CN105200397B - The antihunt means and chlorine-resistant bilayer nozzle and production method of head-type MOCVD original states - Google Patents
The antihunt means and chlorine-resistant bilayer nozzle and production method of head-type MOCVD original states Download PDFInfo
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Abstract
本发明公开了一种喷头型MOCVD初始状态的稳定方法及耐氯双层喷头与制作方法,喷头用电火花直接打出III族源与V族源的喷孔,这些喷孔替代了内表面粗糙的不锈钢毛细管喷管,大幅减少了喷气孔内表面积,从而减少了外延的记忆效应;喷头制作时摒弃了不耐氯腐蚀的不锈钢毛细管真空钎焊工艺,所以喷头能耐受氯气在线清洗,从而可确保每炉外延生长初始状态恒定可控,使近耦合喷头型MOCVD能较完美地用于高铝组分的第三代半导体光电器件的批量生产;喷头的冷却水道及III族源与V族源的喷气孔均电火花加工而成,根除了毛细管壁薄漏水的隐患,能满足半导体行业苛刻的密封要求。
The invention discloses a method for stabilizing the initial state of a nozzle-type MOCVD, a chlorine-resistant double-layer nozzle and a manufacturing method. The nozzle uses electric sparks to directly punch nozzle holes of Group III sources and Group V sources, and these nozzle holes replace those with rough inner surfaces. The stainless steel capillary nozzle greatly reduces the inner surface area of the jet hole, thereby reducing the memory effect of the extension; the vacuum brazing process of the stainless steel capillary tube that is not resistant to chlorine corrosion is abandoned during the production of the nozzle, so the nozzle can withstand chlorine gas online cleaning, thus ensuring The initial state of each furnace epitaxial growth is constant and controllable, so that the close-coupled nozzle MOCVD can be perfectly used in the mass production of the third-generation semiconductor optoelectronic devices with high aluminum components; the cooling water channel of the nozzle and the group III source and V source The air jet holes are all processed by EDM, which eliminates the hidden danger of water leakage due to thin capillary walls, and can meet the strict sealing requirements of the semiconductor industry.
Description
技术领域technical field
本发明涉及金属有机化学气相沉积(MOCVD)方法及设备,尤其是涉及一种喷头型MOCVD初始状态的稳定方法及耐氯双层喷头与制作方法。The invention relates to a metal organic chemical vapor deposition (MOCVD) method and equipment, in particular to a method for stabilizing the initial state of a nozzle-type MOCVD, a chlorine-resistant double-layer nozzle and a manufacturing method.
背景技术Background technique
金属有机化合物气相沉积生长设备(MOCVD)目前已广泛用于生长氮化物半导体材料,这类材料属第三代半导体材料,目前以此类材料为基础的制作的发光二极管(LED)已为人类社会带来了高效,长寿命、无汞的半导体照明,未来将在能源转换,无线高速互联方面开辟新的、更广阔的天地。Metal-organic compound vapor deposition growth equipment (MOCVD) has been widely used to grow nitride semiconductor materials. This type of material belongs to the third-generation semiconductor material. At present, light-emitting diodes (LEDs) based on this type of material have been widely used in human society. It has brought high-efficiency, long-life, mercury-free semiconductor lighting, and will open up a new and broader world in energy conversion and wireless high-speed interconnection in the future.
喷头型MOCVD在业内归为垂直气流型,目前这种形式的商用MOCVD主要有两款,一款是德国AIXTRON(爱思强)公司生产的近耦合喷头型MOCVD,其喷头离外延衬底的间距通常选约11mm,一种是美国VEECO(维科)生产的远耦合喷头型MOCVD,其喷头离外延衬底的间距通常选约70mm。这两款的共同特征是III族有机源与V族源是从两层气室分开输运进反应管喷头,然后垂直喷向外延衬底,所以,业内称为垂直气流型反应管。这两种垂直气流型反应管,目前均不带氯(指氯气或氯化氢,以下同)在线清洗功能。相对于垂直气流型,AIXTRON公司还生产一款水平气流型MOCVD反应管,此款已带氯在线清洗功能,后面还会涉及。Nozzle-type MOCVD is classified as vertical airflow type in the industry. At present, there are mainly two types of commercial MOCVD in this form. One is the close-coupled nozzle-type MOCVD produced by AIXTRON (Aixtron) in Germany. The distance between the nozzle and the epitaxial substrate is Usually about 11mm is selected. One is the remote-coupled nozzle type MOCVD produced by VEECO in the United States. The distance between the nozzle and the epitaxial substrate is usually about 70mm. The common feature of these two models is that the Group III organic source and the Group V source are transported separately from the two-layer gas chamber into the nozzle of the reaction tube, and then sprayed vertically to the epitaxial substrate, so it is called a vertical airflow type reaction tube in the industry. These two vertical air flow reaction tubes currently do not have an online cleaning function for chlorine (referring to chlorine or hydrogen chloride, the same below). Compared with the vertical airflow type, AIXTRON also produces a horizontal airflow type MOCVD reaction tube, which has a chlorine online cleaning function, which will be mentioned later.
由于MOCVD是一炉炉地进行晶体材料生长,是原子一层层的排列,所以,每炉生长前的反应管状态特别重要。通俗来讲,生长半导体材料好比炒菜,每次炒菜前至少应把“锅”洗干净!但是,由于是晶体生长,按行业习惯,开始生长前的种子很重要,即“籽晶”很重要;为了得到一些特定的“籽晶”,一些氮化物材料外延工程师还有意不洗“锅”,弄得氮化物外延工艺非常神密,居然把一门“技术”变成一门“艺术”;这样带来的直接后果就是外延批量生产不稳定,产线合格率上不去,一些厂甚至因此关门。由此可见,这种不洗“锅”的思维方式离本发明的保持反应管初始状态恒定的先进理念还差得太远。Since MOCVD grows crystal materials one by one and arranges atoms layer by layer, the state of the reaction tube before the growth of each furnace is particularly important. Generally speaking, growing semiconductor materials is like cooking, at least the "pot" should be washed before each cooking! However, due to crystal growth, according to industry habits, the seed before starting to grow is very important, that is, the "seed crystal" is very important; in order to obtain some specific "seed crystals", some nitride material epitaxy engineers deliberately do not wash the "pot" , making the nitride epitaxy process very mysterious, turning a "technology" into an "art"; So closed. It can be seen that this way of thinking of not washing the "pot" is far from the advanced concept of keeping the initial state of the reaction tube constant in the present invention.
近耦合喷头型MOCVD由于喷头离外延衬底很近,所以,生长后的喷头下表面会有淀积物,当然,承载外延衬底的石墨盘表面会有更多淀积物。目前外延制程炉与炉之间的生产步骤通常是这样的:(1)用机械手取下装有生长好外延片的石墨盘,此时露出加热器;(2)手工用防尘罩罩住加热器及法兰面,然后用毛刷机械清理喷头表面;(3)拿开保护罩,用机械手换上已装好待生长衬底的干净石墨盘;(4)开始下一炉生长,并将“脏”的石墨盘送MOCVD之外的高温炉烘烤干净备用;(5)每生长20炉要清理一下反应管壁的隔热圈。In the close-coupled shower head type MOCVD, since the shower head is very close to the epitaxial substrate, there will be deposits on the lower surface of the shower head after growth. Of course, there will be more deposits on the surface of the graphite disk carrying the epitaxial substrate. At present, the production steps between the epitaxial process furnace and the furnace are usually as follows: (1) Remove the graphite plate with the grown epitaxial sheet with a manipulator, and the heater is exposed at this time; (2) Manually use a dust cover to cover the heating Then use a brush to clean the surface of the nozzle mechanically; (3) remove the protective cover, and use a manipulator to replace the clean graphite plate with the substrate to be grown; (4) start the next furnace growth, and put The "dirty" graphite disk should be sent to a high-temperature furnace other than MOCVD to be baked and cleaned for later use; (5) The heat insulation ring on the reaction tube wall should be cleaned every 20 furnaces grown.
一些崇尚“籽晶”概念的外延工程师甚至每炉结束后,只取下外延片,放上新衬底,接着凭经验调整些参数又开始生长,若实在生长不好,就让MOCVD反应管升温空烧清理一次。总之,即便设备型号相同,工艺步骤也各有“奥妙”不同,只是一年下来,就是不见合格率上升。这种近耦合MOCVD虽然变数多,但有以下几个优点不可替代:(1)喷头离外延衬底近,所以预反应少,生长氮化铝之类的材料有优势;(2)喷头离外延衬底近,所以当尾气中的纳米灰尘要扩散到外延衬底表面时,容易被载气分子碰撞回去,也即喷头表面与外延衬底越近,尾气中的灰尘对外延影响就越小;(3)其石墨盘转速慢(100转/分),所以不会将反应管侧壁上的灰搅到外延衬底表面上来。Some epitaxy engineers who advocate the concept of "seed crystal" even take off the epitaxial wafer after each furnace, put a new substrate on it, and then adjust some parameters based on experience to start growth again. If the growth is really not good, let the MOCVD reaction tube heat up Clean it up once. In short, even if the equipment models are the same, the process steps are "subtly" different, but after one year, there is no increase in the pass rate. Although this close-coupled MOCVD has many variables, it has the following irreplaceable advantages: (1) The nozzle is close to the epitaxial substrate, so there is less pre-reaction, which is advantageous for growing materials such as aluminum nitride; (2) The distance between the nozzle and the epitaxy The substrate is close, so when the nano-dust in the exhaust gas diffuses to the surface of the epitaxial substrate, it is easy to be collided back by the carrier gas molecules, that is, the closer the nozzle surface is to the epitaxial substrate, the smaller the impact of the dust in the exhaust gas on the epitaxy; (3) The rotating speed of the graphite disk is slow (100 rpm), so the ash on the side wall of the reaction tube will not be stirred to the surface of the epitaxial substrate.
VEECO公司的远耦合喷头型MOCVD由于喷头离外延衬底很近,所以,生长后的喷头下表面很少会有淀积物,当然,石墨盘表面还是会有。其目前的炉与炉之间的生产步骤通常是这样的:(1)用机械手取下装有生长好外延片的石墨盘;(2)用机械手换上装好待生长衬底的干净石墨盘;(3)开始下一炉生长,并将“脏”的石墨盘送MOCVD之外的高温炉烘烤干净备用;(4)每生长一百炉要拆开反应管大清理一次。VEECO的这种生长模式简洁,已彻底抛弃了“籽晶”的概念,目前取得了巨大的成功。但是这种MOCVD也有以下几个弱点:(1)喷头离外延衬底远,所以预反应大,生长氮化铝之类的材料没优势(2)喷头离外延衬底远,所以尾气中的纳米灰尘易扩散到外延衬底表面,不容易被载气分子挡回去,即尾气影响大,原理上无法保持反应管初始状态恒定;(3)其石墨盘转速快(700转/分),所以会将反应管侧壁上的灰搅到外延衬底上来,原理上无法保持反应管初始状态恒定。VEECO's remote-coupled shower head MOCVD has very little deposits on the lower surface of the grown shower head because the shower head is very close to the epitaxial substrate. Of course, there will still be deposits on the surface of the graphite disk. The current production steps between furnaces are usually as follows: (1) Use a manipulator to remove the graphite disk with grown epitaxial wafers; (2) Use a manipulator to replace the clean graphite disk with the substrate to be grown; (3) Start the growth of the next furnace, and send the "dirty" graphite disk to a high-temperature furnace other than MOCVD to be baked and cleaned for later use; (4) The reaction tube must be disassembled and cleaned once every 100 furnaces are grown. The growth mode of VEECO is simple and has completely abandoned the concept of "seed crystal", and has achieved great success so far. But this kind of MOCVD also has the following weaknesses: (1) The nozzle is far away from the epitaxial substrate, so the pre-reaction is large, and there is no advantage in growing materials such as aluminum nitride. (2) The nozzle is far away from the epitaxial substrate, so the nano Dust is easy to spread to the surface of the epitaxial substrate, and it is not easy to be blocked by the carrier gas molecules, that is, the exhaust gas has a great influence, and the initial state of the reaction tube cannot be kept constant in principle; (3) The graphite disk rotates fast (700 rpm), so it will Stirring the ash on the side wall of the reaction tube to the epitaxial substrate cannot keep the initial state of the reaction tube constant in principle.
上面两种MOCVD在生长高铝组分材料如铝镓氮时,共同遇到的问题是,由于这种材料熔点高,生长过后的石墨盘即便拿到真空高温炉烘烤,也无法清除干净,当用这些石墨盘再次生长时,反应管的初始状态已发生了变化,所以,使用垂直气流型MOCVD生长时,目前氮化物电子器件的批量生产,总是无法稳定。When the above two kinds of MOCVD grow high-aluminum component materials such as aluminum gallium nitrogen, the common problem encountered is that due to the high melting point of this material, the grown graphite disk cannot be cleaned even if it is baked in a vacuum high-temperature furnace. When these graphite disks are used to grow again, the initial state of the reaction tube has changed. Therefore, when using vertical gas flow MOCVD growth, the current mass production of nitride electronic devices is always unstable.
总结上面两种垂直气流型MOCVD,无论是近耦合的,还是远耦合的,都没有从根本上解决反应管初始状态恒定的问题(即便是VEECO的,也还要100炉清理一次,这100炉的反应管初始状态是在渐变的!),一些外延工程师还没意识到此问题的重要性,甚至还在反其道而行之,追求某种不确定的“籽晶”效果。To sum up the above two types of vertical gas flow MOCVD, whether it is close-coupled or far-coupled, they have not fundamentally solved the problem of constant initial state of the reaction tube (even if it is VEECO, it needs to be cleaned once every 100 furnaces, and the 100 furnaces The initial state of the reaction tube is gradually changing!), some epitaxy engineers have not realized the importance of this problem, and are even doing the opposite, pursuing some kind of uncertain "seed crystal" effect.
那么,如何来保证垂直气流型反应管初始状态恒定?答案是像AIXTRON那款水平流MOCVD那样,在每炉生长后,引进氯气或氯化氢在线清洗(后面简称氯清洗)!此时炉与炉之间的生产步骤通常是这样的:(1)用机械手取下装有生长好外延片的石墨盘;(2)用机械手换上另外一套“脏”的空石墨盘,并将MOCVD升温到860度,充氯清理反应管及这套石墨盘 ;(3)降温后,用机械手将装满衬底的另一套干净石墨盘送进反应管进行下一炉生长 (4)开始下一炉生后,手工放置待生长的衬底到刚用氯清理的那套石墨盘上备用。AIXTRON公司的这款MOCVD原则上能保证反应管初始状态恒定,也能及时清理高铝组分材料生长后石墨盘上的难熔物质,但因预反应大,这款水平流MOCVD不大适合生长高铝组分材料。说到这里,人们不禁要问,AIXTRON的近耦合喷头型MOCVD为何不加氯清洗功能?原因是:类似图1-3所示,其喷头是由一根根壁厚仅0.5mm的不锈钢毛细管与三块圆板钎焊而形成Ⅲ族有机源喷孔(9)及V族源喷孔(10)(还请注意这些毛细管均浸没在有压冷却水中,易漏有隐患!),不锈钢材料虽然耐氯腐蚀,但钎焊料却无法抵抗氯的腐蚀,所以,无法用氯清洗。So, how to ensure that the initial state of the vertical airflow reactor tube is constant? The answer is to introduce chlorine gas or hydrogen chloride online cleaning (hereinafter referred to as chlorine cleaning) after each furnace growth like AIXTRON's horizontal flow MOCVD! At this time, the production steps between the furnaces are usually as follows: (1) Use the manipulator to remove the graphite disc with the grown epitaxial sheet; (2) Use the manipulator to replace another set of "dirty" empty graphite discs, And raise the temperature of MOCVD to 860 degrees, and clean the reaction tube and this set of graphite discs with chlorine; (3) After cooling down, use the manipulator to send another set of clean graphite discs filled with substrates into the reaction tube for the next furnace growth (4 ) after starting the next furnace, manually place the substrate to be grown on the set of graphite disks that have just been cleaned with chlorine for later use. In principle, the MOCVD of AIXTRON can ensure the initial state of the reaction tube is constant, and it can also clean up the refractory substances on the graphite plate after the growth of high-alumina component materials in time. However, due to the large pre-reaction, this horizontal flow MOCVD is not suitable for growth. High alumina component material. Speaking of this, people can't help asking, why doesn't AIXTRON's close-coupled nozzle type MOCVD not add chlorine cleaning function? The reason is: similar to that shown in Figure 1-3, the nozzle is brazed by a stainless steel capillary with a wall thickness of only 0.5mm and three circular plates to form group III organic source nozzles (9) and group V source nozzles (10) (Please also note that these capillaries are submerged in pressurized cooling water, which is prone to leakage and hidden dangers!), although stainless steel materials are resistant to chlorine corrosion, brazing materials cannot resist chlorine corrosion, so they cannot be cleaned with chlorine.
VEECO生产的远耦合喷头型MOCVD,虽然其喷头加工过程中,没有用到钎焊工艺,也就是讲,这种喷头原则上是可用氯清洗的,但因为以下原因:(1)其喷头不容易脏,已是矮子中的高个子,用户相对来讲还算满意;(2)生长含铝组分材料时,预反应大,人们不大愿选择这种MOCVD,所以问题也没有充分暴露;(3)其喷头及管壁温度低,用氯清理效果也不会好。这些原因共同决定VEECO公司可能还没有意识到保持反应管初始状态恒定的重要性。Although the remote-coupled nozzle type MOCVD produced by VEECO does not use the brazing process in the processing of the nozzle, that is to say, this nozzle can be cleaned with chlorine in principle, but because of the following reasons: (1) The nozzle is not easy Dirty, already the tallest of the dwarves, users are relatively satisfied; (2) When growing aluminum-containing component materials, the pre-reaction is large, and people are not willing to choose this kind of MOCVD, so the problem is not fully exposed; ( 3) The temperature of the nozzle and pipe wall is low, and the cleaning effect with chlorine will not be good. These reasons together determine that VEECO may not realize the importance of keeping the initial state of the reaction tube constant.
由上面对相关背景技术的描述可以看到,本发明的认识层次已不再停留在反应管干净不干净这个问题上,而是上升到如何保证反应管初始状态恒定这一物理本质问题上;分析了粉尘扩散的过程,认为即便是VEECO的远耦合MOCVD喷头,也存在反应管初始状态不恒定问题。氯在线清理手段在半导体行业常见,为加强氯清理效果,需要增加氯腐蚀的温度,不利的是,垂直气流型的喷头是水冷的,是冷壁,热传导到喷头表面的方式主要是气体的对流,不象AIXTRON 水平流MOCVD,其待清理的“天花板”非水冷,是热壁,所以,垂直气流型的喷头清理要困难得多。另外,半导体行业氯清洗时,还有使用灯管群加热石墨基座的,灯光群的光当然也会照到待清理的表面,所以氯清理也相对容易。It can be seen from the above description of the relevant background technology that the understanding level of the present invention no longer stays on the question of whether the reaction tube is clean or not, but rises to the physical essence of how to ensure that the initial state of the reaction tube is constant; The process of dust diffusion is analyzed, and it is considered that even VEECO's remote-coupled MOCVD nozzle has the problem that the initial state of the reaction tube is not constant. Chlorine online cleaning method is common in the semiconductor industry. In order to enhance the chlorine cleaning effect, the temperature of chlorine corrosion needs to be increased. The disadvantage is that the vertical air flow type nozzle is water-cooled, which is a cold wall, and the heat conduction to the surface of the nozzle is mainly gas convection , Unlike AIXTRON horizontal flow MOCVD, the "ceiling" to be cleaned is not water-cooled, but a hot wall, so it is much more difficult to clean the vertical air flow nozzle. In addition, when cleaning with chlorine in the semiconductor industry, there are also lamps used to heat the graphite base. Of course, the light from the lamps will also shine on the surface to be cleaned, so chlorine cleaning is relatively easy.
发明内容Contents of the invention
本发明的第一个目的是提供一种喷头型MOCVD反应管初始状态的稳定方法,它通过稳定反应管的初始状态,能从根本上改善外延生长炉与炉间的重复性。The first object of the present invention is to provide a method for stabilizing the initial state of the nozzle-type MOCVD reaction tube, which can fundamentally improve the repeatability between epitaxial growth furnaces and furnaces by stabilizing the initial state of the reaction tube.
本发明的第二个目的是提供一种稳定喷头型MOCVD反应管初始状态的耐氯双层喷头,它能真正使反应管的初始状态得到稳定控制,从而极大地提高近耦合喷头型MOCVD在高铝组分氮化物材料生长时的竞争力。The second object of the present invention is to provide a kind of chlorine-resistant double-layer sprinkler nozzle of stable nozzle type MOCVD reaction tube initial state, it can really make the initial state of reaction tube obtain stable control, thereby greatly improve near coupling nozzle type MOCVD at high Competitiveness of aluminum components during growth of nitride materials.
本发明的第三个目的是提供一种稳定喷头型MOCVD反应管初始状态的耐氯双层喷头的制作方法。The third object of the present invention is to provide a method for manufacturing a chlorine-resistant double-layer nozzle that stabilizes the initial state of the nozzle-type MOCVD reaction tube.
本发明的第一个目的是这样实现的:First purpose of the present invention is achieved like this:
一种喷头型MOCVD反应管初始状态的稳定方法,具体步骤如下:A method for stabilizing the initial state of a nozzle type MOCVD reaction tube, the specific steps are as follows:
A、每次完成一炉外延生长后,打开反应管,用卡钳取出装满外延衬底的石墨盘;A. After completing a furnace of epitaxial growth each time, open the reaction tube, and use the caliper to take out the graphite disk filled with the epitaxial substrate;
B换上上一炉未清理的“脏”石墨盘;B is replaced with the "dirty" graphite disc that was not cleaned in the previous furnace;
C、在“脏”石墨盘的表面放置多孔导热板,氯可通过多孔导热板上的多个小孔向下扩散到石墨盘的表面,从而保证石墨盘表面清理干净,热量则通过导热板向上传导到待清理的喷头下表面;若不使用多孔导热板,则须机械拉近喷头表面与石墨表面间的距离以增加喷头表面氯腐蚀的温度;C. Place a porous heat-conducting plate on the surface of the "dirty" graphite disk. Chlorine can diffuse downwards to the surface of the graphite disk through multiple small holes on the porous heat-conducting plate, thereby ensuring that the surface of the graphite disk is cleaned, and the heat passes through the heat-conducting plate upwards. Conducted to the lower surface of the nozzle to be cleaned; if the porous heat conduction plate is not used, the distance between the surface of the nozzle and the graphite surface must be mechanically shortened to increase the temperature of chlorine corrosion on the surface of the nozzle;
D、从氯通道充入1%--100%浓度的干燥氯进反应管进行在线清洗,清洗时石墨盘表面的温度设置在700--1000℃,充氯时间1--60分钟;Ⅲ族有机源及V族源喷孔均喷出氮气或氩气或氢气,以免喷头的内部受氯污染;清理过程也对石墨盘之下的反应管尾气系统进行了氯清洗,即:不仅清洗了喷头主体的下表面及石墨盘的上表面,还清洗了石墨盘表面之下到尾气总阀之前的尾气气路,从而本质上稳定了喷头型MOCVD反应管的初始状态;D. Fill the reaction tube with 1%--100% dry chlorine from the chlorine channel for online cleaning. When cleaning, the temperature on the surface of the graphite disc is set at 700-1000°C, and the chlorine filling time is 1-60 minutes; Group III Both the organic source and the V-group source nozzles spray nitrogen, argon or hydrogen to prevent the inside of the nozzle from being polluted by chlorine; the cleaning process also cleans the reaction tube tail gas system under the graphite disk, that is, not only the nozzle is cleaned The lower surface of the main body and the upper surface of the graphite disk also clean the exhaust gas path from the surface of the graphite disk to the exhaust gas main valve, thereby essentially stabilizing the initial state of the nozzle-type MOCVD reaction tube;
E、氯清洗后,换上一盘装满外延衬底的石墨盘,进行新的一炉外延生长。E. After chlorine cleaning, replace with a graphite disk filled with epitaxial substrates, and perform a new batch of epitaxial growth.
本发明的第二个目的是这样实现的:Second purpose of the present invention is achieved like this:
一种稳定喷头型MOCVD反应管初始状态的耐氯双层喷头,包括:Ⅲ族有机源室、V族源室、冷却水层、喷头主体、光学通道、Ⅲ族有机源喷孔 、V族源喷孔、喷头上盖、Ⅲ族源与V族源之间的隔板、喷头上法兰、两块挡水板、喷头侧板、喷头下法兰、总进水水道、总出水水道;Ⅲ族源快接头、光学窗口吹扫气快接头、V族源快接头、氯快接头;其特征在于:增设了氯通道及氯快接头;喷头主体是由一整块坯料电火花加工的喷头主体;喷头主体尤其是其与氯接触的下表面使用的是抗氯腐蚀的材料;Ⅲ族有机源喷孔及V族源喷孔由电火花直接穿孔而成;用V族源室内众多的电火花整体加工的小柱替代了现有技术的不锈钢喷管;冷却水层由众多平行、直线贯通的小水道组成,各小水道中的水流方向相互平行并垂直于Ⅲ族有机源喷孔与V族源喷孔中的气流方向。A chlorine-resistant double-layer nozzle with a stable nozzle type MOCVD reaction tube in the initial state, including: a group III organic source chamber, a V group source chamber, a cooling water layer, a nozzle body, an optical channel, a group III organic source nozzle hole, and a V group source Nozzle hole, upper cover of nozzle, partition between Group III source and Group V source, upper flange of nozzle, two water baffles, side plate of nozzle, lower flange of nozzle, main water inlet channel, main water outlet channel;Ⅲ Family source quick connector, optical window purge gas quick connector, V family source quick connector, chlorine quick connector; it is characterized in that: a chlorine channel and chlorine quick connector are added; the main body of the nozzle is machined from a whole piece of blank by EDM The main body of the nozzle, especially the lower surface in contact with chlorine, is made of chlorine-resistant materials; the nozzle holes of group III organic sources and the nozzle holes of group V sources are directly perforated by electric sparks; The integrally processed small column replaces the stainless steel nozzle of the prior art; the cooling water layer is composed of many parallel and straight-through small water channels, and the water flow direction in each small water channel is parallel to each other and perpendicular to the group III organic source nozzle hole and the V group Direction of gas flow in the source orifice.
喷头在材料上选耐氯材料;在结构上将Ⅲ族有机源喷孔 、V族源喷孔、冷却水层、V族源室这四部分整合成一个多孔、多层部件,此部件即电火花加工的喷头主体,此喷头主体出自一整块耐氯的坯料,不像现有技术的喷头由三块不锈钢圆板、两种长度的多根不锈钢毛细管通过真空钎焊连接成双层喷头;电火花加工的喷头主体还增设了氯通道,;具体来讲,这种耐氯双层喷头包括:Ⅲ族有机源室、V族源室、冷却水层、电火花加工的喷头主体、氯通道、光学通道、Ⅲ族有机源喷孔 、V族源喷孔、喷头上盖、Ⅲ族源与V族源之间的隔板、喷头上法兰、两块挡水板、喷头侧板、喷头下法兰、总进水水道、总出水水道、Ⅲ族源快接头、光学窗口吹扫气快接头、V族源快接头、氯快接头;喷头上盖、Ⅲ族源与V族源之间的隔板这两者组成Ⅲ族有机源室;Ⅲ族源与V族源之间的隔板、喷头上法兰、电火花加工的喷头主体这三者组成V族源室;两块挡水板将圆周的水道分成了两半圆,形成总进水水道与总出水水道;喷头上法兰、喷头侧板、喷头下法兰、电火花加工的喷头主体这四部分围成了圆周上的水道;反应管法兰和喷头下法兰之间使用“○”圈密封,两者分开后露出反应室内的石墨盘及外延衬底等,从而可上下料及维护反应室内的零部件;Ⅲ族源快接头负责将Ⅲ族气体从反应管法兰,穿过喷头下法兰、圆周水道及喷头上法兰引至Ⅲ族有机源室,反应管法兰与喷头下法兰开/合时,Ⅲ族源快接头自动通/断;光学窗口吹扫气快接头负责将光学窗口吹扫气体从反应管法兰,穿过喷头下法兰、圆周水道及喷头上法兰引至光学通道,反应管法兰与喷头下法兰开/合时,光学窗口吹扫气快接头自动通/断;V族源快接头负责将V族源气体从反应管法兰,穿过喷头下法兰、圆周水道及喷头上法兰引至V族源室,反应管法兰与喷头下法兰开/合时,V族源快接头自动通/断; 氯快接头负责将氯从反应管法兰,穿过喷头下法兰、圆周水道及喷头上法兰引至氯通道,反应管法兰与喷头下法兰开/合时,氯快接头自动通/断;氯通道位于喷头中心,通过管道和氯快接头在喷头上盖的上方相连;Ⅲ族有机源室、V族源室、冷却水层这三者间彼此相互独立, 互不相通;光学通道用于在线光学监测,顶端设石英玻璃密封窗,光学探测器安装于喷头上盖的上方,透过光学通道的石英窗监测外延衬底的生长情况;喷头冷却水从总进水口流入,然后通过总进水水道将冷却水均分到冷却水层,随后通过总出水水道,从总出水口流出;与氯接触的喷头主体下表面禁止任何不耐氯的钎焊工艺,然后用电火花穿孔机分别穿出多个直径0.3-1.0mm的Ⅲ族有机源喷孔及V族源喷孔;为使水道密封,各水道切缝用氩弧焊堵上;加工好多个方形孔的Ⅲ族源与V族源之间的隔板焊接在电火花加工的喷头主体的各小柱上,从而隔成两独立的Ⅲ族有机源室及V族源室 ,焊接优选用氩弧焊;由于此位置不与氯直接接触,钎焊连接也是正确的选择;以喷头下法兰的表面为界,位于喷头下法兰之下的反应管法兰、多孔导热板、外延衬底、反应管侧壁、石墨盘、加热器均属喷头之外的反应管部件,其中反应管法兰焊接在反应管侧壁上,加热器对石墨盘进行加热;生长时外延衬底放置于石墨盘的表面,在线清洗时,则是多孔导热板放置于石墨盘的表面;生长及清理时,石墨盘绕中心轴旋转。The nozzle is made of chlorine-resistant materials; in terms of structure, the four parts of the group III organic source nozzle, the V group source nozzle, the cooling water layer, and the V group source chamber are integrated into a porous, multi-layered part. The main body of the sprinkler head is processed by sparks. The main body of the sprinkler head is made of a whole piece of chlorine-resistant blank, unlike the nozzle head of the prior art, which is composed of three stainless steel discs and multiple stainless steel capillaries of two lengths connected by vacuum brazing to form a double-layer nozzle; Chlorine channels are added to the main body of the EDM nozzle; specifically, this chlorine-resistant double-layer nozzle includes: III group organic source chamber, V group source chamber, cooling water layer, EDM nozzle body, chlorine channel , optical channel, group III organic source nozzle hole, group V source nozzle hole, nozzle upper cover, partition between group III source and group V source, nozzle upper flange, two water retaining plates, nozzle side plate, nozzle Lower flange, main water inlet channel, main water outlet channel, group III source quick connector, optical window purge gas quick connector, V group source quick connector, chlorine quick connector; sprinkler head cover, between group III source and V group source The partition boards form the Group III organic source chamber; the partition between the Group III source and the Group V source, the flange on the nozzle, and the main body of the nozzle processed by EDM constitute the Group V source chamber; the two water retaining The plate divides the circumferential water channel into two semicircles, forming the total water inlet channel and the total water outlet channel; the upper flange of the nozzle, the side plate of the nozzle, the lower flange of the nozzle, and the main body of the nozzle processed by EDM form the water channel on the circumference ;The reaction tube flange and the lower flange of the nozzle are sealed with a "○" ring. After the two are separated, the graphite disk and epitaxial substrate in the reaction chamber are exposed, so that materials can be loaded and unloaded and components in the reaction chamber can be maintained; The joint is responsible for leading the group III gas from the flange of the reaction tube, through the lower flange of the nozzle, the circumferential water channel and the upper flange of the nozzle to the organic source room of the group III. When the flange of the reaction tube and the lower flange of the nozzle are opened/closed, the The source quick connector is automatically turned on/off; the optical window purge gas quick connector is responsible for leading the optical window purge gas from the reaction tube flange, through the lower flange of the nozzle, the circumferential water channel and the upper flange of the nozzle to the optical channel. The reaction tube method When the blue and the lower flange of the nozzle are opened/closed, the optical window purge gas quick connector is automatically turned on/off; the V group source quick connector is responsible for passing the V group source gas from the reaction tube flange through the lower flange of the nozzle, the circumferential water channel and The upper flange of the nozzle leads to the V family source chamber. When the reaction tube flange and the lower flange of the nozzle are opened/closed, the V family source quick connector is automatically turned on/off; the chlorine quick connector is responsible for transferring chlorine from the reaction tube flange to the nozzle. The lower flange, the circumferential water channel and the upper flange of the nozzle lead to the chlorine channel. When the reaction tube flange and the lower flange of the nozzle are opened/closed, the chlorine quick connector is automatically turned on/off; the chlorine channel is located in the center of the nozzle, passing through the pipe and the chlorine quick connector It is connected above the upper cover of the nozzle; the group III organic source chamber, the V group source chamber, and the cooling water layer are independent of each other and do not communicate with each other; the optical channel is used for online optical monitoring, and the top is equipped with a quartz glass sealing window. The detector is installed above the upper cover of the nozzle, and monitors the growth of the epitaxial substrate through the quartz window of the optical channel; the cooling water of the nozzle flows in from the main water inlet, and then the cooling water is evenly distributed to the cooling water layer through the main water inlet, Then pass through the main water outlet channel and flow out from the main water outlet; the lower surface of the main body of the nozzle that is in contact with chlorine is prohibited The brazing process that is not resistant to chlorine, and then use the electric spark piercer to pierce multiple group III organic source nozzle holes and group V source nozzle holes with a diameter of 0.3-1.0mm; in order to seal the water channel, use argon arc Welding plugging; the partition between the group III source and the group V source with many square holes is welded on the small pillars of the main body of the EDM nozzle, thereby separating two independent group III organic source chambers and group V sources. For the source chamber, argon arc welding is preferred for welding; since this position is not in direct contact with chlorine, brazing connection is also the correct choice; bounded by the surface of the lower flange of the nozzle, the flange of the reaction tube under the lower flange of the nozzle, Porous heat conduction plates, epitaxial substrates, side walls of reaction tubes, graphite discs, and heaters are reaction tube components other than nozzles, wherein the reaction tube flanges are welded on the side walls of reaction tubes, and the heaters heat the graphite discs; The epitaxial substrate is placed on the surface of the graphite disk, and the porous heat conduction plate is placed on the surface of the graphite disk during online cleaning; the graphite disk rotates around the central axis during growth and cleaning.
喷头主体的材料为抗氯腐蚀并能用氩弧焊焊接的材料,牌号为316L的不锈钢材料或哈氏合金,选择条件是抗氯腐蚀并适合氩弧焊焊接。The material of the nozzle body is chlorine-resistant and can be welded by argon arc welding. The grade is 316L stainless steel or Hastelloy. The selection condition is chlorine-resistant and suitable for argon arc welding.
本发明的第三个目的是这样实现的:The third purpose of the present invention is achieved like this:
一种稳定喷头型MOCVD反应管初始状态的耐氯双层喷头的制作方法,具体步骤如下:A method for making a chlorine-resistant double-layer nozzle for stabilizing the initial state of the nozzle type MOCVD reaction tube, the specific steps are as follows:
A、坯料加工成一个方块,厚度是喷头的厚度,边长为喷头的直径;A. The blank is processed into a square, the thickness is the thickness of the nozzle, and the side length is the diameter of the nozzle;
B、方形坯料的一个侧面(即方形的一个边)整个精加工出一个定位面(称为a面);B. One side of the square blank (that is, one side of the square) is finished with a positioning surface (called a surface);
C、定位面投下,将坯料竖放,按电火线切割的轨迹(30)完成一个方向的所有切割,从而可得到冷却水层的各长方形水道;随后用线切割割出与a定位面垂直的另一定位面(称为b定位面);C. Drop the positioning surface, place the billet vertically, and complete all the cuttings in one direction according to the trajectory (30) of electric wire cutting, so as to obtain the rectangular water channels of the cooling water layer; then use wire cutting to cut out the perpendicular to the positioning surface a Another locating surface (called b locating surface);
D、坯料旋转90度竖放,b定位面投下,再次用电火花线切割,此次加工,只对V族源室所对应的坯料部分进行加工;这样通过两个垂直方向的线切割,就能形成V族源室中众多的方形小柱(这些方形小柱相当AIXTRON公司喷头上众多的不锈钢毛细管,那些毛细管用真空钎焊固定,钎焊料不抗氯腐蚀);D. The blank is rotated 90 degrees and placed vertically, the b positioning surface is dropped, and wire electric discharge is used again. This time, only the blank part corresponding to the source chamber of the V family is processed; in this way, through two vertical wire cutting, it is It can form many small square columns in the source chamber of the V family (these small square columns are equivalent to the numerous stainless steel capillaries on the nozzle of AIXTRON company, those capillaries are fixed by vacuum brazing, and the brazing material is not resistant to chlorine corrosion);
E、将坯料平放,沿着众多的方形小柱子的中心轴线用电火花穿孔,得到众多V族源喷孔;同样用电火花穿孔得到众多Ⅲ族有机源喷孔;E. Lay the billet flat, and perforate with electric spark along the central axis of many small square pillars to obtain many group V source nozzle holes; also use electric spark perforation to obtain many group III organic source nozzle holes;
F、用氩弧焊或激光焊堵各水道的工艺缝,使各水道四周封闭,为减少焊接形变,焊前缝中应插入等厚薄金属片,其材料等同坯料材料;F. Use argon arc welding or laser welding to block the process seams of each water channel, so that the surroundings of each water channel are closed. In order to reduce welding deformation, equal thickness and thin metal sheets should be inserted into the seam before welding, and its material is equal to the blank material;
G、对氯通道及光学通道进行打孔焊接;光学通道的焊接及连接方式同目前AIXTRON的垂直气流型MOCVD设备,属业内常用方式;增加的氯通道的焊接连接方式同光学通道;G. Punch and weld the chlorine channel and optical channel; the welding and connection method of the optical channel is the same as the current AIXTRON vertical air flow MOCVD equipment, which is a common method in the industry; the welding connection method of the added chlorine channel is the same as the optical channel;
H、将事先加工好多个方形孔的Ⅲ族源与V族源之间的隔板与位于V族源室内众多的方形小柱一一配对焊接,焊接方法为氩弧焊;若方形小柱加工成圆柱形小柱,则Ⅲ族源与V族源之间的隔板上众多的孔也相应为圆孔,并可套入圆形小柱,总之,不管小柱是何形状,均应能一一配对焊接;H. Weld the partition between the group III source and the group V source with many square holes processed in advance and the many square columns located in the V group source room one by one. The welding method is argon arc welding; if the square column is processed If the column is formed into a cylindrical column, the many holes on the partition between the III group source and the V group source are correspondingly circular holes, and can be inserted into the circular column. In short, no matter what the shape of the column is, it should be able to One-to-one pair welding;
I、Ⅲ族源与V族源之间的隔板在圆周上再与喷头上法兰焊接,随后再用氩弧焊焊接挡水板, 喷头下法兰、喷头侧板,使之成为总进水水道及总出水水道,并在总进水水道上焊接总进水口,在总出水水道上焊接总出水口;从而得到一种稳定喷头型MOCVD反应管初始状态的耐氯双层喷头。The partition between the I, III group source and the V group source is welded to the upper flange of the nozzle on the circumference, and then the water baffle, the lower flange of the nozzle, and the side plate of the nozzle are welded by argon arc welding to make it a total inlet. The water channel and the total water outlet channel, and the main water inlet is welded on the total water inlet channel, and the main water outlet is welded on the total water outlet channel; thereby obtaining a chlorine-resistant double-layer nozzle that stabilizes the initial state of the nozzle-type MOCVD reaction tube.
本发明的工作原理:Working principle of the present invention:
外延衬底位于石墨盘上,加热器对石墨盘进行加热;外延生长前,升起反应管喷头,即喷头下法兰与反应管法兰分开,四个快接头也各自分开,露出反应管内部的石墨盘等;取出多孔导热板,放置外延衬底,随后开始外延生长;外延生长时,三甲基镓之类的有机源从Ⅲ族有机源室通过Ⅲ族有机源喷孔喷向外延衬底的表面,氨气之类的V族源通过V族源孔也喷向外延衬底表面,这样在外延衬底的表面进行氮化镓之类的第三代半导体材料的晶体生长;生长过程中,通过光学通道对生长温度、外延层的厚度及外延层的应力进行实时监测;生长完成并取出外延片后,在石墨盘的表面、电火花加工的喷头主体的下表面及反应管侧壁的表面均会沉积一些颗粒物,这些颗粒物如不清理干净,就会使下一炉生长的初始状态发生变化,从而导致每炉生长的外延片的晶体质量无法稳定如一;为此,本发明在完成一炉生长后,将多孔导热板置于石墨盘表面;多孔导热板的作用是为了将石墨盘的热量以热传导的方式导向多孔导热板的表面,再通过热辐射与对流的方式将热量传导到电火花加工的喷头主体的下表面,此时,高温气体氯才可将电火花加工的喷头主体的下表面清理干净;氯从氯通道引入,然后按氯流线流动,氯可通过多孔导热板的密布小孔扩散到石墨盘的表面,由于石墨盘表面的温度可达到设置的氯腐蚀温度,所以,石墨盘表面易清除干净;借助多孔导热板压缩氯流线的通道,从而增强了氯对电火花加工的喷头主体的下表面的清理效果;由于电火花加工的喷头主体的下表面和氯接触了,因此,下表面必须能抗氯腐蚀;本发明的Ⅲ族有机源喷孔、V族源喷孔均是在整板上由电火花穿孔而成,因此,具备和喷头本体材料一样的抗氯腐蚀能力;本体材料应是抗氯腐蚀的材料,牌号为316L的不锈钢材料或哈氏合金或其它抗氯腐蚀的金属材料,另一筛选条件是能用氩弧焊焊接。The epitaxial substrate is located on the graphite disk, and the heater heats the graphite disk; before the epitaxial growth, the nozzle of the reaction tube is raised, that is, the lower flange of the nozzle is separated from the flange of the reaction tube, and the four quick connectors are also separated to expose the inside of the reaction tube graphite disk, etc.; take out the porous heat conduction plate, place the epitaxial substrate, and then start epitaxial growth; during epitaxial growth, organic sources such as trimethylgallium are sprayed from the group III organic source chamber to the epitaxial substrate through the group III organic source nozzle hole On the surface of the bottom, V-group sources such as ammonia gas are also sprayed to the surface of the epitaxial substrate through the V-group source holes, so that the crystal growth of third-generation semiconductor materials such as gallium nitride is carried out on the surface of the epitaxial substrate; the growth process In the process, the growth temperature, the thickness of the epitaxial layer and the stress of the epitaxial layer are monitored in real time through the optical channel; Some particles will be deposited on the surface of each furnace. If these particles are not cleaned up, the initial state of the next furnace growth will change, thus causing the crystal quality of the epitaxial wafers grown in each furnace to be unstable; for this reason, the present invention is completed. After the first furnace grows, the porous heat conduction plate is placed on the surface of the graphite disk; the function of the porous heat conduction plate is to guide the heat of the graphite disk to the surface of the porous heat conduction plate in the form of heat conduction, and then transfer the heat to the surface of the graphite plate through thermal radiation and convection. The lower surface of the main body of the EDM nozzle, at this time, the high-temperature gas chlorine can clean the lower surface of the EDM nozzle main body; chlorine is introduced from the chlorine channel, and then flows according to the chlorine streamline, and the chlorine can pass through the porous heat conduction plate The densely distributed small holes spread to the surface of the graphite disc. Since the temperature on the surface of the graphite disc can reach the set chlorine corrosion temperature, the surface of the graphite disc is easy to clean; the channel of the chlorine streamline is compressed by means of a porous heat conduction plate, thereby enhancing the chlorine resistance to corrosion. The cleaning effect of the lower surface of the shower head main body of electric discharge machining; because the lower surface of the shower head main body of electric discharge machining has contacted with chlorine, the lower surface must be resistant to chlorine corrosion; The source nozzle holes are formed by electric spark perforation on the whole plate, so they have the same chlorine corrosion resistance as the nozzle body material; the body material should be a chlorine corrosion resistant material, the grade is 316L stainless steel or Hastelloy alloy Or other chlorine-resistant metal materials, another screening condition is that it can be welded by argon arc welding.
为摒弃不抗氯的真空钎焊工艺,电火花加工的喷头主体是本发明的核心。加工时,将电火花加工的喷头主体的坯料竖放,按电火线切割的轨迹30完成一个方向的所有切割,从而可得到冷却水层的各长方形水道;接着将电火花加工的喷头主体的坯料旋转90度竖放,再次用电火花线切割,此次加工,只对V族源室所对应的坯料部分进行加工;这样通过两个垂直方向的线切割,就能形成V族源室中众多的方形小柱(这些方形小柱相当AIXTRON公司喷头上众多的不锈钢毛细管,那些毛细管用真空钎焊固定,可惜钎焊料不抗氯腐蚀);随后,将电火花加工的喷头主体平放,沿着这些方形小柱子的中心轴线用电火花穿孔,得到众多V族源喷孔;同样用电火花穿孔得到众多Ⅲ族有机源喷孔;为确保冷却水层与V族源室相互隔离,工艺上不得不增加的众多水道切割缝在完成使命后须焊接堵上;随后完成氯通道及光学通道的打孔焊接;在这些工序完成后,将事先加工好多个孔的Ⅲ族源与V族源之间的隔板与位于V族源室内众多的方形小柱焊接,焊点即氩弧焊点31,这样就形成气密的V族源室;III族源与V族源之间的隔板上的小孔形状及位置应与V族源室内众多的小柱的形状及位置相匹配;小柱或为方形,或为圆形,或为多边形。In order to abandon the vacuum brazing process that is not resistant to chlorine, the main body of the shower head machined by electric discharge is the core of the present invention. During processing, place the blank of the main body of the EDM nozzle vertically, and complete all cutting in one direction according to the trajectory 30 of EDM, so as to obtain the rectangular water channels of the cooling water layer; then place the blank of the EDM main body of the nozzle Rotate 90 degrees and place it vertically, and use wire electric discharge cutting again. This time, only the blank part corresponding to the V family source chamber is processed; in this way, through two vertical wire cutting, many of the V family source chambers can be formed. (These square columns are equivalent to the many stainless steel capillaries on the nozzle of AIXTRON company. Those capillaries are fixed by vacuum brazing, but the brazing material is not resistant to chlorine corrosion); then, the main body of the EDM nozzle is laid flat, along the The central axis of these small square pillars is perforated with electric sparks to obtain many group V source nozzles; similarly, many group III organic source nozzles are obtained by electric spark drilling; in order to ensure that the cooling water layer is isolated from the V group source chamber, the process The many water channel cutting seams that have to be added must be welded and plugged after the mission is completed; then the perforation and welding of the chlorine channel and the optical channel are completed; The clapboard between them is welded with many small square columns located in the V family source chamber, and the solder joints are argon arc welding spots 31, thus forming an airtight V family source chamber; the partition plate between the III group source and the V group source The shape and position of the small hole should match the shape and position of the many small pillars in the source chamber of the V family; the small pillars are either square, circular, or polygonal.
本发明的电火花加工的喷头主体的整个厚度越厚,喷孔的长度就越长,各孔的气体分配就越均匀,得到的外延生长材料越均匀;只是喷孔越深,则电火花穿孔越慢。The thicker the entire thickness of the nozzle body of the electric discharge machining of the present invention, the longer the length of the nozzle hole, the more uniform the gas distribution of each hole, and the more uniform the epitaxial growth material obtained; only the deeper the nozzle hole, the more uniform the EDM perforation. slower.
本发明的氯清理方法为增强氯清理效果,会增加一中间物-----多孔导热板,或机械拉近喷头与石墨间的间距,目的是增加导热。当然,喷头必须耐氯腐蚀,且为耐氯,需巧妙地加工出来。In order to enhance the chlorine cleaning effect, the chlorine cleaning method of the present invention will add an intermediate ----- a porous heat conduction plate, or mechanically shorten the distance between the nozzle and the graphite, in order to increase heat conduction. Of course, the nozzle must be resistant to chlorine corrosion, and to be resistant to chlorine, it needs to be skillfully processed.
本发明的优点是:The advantages of the present invention are:
申请人一年前还申请了另一种可用氯在线清洗的单层分区域喷头,名称是《可用氯气在线清洗的非钎焊MOCVD喷头》(申请号是201410189925.5),那种喷头完全不同于AIXTRON的喷头形式,比AIXTRON少一层,但多了一区。那种喷头理念上更先进灵活,功能强大,但因过于超前,不易推广。本发明的喷头的气室层数同AIXTRON 的一款垂直气流型MOCVD,都是二层气室,所以,更容易被市场接受。本发明的喷头在行业内也属近耦合垂直气流型,但因喷头结构上摒弃了真空钎焊的不锈钢毛细管喷孔,从而使喷头新增了对产业化至关重要的在线清洗的功能;当然,和AIXTRON喷头明显不同的还有:(1)喷头上还增加了氯气(或氯化氢)气路。(2)AIXTRON的不锈钢毛细管的原始壁厚只有0.5mm, 钎焊过程中,壁厚还会给钎焊料“吃掉”一个厚度,变得更薄;成千上万根这样的毛细管的外壁是整个柱面被有压冷却水包围,在实际使用过程中,经常发现个别毛细管有漏水现象,从而难以长好材料,微漏时更难以发现。本发明的水道与气道间只在一根几何线上存在最薄厚度,且此厚度设计大于0.8mm,并可检测,所以,本发明的喷头可靠耐用。The applicant also applied for another single-layer sub-region nozzle that can be cleaned online with chlorine a year ago. The name is "non-brazed MOCVD nozzle that can be cleaned online with chlorine gas" (application number is 201410189925.5), which is completely different from AIXTRON In the form of nozzles, there is one less layer than AIXTRON, but one more area. The concept of that kind of nozzle is more advanced, flexible and powerful, but because it is too advanced, it is not easy to promote. The number of gas chamber layers of the nozzle of the present invention is the same as that of AIXTRON's vertical air flow MOCVD, which is two layers of gas chambers, so it is easier to be accepted by the market. The nozzle of the present invention is also a near-coupled vertical airflow type in the industry, but because the nozzle structure does not use the vacuum-brazed stainless steel capillary nozzle, the nozzle has added an online cleaning function that is crucial to industrialization; of course , and the AIXTRON nozzle is obviously different: (1) The chlorine (or hydrogen chloride) gas path is also added to the nozzle. (2) The original wall thickness of AIXTRON's stainless steel capillary is only 0.5mm. During the brazing process, the wall thickness will "eat" a thickness of the brazing material and become thinner; the outer wall of thousands of such capillaries The entire cylindrical surface is surrounded by pressurized cooling water. During actual use, it is often found that individual capillaries have water leakage, which makes it difficult to grow good materials, and it is even more difficult to find small leaks. There is only the thinnest thickness on one geometric line between the water channel and the air channel of the present invention, and this thickness is designed to be greater than 0.8 mm and can be detected, so the nozzle of the present invention is reliable and durable.
本发明彻底解决了近耦合垂直气流型MOCVD反应管的致命问题,通过制作方法的根本革新,能让这种反应管的喷头抗氯腐蚀,从而实现反应管在线清洗,确保每炉生长的初始状态恒定,提高合格率,增强了这种反应管在涉及高铝组分半导体材料时的竞争力;为GaN-on-Si器件及第三代半导体器件的批量生产,扫清了道路;采用这种喷头,MOCVD技术变得可控,变得“傻瓜”化了。The present invention completely solves the fatal problem of near-coupled vertical air flow MOCVD reaction tubes. Through the fundamental innovation of the manufacturing method, the nozzles of the reaction tubes can resist chlorine corrosion, thereby realizing online cleaning of the reaction tubes and ensuring the initial state of each furnace growth constant, improve the pass rate, and enhance the competitiveness of this reaction tube when it comes to high-aluminum component semiconductor materials; it clears the way for the mass production of GaN-on-Si devices and third-generation semiconductor devices; adopting this Nozzle, MOCVD technology becomes controllable and becomes "fool".
电火花加工的孔天然去除了孔内壁的毛刺,内孔表面积比机械拉制的不锈钢毛细管内孔表面积要小得多,因而,按行业内的专业术语,使用本发明的MOCVD反应管的记忆效应小,能让外延材料各层界面更陡峭,从而提高第三代半导体材料器件的性能。The hole of EDM has naturally removed the burr on the inner wall of the hole, and the inner hole surface area is much smaller than the mechanically drawn stainless steel capillary inner hole surface area. Therefore, according to the professional terminology in the industry, the memory effect of the MOCVD reaction tube of the present invention is used. Small, can make the interface of each layer of epitaxial material steeper, thereby improving the performance of the third-generation semiconductor material device.
最近,行业专家组在国家发展规划起草报告中称:预计到2030年,第三代半导体材料产业可拉动器件及模组产业规模超过7800亿元人民币。进而带动半导体照明、电力电子、移动通信设备、消费类电子等相关应用产业规模突破7万亿元人民币。因此,本发明意义重大。Recently, the industry expert group stated in the drafting report of the national development plan: It is estimated that by 2030, the third-generation semiconductor material industry can drive the device and module industry to exceed 780 billion yuan. In turn, it will drive semiconductor lighting, power electronics, mobile communication equipment, consumer electronics and other related application industries to exceed 7 trillion yuan. Therefore, the present invention is significant.
附图说明:Description of drawings:
图1为本发明实施例的剖面图;Fig. 1 is the sectional view of the embodiment of the present invention;
图2为本发明实施例A-A向剖视图;Fig. 2 is the A-A cross-sectional view of the embodiment of the present invention;
图3为本发明实施例B部分局部放大图;Fig. 3 is the partially enlarged view of part B of the embodiment of the present invention;
其中:1—Ⅲ族有机源室(如三甲基镓) ,2—V族源室(如氨气), 3—冷却水层,4—电火花加工的喷头主体,5—多孔导热板 ,6—外延衬底 , 7—氯通道 , 8—光学通道,9—Ⅲ有机源喷孔 ,10—V族源喷孔, 11—喷头上盖, 12—Ⅲ族源与V族源之间的隔板,13—喷头上法兰,14—挡水板, 15—喷头侧板, 16—喷头下法兰,17—反应管法兰 ,18—Ⅲ族源快接头,19—光学窗口吹扫气快接头,20—V族源快接头 ,21—氯快接头, 22—氯流线,23—反应管侧壁 ,24—石墨盘,25—加热器,26—总进水口,27—总进水水道,28—总出水水道,29—总出水口,30—电火花线切割轨迹,31—氩弧焊点,32—水道切缝,33—尾气均流圈,34—石墨盘旋转架,35—反应管底板,36—Y形尾气管,37—尾气总阀,38—尾气主过滤器,39—耐氯泵,40—氯清洗尾气阀,41—主泵。Among them: 1—group III organic source chamber (such as trimethylgallium), 2—group V source chamber (such as ammonia gas), 3—cooling water layer, 4—the main body of the nozzle for EDM, 5—porous heat conduction plate, 6—Epitaxy substrate, 7—Chlorine channel, 8—Optical channel, 9—Organic source injection hole III, 10—Group V source injection hole, 11—Nozzle head cover, 12—The gap between Group III source and Group V source Separator, 13—the upper flange of the nozzle, 14—the water retaining plate, 15—the side plate of the nozzle, 16—the lower flange of the nozzle, 17—the reaction tube flange, 18—the group III source quick connector, 19—the optical window purge Gas quick connector, 20—V group source quick connector, 21—chlorine quick connector, 22—chlorine flow line, 23—reaction tube side wall, 24—graphite plate, 25—heater, 26—general water inlet, 27—general Water inlet channel, 28—main water outlet channel, 29—general water outlet, 30—wire electric discharge cutting track, 31—argon arc welding spot, 32—water channel slit, 33—exhaust gas equalizing ring, 34—graphite disk rotating frame , 35—reaction tube bottom plate, 36—Y-shaped tail gas pipe, 37—main tail gas valve, 38—main exhaust gas filter, 39—chlorine-resistant pump, 40—chlorine cleaning tail gas valve, 41—main pump.
具体实施方式Detailed ways
实施例1:近耦合喷头型MOCVD反应管初始状态的稳定方法及耐氯双层喷头及制作方法Embodiment 1: The method for stabilizing the initial state of the near-coupled nozzle type MOCVD reaction tube and the chlorine-resistant double-layer nozzle and its production method
一种近耦合喷头型MOCVD反应管初始状态的稳定方法如下(以手工操作为例):A method for stabilizing the initial state of a close-coupled nozzle-type MOCVD reaction tube is as follows (taking manual operation as an example):
A、每次完成一炉外延生长后,打开反应管,即喷头下法兰16与反应管法兰17脱开,用随机配置的卡钳取出装满外延衬底6的石墨盘24;A. After completing a furnace of epitaxial growth each time, open the reaction tube, that is, the lower flange 16 of the nozzle is disengaged from the reaction tube flange 17, and take out the graphite disk 24 filled with the epitaxial substrate 6 with randomly configured calipers;
B、换上上一炉未清理的“脏”石墨盘24;在“脏”石墨盘24的表面放置多孔导热板5,在本实施例中,板的材料为石墨,氯可通过多个孔扩散到石墨盘24的表面上来,从而保证石墨盘24表面清理干净;B. Replace the "dirty" graphite disc 24 that was not cleaned in the previous furnace; place a porous heat conducting plate 5 on the surface of the "dirty" graphite disc 24. In this embodiment, the material of the plate is graphite, and chlorine can pass through multiple holes Diffusion to the surface of the graphite disc 24, thereby ensuring that the surface of the graphite disc 24 is cleaned up;
C、从氯通道 7充入5%浓度的干燥氯进反应管进行在线清洗,总充入摩尔量取决于沉积层的厚度及面积大小,当然也取决于清洗温度;以达到干净但略过头为准;清洗时石墨盘24表面的温度约860℃,充氯时间共15分钟,若连同反应管升降温时间计算在内,此步共约45分钟;氯清理时,尾气总阀37关闭、Ⅲ族有机源喷孔9 及V族源喷孔10均喷出氮气或氢气,以免喷头内部、尾气过滤器38及主泵41受到氯的污染; 氯是通过氯清洗尾气阀40及耐氯泵39这条清洗尾气通道流动的,氯流动轨迹如氯流线22所示;氯穿过尾气均流圈32,进入Y形尾气管36,这一过程也对石墨盘24之下的反应管尾气系统进行了氯清洗,也即不仅清洗了喷头主体4的下表面及石墨盘24的上表面,还清洗了石墨盘24表面之下到尾气总阀37之前的尾气气路,从而做到稳定了近耦合喷头型MOCVD反应管的初始状态;清理时,石墨盘旋转架34带动石墨盘24旋转,从而保证清洗均匀干净。C. Fill the dry chlorine with 5% concentration from the chlorine channel 7 into the reaction tube for online cleaning. The total molar amount charged depends on the thickness and area of the deposition layer, and of course the cleaning temperature; to achieve clean but slightly overdone. Accurate; The temperature of graphite disc 24 surface is about 860 ℃ during cleaning, and the chlorine charging time is 15 minutes altogether, if calculate together with reaction tube heating and cooling time, this step is about 45 minutes altogether; During chlorine cleaning, tail gas main valve 37 is closed, III Group V organic source nozzle holes 9 and V group source nozzle holes 10 all eject nitrogen or hydrogen gas, so as to prevent the inside of the nozzle, tail gas filter 38 and main pump 41 from being polluted by chlorine; chlorine cleans tail gas valve 40 and chlorine-resistant pump 39 through chlorine This cleaning tail gas channel flows, and the chlorine flow trajectory is shown in the chlorine flow line 22; chlorine passes through the tail gas equalizer 32 and enters the Y-shaped tail gas pipe 36, and this process also affects the reaction tube tail gas system under the graphite disk 24. Chlorine cleaning was carried out, that is, not only the lower surface of the nozzle main body 4 and the upper surface of the graphite disc 24 were cleaned, but also the exhaust gas path from the surface of the graphite disc 24 to the exhaust gas master valve 37 was cleaned, thereby stabilizing the near The initial state of the coupling nozzle type MOCVD reaction tube; when cleaning, the graphite disk rotating frame 34 drives the graphite disk 24 to rotate, thereby ensuring uniform and clean cleaning.
D、氯清洗后,换上一盘装满外延衬底6的石墨盘24,进行新的一炉外延生长,所以,从提高生产效率来讲,至少要有三个石墨盘24才能正常生产:一个刚取出但还未取出外延片(装缷外延片耗工时、机时),一个脏的送进反应管去氯清洗,还有一个慢慢装上新衬底备用;若不考虑占用设备的机时,只需一个石墨盘也能正常生产,即这个石墨装上后,一直不取下来,在线清理,在线上下料;D, after cleaning with chlorine, replace a graphite disk 24 full of epitaxial substrate 6 to carry out a new batch of epitaxial growth. Therefore, from the perspective of improving production efficiency, at least three graphite disks 24 are required for normal production: one The epitaxial wafer has just been taken out but has not yet been taken out (it takes man-hours and machine time to install and unload the epitaxial wafer), one dirty one is sent to the reaction tube for dechlorination cleaning, and the other one is slowly loaded with a new substrate for standby; At this time, only one graphite disc can be used for normal production, that is, after the graphite is installed, it will not be removed, and it will be cleaned online and loaded and unloaded online;
以上是为稳定近耦合喷头型MOCVD初始状态而提出的氯在线清洗工艺,显然,这种喷头必须抗氯腐蚀,下面是这种喷头的结构及制作方法:The above is the chlorine online cleaning process proposed to stabilize the initial state of the close-coupled nozzle type MOCVD. Obviously, this nozzle must resist chlorine corrosion. The structure and manufacturing method of this nozzle are as follows:
一种可用氯在线清洗的MOCVD反应管双层耐氯喷头,包括:A double-layer chlorine-resistant nozzle for an MOCVD reaction tube that can be cleaned online with chlorine, including:
Ⅲ族有机源室1、V族源室2、冷却水层3、电火花加工的喷头主体4、氯通道7、光学通道8、Ⅲ族有机源喷孔9 、V族源喷孔10、喷头上盖11、Ⅲ族源与V族源之间的隔板12、喷头上法兰13、两块挡水板14、喷头侧板15、喷头下法兰16、总进水水道27、总出水水道28;Ⅲ族源快接头18、光学窗口吹扫气快接头19、V族源快接头20、氯快接头21;喷头上盖11与Ⅲ族源与V族源之间的隔板12两者组成Ⅲ族有机源室1;Ⅲ族源与V族源之间的隔板12、喷头上法兰13、电火花加工的喷头主体4 这三者组成V族源室 2;两块挡水板14将圆周的水道分成了两半圆,形成总进水水道27与总出水水道28;喷头上法兰13、喷头侧板15、喷头下法兰16、电火花加工的喷头主体4这四部分围成了圆周上的水道;反应管法兰17和喷头下法兰16之间使用“○”圈密封,两者分开后露出反应室内的石墨盘24及外延衬底6等,从而可上下料及维护反应室内的零部件;Ⅲ族源快接头18负责将Ⅲ族气体从反应管法兰17,穿过喷头下法兰16、圆周水道27及喷头上法兰13引至Ⅲ族有机源室 1,反应管法兰17与下法兰16开/合时,Ⅲ族源快接头18自动通/断;光学窗口吹扫气快接头19负责将光学窗口吹扫气体从反应管法兰17,穿过喷头下法兰16、圆周水道28及喷头上法兰13引至光学通道8,反应管法兰17与喷头下法兰16开/合时,光学窗口吹扫气快接头19自动通/断; V族源快接头20负责将V族源气体从反应管法兰17,穿过喷头下法兰16、圆周水道27及喷头上法兰13引至V族源室2,反应管法兰17与下法兰16开/合时,V族源快接头20自动通/断; 氯快接头21负责将氯从反应管法兰17,穿过喷头下法兰16、圆周水道28及喷头上法兰13引至氯通道7,反应管法兰17与喷头下法兰16开/合时,氯快接头21自动通/断;氯通道7位于喷头中心,通过管道和氯快接头21在喷头上盖11的上方相连;Ⅲ族有机源室 1、V族源室 2、冷却水层3这三者间彼此相互独立,互不相通;光学通道8用于在线光学监测,顶端设石英玻璃密封窗,光学探测器安装于喷头上盖11的上方,透过光学通道8的石英窗监测外延衬底6的生长情况;喷头冷却水从总进水口26流入,然后通过总进水水道27将冷却水均分到冷却水层3,随后通过总出水水道28,从总出水口29流出;喷头主体4按电火花线切割轨迹30整体切割完成,然后用电火花穿孔机分别穿出多个直径0.7mm的Ⅲ族有机源喷孔9及V族源喷孔10;为使水道密封,各水道切缝32用氩弧焊堵上;加工好多个方形孔的Ⅲ族源与V族源之间的隔板12焊接在电火花加工的喷头主体4的各小柱上,从而隔成两独立的Ⅲ族有机源室1及V族源室 2,焊点如氩弧焊点31所示;以喷头下法兰16的下表面为界,位于其下面的反应管法兰17、多孔导热板5、外延衬底6、反应管侧壁23、石墨盘24、加热器25均属喷头之外的反应管部件,列于此处就为了说明喷头在反应管中的位置关系及功能关系,其中法兰17焊接在反应管侧壁23上,加热器25对石墨盘24进行加热;生长时外延衬底放置于石墨盘24的表面,在线清洗时,则是多孔导热板5放置于石墨盘24的表面;生长及清理时,石墨盘24绕中心轴旋转。Group III organic source chamber 1, Group V source chamber 2, cooling water layer 3, EDM nozzle body 4, chlorine channel 7, optical channel 8, Group III organic source nozzle hole 9, Group V source nozzle hole 10, nozzle Upper cover 11, partition 12 between Group III source and Group V source, nozzle upper flange 13, two water retaining plates 14, nozzle side plate 15, nozzle lower flange 16, main water inlet channel 27, main water outlet Water channel 28; Group III source quick connector 18, optical window purge gas quick connector 19, V group source quick connector 20, chlorine quick connector 21; nozzle upper cover 11 and partition 12 between III group source and V group source The group III organic source chamber 1 is formed; the partition plate 12 between the III group source and the V group source, the upper flange 13 of the nozzle, and the nozzle body 4 processed by EDM are composed of the V group source chamber 2; the two water retaining The plate 14 divides the circumferential water channel into two semicircles, forming the total water inlet channel 27 and the total water outlet channel 28; the nozzle upper flange 13, the nozzle side plate 15, the nozzle lower flange 16, and the nozzle main body 4 processed by EDM. It forms a water channel on the circumference; the reaction tube flange 17 and the nozzle lower flange 16 are sealed with a "○" ring, and after the two are separated, the graphite disc 24 and the epitaxial substrate 6 in the reaction chamber are exposed, so that loading and unloading and Maintain the components in the reaction chamber; the group III source quick connector 18 is responsible for leading the group III gas from the reaction tube flange 17, through the lower flange 16 of the nozzle, the circumferential water channel 27 and the upper flange 13 of the nozzle to the group III organic source chamber 1 When the reaction tube flange 17 and the lower flange 16 are opened/closed, the Group III source quick connector 18 is automatically turned on/off; the optical window purge gas quick connector 19 is responsible for passing the optical window purge gas from the reaction tube flange 17 to the Lead to the optical channel 8 through the lower flange 16 of the nozzle, the circumferential water channel 28 and the upper flange 13 of the nozzle. When the reaction tube flange 17 and the lower flange 16 of the nozzle are opened/closed, the optical window purge gas quick joint 19 is automatically turned on/off V group source quick connector 20 is responsible for leading the V group source gas from the reaction tube flange 17 through the nozzle lower flange 16, the circumferential water channel 27 and the nozzle upper flange 13 to the V group source chamber 2, the reaction tube flange 17 When opening/closing with the lower flange 16, the V family source quick connector 20 is automatically turned on/off; the chlorine quick connector 21 is responsible for transferring chlorine from the reaction tube flange 17, through the lower flange 16 of the nozzle, the circumferential water channel 28 and the upper method of the nozzle. The flange 13 leads to the chlorine channel 7, and when the reaction pipe flange 17 and the lower flange 16 of the nozzle are opened/closed, the chlorine quick connector 21 is automatically turned on/off; The top of the cover 11 is connected; the group III organic source chamber 1, the group V source chamber 2, and the cooling water layer 3 are independent of each other and not connected to each other; the optical channel 8 is used for online optical monitoring, and a quartz glass sealing window is set on the top , the optical detector is installed on the top of the nozzle upper cover 11, and monitors the growth of the epitaxial substrate 6 through the quartz window of the optical channel 8; It is evenly distributed to the cooling water layer 3, and then passes through the main water outlet channel 28 and flows out from the main water outlet 29; the main body of the nozzle 4 is cut as a whole according to the wire electric discharge cutting track 30, and then perforated by electric sparks A plurality of group III organic source nozzle holes 9 and V group source nozzle holes 10 with a diameter of 0.7mm are pierced by the machine respectively; in order to seal the water channels, each water channel slit 32 is plugged with argon arc welding; several group III group holes with square holes are processed. The partition plate 12 between the source and the V group source is welded on each small column of the nozzle main body 4 of the electric discharge machining, thereby separating into two independent group III organic source chambers 1 and V group source chambers 2, and the welding points are like argon arc As shown in the solder joint 31; with the lower surface of the lower flange 16 of the nozzle as the boundary, the reaction tube flange 17, the porous heat conducting plate 5, the epitaxial substrate 6, the reaction tube side wall 23, the graphite disc 24, and the heater located below it 25 belong to the reaction tube parts other than the nozzle, and are listed here to illustrate the positional relationship and functional relationship of the nozzle in the reaction tube, wherein the flange 17 is welded on the side wall 23 of the reaction tube, and the heater 25 is connected to the graphite disc 24 Heating; the epitaxial substrate is placed on the surface of the graphite disc 24 during growth, and the porous heat conducting plate 5 is placed on the surface of the graphite disc 24 during online cleaning; during growth and cleaning, the graphite disc 24 rotates around the central axis.
喷头主体4 的材料为抗氯腐蚀并能用氩弧焊焊接的材料,牌号为316L的不锈钢材料或哈氏合金。The material of the nozzle main body 4 is a material that is resistant to chlorine corrosion and can be welded by argon arc welding, and the grade is 316L stainless steel or Hastelloy.
本实施例的工作原理:The working principle of this embodiment:
外延衬底6位于石墨盘24上,加热器25对石墨盘24进行加热,外延生长前,升起反应管喷头,即喷头下法兰16与反应管法兰17分开,四个快接头18、19、20、21也各自分开, 露出反应管内部的石墨盘24等,取出多孔导热板5,放置外延衬底6,随后开始外延生长;外延生长时,三甲基镓之类的有机源从Ⅲ族有机源室1通过Ⅲ族有机源喷孔9喷向外延衬底6的表面,氨气之类的V族源通过V族源孔10也喷向外延衬底表面,这样在外延衬底6的表面进行氮化镓之类的第三代半导体材料的晶体生长;生长过程中,通过光学通道8对生长温度、外延层的厚度及外延层的应力进行实时监测;生长完成并取出外延片后,在石墨盘24的表面、电火花加工的喷头主体4的下表面及反应管侧壁23的表面均会沉积一些颗粒物,这些颗粒物如不清理干净,就会使下一炉生长的初始状态发生变化,从而导致每炉生长的外延片的晶体质量无法稳定如一;为此,本实施例在完成一炉生长后,将多孔导热板5置于石墨盘24表面;多孔导热板5的作用是为了将石墨盘24的热量以热传导的方式导向多孔导热板5的表面,再通过热辐射与对流的方式将热量传导到电火花加工的喷头主体4的下表面,此时,高温气体氯才可将电火花加工的喷头主体4的下表面清理干净;氯从氯通道7引入,然后按氯流线22流动,氯可通过多孔导热板5的密布小孔扩散到石墨盘24的表面,由于石墨盘24表面的温度可达到设置的氯腐蚀温度,所以,石墨盘24表面易清除干净;借助多孔导热板5压缩氯流线22的通道,从而增强了氯对电火花加工的喷头主体4的下表面的清理效果;由于电火花加工的喷头主体4的下表面和氯接触了,因此,下表面必须能抗氯腐蚀;本实施例的Ⅲ族有机源喷孔9、V族源喷孔10均是在整板上由电火花穿孔而成,因此,具备和喷头本体材料一样的抗氯腐蚀能力;本体材料应是抗氯腐蚀的材料,选牌号为316L的不锈钢材料及哈氏合金等,另一筛选条件是能用氩弧焊焊接。The epitaxial substrate 6 is located on the graphite disc 24, and the heater 25 heats the graphite disc 24. Before the epitaxial growth, the reaction tube nozzle is raised, that is, the lower flange 16 of the nozzle is separated from the reaction tube flange 17, and the four quick connectors 18, 19, 20, and 21 are also separately separated, exposing the graphite disc 24 etc. inside the reaction tube, taking out the porous heat conducting plate 5, placing the epitaxial substrate 6, and then starting epitaxial growth; during epitaxial growth, organic sources such as trimethylgallium from The group III organic source chamber 1 sprays to the surface of the epitaxial substrate 6 through the group III organic source injection hole 9, and the V group source such as ammonia gas is also sprayed to the surface of the epitaxial substrate 6 through the V group source hole 10, so that in the epitaxial substrate 6 for crystal growth of third-generation semiconductor materials such as gallium nitride; during the growth process, the growth temperature, the thickness of the epitaxial layer and the stress of the epitaxial layer are monitored in real time through the optical channel 8; the growth is completed and the epitaxial wafer is taken out Finally, some particles will be deposited on the surface of the graphite disk 24, the lower surface of the shower head main body 4 of EDM and the surface of the reaction tube side wall 23. If these particles are not cleaned up, the initial state of the next furnace growth will be reduced. change, thereby causing the crystal quality of the epitaxial wafers grown in each furnace to be unable to be stable; for this reason, in this embodiment, after completing a furnace growth, the porous heat conducting plate 5 is placed on the surface of the graphite disk 24; the effect of the porous heat conducting plate 5 is In order to guide the heat of the graphite disk 24 to the surface of the porous heat-conducting plate 5 in the form of heat conduction, and then conduct the heat to the lower surface of the shower head main body 4 of the electric discharge machining through the mode of heat radiation and convection, at this time, the high-temperature gas chlorine can The lower surface of the shower head main body 4 of electric discharge machining is cleaned up; Chlorine is introduced from chlorine channel 7, then flows by chlorine flow line 22, and chlorine can diffuse to the surface of graphite disc 24 through the densely distributed small holes of porous heat conducting plate 5, due to graphite The temperature on the surface of the disc 24 can reach the set chlorine corrosion temperature, so the surface of the graphite disc 24 is easy to clean; the channel of the chlorine flow line 22 is compressed by means of the porous heat conducting plate 5, thereby enhancing the impact of chlorine on the nozzle body 4 of the electric discharge machining. The cleaning effect of the surface; because the lower surface of the nozzle main body 4 of EDM has contacted with chlorine, therefore, the lower surface must be resistant to chlorine corrosion; the organic source injection holes 9 of the III group and the source injection holes 10 of the V group of the present embodiment are all It is perforated by electric sparks on the whole board, so it has the same anti-chlorine corrosion ability as the material of the nozzle body; the material of the body should be a material that is resistant to chlorine corrosion, and the stainless steel material of grade 316L and Hastelloy, etc. are selected. One screening condition is the ability to weld with argon arc welding.
为摒弃不抗氯的真空钎焊工艺,电火花加工的喷头主体4是本实施例的核心。加工时,将电火花加工的喷头主体4的坯料竖放,按电火线切割的轨迹30完成一个方向的所有切割,从而可得到冷却水层3的各长方形水道。接着将电火花加工的喷头主体4的坯料旋转90度竖放,再次用电火花线切割,此次加工,只对V族源室2所对应的坯料部分进行加工;这样通过两个垂直方向的线切割,就能形成V族源室2中众多的方形小柱(这些方形小柱相当AIXTRON公司喷头上众多的不锈钢毛细管,那些毛细管用真空钎焊固定,可惜钎焊料不抗氯腐蚀!);随后,将电火花加工的喷头主体4平放,沿着这些方形小柱子的中心轴线用电火花穿孔,得到众多V族源喷孔10;同样用电火花穿孔得到众多Ⅲ族有机源喷孔9;为确保冷却水层3与V族源室2相互隔离,工艺上不得不增加的众多水道切割缝32在完成使命后须焊接堵上;随后完成氯通道7及光学通道8的打孔焊接;在这些工序完成后,将多孔的Ⅲ族源与V族源之间的隔板12与位于V族源室2区域内众多的方形小柱焊接,焊点即氩弧焊点31,这样就形成气密的V族源室2。In order to abandon the vacuum brazing process which is not resistant to chlorine, the shower head main body 4 of electric discharge machining is the core of this embodiment. During processing, the blank of the spray head body 4 processed by EDM is placed vertically, and all cuttings in one direction are completed according to the trajectory 30 of EDM, so that the rectangular water channels of the cooling water layer 3 can be obtained. Then the blank of the shower head main body 4 of the electric discharge machining is rotated 90 degrees and placed vertically, and is cut by wire electric discharge again. This time, only the blank part corresponding to the V family source chamber 2 is processed; Wire cutting can form many small square columns in the source chamber 2 of the V family (these small square columns are equivalent to the many stainless steel capillaries on the nozzle of AIXTRON company, and those capillaries are fixed by vacuum brazing, but the brazing material is not resistant to chlorine corrosion!) ; Subsequently, the nozzle main body 4 processed by electric discharge is laid flat, and the central axis of these small square pillars is perforated with electric sparks to obtain many V group source nozzle holes 10; similarly, many group III organic source nozzle holes are obtained by electric spark perforation 9. In order to ensure that the cooling water layer 3 is isolated from the V family source chamber 2, the many water channel cutting seams 32 that had to be added in the process must be welded and plugged after completing the mission; then the perforation welding of the chlorine channel 7 and the optical channel 8 is completed After these operations are completed, the partition plate 12 between the porous III group source and the V group source is welded with many square small pillars located in the V group source chamber 2 areas, and the welding point is the argon arc welding point 31, so that An airtight family V source chamber 2 is formed.
本实施例的电火花加工的喷头主体4的整个厚度优选30mm,也即Ⅲ族有机源喷孔9的长度是30mm;喷孔的长度越长,各孔的气体分配就越均匀,得到的外延生长材料越均匀;Ⅲ族有机源喷孔9在本实施例中的间距优选9mm × 6mm,V族源喷孔10的间距同样优选9mm× 6mm,孔间距选密些利于Ⅲ族气与V族气混合均匀,但加工更难;喷头主体4的下表面与外延衬底6之间的间距在2-24mm之间,优选12mm,在此间距范围业内称为“近耦合”;Ⅲ族有机源喷孔9 与V族源喷孔10的直径优选0.7mm;由于生长时,石墨盘24载着外延衬底6绕石墨盘24中心旋转,故在外延衬底6表面能得到均匀晶体生长;氯通道7的位置优选设置于喷头的中心,这样喷出的氯能从中心均匀沿径向由内向外扩散;为减少氯残留对半导体材料质量的影响,氯通道7优选独立于V族源室 2单独设置;为紧凑,Ⅲ族源快接头18、光学窗口吹扫气快接头19、V族源快接头20、氯气快接头21这四个快接头均优选设置穿过冷却水道27或28;为确保冷却水层3的水不漏进Ⅲ族有机源喷孔9 或V族源喷孔10,水气之间最薄的壁厚优选设计为0.85mm,远厚于现有技术中的不锈钢毛细管0.5mm的初始壁厚。The entire thickness of the nozzle main body 4 of the electric discharge machining of the present embodiment is preferably 30 mm, that is, the length of the Group III organic source nozzle hole 9 is 30 mm; the longer the nozzle hole is, the more uniform the gas distribution of each hole is, and the obtained epitaxy The more uniform the growth material is; the spacing of the group III organic source injection holes 9 in this embodiment is preferably 9mm × 6mm, and the spacing of the V group source injection holes 10 is also preferably 9mm × 6mm. The gas is mixed evenly, but the processing is more difficult; the distance between the lower surface of the shower head body 4 and the epitaxial substrate 6 is between 2-24mm, preferably 12mm, which is called "close coupling" in the industry in this distance range; the organic source of group III The preferred diameter of nozzle hole 9 and group V source nozzle hole 10 is 0.7 mm; because during growth, graphite disc 24 carries epitaxial substrate 6 and rotates around the center of graphite disc 24, so uniform crystal growth can be obtained on the surface of epitaxial substrate 6; chlorine The position of the channel 7 is preferably arranged at the center of the shower head, so that the sprayed chlorine can diffuse from the center evenly along the radial direction from the inside to the outside; in order to reduce the impact of residual chlorine on the quality of semiconductor materials, the chlorine channel 7 is preferably independent of the V family source chamber 2 Separately set; for compactness, the four quick connectors of group III source quick connector 18, optical window purge gas quick connector 19, V group source quick connector 20, and chlorine gas quick connector 21 are all preferably set through the cooling water channel 27 or 28; for Ensure that the water in the cooling water layer 3 does not leak into the group III organic source orifice 9 or the V group source orifice 10, and the thinnest wall thickness between water and air is preferably designed to be 0.85mm, which is much thicker than the stainless steel capillary in the prior art 0.5mm initial wall thickness.
实施例2:Example 2:
实施例2与实施例1的结构基本相同,不同之处于:The structure of embodiment 2 is basically the same as that of embodiment 1, the difference lies in:
一种近耦合喷头型MOCVD反应管初始状态的稳定方法,使用机械手操作:A method for stabilizing the initial state of a close-coupled nozzle-type MOCVD reaction tube, using a manipulator to operate:
(1)每次完成一炉外延生长后,机械手取出装满外延衬底6的石墨盘24;(1) After each batch of epitaxial growth is completed, the manipulator takes out the graphite disk 24 filled with the epitaxial substrate 6;
(2)机械手换上上一炉未清理的“脏”石墨盘24,其表面已放置石墨盘多孔导热板5;(2) The manipulator is replaced with the "dirty" graphite disk 24 that has not been cleaned from the previous furnace, and the porous heat conducting plate 5 of the graphite disk has been placed on the surface;
(3)从氯通道 7充入5%浓度的干燥氯化氢进反应管在线清洗,总充入量取决于氯的摩尔浓度、沉积层的厚度及面积大小,当然也取决于清洗温度,以达到干净但略过头为准;清洗时石墨盘24表面的温度约700-1000℃;氯清理时,尾气总阀37打开,氯清洗阀40关闭,也即尾气主过滤器38、主泵41均通氯清洗;为保护主泵41,其后面须配用干法尾气处理装置对尾气作无害处理,同时,也确保大气中的水气不扩散到主泵41中,从而保证主泵的寿命;为维持整个尾气系统干燥,尾气系统的管壁需加热到60℃以上。(3) Charge dry hydrogen chloride with a concentration of 5% from the chlorine channel 7 into the reaction tube for online cleaning. The total charge depends on the molar concentration of chlorine, the thickness and area of the deposited layer, and of course the cleaning temperature to achieve clean But slightly over the head shall prevail; the temperature of graphite disk 24 surface is about 700-1000 ℃ during cleaning; Cleaning; in order to protect the main pump 41, it must be equipped with a dry tail gas treatment device for harmless treatment of the tail gas. At the same time, it must also ensure that the water vapor in the atmosphere does not diffuse into the main pump 41, thereby ensuring the life of the main pump; for To keep the entire exhaust system dry, the pipe wall of the exhaust system needs to be heated above 60°C.
(4) 氯清洗后,机械手换上一盘装满外延衬底6的石墨盘24,进行新的一炉外延生长。(4) After chlorine cleaning, the manipulator is replaced with a graphite disk 24 filled with epitaxial substrates 6 to carry out a new batch of epitaxial growth.
为方便,Ⅲ族源快接头18、光学窗口吹扫气快接头19、V族源快接头20、氯气快接头21这四个快接头组成一个快接头模块,优选独立设置在反应管法兰17的外侧,四个快接头的四个输出头与喷头相应的管/室相连,四个快接头的四个输入头固定在反应管法兰17的外侧;当喷头下法兰16与应管法兰17合上时,四个快接头接通,反之侧分开。For convenience, the group III source quick connector 18, the optical window purge gas quick connector 19, the V group source quick connector 20, and the chlorine gas quick connector 21 form a quick connector module, preferably independently arranged on the reaction tube flange 17 The four output heads of the four quick connectors are connected to the corresponding pipes/chambers of the shower head, and the four input heads of the four quick connectors are fixed on the outside of the reaction tube flange 17; When the blue 17 was closed, the four quick connectors were connected, otherwise the sides were separated.
实施例3:Example 3:
实施例3与实施例1的结构基本相同,不同之处于:The structure of embodiment 3 is basically the same as that of embodiment 1, the difference lies in:
在充氯清洗前,取消多孔导热板5;此时工作原理是,直接用机械方法拉近石墨盘基座24与喷头主体4下表面之间的距离,清理完后,又用机械方法复位到生长状态;Before chlorine filling and cleaning, the porous heat conduction plate 5 is canceled; at this time, the working principle is to directly shorten the distance between the graphite disc base 24 and the lower surface of the nozzle main body 4 by mechanical means, and reset it to the lower surface by mechanical means after cleaning. growth state;
Ⅲ族源与V族源之间的隔板12与V族源室2内众多方形小柱之间的焊接采用钎焊,因为这些钎焊料不直接与氯接触,所以允许用钎焊;水道切缝32选择位于电火花加工的喷头主体4的下表面开口,此时优点是用氩弧焊方法堵这些缝不受V族源室 2内众多方形小柱的阻碍,焊接更方便,缺点是焊缝焊深不够,会影响喷头的长久抗氯腐蚀性能。The welding between the partition plate 12 between the III group source and the V group source and the many square small columns in the V group source chamber 2 adopts brazing, because these brazing materials do not directly contact with chlorine, so brazing is allowed; The slit 32 is selected to be located on the lower surface opening of the shower head body 4 processed by EDM. At this time, the advantage is that the argon arc welding method is used to block these slits without being hindered by many small square columns in the V family source chamber 2, and the welding is more convenient. The disadvantage is that Insufficient weld depth will affect the long-term chlorine corrosion resistance of the nozzle.
应当说明的是,上述实施例只是对本发明的说明而不是对本发明的限制,任何不超过本发明实质精神范围内的非实质性替换或修改的发明创造均落入本发明保护范围之内。It should be noted that the above-mentioned embodiments are only descriptions of the present invention rather than limitations of the present invention, and any non-essential replacement or modified inventions that do not exceed the spirit of the present invention fall within the protection scope of the present invention.
Claims (1)
- It is 1. a kind of to realize the stable production method of chlorine-resistant bilayer nozzle made of head-type MOCVD original states, feature It is:Using the linear cutter of two vertical direction, the rectangular pillar for making numerous group V source spray orifices is engraved in synthesis, so as to completely The vacuum brazing technique of not chlorine-resistant is abandoned, during processing:A, blank is processed into a square, and thickness is the thickness of nozzle, and the length of side is the diameter of nozzle;B, datum level, referred to as first datum level are processed into a side of stock of square;C, first datum level is cast, and blank is placed vertically, and all cuttings in a direction are completed by the track of electrical fire wire cutting, so as to Obtain each rectangle water channel of cooling water layer;Another datum level vertical with first datum level, referred to as second are then cut out with wire cutting Datum level;D, blank, which is rotated by 90 °, places vertically, and second datum level is cast, and again with Wire EDM, this time processes, only to group V source room institute Corresponding green part is processed;It is numerous in group V source room with regard to that can be formed in this way by the wire cutting of two vertical direction Rectangular pillar;E, blank is kept flat, along the central axis electric-spark drilling of each rectangular duckpin, obtains group V source spray orifice;Equally Numerous III race organic source spray orifices are obtained with integrated electric-spark drilling;F, the process seam for blocking up each water channel is welded with argon arc welding, makes each water channel all round closure, deformation is welded to reduce, should be inserted in seam before welding Enter uniform thickness foil, the same blank material of sheet material model;G, punching welding is carried out to chloride channel and optical channel;Welding uses argon arc welding;H, by the partition board between III clan source and group V source of prior processing a lot of square hole and side numerous in group V source room Shape pillar matches welding one by one, and welding method is argon arc welding;I, the partition board between III clan source and group V source is circumferentially welded with nozzle upper flange again, is welded and is kept off followed in turn by argon arc welding Water plate, nozzle lower flange, nozzle side plate make total inlet channel and are always discharged water channel, and welded on total inlet channel Total water inlet welds total water outlet on always water outlet water channel;So as to obtain a kind of stable head-type MOCVD reaction tube original states Chlorine-resistant bilayer nozzle.
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