CN105247308B - Method for operating a regenerative heating industrial boiler, control device and industrial boiler - Google Patents

Method for operating a regenerative heating industrial boiler, control device and industrial boiler Download PDF

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CN105247308B
CN105247308B CN201480029060.4A CN201480029060A CN105247308B CN 105247308 B CN105247308 B CN 105247308B CN 201480029060 A CN201480029060 A CN 201480029060A CN 105247308 B CN105247308 B CN 105247308B
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fuel
air
oxygen
furnace chamber
combustion
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CN105247308A (en
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P.赫曼
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Stg Combustion Control & CoKg GmbH
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    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235—Heating the glass
    • C03B5/237—Regenerators or recuperators specially adapted for glass-melting furnaces
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235—Heating the glass
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23N—REGULATING OR CONTROLLING COMBUSTION
    • F23N5/00—Systems for controlling combustion
    • F23N5/003—Systems for controlling combustion using detectors sensitive to combustion gas properties
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/002—Siemens-Martin type furnaces
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/10—Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
    • F27B3/20—Arrangements of heating devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00—Arrangements of controlling devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00—Subject matter not provided for in other groups of this subclass
    • F27D99/0001—Heating elements or systems
    • F27D99/0003—Heating elements or systems with particulate fuel, e.g. aspects relating to the feeding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00—Arrangements of controlling devices
    • F27D2019/0006—Monitoring the characteristics (composition, quantities, temperature, pressure) of at least one of the gases of the kiln atmosphere and using it as a controlling value
    • F27D2019/0012—Monitoring the composition of the atmosphere or of one of their components
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00—Arrangements of controlling devices
    • F27D2019/0028—Regulation
    • F27D2019/0034—Regulation through control of a heating quantity such as fuel, oxidant or intensity of current
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Regulation And Control Of Combustion (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The invention relates to a method for the controlled operation of a regenerative-heating industrial boiler (100) having a furnace chamber (10), preferably for controlling the fuel energy input of a fuel having a fluctuating calorific value into the furnace chamber (10), having the following steps: -injecting fuel into the furnace chamber (10) by means of at least one fuel injector (20, 20'), which is configured for injecting fuel, in particular fuel that is virtually free of combustion air, -periodically alternately feeding combustion air into the furnace chamber (10) for a first period duration on the one hand and discharging exhaust gas (AG) from the furnace chamber (10) separately from the fuel for a second period duration on the other hand, wherein-the feeding of combustion air or a similar oxidizing agent is regulated and the remaining oxygen in the exhaust gas is determined. According to the invention: -determining the oxygen consumption occurring in the combustion of the fuel from the input combustion air and the remaining oxygen, and-using the oxygen consumption as a measure of the energy of the fuel used, wherein the fuel flow for injection is adjusted such that the oxygen consumption is controlled to a predetermined oxygen consumption value.

Description

运行蓄热式加热的工业锅炉的方法、控制装置和工业锅炉Method for operating a regenerative heating industrial boiler, control device and industrial boiler

技术领域technical field

本发明涉及一种按照权利要求1前序部分的用于受控运行蓄热式加热的特别是具有特别是用于玻璃的溶化池的工业锅炉的方法,以及一种按照权利要求15前序部分的为执行该方法而构造的控制装置。本发明还涉及一种按照权利要求17前序部分的工业锅炉。The invention relates to a method according to the preamble of claim 1 for the controlled operation of a regeneratively heated industrial boiler, in particular with a melting tank, in particular for glass, and a method according to the preamble of claim 15 A control device configured to perform the method. The invention also relates to an industrial boiler according to the preamble of claim 17 .

背景技术Background technique

原则上,工业锅炉并不局限用于玻璃制造。开头提及类型的工业锅炉例如也可以用于金属制造等。然而,开头提及类型的蓄热式工业锅炉被证明是特别适合于玻璃制造用来熔化玻璃。In principle, industrial boilers are not restricted to glass production. Industrial boilers of the type mentioned at the outset can also be used, for example, in metal production or the like. However, regenerative industrial boilers of the type mentioned at the outset have proven to be particularly suitable for glassmaking for melting glass.

至今,仅委托PID控制器控制蓄热式玻璃熔化炉,即通常借助对作为受控对象的炉室中的上炉的控制,该PID控制器的目的是控制上炉温度并且其输出端或者代表燃料量本身,或者代表可随燃料量而调节的助燃空气量。So far, only PID controllers have been entrusted to control the regenerative glass melting furnace, that is, usually by means of the control of the upper furnace in the furnace chamber as the controlled object. The purpose of the PID controller is to control the temperature of the upper furnace and its output terminal or representative The amount of fuel itself, or represents the amount of combustion air that can be adjusted with the amount of fuel.

用于确定玻璃熔化池的能量应用的导引参量通常是在熔化炉拱顶中的一个或多个热电偶的温度。由于锅炉和熔化物的高储热容量,温度仅缓慢改变,在几小时后才产生明显变化。因此,通常将随燃料流输入的能量流作为下级控制回路不断进行控制。如果能够在线很好地测量例如在燃料天然气的情况下的热力值,则能够通过相应改变燃料量本身迅速均衡热力值波动,从而能够以足够精度恒定地控制燃料输入流。The guiding variable for determining the energy application of the glass melting bath is usually the temperature of one or more thermocouples in the dome of the melting furnace. Due to the high heat storage capacity of the boiler and the melt, the temperature changes only slowly and only after a few hours does a significant change occur. Therefore, the energy flow input with the fuel flow is usually continuously controlled as a subordinate control loop. If the thermal value can be measured well online, for example in the case of fuel natural gas, fluctuations in the thermal value can be quickly equalized by correspondingly changing the fuel quantity itself, so that the fuel feed flow can be constantly controlled with sufficient precision.

然而,常规控制方法将不进行控制的空气进入不正确地假设为恒量,或者仅根据手动或持续测量的废气中剩余氧气的测量值来修改助燃空气输入。然而由于其与助燃空气部分非线性的关系,利用它不能实现最优控制动态。该方式特别是不能评估低化学计量的加热范围,因为从比较分别具有0%剩余氧气的不同过程状态中不再能解释有效控制技术行为。However, conventional control methods either incorrectly assume a constant amount of uncontrolled air intake, or only modify the combustion air input based on manual or continuously measured measurements of oxygen remaining in the exhaust. However, optimal control dynamics cannot be achieved with it due to its partially nonlinear relationship with the combustion air. In particular, this approach cannot evaluate low-stoichiometric heating ranges, since the effective control behavior can no longer be explained from a comparison of different process states with 0% residual oxygen in each case.

因此,在Hemman等人的文章(Technical Report XP-00121591)“Advancedcombustion control–the basis for NOx reduction and energy saving in glasstank furnaces”Glass Sci.Technol.77(2004)No.6第306至311页中建议使用单纯的Lambda(亦称“过量空气系数”或“空气剩余”;符号为λ)控制,即控制助燃空气与化学计量的助燃空气最小值的比,以便将渗入空气的渗透最小化或者均衡不可避免的渗入空气(Falschluft)。建议在蓄热器探头中安装氧化锆Lambda(亦称“过量空气系数”或“空气剩余”;符号为λ)传感器。也建议结合PID控制与预测控制。首次已知渗入空气作为冷空气在锅炉和蓄热器中的典型不可控输入,使得其参加燃烧而不能通过比例控制采集。Therefore, it is suggested in the article by Hemman et al. (Technical Report XP-00121591) "Advanced combustion control–the basis for NOx reduction and energy saving in glass tank furnaces" Glass Sci.Technol.77(2004) No.6 pp. 306 to 311 Use pure Lambda (also known as "excess air ratio" or "air surplus"; symbol λ) control, that is, control the ratio of combustion air to the stoichiometric minimum of combustion air so that infiltration into the air is minimized or equalization is impossible Avoid penetration of air (Falschluft). It is recommended to install a zirconia Lambda (also known as "excess air factor" or "air surplus"; symbol λ) sensor in the regenerator probe. It is also recommended to combine PID control with predictive control. Infiltration air is known for the first time as a typical uncontrollable input of cold air in boilers and regenerators so that it participates in combustion and cannot be harvested by proportional control.

对于其热力值不能在线测量的燃料,其然而具有较大不可控的热力值波动,此外不能提供通过相应改变燃料量本身迅速均衡热力值波动的可能性。结果是明显更大的质量引起的温度的波动和/或能量效率波动。特别是在世界范围注目的燃料枯竭下更多地使用这类燃料。Fuels whose thermal value cannot be measured online, however, have large uncontrollable fluctuations in the thermal value, and furthermore do not offer the possibility of quickly equalizing the thermal value fluctuations by correspondingly changing the fuel quantity itself. The result is significantly greater mass-induced temperature fluctuations and/or energy efficiency fluctuations. In particular, such fuels are being used more and more in the context of fuel depletion which is noticeable worldwide.

在考虑工业锅炉蓄热式加热中典型的在空气比例变化与结果可测量的废气分析测量的测量值变化之间的长反应时间的情况下希望一种开头提到类型的工业锅炉的改善的控制方案。另外希望在使用热力值不能在线测量的燃料的情况下相对更迅速地均衡不可控的热力值波动。An improved control of industrial boilers of the type mentioned at the outset is desired, taking into account the long reaction times between a change in the air ratio and a change in the measured value of a consequently measurable exhaust gas analysis measurement, which are typical in industrial boilers with regenerative heating plan. It is also desirable to equalize uncontrollable fluctuations in the thermal value relatively more rapidly when using fuels for which the thermal value cannot be measured online.

发明内容Contents of the invention

在此,本发明要解决的技术问题是,提供一种用于受控运行蓄热式加热的工业锅炉的改善方法、一种用于执行该方法的改善控制装置和一种改善的工业锅炉。特别是应当尽可能避免以上叙述的现有技术的缺点方面,至少是以上描述的问题之一。特别是应当提供一种装置和方法,借助其能够在使用具有不确定热力值的燃料的情况下均衡不可控的热力值波动;特别是能够通过均衡使向炉室的燃料能量输入尽可能恒定。至少应当建议一种在现有技术中已知解决方案的替代解决方案。The technical problem to be solved by the present invention is to provide an improved method for the controlled operation of a regeneratively heated industrial boiler, an improved control device for carrying out the method and an improved industrial boiler. In particular, the disadvantageous aspects of the prior art described above should be avoided as much as possible, at least one of the problems described above. In particular, a device and a method are to be provided by means of which uncontrollable fluctuations in the heating value can be equalized when using fuels with an indeterminate heating value; in particular, the equalization can make the energy input of the fuel into the furnace chamber as constant as possible. At least one alternative solution to the solutions known in the prior art should be suggested.

有关该方法,通过本发明利用开头所述类型方法能够解决上述技术问题,其中按照本发明设置权利要求1的特征部分的特征。所述方法优选用于控制具有波动热力值的燃料向炉室的燃料能量输入,特别是用于控制具有波动热力值的燃料向炉室本身的相对恒定的燃料能量输入。本发明为解决上述技术问题而提出按照权利要求15的控制装置和按照权利要求17的工业锅炉。With regard to this method, the above-mentioned technical problem can be solved by means of the invention with a method of the type mentioned at the outset, wherein the characterizing features of claim 1 are provided according to the invention. The method is preferably used for controlling the fuel energy input of fuels with fluctuating thermal values into the furnace chamber, in particular for controlling the relatively constant fuel energy input of fuels with fluctuating thermal values into the furnace chamber itself. To solve the above-mentioned technical problem, the invention proposes a control device according to claim 15 and an industrial boiler according to claim 17 .

燃料特别是理解为燃气。其它燃料如石油等同样也可以用于运行工业锅炉。燃料特别是包括具有未定义的热力值的燃料。在此,特别是通常具有相对高碳含量和/或相对高氢含量的固态燃料或液态燃料,特别是碳含量远高于80%或氢含量远高于10%。这里,例如重油作为液态燃料的代表或者焦炭(petroleum coke,petcoke)作为固态燃料的代表。虽然这些燃料具有相对高能量含量,但是缺点一方面是在燃烧时其高CO2排量和其相对高NOx和硫废气排放。特别是,这些具有不可控热力值波动的燃料主要在相对未定义的燃烧状态下存在。焦炭例如作为具有不同大小的颗粒和岩石含量的粉尘存在,其必须被部分粉碎,然后与压缩空气混合,作为粘尘输入燃烧器。该输入到燃烧器或注射器的燃料存在形式的输入形式和热力值未定义或几乎不能测量。Fuel is to be understood in particular as gas. Other fuels such as oil can also be used to run industrial boilers. Fuels include, in particular, fuels with an undefined heating value. These are in particular solid or liquid fuels which generally have a relatively high carbon content and/or a relatively high hydrogen content, in particular a carbon content of well above 80% or a hydrogen content of well above 10%. Here, for example, heavy oil as a representative of liquid fuel or coke (petroleum coke, petcoke) as a representative of solid fuel. Although these fuels have a relatively high energy content, disadvantages are, on the one hand, their high CO2 emissions upon combustion and their relatively high NOx and sulfur exhaust emissions. In particular, these fuels with uncontrollable fluctuations in calorific value mainly exist in relatively undefined combustion regimes. Coke exists, for example, as dust with different particle sizes and rock content, which has to be partly comminuted, mixed with compressed air, and fed to the burner as sticky dust. The input form and thermal value of the fuel present form to the burner or injector are undefined or barely measurable.

注射器特别是理解为喷嘴装置,其构造为直接在炉室前将燃料喷入输入段或炉室,特别是与助燃空气分开。在炉室中才进行助燃空气与燃料的混合。炉室特别是具有上炉和下炉。下炉特别是具有玻璃熔化池等。Injectors are to be understood in particular as nozzle arrangements which are designed to inject fuel into the inlet section or furnace chamber directly upstream of the furnace chamber, in particular separately from the combustion air. The mixing of combustion air and fuel takes place in the furnace chamber. The furnace chamber has in particular an upper furnace and a lower furnace. The lower furnace has, in particular, a glass melting pool and the like.

周期性交替地一方面在第一周期持续时间向炉室输入助燃空气并且另一方面在第二周期持续时间与燃料分离地从炉室排出废气优选在与至少一个燃料注射器对应的左蓄热器和右蓄热器之一中进行,其被构造为用于蓄热式存储来自废气的热量和将热量传输到助燃空气。On the one hand, the combustion air is supplied to the furnace chamber for the first cycle duration and, on the other hand, the exhaust gas is discharged from the furnace chamber separately from the fuel for the second cycle duration, preferably in the left heat accumulator associated with the at least one fuel injector. and one of the right regenerators, which is configured for regenerative storage of heat from the exhaust gases and transfer of heat to the combustion air.

称为左和右蓄热器的蓄热器不局限于位置布置,而只是通常的技术语言需要。该名称也可以另外选择,例如第一和第二蓄热器。蓄热器可以相对于玻璃熔化池按照流动方向或垂直于玻璃流动方向布置。一个蓄热器可以对应多个注射器。蓄热器也可以理解为对应单个注射器的蓄热器部分等。The heat accumulators referred to as left and right heat accumulators are not restricted to a positional arrangement, but are only required by the usual technical language. The designation can also be chosen otherwise, eg first and second heat accumulator. The heat accumulator can be arranged relative to the glass melting tank in the flow direction or perpendicularly to the flow direction of the glass. One accumulator can correspond to multiple injectors. The heat accumulator can also be understood as the heat accumulator part corresponding to a single injector or the like.

特别优选通过测量氧气和/或通过从废气空气剩余(Lambda;亦称“过量空气系数”或“空气剩余”;符号为λ)中确定氧气来确定废气中的剩余氧气。特别是确定剩余氧气和/或助燃空气的含量。The residual oxygen in the exhaust gas is particularly preferably determined by measuring the oxygen and/or by determining the oxygen from the exhaust gas air residual (Lambda; also known as “excess air ratio” or “air residual”; symbol λ). In particular, determine the residual oxygen and/or combustion air content.

本发明的方案可以建立在可使用的上炉温度控制方法中。本发明考虑了,为控制向工业锅炉的燃料能量输入虽然可以将燃料流关于燃料热力值进行匹配,然而本发明还认识到,只有能够相对可靠确定或在可靠的假定范围能够预设热力值才有意义。在优选扩展范围中,因此也特别被证明有利的是,将燃料的特征成分存储为具有参考热力值的工作点,并且成分随着改变的热力值而成比例地一起改变。这可以辅助用于预设一些可靠的假定。在燃料具有不可控的热力值波动的情况下,例如焦炭或其它油性灰尘,已经证明基于燃料成分和其化学性质的热力值的假定是有缺陷的或作为单独措施没有希望。本发明认识到,在该情况下能够将氧气消耗确定为所使用的燃料能量的可靠度量,这尽管一些无法测量值涉及氧气消耗与燃料能量的能量输入之间的关系。The solution of the present invention can be built into the available furnace temperature control method. The present invention contemplates that although it is possible to match the fuel flow with respect to the thermal value of the fuel for controlling the fuel energy input to the industrial boiler, the present invention also recognizes that the thermal value can only be determined relatively reliably or preset within a reliable range of assumptions. Significant. In a preferred extension, it has therefore also proven to be particularly advantageous if the characteristic composition of the fuel is stored as an operating point with a reference thermodynamic value and the composition is changed proportionally to the changing thermodynamic value. This can assist in presetting some solid assumptions. In the case of fuels with uncontrollable fluctuations in the thermal value, such as coke or other oily dust, the assumption of the thermal value based on the composition of the fuel and its chemical properties has proven to be flawed or unpromising as an individual measure. The invention recognizes that in this case oxygen consumption can be determined as a reliable measure of fuel energy used, although some unmeasured values relate to the relationship between oxygen consumption and energy input of fuel energy.

本发明认识到,在燃料具有不可控的热力值波动的情况下,通过改变燃料携带的输入量(燃料流)能够匹配向炉室中的能量输入。这可以在扩展范围内例如通过提高具有作为油性灰尘的焦炭的空气粉尘混合物或通过减少具有作为油性灰尘的焦炭的空气粉尘混合物来实现。同样地,燃料的热力值不再用作调节参量来测量能量输入,而是氧气消耗。还从与输入的助燃空气的比较中和测量的废气中的剩余氧气中来确定氧气消耗。The invention recognizes that in the case of fuels with uncontrollable fluctuations in the thermal value, the energy input into the furnace chamber can be adapted by varying the input quantity (fuel flow) carried by the fuel. To an extended extent, this can be achieved, for example, by increasing the air-dust mixture with coke as oily dust or by reducing the air-dust mixture with coke as oily dust. Likewise, the thermodynamic value of the fuel is no longer used as a regulating variable to measure the energy input, but the oxygen consumption. The oxygen consumption is also determined from the comparison with the incoming combustion air and from the measured residual oxygen in the exhaust gas.

本发明的方案证明在不可控的热力值质量的燃料的情况下,氧气消耗与燃料能量的优选成比例假定的比例是相对可靠的。特别证明在不可控的热力值质量的燃料的情况下,氧气消耗与使用的燃料能量之间的直接比例的假定是相对稳定的。The solution according to the invention proves that in the case of fuels of uncontrollable thermal value quality, the assumed proportionality of the oxygen consumption to the fuel energy is relatively reliable. In particular, the assumption of a direct proportionality between oxygen consumption and fuel energy used proves to be relatively stable in the case of fuels of uncontrollable thermal value quality.

按照本发明方案的方法被证明是相对鲁棒的,与如何确定氧气消耗无关。例如可以从助燃空气的输入和剩余氧气的确定中确定氧气消耗。剩余氧气的确定原则上又可以作为直接氧气测量或优选(特别是因为经常具有较少波动)从废气空气剩余(Lambda值)中确定。The method according to the solution of the invention has proven to be relatively robust, independent of how the oxygen consumption is determined. The oxygen consumption can be determined, for example, from the supply of combustion air and the determination of the residual oxygen. The determination of the residual oxygen can in principle again be performed as a direct oxygen measurement or preferably (in particular because there are often less fluctuations) from the exhaust air residual (Lambda value).

另外,本发明认识到,通过输入燃料量来迅速均衡所有使用的燃料能量实际上能够直接转换为对同样相对迅速的剩余氧气或Lambda值的信号的反应。这特别是能够最大程度上与炉室温度趋势无关,该趋势持续几小时的非常长的时间区间,同时所使用的燃料能量能够被匹配到几分钟的时间区间,即几乎实时。In addition, the present invention recognizes that quickly equalizing all fuel energy used by input fuel quantities can actually translate directly into a response to an equally relatively rapid signal of residual oxygen or Lambda value. This can in particular be largely independent of furnace temperature trends, which last for a very long time period of several hours, while the fuel energy used can be adapted to a time period of several minutes, ie almost in real time.

在从属权利要求中给出了本发明的其它优选扩展,并且详细说明了在所述技术问题范围内实现以上解释的方案以及关于其它优点的优选可能。Further preferred developments of the invention are given in the subclaims and specify preferred possibilities for realizing the solution explained above within the scope of the technical problem and with regard to further advantages.

优选借助匹配压缩空气量和/或燃料量和/或燃料混合来调节用于注射的燃料流。这可以根据设备前提条件或对燃料成分的了解而实现。The fuel flow for injection is preferably regulated by means of an adaptation of the compressed air quantity and/or the fuel quantity and/or the fuel mixture. This can be done based on equipment prerequisites or knowledge of fuel composition.

优选将燃料的特征成分存储为工作点,并且随着变化的热力值成比例地一起变化。这可以被有利地利用,特别是在使用合适范围定义的燃料燃烧值的情况下。优选可以通过燃料能量做最好假定,并且可以用于确定预控制值或其它在过程等式中涉及的参量。在特别优选的扩展范围内,假设氧气消耗大约正比于燃料能量输入被证明是可信和相对可靠的假定。这可以例如用于相对近似的燃料成分,例如燃料成分具有在80%与90%之间的碳含量或在90%与100%之间的碳含量或在80%与100%之间的碳含量或在85%与95%之间的碳含量或其它相对近似的碳含量。在这样的范围n内,可以利用一些具有对应比例系数的可靠假定作为度量来最初估计热力值。原则上在扩展范围内也可以借助对于碳含量的其它标准或附加标准来确定氧气消耗与所使用的燃料能量之间的度量,在此全都仅示例性说明。The characteristic composition of the fuel is preferably stored as an operating point and changes in proportion to the changing thermal value. This can be exploited to advantage, especially if a suitable range of defined fuel burn values is used. Preferably, the best assumptions can be made from the fuel energy and can be used to determine pilot control values or other variables involved in the process equation. In a particularly preferred extension, the assumption that oxygen consumption is approximately proportional to fuel energy input has proven to be a credible and relatively reliable assumption. This may for example be used for relatively similar fuel compositions, for example fuel compositions having a carbon content between 80% and 90% or between 90% and 100% carbon content or between 80% and 100% carbon content Or a carbon content between 85% and 95% or other relatively similar carbon content. Within such a range n, the thermodynamic value can be estimated initially using some reliable assumptions with corresponding proportionality coefficients as measures. In principle, the measure between the oxygen consumption and the fuel energy used can also be determined by means of other or additional criteria for the carbon content, all of which are described here as examples only.

优选设置额定氧气消耗,并且在匹配所使用的燃料能量特别是燃料流的条件下控制实际氧气消耗。该扩展有利地直接利用氧气消耗的重要参量,并且由此直接对于所使用的燃料能量很重要。Preferably a nominal oxygen consumption is set and the actual oxygen consumption is controlled under conditions matching the fuel energy used, in particular the fuel flow. This expansion advantageously directly utilizes the important variable of the oxygen consumption and is thus directly relevant for the fuel energy used.

附加地或替代地,优选设置额定废气空气剩余(SOLL-LAMBDA),并且在匹配所使用的燃料能量特别是燃料流的条件下控制额定废气空气剩余(SOLL-LAMBDA)。该方式优选直接利用在换热器拱顶的Lambda探针的测量信号,并且具有相对小的波动幅度。Additionally or alternatively, a target exhaust air residue (SOLL-LAMBDA) is preferably set and controlled under the condition of adaptation to the fuel energy used, in particular the fuel flow. This method preferably directly utilizes the measurement signal of the Lambda probe on the heat exchanger dome, and has a relatively small fluctuation amplitude.

优选保持助燃空气输入恒定,这在匹配燃料流时导致相对稳定的控制条件。优选在考虑技术需要的空气剩余的情况下借助控制回路恒定控制助燃空气的输入,并且调节燃料流,使得遵守根据预设废气空气剩余(SOLL-LAMBDA)确定的直接在炉室之后的废气中的剩余氧气。It is preferable to keep the combustion air input constant, which results in relatively stable control conditions when matching fuel flow. The feed of combustion air is preferably constantly controlled by means of a control circuit, taking into account the technically required air surplus, and the fuel flow is adjusted so that the specified exhaust gas air surplus (SOLL-LAMBDA) is followed in the exhaust gas directly downstream of the furnace chamber. Oxygen remaining.

原则上也可以接受助燃空气的时间瞬时展开,特别是当其经过比匹配燃料流的时间区间更长的时间区间时。这例如可以自动调节助燃空气的输入,特别是借助控制回路自动控制。In principle, a time-transient spread of the combustion air is also acceptable, in particular if it covers a longer time interval than the time interval of the matching fuel flow. This makes it possible, for example, to automatically regulate the supply of combustion air, in particular automatically by means of a control loop.

在一种特别优选的扩展范围内,提供一种用于控制具有波动热力值的燃料到熔化炉的恒定的燃料能量输入的方法,其中在考虑技术需要的空气剩余的情况下借助控制回路恒定控制氧化剂氧气的输入。特别是在本发明的方案范围内,任何时刻都调节燃料流使得遵守根据希望的空气剩余确定的直接在燃烧室之后的废气中的剩余氧气。In a particularly preferred development, a method is provided for controlling a constant fuel energy input of a fuel with fluctuating thermal values to a melting furnace, wherein the constant control is carried out by means of a control loop taking into account the technically required remaining air The input of oxidant oxygen. In particular within the scope of the concept of the invention, the fuel flow is adjusted at any time such that a residual oxygen in the exhaust gas directly downstream of the combustion chamber is observed, which is determined according to the desired air residual.

被证明是特别有利的是,对于保持输入到炉室的渗入空气相对小或相对稳定被均衡的情况都可使用所述方案,而与加热方向无关,即与从左侧和右侧加热无关。本发明优选扩展假定,在本发明的方案范围内特别有利地对于不受渗入空气造成的错误影响而给出或确定剩余氧气的情况下可以可靠地确定氧气消耗。It has been found to be particularly advantageous that the described concept can be used to keep the infiltration air into the furnace chamber relatively small or relatively constant and equalized, regardless of the heating direction, ie regardless of the heating from the left and from the right. A preferred development of the invention assumes that, within the scope of the concept of the invention, it is particularly advantageous that the oxygen consumption can be reliably determined for the determination or determination of the residual oxygen without erroneous influences caused by the penetration of air.

优选,特别是恒定地,保持炉室中的炉压高于炉压阈值。在另一种特别优选的扩展范围内提供一种方法,其中保持燃烧室中的压力高于最低压力值。Preferably, in particular constantly, the furnace pressure in the furnace chamber is kept above a furnace pressure threshold. In another particularly preferred development, a method is provided in which the pressure in the combustion chamber is maintained above a minimum pressure value.

优选将该最低压力值定义为在燃烧室之后的废气中的剩余氧气值对于左侧火焰和右侧火焰相同时的炉压。The lowest pressure value is preferably defined as the furnace pressure at which the residual oxygen value in the exhaust gas after the combustion chamber is the same for the left and right flames.

附加地或替代地,优选将该最低压力值定义为,通过提高炉压不再明显降低左侧加热与右侧加热之间的氧气剩余值的差。Additionally or alternatively, the minimum pressure value is preferably defined as the difference in the oxygen residual value between the left heating and the right heating which is no longer significantly reduced by increasing the furnace pressure.

一种特别优选的扩展认识到,用于控制到蓄热式加热的工业锅炉的助燃空气输入的方法应当基于不可控的渗入空气损失或不可控的渗入空气进入关于燃烧的特别连续地分析和补偿。这特别是符合玻璃熔化池,目的是受控的近似化学计量的或甚至受控的低化学计量的加热且具有恒定可预设的空气剩余数Lambda的额定值。根据扩展方案渗入空气指示示出了,是否应当或允许通过匹配助燃空气均衡不可控的渗入空气,或者是否应当或能够仅通过提高炉压抑制不可控的渗入空气。A particularly preferred development recognizes that the method for controlling the supply of combustion air to regeneratively heated industrial boilers should be based on a particularly continuous analysis and compensation of uncontrolled infiltration air losses or uncontrollable infiltration air inflows with regard to combustion . This corresponds in particular to glass melting tanks with the aim of controlled near-stoichiometric or even controlled low-stoichiometric heating with a setpoint value for a constant, predeterminable residual air quantity Lambda. According to a development, the air infiltration indicator shows whether uncontrolled infiltration air should be or can be equalized by adjusting the combustion air, or whether uncontrollable infiltration air should or can be suppressed only by increasing the furnace pressure.

在一种特别优选的扩展范围内被证明有利的是,为渗入空气指示使用主动对称控制的一个输出来均衡蓄热器的热不对称,即使用一个输出作为是否允许通过匹配助燃空气均衡不可控的空气或能够仅通过提高炉压抑制不可控的空气的标准。优选将第一调节单元构造为助燃空气输入中的节流装置,其被构造用于控制助燃空气的流量。优选将第二调节单元构造为废气输出中的闸门,例如换向闸,其被构造用于建立相对于炉压的反压力。In a particularly preferred extended range it has proven to be advantageous to equalize the thermal asymmetry of the heat accumulator with an output of the active symmetry control for the indication of the infiltration air, ie to use an output as an indicator of whether or not to allow an uncontrolled equalization by matching the combustion air The standard of air or uncontrollable air can be suppressed only by increasing the furnace pressure. The first regulating unit is preferably designed as a throttle in the combustion air supply, which is designed to control the flow of combustion air. The second regulating unit is preferably designed as a gate in the exhaust gas output, for example a reversing gate, which is designed to build up a counterpressure relative to the furnace pressure.

在用于自动控制到蓄热式工业锅炉(特别是蓄热燃烧的玻璃熔化池)的助燃空气输入的方法的一种特别优选扩展中,通过已知的PID控制器自动控制助燃空气流,根据燃料量、该燃料的化学计量的空气需要与作为目标参量预设的空气剩余数Lambda的乘积减去优选持续确定的来自工业锅炉外部的不可控的渗入空气输入量构成额定值。该控制优选符合SP_Luft=SP_Lambda×LMIN×Brennstoff–XFA。优选持续通过基于优选连续工作的废气分析设备的燃烧计算来确定不可控的渗入空气输入。In a particularly preferred development of the method for automatic control of the combustion air feed to a regenerative industrial boiler, in particular a regenerative fired glass melting tank, the combustion air flow is automatically controlled by a known PID controller according to The fuel quantity, the stoichiometric air requirement of this fuel multiplied by the remaining air quantity Lambda specified as the target variable minus the preferably continuously determined uncontrollable infiltration air input quantity from outside the industrial boiler forms the target value. This control preferably corresponds to SP_Luft=SP_Lambda*L MIN *Brennstoff−XFA. The uncontrollable infiltration air input is preferably determined continuously by means of combustion calculations based on a preferably continuously operating exhaust gas analysis device.

分析设备特别是构造为Lambda探针形式,其优选实施为已知的氧化锆探针。将作为目标参量预设的助燃空气的空气剩余数Lambda(λSOLL)除以燃料量并形成持续修正的空气燃料比具有特别的优点,该空气燃料比被传送到控制回路的λ控制器。为更好地确定空气剩余特征数,特别优选地为多个同时使用的燃料构成空气比,使得它们彼此按照各个燃料的化学计量的空气需求的关系设置。由此可以有利地在燃料含量变化的情况下维持氧气供应不变。例如为避免常规方法的缺点可以首先从例如在蓄热器探头上的连续废气分析结果中,利用测量值O2%和CO%在使用燃烧计算的条件下确定实际空气剩余的过程值,称为作为过程值的空气剩余数Lambda:The analytical device is designed in particular in the form of a lambda probe, which is preferably implemented as a known zirconia probe. It is particularly advantageous to divide the residual air quantity Lambda(λ SOLL ) of the combustion air, which is preset as a target variable, by the fuel quantity and form a continuously corrected air-fuel ratio which is passed to the lambda controller of the control circuit. For better determination of the remaining air characteristic, it is particularly preferred to form the air ratios for a plurality of simultaneously used fuels in such a way that they are arranged relative to one another in relation to the stoichiometric air requirements of the individual fuels. As a result, the oxygen supply can advantageously be maintained constant with varying fuel contents. For example, to avoid the disadvantages of the conventional method, the process value of the actual air residue , called Air remaining Lambda as process value:

在此,燃料的性质和CO2的影响可以根据分离在原料中含有的碳酸盐而包含在常数const.1和const.2中。Here, the properties of the fuel and the influence of CO2 can be included in the constants const.1 and const.2 according to the separation of carbonates contained in the feedstock.

优选在另一个用于温度控制的控制回路中:Preferably in another control loop for temperature control:

-通过作为控制参量的炉室温度,和- by the furnace chamber temperature as a control parameter, and

-用于炉室温度的第一控制器,特别是PID控制器,以及- a first controller for the furnace chamber temperature, in particular a PID controller, and

-通过与第一控制器对应的调节单元调节以燃料流和/或助燃空气流形式的第一可调的调节参量。下级的温度控制以有效方式确保在较长时间区间内发生的炉室温度进展。- A first adjustable control variable in the form of a fuel flow and/or a combustion air flow is set by a control unit assigned to the first controller. The lower-level temperature control ensures in an efficient manner the development of the furnace chamber temperature that takes place over a longer period of time.

附图说明Description of drawings

以下结合附图描述本发明的实施例。这些附图不仅按必要比例示出了实施例,而且以示意性和/或轻微变形的方式示出了用于解释的附图部分。关于对从附图中可直接认知的教导的补充请参考相关的现有技术。在此要考虑可能对实施方式的形状和细节进行相关的多种修改和改变,而不偏离本发明的总体思路。在说明书、附图以及权利要求书中公开的本发明特征既可以单独地也可以按任意组合而对本发明的扩展十分重要。另外,由至少两个在说明书、附图和/或权利要求书中公开的特征组成的全部组合都落在本发明的范围内。本发明的总体思路不限于在以下示出和描述的优选实施方式中的特定形式或细节,也不限于相对于在权利要求书中要求保护内容所限定的内容。对于给出的测量范围,位于所述界限内的值也应当视作界限值被公开,并且能够任意使用和要求保护。Embodiments of the present invention are described below in conjunction with the accompanying drawings. The figures not only show the exemplary embodiment to scale, but also show the part of the figures used for explanation in a schematic and/or slightly distorted manner. Reference is made to the relevant prior art for supplements to the teachings which can be directly discerned from the drawings. It is conceivable here that various modifications and changes may be made with respect to the shape and details of the embodiments without departing from the general idea of the invention. The features of the invention disclosed in the description, the drawing and the claims can be essential to the development of the invention both individually and in any combination. Furthermore, all combinations of at least two of the features disclosed in the description, drawings and/or claims fall within the scope of the invention. The general idea of the invention is not limited to the specific forms or details of the preferred embodiments shown and described below, nor to what is defined with respect to what is claimed in the claims. For the stated measuring ranges, values lying within the stated limits are also to be disclosed as limit values and can be used and claimed arbitrarily.

根据以下描述的优选实施例以及结合附图得到本发明的其它优点、特征和细节,附图中:Further advantages, features and details of the invention are obtained from the preferred embodiments described below and in conjunction with the accompanying drawings, in which:

图1示出了具有按照特别优选实施方式的左和右蓄热器的蓄热式加热工业锅炉的示意图,其中按照本发明的方案设置具有λ控制模块的控制装置;1 shows a schematic view of a regenerative heating industrial boiler with left and right heat accumulators according to a particularly preferred embodiment, wherein a control device with a lambda control module is provided according to the solution of the invention;

图2示出了用于示出所述方法的优选实施方式的流程的流程图;Figure 2 shows a flow chart for illustrating the flow of a preferred embodiment of the method;

图3示出了在玻璃熔化池的炉室的情况下的过程数据曲线示例图,其中为应用图2中的方法而使炉室的炉压从低于最低压力值到高于最低压力值,这使得均衡不同火焰侧的废气中的主动空气比(空气对燃气),即通过相应提高炉压降低在左侧加热与右侧加热之间的氧气值的差。FIG. 3 shows an example diagram of a process data curve in the case of a furnace chamber of a glass melting pool, wherein the furnace pressure of the furnace chamber is varied from below a minimum pressure value to above a minimum pressure value for the application of the method in FIG. 2 , This makes it possible to equalize the active air ratio (air to gas) in the exhaust gases of the different flame sides, ie to reduce the difference in oxygen values between left heating and right heating by correspondingly increasing the furnace pressure.

具体实施方式detailed description

图1以简易图示出了蓄热式加热工业锅炉100,具有炉室10,其上炉室1作为受控对象被控制,其中下炉室2具有未详细示出的玻璃熔化池。在玻璃熔化池中包含的玻璃通过炉室10被加热超过熔化温度,并且被熔化并适当处理以用于制造玻璃瓶等。工业锅炉100在此被加热,通过多个侧面安装的燃料注射器20向上炉1注射在此以燃气形式的燃料。燃料注射器20在此代表左注射器20。另一燃料注射器20′在此代表右注射器20′。出于简化原因,以下对于相同或相似的部件或具有相同或相似功能的部件使用相同的附图标记。例如可以在左侧或右侧分别设置数量为六个的注射器20、20′。在图1中示出的燃烧周期通过燃料注射器20向上炉1注射几乎没有助燃空气的燃气。在燃料注射器20上方通过左侧开口30向上炉1输入预热过的助燃空气VB。来自开口30的助燃空气在上炉1中与从燃料注射器20注射的燃气混合,并且用于形成下炉覆盖的火焰40,其在此象征性示出。图1的图像示出通过左蓄热器50和左注射器20在蓄热式燃烧状态下的工业锅炉100。这些和开口30被构造为,通过注射器20提供的燃气按照充足的近似化学计量或低化学计量与左蓄热器的助燃空气VB在上炉1混合。在图1中示出的上炉1的左侧燃烧的运行状态在通过左侧注射器20注射燃气并通过左蓄热器50输入助燃空气VB的情况下持续例如从20至40分钟的第一周期持续时间。在第一周期持续时间期间助燃空气VB与燃气20分开地被输向上炉1输入炉室10。在第一周期持续时间期间,废气AG从上炉1中经过右侧开口30′输入右侧蓄热器50′并加热。FIG. 1 shows a simplified diagram of a regenerative heating industrial boiler 100 with a furnace chamber 10 , the upper furnace chamber 1 being controlled as the controlled object, wherein the lower furnace chamber 2 has a glass melting tank (not shown in detail). The glass contained in the glass melting bath is heated by the furnace chamber 10 above the melting temperature, and is melted and properly processed for the manufacture of glass bottles and the like. The industrial boiler 100 is heated here, the upper furnace 1 is injected with fuel here in the form of gas via a plurality of side-mounted fuel injectors 20 . The fuel injector 20 here represents the left injector 20 . The other fuel injector 20' represents here the right injector 20'. For reasons of simplification, the same reference numbers are used below for identical or similar components or components with the same or similar function. For example, a number of six syringes 20 , 20 ′ can be arranged on the left or right, respectively. The combustion cycle shown in FIG. 1 injects gas with almost no combustion air into the upper furnace 1 via the fuel injector 20 . Above the fuel injector 20 , preheated combustion air VB is supplied to the upper furnace 1 through the left opening 30 . The combustion air from the opening 30 is mixed with the gas injected from the fuel injector 20 in the upper furnace 1 and used to form the lower furnace covering flame 40 , which is shown symbolically here. The image of FIG. 1 shows the industrial boiler 100 in a regenerative combustion state through the left regenerator 50 and the left injector 20 . These and the openings 30 are configured so that the gas supplied through the injector 20 is mixed with the combustion air VB of the left regenerator in the upper furnace 1 in sufficient near-stoichiometric or low-stoichiometric quantities. The left-hand combustion operating state of the upper furnace 1 shown in FIG. 1 lasts for a first period, for example, from 20 to 40 minutes with gas injection via the left injector 20 and combustion air VB via the left regenerator 50 duration. During the duration of the first cycle, the combustion air VB is supplied to the upper furnace 1 into the furnace chamber 10 separately from the gas 20 . During the duration of the first cycle, the exhaust gas AG is fed from the upper furnace 1 via the right opening 30 ′ into the right heat accumulator 50 ′ and heated.

在第二运行状态下,对于类似时间长度的第二周期持续时间逆转上炉1的燃烧。为此,通过右蓄热器50′向上炉1输入助燃空气VB同时输入来自右注射器20′的燃气,其中助燃空气VB于是吸收由废气AG在第一周期持续时间中在蓄热器50′中淀积的热量。In the second operating state, the combustion of the upper furnace 1 is reversed for a second cycle duration of similar length. For this purpose, the combustion air VB is supplied to the upper furnace 1 via the right heat accumulator 50' and at the same time the gas from the right injector 20' is supplied, wherein the combustion air VB is then absorbed by the exhaust gas AG in the heat accumulator 50' for the duration of the first cycle. heat of deposition.

原则上通过工业锅炉100的控制装置1000的温度控制模块400控制燃料流和/或助燃空气流。为此,原则上可以在温度控制模块400中使用PID控制器,按照其在提高燃料流和/或助燃空气流的情况下提高炉室温度或者在降低燃料流和/或助燃空气流的情况下降低炉室温度。通过合适的温度探针52、52′、53向温度控制模块400传送蓄热器探头51或51′或者上炉室1的温度值,该温度探针在此无论如何都部分地与用于测量燃料空气比的合适的Lambda探针结合。In principle, the fuel flow and/or the combustion air flow is controlled via the temperature control module 400 of the control device 1000 of the industrial boiler 100 . For this, in principle a PID controller can be used in the temperature control module 400 according to which the temperature of the oven chamber is increased with an increased fuel flow and/or combustion air flow or with a reduced fuel flow and/or combustion air flow. Reduce oven temperature. The temperature values of the regenerator probe 51 or 51 ′ or the upper furnace chamber 1 are transmitted to the temperature control module 400 via suitable temperature probes 52 , 52 ′, 53 , which are in any case partly related to the measurement Proper Lambda Probe Binding for Fuel to Air Ratio.

控制装置1000还具有对称控制模块300,其在此被构造为,影响第一与第二蓄热器50、50′之间的热传递。在此这通过以时间段±Δt形式的热传递参量进行,以此为第一与第二蓄热器50、50′中较冷的一个延长第二周期持续时间t和/或为第一与第二蓄热器50、50′中较热的一个缩短第二周期持续时间t,又或者为第一与第二蓄热器50、50′中较冷的一个缩短第一周期持续时间t和/或为第一与第二蓄热器50、50′中较热的一个延长第一周期持续时间t。以计时器形式的合适的调节单元在此与对称控制模块300耦合,并且能够根据对称控制模块300的指示缩短或延长第一和第二周期持续时间t,对称控制模块在此可以在左蓄热器50或右蓄热器50′中将周期持续时间推延时间段±Δt。The control device 1000 also has a symmetrical control module 300 which is designed here to influence the heat transfer between the first and the second heat accumulator 50 , 50 ′. This is done here by means of a heat transfer variable in the form of a time period ±Δt, whereby the second cycle duration t is extended for the cooler of the first and second heat accumulators 50, 50' and/or for the first and second heat accumulators 50, 50' The second cycle duration t is shortened for the hotter of the second heat accumulator 50, 50', or the first cycle duration t and t are shortened for the cooler of the first and second heat accumulator 50, 50'. / Or the first cycle duration t is extended for the warmer of the first and second heat accumulators 50 , 50 ′. A suitable regulating unit in the form of a timer is here coupled to the symmetry control module 300 and is able to shorten or lengthen the first and second period duration t according to the indications of the symmetry control module 300, which can here store heat on the left The duration of the cycle is extended by the time period ±Δt in the storage device 50 or the right heat accumulator 50'.

另外,在此对于自动控制具有蓄热式燃烧玻璃熔化池的蓄热式工业锅炉100的助燃空气输入,通过已知的λ控制模块200的PID控制器自动控制助燃空气流。根据燃料量、该燃料的化学计量的空气需要与作为目标参量预设的空气剩余数λSOLL的乘积减去持续确定的来自工业锅炉外部的不可控的空气输入量构成PID控制器的额定值。以下持续通过基于连续工作的废气分析设备的燃烧计算来为本发明的方案确定不可控的空气输入,该废气分析设备在这里结合温度探针52、52′、53由已知的氧化锆探针构成。在工作温度介于700到1500℃之间时,锆探针的寿命为大约3年,在最佳情况下直到8年。即使有时在极端缩短寿命的条件下或由于重金属氧化物的废气污染下也能够达到好的寿命。为此起决定性的除了鲁棒的、适于工业的实施之外还有定期服务。为此使氧化锆探针的测量信号足够稳定并可重复,以用作自动控制的基础。In addition, for the automatic control of the combustion air input of the regenerative industrial boiler 100 with the regenerative combustion glass melting tank, the combustion air flow is automatically controlled by the PID controller of the known lambda control module 200 . Depending on the fuel quantity, the product of its stoichiometric air requirement and the remaining air quantity λ SOLL specified as a target variable minus the continuously determined uncontrollable air input quantity from outside the industrial boiler forms the setpoint value of the PID controller. The determination of the uncontrollable air input for the solution according to the invention is carried out continuously by means of combustion calculations based on a continuously operating exhaust gas analysis device, here combined with temperature probes 52 , 52 ′, 53 from known zirconia probes. constitute. At operating temperatures between 700 and 1500°C, the zirconium probe has a lifetime of about 3 years, up to 8 years in the best case. Good life is sometimes achieved even under extremely life-shortening conditions or exhaust gas pollution due to heavy metal oxides. Decisive for this is a regular service in addition to a robust, industrially suitable implementation. For this purpose the measuring signal of the zirconia probe is sufficiently stable and reproducible to be used as the basis for an automatic control.

以上描述的借助λ控制模块200的控制将在以下称为“Lambda控制”。原则上将空气剩余数λ定义为真实可用空气(即可控的空气量加上渗入空气)除以当前燃料量的化学计量最低空气需求的比。The control by means of the lambda control module 200 described above will be referred to as "Lambda control" hereinafter. In principle, the remaining air quantity λ is defined as the ratio of the actually available air (ie the controllable air quantity plus the infiltrated air) divided by the stoichiometric minimum air requirement of the current fuel quantity.

即使对于燃料混合情况例如燃气和油,即便在低化学计量范围λ<1,也根据氧化锆探针的测量结果(mV)直接确定当前过程值λ。在此,从零到200mV的单元电压是对于从20.94%降至0%的降低的氧含量的度量,另外单元电压从200mV提高至大约800mV相反在继续减少的范围内是CO含量增加的度量。Even for fuel mixtures such as gas and oil, the current process value λ is determined directly from the measurement (mV) of the zirconia probe, even in the low stoichiometric range λ<1. Here, the cell voltage from zero to 200 mV is a measure for a decreasing oxygen content from 20.94% down to 0%, while increasing the cell voltage from 200 mV to about 800 mV is a measure for an increasing CO content in the conversely continuing decreasing range.

对于根据氧化锆探针的测量结果确定过程值λ,原则上有利的前提是相对好地了解燃料化学成分。然而,仅在奢侈的特殊情况才在线具有气相色谱仪。对于波动的热力值可以将燃料的特征成分存储为“工作点”,并且随热力值改变而成比例变化。A relatively good knowledge of the chemical composition of the fuel is an advantageous prerequisite in principle for determining the process value λ from the measurement results of the zirconia probe. However, gas chromatographs are only available online in special cases of luxury. For fluctuating heating values, the characteristic composition of the fuel can be stored as an "operating point" and proportionally varied as the heating value changes.

在热力值的不可控波动大时,并且当由此导致燃料量的变化不可控时,导致由质量决定的温度和/或能量效率具有明显更大的波动。按照以上实施方式的方案,可以在遵守第一条件下解决该技术问题,即通过为不稳定和不能在线测量的燃料成分使用对于燃烧需要的氧气作为对于所使用的燃料能量的度量,并且随时调节燃料流,使得按照要求控制可预设的且与能量需求等价的氧气量。为此,在恒定输入氧化剂氧气的情况下随时调节燃料流,使得在燃烧室之后的废气中保持预设的氧气剩余值。In the case of large uncontrollable fluctuations of the thermodynamic value, and if this results in an uncontrollable change of the fuel quantity, significantly greater fluctuations of the mass-dependent temperature and/or energy efficiency result. According to the solution of the above embodiment, this technical problem can be solved under the first condition, that is, by using the oxygen required for combustion as a measure for the energy of the fuel used for the fuel composition which is unstable and cannot be measured online, and adjusting at any time Fuel flow such that a pre-settable amount of oxygen equivalent to energy demand is controlled on demand. For this purpose, the fuel flow is regulated at any time with a constant feed of oxidant oxygen, so that a predetermined residual value of oxygen is maintained in the exhaust gas downstream of the combustion chamber.

发现在这种不可控的变化的燃料成分的情况下,燃料的氧气需求然而很好地与其热力值成比例地上升或下降,从而可以将燃料的氧气需求和热力值的商对于实际的控制技术应用以常数处理:换言之,每能量单位的氧气需求对于这种情况适宜以常数处理。It was found that in the case of such an uncontrollably varying fuel composition, the oxygen demand of the fuel however rises and falls well in proportion to its thermal value, so that the quotient of the fuel's oxygen demand and thermal value can be compared to a practical control technique Applying a constant treatment: In other words, the oxygen demand per energy unit is suitable for this case to be treated as a constant.

基于此,可以将燃烧室输出端的可测量的剩余氧气用作控制参量,以便当首先满足足够精确并可重复地测量和控制燃气输入或氧气输入的条件时使到熔化炉的能量输入保持恒定,后者通常符合可实现的要求。Based on this, the measurable residual oxygen at the output of the combustion chamber can be used as a control variable in order to keep the energy input to the melting furnace constant when the conditions for a sufficiently precise and reproducible measurement and control of the gas input or the oxygen input are first met, The latter usually meet achievable requirements.

作为第二条件,根据本实施方式的方案应当将燃烧室内的炉压调节到高,使得通过向炉室内的渗入空气而可靠地抑制不可控的空气输入。于是,当炉压继续升高不再降低不可控的空气进入时,炉压足够高。As a second condition, the solution according to the present embodiment should set the furnace pressure in the combustion chamber so high that an uncontrolled air supply is reliably suppressed by the infiltration of air into the furnace chamber. Thus, the furnace pressure is high enough when the furnace pressure continues to rise to no longer reduce the uncontrolled air ingress.

发现过低的炉压典型地伴随在左侧燃烧与右侧燃烧之间的剩余氧气的差,并且提高炉压显著降低该差。于是,当左侧燃烧与右侧燃烧之间的剩余氧气的差被完全消除,或者通过继续提高炉压不再能够降低该差时,则精确达到炉压的稳定性界限。It was found that too low a furnace pressure is typically accompanied by a difference in residual oxygen between left and right firings, and increasing the furnace pressure significantly reduces this difference. The stability limit of the furnace pressure is then precisely reached when the difference in residual oxygen between the left-hand and right-hand combustion is completely eliminated, or the difference can no longer be reduced by further increasing the furnace pressure.

如果通过继续提高炉压不再能够降低左侧燃烧与右侧燃烧之间的剩余氧气的差时,则显然是通过蓄热器底部区域的空气进入或空气损失所造成,并且能够在几小时至几天的时间跨度中假设为恒定。这种“稳定”,即通过改变炉压不可改变的不可控的空气进入(渗入空气)的量,能够根据运行数据的长期平均值,例如多天来确定渗入空气。If by continuing to increase the furnace pressure it is no longer possible to reduce the difference in residual oxygen between the left and right combustions, this is obviously caused by air ingress or air loss through the bottom area of the regenerator and can occur within a few hours to The time span of days is assumed to be constant. This "stabilization", ie the amount of uncontrollable air ingress (infiltration air) which is not variable by varying the furnace pressure, enables the determination of infiltration air on the basis of long-term averages of operating data, for example over several days.

总之,基于为波动的热力值存储的燃料特征成分作为“工作点”并且该燃料成分与变化热力值成比例的一起变化和/或对于特别不稳定的和不能在线测量的燃料成分所使用的燃烧所需的氧气作为使用的燃料能量的度量的方案,其中在以上描述的途径中,随时调节燃料流,使得按要求控制可预设的并与能量需求等价的氧气量,燃烧计算(为燃气也同样为燃油)提供了无尺寸的燃料特征值,并且以下将真实空气量、废气量、废气组分和(在此额外感兴趣的)渗入空气XF作为在探针确定的空气与可控的空气流之间的差。In general, based on a fuel characteristic composition stored for a fluctuating thermal value as the "operating point" and which varies in proportion to the changing thermal value and/or for fuel compositions which are particularly unstable and cannot be measured online the combustion used Scheme of required oxygen as a measure of fuel energy used, where in the approach described above, the fuel flow is adjusted at any time such that a pre-settable amount of oxygen is controlled on demand and is equivalent to the energy demand, combustion calculations (for gas Also for fuel oils) dimensionless fuel characteristic values are provided, and the real air volume, exhaust gas volume, exhaust gas composition and (here of additional interest) infiltrated air XF are given below as the air determined at the probe with the controllable difference in air flow.

与测量值O2%不同的,在整个技术兴趣范围1.5>λ>0.96中提供所测量的过程值λ,并且其与剩余的或缺少的燃气直接成线性。这实现有效的控制,其能够针对性地确定缺少的或剩余的空气,而无需操心受控对象的时间特性。额定值λSOLL与过程值λIST相对设置,该额定值可非线性换算成希望的O2%值,反之亦然。In contrast to the measured value O 2 %, the measured process value λ is provided in the entire range of technical interest 1.5>λ>0.96 and is directly linear to the remaining or missing gas. This enables an efficient control which can determine the missing or remaining air in a targeted manner without having to worry about the temporal behavior of the controlled object. Setpoint value λ SOLL is set relative to process value λ IST , which can be non-linearly converted into a desired O 2 % value and vice versa.

原则上,在本实施方式中Lambda控制表示:In principle, in this embodiment, the Lambda control means:

-当前确定渗入空气并使其可见-Currently determined to infiltrate air and make it visible

-抑制或减少渗入空气- Inhibit or reduce air infiltration

-均衡不可避免的渗入空气。- Balance the inevitable infiltration of air.

哪个是最佳值,取决于燃烧室的性质和对熔化产物的要求,在大多数情况下Lambda值在λ=1.04…1.05之间是良好值,相当于在0.8与1.0%之间的O2%值。Which is the best value depends on the nature of the combustion chamber and the requirements on the melted product, in most cases a Lambda value between λ = 1.04...1.05 is a good value, corresponding to an O2 between 0.8 and 1.0% %value.

具体地,为了避免常规方法的缺点,本发明的方案以下首先根据在蓄热器探头上对测量值O2%和CO%连续的废气分析结果在使用燃烧计算的条件下确定实际空气剩余的过程值,按照将空气剩余值λ作为过程值(实际值)表述为:Specifically, in order to avoid the disadvantages of conventional methods, the solution of the present invention follows firstly the process of determining the actual air surplus under the condition of using combustion calculations based on the continuous exhaust gas analysis results of the measured values O2 % and CO% on the regenerator probe value, according to the air residual value λ as the process value (actual value) is expressed as:

其中,燃料的性质和CO2的影响根据分离在原料中含有的碳酸盐而包含在恒量const.1和const.2中。Among them, the nature of the fuel and the influence of CO2 are included in the constants const.1 and const.2 according to the separation of the carbonates contained in the feedstock.

不同于剩余氧气O2%,这样获得的过程值PV_Lambda同样也在低化学计量范围中,即Unlike the residual oxygen O 2 %, the process value PV_Lambda obtained in this way is also in the low stoichiometric range, i.e.

在PV_Lambda<1时,适用于评估和控制燃烧关系并且关于整个技术兴趣范围与空气量成线性关系。由于该线性实现明显更好的并更针对性的控制作为面向剩余氧气值O2%的控制。At PV_Lambda<1, the combustion relationship is suitable for evaluation and control and is linear with the air volume over the entire technical range of interest. Due to this linearity a significantly better and more targeted control is achieved as a control towards the residual oxygen value O 2 %.

以此可以将不可控的空气损失和不可控的空气进入的和作为控制的干扰参量而明确确定为:The sum of the uncontrolled air loss and the uncontrolled air intake can thus be clearly determined as a control disturbance variable as:

XF=PV_Lambda×LMIN×燃料流-PV_助燃空气XF=PV_Lambda×LMIN×fuel flow-PV_combustion air

其中受控助燃空气流的过程值PV_助燃空气和燃料的化学计量的最低空气LMIN,仅取决于燃料的化学成分。The process value PV_combustion air of the controlled combustion air flow and the stoichiometric minimum air LMIN of the fuel depend only on the chemical composition of the fuel.

被称为渗入空气的参量XF包含对助燃空气平衡的所有干扰和外部影响的总和。干扰参量渗入空气XF在此作为过程参量被连续确定。这于是可以通过锅炉的高的炉压和密封最佳地被抑制,并且可以分析剩下的不可避免的部分的来源,以便确定可靠的控制界限。The variable XF called infiltration air contains the sum of all disturbances and external influences on the combustion air balance. The disturbance variable penetration air XF is continuously determined here as a process variable. This can then be optimally suppressed by the high furnace pressure and the sealing of the boiler, and the origin of the remaining unavoidable fractions can be analyzed in order to determine reliable control limits.

首先继续参考图1,通过评估λ信号的短期趋势和长期趋势和对锅炉和蓄热器中的渗入空气的热踪迹,对于技术控制特性可以对渗入空气源进行在线分析。渗入空气源可能是:Continuing first with reference to Figure 1, infiltration air sources can be analyzed online for technical control characteristics by evaluating the short-term and long-term trends of the lambda signal and thermal traces of the infiltration air in boilers and regenerators. Sources of infiltration air may be:

(A)测量燃气流或燃料量的不精确性在计算上产生燃气平衡的偏差,其同样如同真实的渗入空气,对两个火焰侧产生同样效果,并且在比较具有明显不同的燃料输入的设备的不同工作点时可见。(A) The inaccuracies in measuring the gas flow or the amount of fuel produce computationally a deviation in the gas balance which, like real infiltration air, has the same effect on both flame sides, and when comparing devices with significantly different fuel inputs Visible at different operating points.

(B)“漂散的渗入空气”,例如经过几周而越来越脏并越来越低的燃气量测量显示产生如渗入空气的效果,并且也能够正确地自动补偿。(B) "Drifting infiltration air", eg dirtier and lower gas volume measurements over several weeks show effects like infiltration air and can also be corrected automatically.

助燃空气量测量的系统偏差(A)和(B)对干扰参量XF的影响自然对于两个火焰侧相同,并且通过比较两个或多个具有不同燃料输入的运行状态而确定。助燃空气量测量的这种系统偏差可以通过修正消除,并且可以通过匹配助燃空气来补偿直至消除。The influence of the systematic deviations (A) and (B) of the combustion air mass measurement on the disturbance variable XF is naturally the same for both flame sides and is determined by comparing two or more operating states with different fuel inputs. Such systematic deviations in the measurement of the combustion air quantity can be corrected and compensated for until eliminated by adaptation of the combustion air.

(C)空气损失,即由于换向闸不密封而造成的部分燃气的短路流直接在废气流中通过负的渗入空气值加上Lambda值关于燃烧周期持续时间的下降趋势来标记,典型地也出现侧面不同地或偶尔地变更过程,但不是每个都是。(C) Air loss, i.e. the short-circuit flow of part of the gas due to a leaky reversing gate, is marked directly in the exhaust flow by a negative infiltration air value plus a decreasing trend of the Lambda value with respect to the duration of the combustion cycle, typically also Occurrences of varying or sporadically changing processes, but not all.

发现由于不密封的换向闸造成的空气损失(C)可以通过过程参量氧气或渗入空气的下降趋势而识别。空气损失可以通过密封换向闸消除,并且可以通过匹配助燃空气无限制地补偿直至密封。It was found that the loss of air (C) due to a leaky reversing gate can be identified by the downward trend of the process parameter oxygen or air infiltration. Air loss can be eliminated by sealing the reversing gate and can be compensated indefinitely by matching the combustion air up to the seal.

(D)进入到蓄热器的渗入空气典型是侧面不同的,并且出现在室底部区域,那里占主导地位的是最强大约-20Pa的低压,即这里出现的渗入空气在蓄热器中如同常规测量的燃气那样被一起加热或冷却。(D) The infiltration air into the accumulator is typically laterally different and occurs in the bottom region of the chamber where the strongest low pressure of about -20 Pa prevails, i.e. the infiltration air occurring here appears in the accumulator as The gas is heated or cooled together as conventionally measured.

通过改变助燃空气量补偿不可控的空气不造成左右蓄热器之间对称性的干扰,而是相反改善蓄热器的热对称性,由此可以识别不可控的空气进入到蓄热器底部(D)。其中通过密封蓄热器不能避免的不可避免部分可以通过匹配助燃空气无限制地补偿。Compensating the uncontrollable air by changing the amount of combustion air does not cause symmetry interference between the left and right regenerators, but instead improves the thermal symmetry of the regenerator, so that it can be identified that the uncontrollable air enters the bottom of the regenerator ( D). The unavoidable part, which cannot be avoided by sealing the heat accumulator, can be compensated indefinitely by matching the combustion air.

(E)渗入空气进入到炉室可能是火焰侧不同的,由于在锅炉中产生影响的压力场。原则上这也可以是火焰侧相同的;在火焰侧不同的渗入空气进入到上炉的情况下,这导致在空气补偿的情况下热不对称性继续增加。无关于火焰侧不同或火焰侧相同的渗入空气进入,渗入空气补偿都导致平均上升的蓄热器温度:在蓄热器中不参与加热的冷空气从炉室吸收热量,并且作为热废气出现在对置的蓄热器中,其通过蓄热器温度上升而被标记。(E) The infiltration of air into the furnace chamber may be different on the flame side due to the influence of the pressure field in the boiler. In principle, this can also be the same on the flame side; with a different infiltration air into the upper furnace on the flame side, this leads to a further increase in thermal asymmetry with air compensation. Irrespective of the infiltration of different or identical flame sides, infiltration air compensation leads to an average rise in the regenerator temperature: the cold air that does not take part in heating in the regenerator absorbs heat from the furnace chamber and emerges as hot exhaust air in the In the opposite heat accumulator, it is marked by the temperature rise of the heat accumulator.

(F)这些空气越少地参与燃烧,则负面效果越明显。(F) The less this air participates in combustion, the more pronounced the negative effect will be.

在炉室进入不可控空气(E)和(F)相反造成对左右蓄热器之间的蓄热器温度平衡性的典型干扰,尝试通过匹配助燃空气量来补偿在炉室中的这些不可控空气XF造成蓄热器的热不对称性变大,并造成蓄热器温度提高。不可控空气进入到炉室可以根据在蓄热器中的热踪迹来识别,并且不允许或者仅在狭小界限内通过匹配助燃空气进行补偿,其仅能够通过密封炉室和通过提高炉压来降低。The entry of uncontrollable air (E) and (F) in the furnace chamber conversely causes a typical disturbance of the regenerator temperature balance between the left and right regenerators, try to compensate for these uncontrollables in the furnace chamber by matching the combustion air volume The air XF causes the thermal asymmetry of the regenerator to become larger and causes the temperature of the regenerator to increase. The entry of uncontrolled air into the furnace chamber can be detected on the basis of heat traces in the regenerator and is not allowed or compensated only within narrow limits by matching the combustion air, which can only be reduced by sealing the furnace chamber and increasing the furnace pressure .

总之,对于在蓄热器之前产生影响的所有渗入空气形式(A)到(D),通常可以优选识别原因并消除。对于不可避免的所有渗入空气,通过匹配燃气量的自动补偿是技术上适当的反应。然而,发现低于炉压最低值本身意味着降低助燃空气量和提高不可控空气XF的量。只要所确定的不可控空气量不会受助燃空气量的变化而产生明显影响,则炉压对于稳定控制足够高。低于该稳定界限,则不可能可靠地通过匹配助燃空气量达到额定值SP_Lambda,而是需要相应地提高炉压。In conclusion, for all forms of infiltration air (A) to (D) affecting before the heat accumulator, the cause can usually preferably be identified and eliminated. Automatic compensation by matching the gas volume is the technically appropriate response to all unavoidable infiltration of air. However, it was found that being lower than the minimum furnace pressure itself means reducing the amount of combustion air and increasing the amount of uncontrolled air XF. As long as the determined uncontrollable air volume is not significantly affected by changes in the combustion air volume, the furnace pressure is sufficiently high for stable control. Below this stability limit, it is not possible to reliably reach the target value SP_Lambda by adapting the combustion air volume, but the furnace pressure must be increased accordingly.

进入到炉室中的渗入空气(情况(E)和(F))不仅是造成由于渗入空气的最大可能的能量损失,其干扰左/右蓄热器的热平衡。然而,尝试通过匹配燃气来补偿这些渗入空气导致蓄热器温度的提高和热不均衡性的加剧。技术上合适的答案是,不再进行燃气匹配,而是密封炉室并提高炉压,以便阻止或减少渗入空气进入。Infiltration air into the furnace chamber (cases (E) and (F)) not only causes the largest possible energy loss due to infiltration air, it disturbs the heat balance of the left/right regenerators. However, attempting to compensate for this air infiltration by matching the gas results in increased regenerator temperature and increased thermal imbalance. The technically appropriate answer is no more gas matching, but sealing the furnace chamber and increasing the furnace pressure so that infiltration air is prevented or reduced.

从以上考虑明显看出按照现有技术的简单O2%测量是不足够的:只有评估预定燃烧的氧气平衡和精确确定渗入空气量,加上评价该渗入空气在蓄热器中的热踪迹,才能实现在线的原因分析和选择技术上合适的控制策略。From the above considerations it is evident that a simple O2 % measurement according to the prior art is not sufficient: only the evaluation of the oxygen balance for the intended combustion and the precise determination of the amount of infiltrated air, together with the evaluation of the thermal trace of this infiltrated air in the regenerator, Only in this way can online cause analysis and selection of technically appropriate control strategies be realized.

根据本发明,只有在以下情况下,才允许按照本发明的方案通过匹配助燃空气量来补偿不可控空气XF:According to the invention, compensation of the uncontrollable air XF by adapting the combustion air quantity according to the invention is only permitted in the following cases:

a)不可控空气XF直接进入到炉室,这可以通过对蓄热器温度平衡性的干扰和通过蓄热器的温度提高而察觉。a) Direct entry of uncontrolled air XF into the furnace chamber, which can be detected by a disturbance of the temperature balance of the regenerator and an increase in temperature through the regenerator.

b)不可控空气XF与助燃空气量无关,并且特别是与助燃空气量不成反比关系。b) Uncontrollable air XF is independent of the amount of combustion air, and in particular not inversely proportional to the amount of combustion air.

在低于这样定义的稳定标准下,仅能够通过提高炉压来减少不可控空气XF。Below the stability criteria thus defined, uncontrolled air XF can only be reduced by increasing the furnace pressure.

在高于这样定义的稳定标准下,能够按宽的界限通过自动匹配助燃空气量来补偿不可控空气,以便维持预设的空气剩余额定值SP_Lambda。Above a stability criterion defined in this way, the uncontrollable air can be compensated within wide limits by automatic adaptation of the combustion air quantity in order to maintain the predetermined residual air value SP_Lambda.

计算例:Calculation example:

向熔化炉100输入要熔化的熔化物,并且为保持所需的温度E=12MW连续输入燃料能量。燃料(例如焦炭)的平均氧气需求假设为OMINE=0.20Nm3/kWh(单位立方米每kWh燃料能量)。从长期观察中已知,对于所测量的燃气连续出现XF=500Nm3/h的不可控渗入空气。根据系统测试还已知,当炉室10中的炉压P高于7Pa时继续提高炉压不会再造成在废气中的剩余氧气值的明显变化,即,规定炉压阈值为7Pa。确保完全燃烧要求空气剩余为10%,即空气剩余数为Lambda=1.10。The melt to be melted is fed into the melting furnace 100 and fuel energy is continuously fed to maintain the required temperature E=12 MW. The average oxygen demand of a fuel (eg coke) is assumed to be OMINE = 0.20 Nm3/kWh (fuel energy per cubic meter per kWh). It is known from long-term observations that an uncontrolled infiltration of air with XF=500 Nm3/h occurs continuously for the measured gases. According to system tests, it is also known that when the furnace pressure P in the furnace chamber 10 is higher than 7Pa, continuing to increase the furnace pressure will not cause significant changes in the residual oxygen value in the exhaust gas, that is, the specified furnace pressure threshold is 7Pa. Ensuring complete combustion requires an air surplus of 10%, that is, the air surplus number is Lambda=1.10.

在此,在假设完全燃烧下,当前的空气剩余数Lambda和当前的氧气剩余值O2%通过以下函数关系相关联:Here, under the assumption of complete combustion, the current remaining air value Lambda and the current oxygen remaining value O2% are related by the following functional relationship:

Lambda=1+1.13×O2%/(20.94%-O2%)Lambda=1+1.13×O2%/(20.94%-O2%)

其中,从按照氧化锆-氧气探针52、52′的测量值的平均燃料分析中确定常数1.13。Here, the constant 1.13 was determined from an average fuel analysis according to the measured values of the zirconia-oxygen probes 52 , 52 ′.

向熔化炉输入受控的空气流(图2 L-ZUFIST):Enter a controlled air flow into the melting furnace (Fig. 2 L-ZUF IST ):

额定值_空气(图2 L-ZUFSOLL)=SOLL_Lambda×E×OMINE/0.2094–XFRated value_air (Figure 2 L-ZUF SOLL ) = SOLL_Lambda × E × OMINE/0.2094 – XF

=1.10×12MW×1000kW/MW×0.20Nm3/kWh/0.2094–500Nm3/h=1.10×12MW×1000kW/MW×0.20Nm3/kWh/0.2094–500Nm3/h

=12.107Nm3/h受控燃气流=12.107Nm3/h controlled gas flow

于是,总是调节燃料流(图2中BS),使得根据在燃烧室的输出端的氧气测量的信号评估(即借助氧化锆-氧气探针52、52′)保持过程值Lambda=1.10(图2中的λ-AGIST)。其对应的废气AG中的氧气测量值(图2中的O2-AGIST)为:Then, the fuel flow (BS in FIG. 2 ) is always adjusted so that the signal evaluation from the oxygen measurement at the output of the combustion chamber (ie by means of the zirconia-oxygen probes 52, 52') maintains the process value Lambda=1.10 (FIG. 2 λ-AG IST in ). The corresponding measured value of oxygen in the exhaust gas AG (O 2 -AG IST in Fig. 2 ) is:

O2%=20.94%×(Soll_Lambda-1)/(Soll_Lambda–1+1.13)O2%=20.94%×(Soll_Lambda-1)/(Soll_Lambda-1+1.13)

=1.70%= 1.70%

如果所测量的氧气剩余值被调节为小于1.70%,也就是按照图2的氧气消耗ΔO2-VerbrIST太高,则在假定较低的氧气剩余值是当前高能燃料的较高的氧气消耗ΔO2-VerbrIST的结果的情况下,相应地减少燃料流。If the measured oxygen remaining value is adjusted to be less than 1.70%, that is, the oxygen consumption ΔO2-Verbr IST according to Fig. 2 is too high, then it is assumed that the lower oxygen remaining value is the higher oxygen consumption ΔO2- In case of the result of Verbr IST , the fuel flow is reduced accordingly.

如果所测量的氧气剩余值被调节为大于1.70%,也就是按照图2的氧气消耗ΔO2-VerbrIST太低,则在假定较高的氧气剩余值是当前低能燃料的较低的氧气消耗ΔO2-VerbrIST的结果的情况下,相应地增加燃料流。If the measured oxygen remaining value is adjusted to be greater than 1.70%, that is, the oxygen consumption ΔO2-Verbr IST according to Figure 2 is too low, then it is assumed that the higher oxygen remaining value is the lower oxygen consumption ΔO2- In case of the result of Verbr IST , increase the fuel flow accordingly.

图2示出了用于受控运行具有按照图1的炉室10的蓄热式加热的工业锅炉100的方法的优选实施方式的流程图,其中控制具有波动热力值的燃料BS到炉室10的相对恒定的燃料能量输入;在此能够在控制回路中以几分钟的相对短的周期执行所述方法2000,也就是在持续时间明显低于燃烧周期的时间周期,后者的燃烧周期的时段处于几十分钟,例如图3示出的20分钟。FIG. 2 shows a flow chart of a preferred embodiment of a method for the controlled operation of an industrial boiler 100 with regenerative heating of the furnace chamber 10 according to FIG. relatively constant fuel energy input; here the method 2000 can be executed in the control loop in a relatively short period of a few minutes, that is, at a time period whose duration is significantly lower than that of the combustion cycle, the period of the latter combustion cycle Tens of minutes, such as 20 minutes shown in FIG. 3 .

图2示出了从控制回路的第一支路I中的交点S0出发,在第一步骤S1确定输入的助燃空气的额定值L_ZUFSOLL。这例如可以按照以上给出的计算例公式进行,其中在助燃空气情况下输入空气剩余数的额定值LambdaSOLL(以上SOLL_Lambda)、需要的燃料能量E和燃料特有的最小平均氧气需求OMINE以及氧气与空气的比0.2094。在步骤S2中,利用所测量的或基于经验值的渗入空气值XF修正助燃空气的额定值L-ZUFSOLL。由此,在第三步骤S3中,在设置合适的调节单元的情况下,得到助燃空气的实际值L-LUFIST。FIG. 2 shows that, starting from the point of intersection S0 in the first branch I of the control loop, the setpoint value L_ZUF SOLL for the incoming combustion air is determined in a first step S1 . This can be carried out, for example, according to the calculation example formula given above, wherein in the case of combustion air the setpoint value Lambda SOLL (SOLL_Lambda above) of the residual air quantity, the required fuel energy E and the fuel-specific minimum average oxygen demand O MINE and oxygen The ratio with air is 0.2094. In step S2 , the setpoint value L-ZUF SOLL of the combustion air is corrected using the measured or empirically based infiltration air value XF. Thus, in a third step S3 , the actual value L-LUF IST of the combustion air is obtained, provided that a suitable control unit is provided.

在与控制回路的第一支路I平行延伸的计算及测量支路中,即控制回路的第二支路II,首先确定废气中的空气剩余的实际值LambdaAGIST,例如在测量范围内通过Lambda探针,例如图1的氧化锆-氧气探针52、52′。由此,在步骤S4之后,在步骤S5中,确定当前的氧气剩余值O2-AGIST,例如作为O2%IST按照计算例中最后的公式,其中通过相应的Lambda实际值代替Lambda额定值。In the calculation and measurement branch running parallel to the first branch I of the control loop, i.e. the second branch II of the control loop, the actual value LambdaAG IST of the air residue in the exhaust gas is first determined, for example in the measuring range via Lambda Probes, such as the zirconia-oxygen probes 52, 52' of FIG. 1 . Thus, after step S4, in step S5 the current oxygen residual value O 2 −AG IST is determined, for example as O 2 % IST according to the last formula in the calculation example, wherein the lambda target value is replaced by the corresponding lambda actual value .

通过在步骤S6中合适地形成涉及氧气值的差,在步骤S7中能够从空气输入的实际值L_ZUFIST和剩余氧气值的实际值O2-AGIST中确定氧气消耗ΔO2-VerbrIST,如同其被换算成用于燃烧燃料。By suitably forming the difference concerning the oxygen value in step S6, the oxygen consumption ΔO 2 -Verbr IST can be determined in step S7 from the actual value L_ZUF IST of the air input and the actual value O 2 -AG IST of the remaining oxygen value, as It is converted to burn fuel.

在步骤S8中进行实际值ΔO2-IST与额定值ΔO2-SOLL的比较,如同其在计算例的最后的公式中所规定的(那里为1.70%)。如果实际值ΔO2-IST高于额定值ΔO2-SOLL,则在步骤9中提高燃料量BS,其通过匹配压缩空气量、原始燃料量和/或燃料混合、特别是对于焦炭情况。相反,如果实际值ΔO2-IST低于额定值ΔO2-SOLL,则在步骤10中降低相应的燃料量。在步骤S9、S10之后,可以重新从交点S0开始控制回路。相反,如果实际值和额定值大约处于相同范围,则可以在例如预设的循环周期之后重新从交点S0开始控制回路。In step S8 , the actual value ΔO 2-IST is compared with the desired value ΔO 2 - SOLL, as specified in the final formula of the calculation example (1.70% there). If the actual value ΔO 2-IST is higher than the target value ΔO 2 - SOLL , the fuel quantity BS is increased in step 9 by adapting the compressed air quantity, the raw fuel quantity and/or the fuel mixture, especially for coke. Conversely, if the actual value ΔO 2-IST falls below the target value ΔO 2 - SOLL , the corresponding fuel quantity is reduced in step 10 . After steps S9 and S10, the control loop can be restarted from the intersection point S0. Conversely, if the actual value and the setpoint value are approximately in the same range, the control loop can be restarted from the point of intersection S0 after, for example, a preset cycle period.

图3示出了在受控运行蓄热式加热的工业锅炉100的情况下不同过程值数据的汇总。在此,在时间轴t上分别示出了20分钟的燃烧周期(L或R),这导致借助与至少一个燃料注射器对应的左蓄热器周期性交替地一方面在第一周期持续时间(L)内向炉室输入助燃空气而另一方面在第二周期持续时间(R)内与燃料分开地从炉室输出废气。对于右蓄热器的周期性交替输入则反过来进行,即在周期持续时间L期间向炉室输入助燃空气,而在周期持续时间R期间从炉室输出废气。为此,过程值示出了在收集通道中的压力值pSK和燃烧器颈部中的氧气值OBH。FIG. 3 shows a summary of various process value data in the controlled operation of a regeneratively heated industrial boiler 100 . Here, on the time axis t, a combustion cycle (L or R) of 20 minutes is shown in each case, which results in a period alternately on the one hand with the left heat accumulator associated with at least one fuel injector during the first cycle duration ( L) Combustion air is supplied to the furnace chamber, while exhaust gas is discharged from the furnace chamber separately from the fuel during the second cycle duration (R). For the right regenerator, the cyclical alternating feed is reversed, ie combustion air is fed into the furnace chamber during the cycle duration L and exhaust gas is discharged from the furnace chamber during the cycle duration R. For this purpose, the process values represent the pressure value p SK in the collecting channel and the oxygen value OBH in the burner neck.

在此情况下,也示出了关于燃料的热力值平均值HU和对应的最低空气需求LMIN-E(正比于OMIN-E),当然在可靠的燃料情况下,其具有部分强烈的瞬时梯度,而特别是对于具有不可控热力值的燃料根本不具有,任何时候在无害的临时假设范围内,基于对燃料成分的估计。In this case, the mean value of the thermodynamic value H U with respect to the fuel and the corresponding minimum air requirement L MIN-E (proportional to O MIN-E ) are also shown, although of course in the case of reliable fuels it has a partially strong Instantaneous gradients, and especially none at all for fuels with uncontrollable thermodynamic values, are at any time within the bounds of harmless provisional assumptions based on estimates of fuel composition.

图3示出了,即使对应的信号具有相对强烈的波动,对于受控运行蓄热式加热的工业锅炉也提供了氧化锆探针的氧气测量值O2。对应的废气中的空气剩余值LambdaIST具有较小的波动,并且在以上描述的基于空气剩余数的控制范围内指向Lambda额定值LambdaSOLL。FIG. 3 shows that the oxygen measurement value O 2 of the zirconia probe is provided for an industrial boiler with regenerative heating in controlled operation, even though the corresponding signal has relatively strong fluctuations. The corresponding residual air value Lambda IST in the exhaust gas has small fluctuations and points to the desired lambda value Lambda SOLL within the above-described control range based on the residual air quantity.

Lambda值λ或者氧气值O2都可以共同或择一地用于控制具有波动热力值的燃料到炉室的相对恒定的燃料能量输入,这点按照以上描述的方式(例如按照计算例或按照图2)。Either the Lambda value λ or the oxygen value O can be used together or alternatively to control the relatively constant fuel energy input of fuels with fluctuating thermal values to the furnace chamber in the manner described above (e.g. according to the calculation example or according to Fig. 2).

图3还示出了一方面作为过程值的渗入空气分量XF(以及对应的补偿分量KXF,其在具有噪声的渗入空气分量XF中基本上能够以直线被识别)与另一方面的炉压P之间的明显关联性。关于关联性的了解在本方案中是有利的,因为按照优选实施例,氧气消耗ΔO2-VerbrIST被用作对所使用的燃料能量的度量。当渗入空气分量XF能够独立于燃烧周期而相对可靠地被补偿和确定时,氧气消耗本身又被证明是能够正确确定的。这特别是以下情况,如在图3的区域B可见,当前的空气比(空气相对于燃料)Lambda-AG与燃烧周期L、R无关地仅具有很小的差别,这与空气比Lambda-AG在区域A的过程值的走向不同,在区域A其在燃烧周期L、R具有周期式的强烈幅度波动。FIG. 3 also shows the infiltration air component XF as process value on the one hand (and the corresponding compensating component K XF , which can be detected essentially as a straight line in the noisy infiltration air component XF ) and the furnace pressure on the other hand. A clear correlation between P. Knowledge about the correlation is advantageous in this approach, since according to a preferred embodiment the oxygen consumption ΔO 2 -Verbr IST is used as a measure for the fuel energy used. The oxygen consumption itself proves to be correct again when the infiltration air fraction XF can be compensated and determined relatively reliably independently of the combustion cycle. This is especially the case, as can be seen in area B of FIG. 3 , that the current air ratio (air relative to fuel) Lambda-AG has only a small difference regardless of the combustion cycle L, R, which is related to the air ratio Lambda-AG The course of the process value is different in region A, where it has periodic strong amplitude fluctuations in the combustion cycles L, R.

调整到共同的平均幅度Lambda-AG的原因是在时间点T提高炉压P高于炉压阈值(在此该提高仅有几Pa)。然而,实际情况是随着在时间点T提高炉压P,炉压阈值超过最低压力值,使得在炉室后的废气中的剩余氧气值对于与左右换热器对应的左右火焰侧基本上相同,特别是位于预设的上带宽内。换言之,炉压阈值被定义为最低压力值,对于该最低压力值在与左右换热器对应的左右火焰侧之间的剩余氧气值的差不能继续通过提高炉压来降低,特别是位于预设的下带宽内。The reason for the adjustment to the common average amplitude Lambda-AG is to increase the furnace pressure P above a furnace pressure threshold at time T (here the increase is only a few Pa). However, the actual situation is that as the furnace pressure P is increased at the time point T, the furnace pressure threshold exceeds the minimum pressure value, so that the residual oxygen value in the exhaust gas after the furnace chamber is basically the same for the left and right flame sides corresponding to the left and right heat exchangers , especially within the preset upper bandwidth. In other words, the furnace pressure threshold is defined as the lowest pressure value for which the difference in the residual oxygen value between the left and right flame sides corresponding to the left and right heat exchangers cannot continue to be reduced by increasing the furnace pressure, especially at the preset within the lower bandwidth.

Claims (18)

1. the method for the Industrial Boiler (100) that one kind is heated for controlled heat accumulating type of the operation with furnace chamber (10), wherein, control The fuel energy of fuel with fluctuation heating power value to furnace chamber (10) is inputted, and is had steps of:
- by least one fuel injector (20,20 ') to furnace chamber (10) injected fuel, the fuel injector be configured to use In fuel of the injection without combustion air,
- periodically alternately on the one hand input combustion air, and the opposing party to furnace chamber (10) within duration period 1 Face dividually exports waste gas (AG) with fuel within duration second round from furnace chamber (10), wherein,
The input of-regulation combustion air, and determine the remaining oxygen in waste gas,
Characterized in that,
- determine that the oxygen occurred in fuel combustion is consumed according to the combustion air and remaining oxygen of input, and
- identified oxygen is consumed to the measurement for the fuel energy for being used as the used fuel, wherein adjusting for injecting The fuel stream so that oxygen consumption control arrived into predetermined oxygen consumption figures, wherein, take oxygen consumption with fuel energy Predetermined ratio,
- characteristic component of fuel is stored as the operating point with reference thermal force value, and by the composition as heating power value changes Become and proportionally change together, and then matched The fuel stream on the fluctuation of heating power value.
2. in accordance with the method for claim 1, it is characterised in that by matching air supply and/or fuel quantity and/or combustion Material mixes to adjust the The fuel stream for being used to inject.
3. according to the method described in claim 1 or 2, it is characterised in that in the case where heating power value is fluctuated, it is assumed that oxygen is consumed It is proportional between the fuel energy of the fuel.
4. according to the method described in claim 1 or 2, it is characterised in that be preset with specified oxygen consumption, and by matching institute The fuel energy used consumes the consumption control of actual oxygen to specified oxygen.
5. according to the method described in claim 1 or 2, it is characterised in that it is remaining to be preset with specified waste gas air, and by It is under conditions of fuel energy used in The fuel stream matching that the residue control of actual waste gas air is remaining to specified waste gas air.
6. according to the method described in claim 1 or 2, it is characterised in that keep the input of combustion air constant.
7. according to the method described in claim 1 or 2, it is characterised in that automatically adjust the defeated of combustion air by control loop Enter.
8. according to the method described in claim 1 or 2, it is characterised in that the remaining situation of air needed in consideration technology Under the input of combustion air is consistently controlled by control loop, and adjust The fuel stream so that maintain according to default specified Remaining oxygen that waste gas air residue is determined, directly in the waste gas after combustion chamber.
9. according to the method described in claim 1 or 2, it is characterised in that by waste-gas analysis equipment as left storage heater and/or Measuring appliance in right storage heater, measures oxygen content, for directly determining the air remainder of combustion air and/or waste gas (λ), and it regard the air remainder as actual value (λIST) the λ controllers of control loop are supplied to, and
Indicate to determine by air is penetrated into:
Whether in the first case in the left storage heater and/or right storage heater of air side or preceding upstream occurs penetrating into air, Or
Whether downstream in a second situation after the left storage heater and/or right storage heater of air side occurs penetrating into air,
In the Part I of the control loop of the first situation for penetrating into air instruction, according to the output of λ controllers, by First adjustment unit, adjusts input of the combustion air to furnace chamber, as adjustable parameter, and
In the Part II of the control loop of the second situation for penetrating into air instruction, according to the output of λ controllers, by Furnace pressure in second adjustment unit, regulation furnace chamber, is used as adjustable parameter.
10. according to the method described in claim 1 or 2, it is characterised in that the furnace pressure in furnace chamber is maintained above into furnace pressure threshold Value.
11. in accordance with the method for claim 10, it is characterised in that the furnace pressure threshold value is defined as minimal pressure force value, right Remaining oxygen value in the minimal pressure force value, the waste gas after furnace chamber is for left and right corresponding with left and right heat exchanger flame Side is substantially the same.
12. in accordance with the method for claim 10, it is characterised in that the furnace pressure threshold value is defined as minimal pressure force value, right In the minimal pressure force value, the difference of the remaining oxygen value between the corresponding left and right fire side of left and right heat exchanger, it is impossible to after It is continuous to be reduced by improving furnace pressure.
13. according to the method described in claim 1 or 2, it is characterised in that automatically control combustion air by PID controller Input, its rated value is that the air of the stoichiometry by fuel quantity, fuel needs and remaining as the default air of target parameter Number (λSOLL) product uncontrollable infiltration air input outside Industrial Boiler of lasting determination is subtracted to be formed.
14. according to the method described in claim 1 or 2, it is characterised in that for another temperature controlled control loop In:
- by the furnace chamber temperature as controling parameter, and
- it is used for the first controller of furnace chamber temperature, and
- adjust adjustable with the first of The fuel stream and/or combustion-supporting air flow form by adjustment unit corresponding with the first controller Adjustable parameter.
15. a kind of control device being configured to for performing according to the method any one of claim 1 to 14, with work Industry boiler implosion, it is configured to, by for controlling the fuel energy of the fuel with fluctuation heating power value to furnace chamber (10) to input Method be applied to Industrial Boiler, have:
- computing module, the oxygen that can be occurred by it according to the determination of the combustion air and remaining oxygen of input in fuel combustion Gas is consumed, and
- adjuster, in the adjuster by identified oxygen consumptive use oppose used in the fuel fuel energy Measurement, and the The fuel stream for injection can be adjusted by the adjuster, enabling by oxygen consumption control to pre- The oxygen consumption figures first determined, wherein, the consumption of storage oxygen and the predetermined ratio of fuel energy, and by the characteristic component of fuel The operating point with reference thermal force value is stored as, and the composition is proportionally changed together as heating power value changes, And then The fuel stream is matched on the fluctuation of heating power value.
16. according to the control device described in claim 15, also have:
For the temperature control modules of the first control loop, by it:
- by the furnace chamber temperature as controling parameter, and
- it is used for the first controller of furnace chamber temperature, and
- first with The fuel stream and/or combustion-supporting air flow form can be adjusted by adjustment unit corresponding with the first controller Adjustable adjustable parameter.
17. a kind of Industrial Boiler of the heat accumulating type heating with furnace chamber, also has:
- at least one fuel injector, for furnace chamber injected fuel, it to be configured to inject the combustion without combustion air Material,
- left storage heater corresponding with least one described fuel injector and right storage heater, it is configured to heat accumulating type storage Deposit the heat from waste gas and to combustion air transmit heat, for periodically alternately on the one hand the period 1 continue when It is interior to input combustion air to furnace chamber, and it is on the other hand dividually useless from furnace chamber output with fuel within duration second round Gas, and
- adjustment unit, can be conditioned for inputting combustion air, and can determine by probe and/or empty according to waste gas Gas residue determines remaining oxygen, and
- according to the control device described in claim 15 or 16.
18. according to the Industrial Boiler described in claim 17, its furnace chamber has the melting tank for glass.
CN201480029060.4A 2013-03-19 2014-03-19 Method for operating a regenerative heating industrial boiler, control device and industrial boiler Expired - Fee Related CN105247308B (en)

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