic acid ester), naphtha, ethyl acetate or butyl acetate Or a combination of two or more, but not limited thereto.

在一些实施方案之中,所述聚倍半硅氧烷的化学通式为(RSiO3/2)n;其中,若R为反应性基团,则所述R基包括烯基、环氧基或氨基中的任意一种或两种以上的组合;若R为惰性基团,则所述R基包括C1~C4的烷基、亚烃基或芳基中的任意一种或两种以上的组合;n为20~40内的任一整数。In some embodiments, the general chemical formula of the polysilsesquioxane is (RSiO 3/2 )n; wherein, if R is a reactive group, the R group includes alkenyl, epoxy or any one of amino groups or a combination of two or more; if R is an inert group, the R group includes any one or a combination of two or more of C1-C4 alkyl, alkylene or aryl groups ; n is any integer within 20-40.

在一些较为具体的实施方案之中,所述改性有机树脂的制备方法包括:将聚倍半硅氧烷和有机树脂按质量比1:5~1:10投料,并加入催化剂和有机溶剂,均匀混合后在45~85℃条件下反应2~4h,得到含倍半硅氧烷改性的有机树脂。In some more specific embodiments, the preparation method of the modified organic resin comprises: feeding polysilsesquioxane and organic resin at a mass ratio of 1:5 to 1:10, and adding a catalyst and an organic solvent, After uniform mixing, react at 45-85° C. for 2-4 hours to obtain a modified organic resin containing silsesquioxane.

优选的,所述催化剂的用量为该改性有机树脂制备反应体系总质量的0.15%~0.3%。Preferably, the catalyst is used in an amount of 0.15%-0.3% of the total mass of the modified organic resin preparation reaction system.

优选的,所述有机溶剂的用量为有机树脂质量的20%。Preferably, the amount of the organic solvent used is 20% of the mass of the organic resin.

优选的,所述催化剂包括四甲基氢氧化胺、四丁基氢氧化胺、四丁基鏻乙酸盐、三乙醇胺、三苯基磷、苄基二甲胺、二丁基锡二月桂酸酯、三亚乙基二胺中的任意一种或两种以上的组合,但不限于此。Preferably, the catalyst includes tetramethylammonium hydroxide, tetrabutylammonium hydroxide, tetrabutylphosphonium acetate, triethanolamine, triphenylphosphine, benzyldimethylamine, dibutyltin dilaurate, triethylene Any one or a combination of two or more of the base diamines, but not limited thereto.

优选的,所述有机溶剂包括甲苯和/或二甲苯,但不限于此。Preferably, the organic solvent includes toluene and/or xylene, but not limited thereto.

在一些实施方案之中,所述改性颜填料的制备方法包括:In some embodiments, the preparation method of the modified pigment and filler includes:

将颜料和填料分散于偶联剂溶液中,并在温度为40℃~80℃的条件下回流搅拌0.5h~2h,然后分离出粗制颜填料再将聚倍半硅氧烷、粗制颜填料、有机溶剂按1:5:6~1:10:11的质量比混合,之后在温度为40℃~85℃的条件下回流反应0.5h~2h,制得所述改性颜填料。Disperse the pigments and fillers in the coupling agent solution, reflux and stir for 0.5h-2h at a temperature of 40°C to 80°C, then separate the crude pigments and fillers, and then mix polysilsesquioxane and crude pigments The filler and the organic solvent are mixed at a mass ratio of 1:5:6 to 1:10:11, and then reflux reaction is carried out at a temperature of 40°C to 85°C for 0.5h to 2h to obtain the modified pigment and filler.

优选的,所述偶联剂溶液选自浓度为1wt%~10wt%偶联剂的乙醇溶液。Preferably, the coupling agent solution is selected from ethanol solutions with a concentration of 1wt%-10wt% coupling agent.

优选的,所述偶联剂包括KH550、KH560、KH570或KH590中的任意一种或两种以上的组合,但不限于此。Preferably, the coupling agent includes any one or a combination of two or more of KH550, KH560, KH570 or KH590, but is not limited thereto.

优选的,所述有机溶剂包括甲苯和/或二甲苯。Preferably, the organic solvent includes toluene and/or xylene.

本发明还提出了所述基于聚倍半硅氧烷改性的耐高温涂料的应用。The invention also proposes the application of the polysilsesquioxane-based modified high-temperature-resistant coating.

例如,在一些实施例中提供了一种耐高温涂层,主要由所述的基于聚倍半硅氧烷改性的耐高温涂料固化形成。For example, some embodiments provide a high-temperature-resistant coating, which is mainly formed by curing the high-temperature-resistant coating based on polysilsesquioxane modification.

例如,在一些实施例中提供了一种耐高温涂层的制备方法,包括:将所述的基于聚倍半硅氧烷改性的耐高温涂料涂覆于基材上,再在温度为150℃~300℃的条件下固化形成所述涂层。For example, a method for preparing a high temperature resistant coating is provided in some embodiments, comprising: coating the high temperature resistant coating based on polysilsesquioxane modification on a substrate, and then coating the substrate at a temperature of 150 The coating is cured under the condition of ℃-300℃ to form the coating.

例如,在一些实施例中提供了一种装置,包含所述的耐高温涂层。For example, in some embodiments there is provided a device comprising the high temperature resistant coating described above.

所述基于聚倍半硅氧烷改性的耐高温涂料可以在航空、汽车或民用电器等行业中广泛应用。The high-temperature-resistant coating based on polysilsesquioxane modification can be widely used in industries such as aviation, automobiles, and civil electrical appliances.

本发明通过使用聚倍半硅氧烷作为改性剂对成膜树脂以及颜填料进行物理化学改性,利用聚倍半硅氧烷与有机树脂以及无机颜填料表面发生的化学反应。一方面,可以通过引入具有刚性立体结构的聚倍半硅氧烷来提高涂层高温下硬度骤降的问题,大大提高了现有耐高温涂料的硬度,解决了其涂层抗划伤能力低和现有耐高温涂料高温下稳定性不好的问题。另一方面,聚倍半硅氧烷与无机颜填料表面基团发生反应,有效抑制了颜填料颗粒的团聚,提高了颜填料的分散性。尤其是,有机树脂与聚倍半硅氧烷发生化学交联反应,也大大提高了树脂与无机颜填料之间的相容性,从而进一步提高涂层的致密性,进而提高了涂层在高温下的抗开裂性,有效降低了涂层高温下产生裂纹的问题。The invention uses polysilsesquioxane as a modifier to physically and chemically modify the film-forming resin and pigments and fillers, and utilizes the chemical reaction between the polysilsesquioxane and the surfaces of organic resins and inorganic pigments and fillers. On the one hand, the problem of sudden drop in hardness of the coating at high temperature can be improved by introducing polysilsesquioxane with a rigid three-dimensional structure, which greatly improves the hardness of the existing high-temperature resistant coating and solves the problem of low scratch resistance of the coating And the problem of poor stability under high temperature of the existing high temperature resistant coating. On the other hand, polysilsesquioxane reacts with the surface groups of inorganic pigments and fillers, which effectively inhibits the agglomeration of pigments and fillers and improves the dispersibility of pigments and fillers. In particular, the chemical crosslinking reaction between the organic resin and polysilsesquioxane also greatly improves the compatibility between the resin and the inorganic pigments and fillers, thereby further improving the compactness of the coating, thereby improving the high temperature resistance of the coating. The high crack resistance effectively reduces the problem of cracks in the coating under high temperature.

总之,与现有技术相比,本发明的优点包括:可以进一步提升耐高温涂料的品质,并有效提高涂层的综合性能,特别是能大幅提升涂层在高温条件下的硬度、稳定性、抗划伤能力、致密性和抗开裂性能,因此具有良好的应用前景。In a word, compared with the prior art, the advantages of the present invention include: it can further improve the quality of the high-temperature-resistant coating, and effectively improve the overall performance of the coating, especially the hardness, stability, and Scratch resistance, compactness and crack resistance, so it has good application prospects.

具体实施方式Detailed ways

鉴于现有技术中的不足,本案发明人经长期研究和大量实践,得以提出本发明的技术方案。如下将结合若干实施例对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the inventor of this case was able to propose the technical solution of the present invention after long-term research and extensive practice. The technical solution, its implementation process and principle will be further explained in conjunction with several embodiments as follows.

实施例1Example 1

(1)将三甲基硅烷基笼形聚倍半硅氧烷和聚醚醚酮树脂按质量比1:5投料于反应釜中,并加入按反应体系总质量0.15%的催化剂四甲基氢氧化胺和占树脂总质量20%的甲苯,均匀混合;在45℃条件下反应4h,得到含倍半硅氧烷改性的有机树脂;(1) Feed trimethylsilyl clathrate polysilsesquioxane and polyetheretherketone resin into the reactor at a mass ratio of 1:5, and add 0.15% of catalyst tetramethylhydrogen according to the total mass of the reaction system Amine oxide and toluene accounting for 20% of the total mass of the resin are uniformly mixed; reacted at 45°C for 4 hours to obtain an organic resin modified with silsesquioxane;

(2)将钴黑、云母分别置于含有1%(如下若非特别说明,则均为wt%)偶联剂KH550的乙醇溶液中,在温度为40℃的条件下回流搅拌0.5h,之后冷却、过滤、烘干备用。(2) Place cobalt black and mica respectively in an ethanol solution containing 1% (unless specified below, all are wt%) of coupling agent KH550, reflux and stir for 0.5h at a temperature of 40°C, and then cool , filter, and dry for later use.

(3)将三甲基硅烷基笼形聚倍半硅氧烷和步骤(2)中所得颜、填料、甲苯按1:5:6的比例混合,在温度为40℃条件下进行回流反应2h,之后冷却备用。(3) Mix the trimethylsilyl clathrate polysilsesquioxane with the pigment, filler, and toluene obtained in step (2) at a ratio of 1:5:6, and carry out a reflux reaction at a temperature of 40°C for 2 hours , and then cooled for later use.

(4)将带环氧基的附着力促进剂7130、硅烷偶联剂KH550、二甲苯按1:1:1的比例(质量比)混合,制备复合助剂。(4) Mix the adhesion promoter 7130 with epoxy group, silane coupling agent KH550, and xylene at a ratio (mass ratio) of 1:1:1 to prepare a compounding aid.

(5)按以下配方配制耐高温涂料,分散混合均匀:改性有机树脂15%;改性颜填料45%;BYK-164分散剂5%;BYK-313流平剂1%;复合助剂1%;甲苯10%。将该涂料涂于基材上在250℃时固化1h,然后再测定400℃煅烧1h后的硬度是4H。涂层在SEM电镜下有少量裂纹,长度介于1~3微米之间。(5) Prepare high-temperature-resistant coatings according to the following formula, disperse and mix evenly: modified organic resin 15%; modified pigment and filler 45%; BYK-164 dispersant 5%; BYK-313 leveling agent 1%; compound additive 1 %; toluene 10%. Apply the paint to the base material and cure it at 250°C for 1 hour, and then measure the hardness after calcination at 400°C for 1 hour, which is 4H. The coating has a small amount of cracks under the SEM electron microscope, and the length is between 1 and 3 microns.

实施例2Example 2

(1)将四甲基铵基笼形聚倍半硅氧烷和氟碳树脂按质量比1:7投料于反应釜中,并加入按反应体系总质量0.2%的催化剂四丁基氢氧化胺和占树脂总质量20%的二甲苯,均匀混合;在55℃条件下反应2.5h,得到含倍半硅氧烷改性的有机树脂;(1) Feed tetramethylammonium clathrate polysilsesquioxane and fluorocarbon resin in the reaction kettle at a mass ratio of 1:7, and add 0.2% catalyst tetrabutylammonium hydroxide and accounted for by the total mass of the reaction system Xylene with 20% of the total mass of the resin, uniformly mixed; reacted at 55°C for 2.5 hours to obtain an organic resin modified with silsesquioxane;

(2)将铜铬黑、硫酸钡分别置于含有3%偶联剂KH560的乙醇溶液中,在温度为50℃的条件下回流搅拌1h,之后冷却、过滤、烘干备用。(2) Place copper chromium black and barium sulfate in ethanol solution containing 3% coupling agent KH560 respectively, reflux and stir at 50°C for 1 hour, then cool, filter, and dry for later use.

(3)将四甲基铵基笼形聚倍半硅氧烷和步骤(2)中所得颜、填料、二甲苯按1:6:8的比例混合,在温度为50℃条件下进行回流反应1.5h,之后冷却备用。(3) Mix the tetramethylammonium clathrate polysilsesquioxane with the pigment, filler, and xylene obtained in step (2) in a ratio of 1:6:8, and carry out reflux reaction at a temperature of 50°C 1.5h, then cooled for later use.

(4)将带环氧基的附着力促进剂HSM-900、硅烷偶联剂KH560、二甲苯按1:3:1的比例混合,制备复合助剂。(4) Mix the adhesion promoter HSM-900 with epoxy group, the silane coupling agent KH560, and xylene in a ratio of 1:3:1 to prepare a composite auxiliary agent.

(5)按以下配方配制耐高温涂料,分散混合均匀:改性有机树脂20%;改性颜填料50%;BYK-174分散剂3%;BYK-300流平剂0.1%;复合助剂0.2%;乙酸乙酯8%。将该涂料涂于基材上在150℃时固化1h,然后再测定400℃煅烧1h后的硬度是3H。涂层在SEM电镜下几乎无裂纹。(5) Prepare high-temperature resistant coatings according to the following formula, disperse and mix evenly: 20% modified organic resin; 50% modified pigment and filler; 3% BYK-174 dispersant; 0.1% BYK-300 leveling agent; %; ethyl acetate 8%. Apply the paint to the base material and cure it at 150°C for 1 hour, and then measure the hardness after calcination at 400°C for 1 hour, which is 3H. The coating has almost no cracks under the SEM electron microscope.

实施例3Example 3

(1)将二甲基-二苯基-甲基乙烯基聚倍半硅氧烷和有机硅树脂按质量比1:8投料于反应釜中,并加入按反应体系总质量0.25%的催化剂三乙醇胺和占树脂总质量20%的甲苯,均匀混合;在60℃条件下反应2.5h,得到含倍半硅氧烷改性的有机树脂;(1) Feed dimethyl-diphenyl-methylvinyl polysilsesquioxane and silicone resin into the reactor at a mass ratio of 1:8, and add 0.25% of catalyst three by the total mass of the reaction system Ethanolamine and toluene accounting for 20% of the total mass of the resin are uniformly mixed; reacted at 60° C. for 2.5 hours to obtain an organic resin modified with silsesquioxane;

(2)将氧化铁红、石英粉分别置于含有5%偶联剂KH570的乙醇溶液中,在温度为60℃的条件下回流搅拌1h,之后冷却、过滤、烘干备用。(2) Place red iron oxide and quartz powder in ethanol solution containing 5% coupling agent KH570, reflux and stir at 60°C for 1 hour, then cool, filter, and dry for later use.

(3)将二甲基-二苯基-甲基乙烯基聚倍半硅氧烷和步骤(2)中所得颜、填料、二甲苯按1:8:9的比例混合,在温度为65℃条件下进行回流反应1.5h,之后冷却备用。(3) Mix dimethyl-diphenyl-methylvinyl polysilsesquioxane with the pigment, filler, and xylene obtained in step (2) at a ratio of 1:8:9, and heat the mixture at a temperature of 65°C The reflux reaction was carried out under the conditions for 1.5h, and then cooled for later use.

(4)将带环氧基的附着力促进剂D-6040、硅烷偶联剂KH550、二甲苯按1:5:1的比例混合,制备复合助剂。(4) Mix the adhesion promoter D-6040 with epoxy group, silane coupling agent KH550, and xylene at a ratio of 1:5:1 to prepare a compounding aid.

(5)按以下配方配制耐高温涂料,分散混合均匀:改性有机树脂25%;改性颜填料30%;Silok-714分散剂1%;DC-57流平剂1.5%;复合助剂0.8%;醋酸丁酯3%。将该涂料涂于基材上在300℃时固化1h,然后再测定400℃煅烧1h后的硬度是4H。涂层在SEM电镜下无裂纹。(5) Prepare high-temperature resistant coatings according to the following formula, disperse and mix evenly: 25% modified organic resin; 30% modified pigment and filler; 1% Silok-714 dispersant; 1.5% DC-57 leveling agent; %; Butyl acetate 3%. Apply the paint to the base material and cure it at 300°C for 1 hour, and then measure the hardness after calcination at 400°C for 1 hour, which is 4H. The coating has no cracks under the SEM electron microscope.

实施例4Example 4

(1)将二甲基硅烷基笼形聚倍半硅氧烷和聚酰亚胺树脂按质量比1:10投料于反应釜中,并加入按反应体系总质量0.15%的催化剂三亚乙基二胺中和占树脂总质量10%的甲苯及10%的二甲苯;在80℃条件下反应2h,得到含倍半硅氧烷改性的有机树脂;(1) Dimethylsilyl clathrate polysilsesquioxane and polyimide resin are fed into the reactor at a mass ratio of 1:10, and 0.15% of the catalyst triethylene diethylene glycol by the total mass of the reaction system is added. Amine neutralizes 10% of toluene and 10% of xylene accounting for the total mass of the resin; react at 80°C for 2 hours to obtain a modified organic resin containing silsesquioxane;

(2)将氧化锆、云母分别置于含有8%偶联剂KH590的乙醇溶液中,在温度为80℃的条件下回流搅拌0.5h,之后冷却、过滤、烘干备用。(2) Put zirconia and mica respectively in ethanol solution containing 8% coupling agent KH590, reflux and stir at 80°C for 0.5h, then cool, filter, and dry for later use.

(3)将二甲基硅烷基笼形聚倍半硅氧烷和步骤(2)中所得颜填料、甲苯溶剂按1:10:11的比例混合,在温度为50℃条件下进行回流反应2h,之后冷却备用。(3) Mix dimethylsilyl clathrate polysilsesquioxane with pigments and fillers obtained in step (2) and toluene solvent at a ratio of 1:10:11, and carry out reflux reaction at a temperature of 50°C for 2 hours , and then cooled for later use.

(4)将带环氧基的附着力促进剂D-6040、硅烷偶联剂KH560、二甲苯按1:2:1的比例混合,制备复合助剂。(4) Mix the adhesion promoter D-6040 with epoxy group, silane coupling agent KH560, and xylene in a ratio of 1:2:1 to prepare a compounding aid.

(5)按以下配方配制耐高温涂料,分散混合均匀:改性有机树脂30%;改性颜填料25%;BYK-174分散剂4%;Silok-8100流平剂3%;复合助剂3%;石脑油20%。将该涂料涂于基材上在200℃时固化1h,然后再测定400℃煅烧1h后的硬度是3H。涂层在SEM电镜下无裂纹。(5) Prepare high-temperature-resistant coatings according to the following formula, disperse and mix evenly: 30% modified organic resin; 25% modified pigment and filler; 4% BYK-174 dispersant; 3% Silok-8100 leveling agent; compound additive 3 %; naphtha 20%. Apply the paint to the base material and cure it at 200°C for 1 hour, and then measure the hardness after calcination at 400°C for 1 hour, which is 3H. The coating has no cracks under the SEM electron microscope.

对比例1:Comparative example 1:

分别按照上述4个实施例中步骤(5)的配方进行混合制备耐高温涂料,但所使用的树脂和颜填料都为未经聚倍半硅氧烷改性的原料,之后将涂料涂于基材上按照实施例中固化温度固化后,再测定400℃煅烧1h后的硬度均小于或等于1H。涂层在SEM电镜下裂纹较多,长度均在10微米以上。Mix according to the formula of step (5) in the above-mentioned 4 examples to prepare high-temperature-resistant coatings, but the resins and pigments and fillers used are all raw materials that have not been modified by polysilsesquioxane, and then the coatings are applied to the base After the materials are cured according to the curing temperature in the examples, the hardness after calcination at 400°C for 1 hour is measured to be less than or equal to 1H. There are many cracks in the coating under the SEM electron microscope, and the lengths are all above 10 microns.

对比例2:Comparative example 2:

分别按照上述4个实施例中步骤(5)的配方进行混合制备耐高温涂料,但使用经聚倍半硅氧烷改性的树脂,而颜填料未改性,之后将涂料涂于基材上按照实施例中固化温度固化后,再测定400℃煅烧1h后的硬度分别是2H、1H、2H、1H。涂层在SEM电镜下有较多裂纹,长度介于3~9微米之间。Mix according to the formula of step (5) in the above 4 examples to prepare high-temperature resistant coatings, but use resin modified by polysilsesquioxane, and the pigments and fillers are not modified, and then apply the coating on the substrate After curing according to the curing temperature in the example, the hardnesses after calcination at 400° C. for 1 hour are measured to be 2H, 1H, 2H, and 1H, respectively. The coating has many cracks under the SEM electron microscope, and the length is between 3 and 9 microns.

对比例3:Comparative example 3:

分别按照上述4个实施例中步骤(5)的配方进行混合制备耐高温涂料,但使用经聚倍半硅氧烷改性的颜填料,而树脂未经改性,之后将涂料涂于基材上按照实施例中固化温度固化后,再测定400℃煅烧1h后的硬度分别是1H、1H、2H、1H。涂层在SEM电镜下有较多裂纹,长度介于3~9微米之间。Mix according to the formula of step (5) in the above four examples to prepare high temperature resistant coatings, but use polysilsesquioxane modified pigments and fillers, and the resin is not modified, and then apply the coating to the substrate After curing according to the curing temperature in the above example, the hardness after calcination at 400°C for 1 hour is measured to be 1H, 1H, 2H, and 1H respectively. The coating has many cracks under the SEM electron microscope, and the length is between 3 and 9 microns.

从以上进行的高温煅烧后的硬度值和高温下产生裂纹情况可以看出,采用通过处理后的树脂和颜填料制备的耐高温涂料,其性能得到明显提升。It can be seen from the above-mentioned hardness value after high-temperature calcination and the occurrence of cracks at high temperature that the performance of the high-temperature-resistant coating prepared by using the treated resin and pigments and fillers is significantly improved.

需要说明的是,如上实施例所采用的各种产品及相关参数、各种反应参与物及工艺条件均是较为典型的范例,但经过本案发明人大量试验验证,于上文所列出的其它不同类型的反应参与物及其它工艺条件等也均是适用的,并也均可达成本发明所声称的技术效果。It should be noted that the various products and related parameters, various reaction participants and process conditions used in the above examples are all typical examples, but after a large number of experiments by the inventor of this case, the other listed above Different types of reaction participants and other process conditions are also applicable, and all can achieve the claimed technical effect of the present invention.

应当理解,上述实施例仅为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。It should be understood that the above-mentioned embodiments are only to illustrate the technical concept and features of the present invention, the purpose of which is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.

Claims (10)

1.一种基于聚倍半硅氧烷改性的耐高温涂料,其特征在于包含:1. A modified high temperature resistant coating based on polysilsesquioxane, characterized in that it comprises: 改性有机树脂,选自由聚倍半硅氧烷改性的有机树脂,Modified organic resins selected from organic resins modified by polysilsesquioxanes, 改性颜填料,包括由聚倍半硅氧烷改性的颜料和/或填料,Modified pigments and fillers, including pigments and/or fillers modified by polysilsesquioxanes, 可以选择添加或不添加的成膜助剂,You can choose to add or not add coalescents, 以及,可以选择添加或不添加的溶剂;And, you can choose to add or not add solvent; 并且,所述耐高温涂料中的至少一种组分为流体,该至少一种组分能与该耐高温涂料中的其余组分均匀混合形成呈流体状的所述耐高温涂料。Moreover, at least one component in the high temperature resistant coating is fluid, and the at least one component can be uniformly mixed with other components in the high temperature resistant coating to form the high temperature resistant coating in a fluid state. 2.根据权利要求1所述的基于聚倍半硅氧烷改性的耐高温涂料,其特征在于:2. the high temperature resistant coating based on polysilsesquioxane modification according to claim 1, is characterized in that: 所述耐高温涂料包括15wt%~30wt%改性有机树脂;The high temperature resistant coating includes 15wt%-30wt% modified organic resin; 优选的,所述有机树脂包括聚醚醚酮树脂、氟碳树脂、聚苯硫醚树脂、有机硅树脂、聚酰亚胺树脂中的任意一种或两种以上的组合;Preferably, the organic resin includes any one or a combination of two or more of polyether ether ketone resins, fluorocarbon resins, polyphenylene sulfide resins, silicone resins, and polyimide resins; 和/或,所述耐高温涂料包括25wt%~50wt%改性颜填料;And/or, the high temperature resistant coating includes 25wt%-50wt% modified pigments and fillers; 优选的,所述颜料包括炭黑、钴黑、钴蓝、钴绿、铜铬黑、钛镍黄、钛白、镉红、钛铬棕、氧化铁红、氧化锆中的任意一种或两种以上的组合;Preferably, the pigment includes any one or both of carbon black, cobalt black, cobalt blue, cobalt green, copper chrome black, titanium nickel yellow, titanium white, cadmium red, titanium chrome brown, iron oxide red, and zirconia. more than one combination; 优选的,所述填料包括碳酸钙、高岭土、滑石粉、硫酸钙、硫酸钡、硅灰石、云母、石英粉中的任意一种或两种以上的组合;Preferably, the filler includes any one or a combination of two or more of calcium carbonate, kaolin, talc, calcium sulfate, barium sulfate, wollastonite, mica, and quartz powder; 优选的,所述颜料和填料的质量比为2:1~1:3。Preferably, the mass ratio of the pigment to the filler is 2:1˜1:3. 3.根据权利要求1所述的基于聚倍半硅氧烷改性的耐高温涂料,其特征在于:3. the high temperature resistant coating based on polysilsesquioxane modification according to claim 1, is characterized in that: 所述成膜助剂包括分散剂、流平剂、复合助剂中的任意一种或两种以上的组合;The film-forming aids include any one or a combination of two or more of dispersants, leveling agents, and compounding aids; 优选的,所述耐高温涂料包括:分散剂1wt%~5wt%,流平剂0.1wt%~3wt%,复合助剂0.2wt%~3wt%;Preferably, the high temperature resistant coating includes: dispersant 1wt%-5wt%, leveling agent 0.1wt%-3wt%, compounding additive 0.2wt%-3wt%; 优选的,所述分散剂包括聚酰胺类、脂肪酸聚醇酯类或有机硅类分散剂;Preferably, the dispersant includes polyamides, fatty acid polyalcohol esters or silicone dispersants; 优选的,所述流平剂包括丙烯酸酯类、脲醛树脂类或有机硅树脂类流平剂;Preferably, the leveling agent includes acrylate, urea-formaldehyde resin or silicone resin leveling agent; 优选的,所述复合助剂包括质量比为1:1~1:5的带环氧基的高分子附着力促进剂和带氨基或环氧基的硅烷偶联剂。Preferably, the composite auxiliary agent includes a polymer adhesion promoter with an epoxy group and a silane coupling agent with an amino or epoxy group at a mass ratio of 1:1 to 1:5. 4.根据权利要求1所述基于聚倍半硅氧烷改性的耐高温涂料,其特征在于还包括3wt%~20wt%溶剂;4. The high temperature resistant coating based on polysilsesquioxane modification according to claim 1, characterized in that it also includes 3wt%~20wt% solvent; 优选的,所述溶剂包括苯、甲苯、二甲苯、正己烷、二氧六环、DBE、石脑油、乙酸乙酯或醋酸丁酯中的任意一种或两种以上的组合。Preferably, the solvent includes any one or a combination of two or more of benzene, toluene, xylene, n-hexane, dioxane, DBE, naphtha, ethyl acetate or butyl acetate. 5.根据权利要求1所述基于聚倍半硅氧烷改性的耐高温涂料,其特征在于所述聚倍半硅氧烷的化学通式为(RSiO3/2)n;其中,若R为反应性基团,则所述R基包括烯基、环氧基或氨基中的任意一种或两种以上的组合;若R为惰性基团,则所述R基包括C1~C4的烷基、亚烃基或芳基中的任意一种或两种以上的组合;n为20~40内的任一整数。5. according to the described polysilsesquioxane modified high-temperature resistant coating based on claim 1, it is characterized in that the chemical general formula of described polysilsesquioxane is (RSiO 3/2 )n; Wherein, if R If it is a reactive group, the R group includes any one or a combination of two or more of alkenyl, epoxy or amino groups; if R is an inert group, then the R group includes C1-C4 alkyl Any one or a combination of two or more of radical, alkylene or aryl; n is any integer within 20-40. 6.根据权利要求1、2或5所述基于聚倍半硅氧烷改性的耐高温涂料,其特征在于所述改性有机树脂的制备方法包括:将聚倍半硅氧烷和有机树脂按质量比1:5~1:10投料,并加入催化剂和有机溶剂,均匀混合后在45~85℃条件下反应2~4h,得到含倍半硅氧烷改性的有机树脂;6. according to claim 1,2 or 5 described based on polysilsesquioxane modified high temperature resistant coating, it is characterized in that the preparation method of described modified organic resin comprises: polysilsesquioxane and organic resin Feed materials at a mass ratio of 1:5 to 1:10, add a catalyst and an organic solvent, mix evenly, and react at 45 to 85°C for 2 to 4 hours to obtain a modified organic resin containing silsesquioxane; 优选的,所述催化剂的用量为该改性有机树脂制备反应体系总质量的0.15%~0.3%;Preferably, the amount of the catalyst is 0.15% to 0.3% of the total mass of the modified organic resin preparation reaction system; 优选的,所述有机溶剂的用量为有机树脂质量的20%;Preferably, the amount of the organic solvent is 20% of the mass of the organic resin; 优选的,所述催化剂包括四甲基氢氧化胺、四丁基氢氧化胺、四丁基鏻乙酸盐、三乙醇胺、三苯基磷、苄基二甲胺、二丁基锡二月桂酸酯、三亚乙基二胺中的任意一种或两种以上的组合;Preferably, the catalyst includes tetramethylammonium hydroxide, tetrabutylammonium hydroxide, tetrabutylphosphonium acetate, triethanolamine, triphenylphosphine, benzyldimethylamine, dibutyltin dilaurate, triethylene Any one or a combination of two or more of the base diamines; 优选的,所述有机溶剂包括甲苯和/或二甲苯。Preferably, the organic solvent includes toluene and/or xylene. 7.根据权利要求1所述基于聚倍半硅氧烷改性的耐高温涂料,其特征在于所述改性颜填料的制备方法包括:7. according to claim 1 based on polysilsesquioxane modified high temperature resistant coating, it is characterized in that the preparation method of described modified pigment and filler comprises: 将颜料和填料分散于偶联剂溶液中,并在温度为40℃~80℃的条件下回流搅拌0.5h~2h,然后分离出粗制颜填料再将聚倍半硅氧烷、粗制颜填料、有机溶剂按1:5:6~1:10:11的质量比混合,之后在温度为40℃~85℃的条件下回流反应0.5h~2h,制得所述改性颜填料;Disperse the pigments and fillers in the coupling agent solution, reflux and stir for 0.5h-2h at a temperature of 40°C to 80°C, then separate the crude pigments and fillers, and then mix polysilsesquioxane and crude pigments The filler and the organic solvent are mixed at a mass ratio of 1:5:6 to 1:10:11, and then reflux reaction is carried out at a temperature of 40°C to 85°C for 0.5h to 2h to obtain the modified pigment and filler; 优选的,所述偶联剂溶液选自浓度为1wt%~10wt%偶联剂的乙醇溶液;Preferably, the coupling agent solution is selected from ethanol solutions with a concentration of 1wt% to 10wt% coupling agent; 优选的,所述偶联剂包括KH550、KH560、KH570或KH590中的任意一种或两种以上的组合;Preferably, the coupling agent includes any one or a combination of two or more of KH550, KH560, KH570 or KH590; 优选的,所述有机溶剂包括甲苯和/或二甲苯。Preferably, the organic solvent includes toluene and/or xylene. 8.一种耐高温涂层,主要由权利要求1-7中任一项所述的基于聚倍半硅氧烷改性的耐高温涂料固化形成。8. A high temperature resistant coating, mainly formed by curing the high temperature resistant coating based on polysilsesquioxane modification according to any one of claims 1-7. 9.一种耐高温涂层的制备方法,其特征在于包括:将权利要求1-7中任一项所述的基于聚倍半硅氧烷改性的耐高温涂料涂覆于基材上,再在温度为150℃~300℃的条件下固化形成所述涂层。9. A preparation method for a high-temperature-resistant coating, characterized in that it comprises: coating the high-temperature-resistant coating based on polysilsesquioxane modification described in any one of claims 1-7 on a substrate, The coating is then cured at a temperature of 150° C. to 300° C. to form the coating. 10.一种装置,其特征在于包含权利要求8所述的耐高温涂层。10. A device characterized by comprising the high temperature resistant coating according to claim 8.
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CN115350336B (en) * 2022-08-12 2023-12-15 深圳市骏鼎达新材料股份有限公司 Developing catheter
CN117402557A (en) * 2023-10-26 2024-01-16 江苏金陵特种涂料有限公司 Normal-temperature-cured high-temperature-resistant anticorrosive paint and preparation method thereof
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CN118126603B (en) * 2024-03-05 2024-12-06 江苏睿智新材料科技有限公司 Preparation and application of an intumescent flame retardant powder coating
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